Self Study Program 870103

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Service Training Self Study Program 870103 2011 Touareg Electrical and Infotainment Systems Design and Function

Transcript of Self Study Program 870103

Service Training

Self Study Program 870103

2011 Touareg Electrical and Infotainment SystemsDesign and Function

Volkswagen Group of America, Inc. Volkswagen Academy Printed in U.S.A. Printed 1/2011

Course Number 870103

©2011 Volkswagen Group of America, Inc.

All rights reserved. All information contained in this manual is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of the Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.

All requests for permission to copy and redistribute information should be referred to the Volkswagen Group of America, Inc.

Always check Technical Bulletins and the latest electronic repair information for information that may supersede any information included in this booklet.

Trademarks: All brand names and product names used in this manual are trade names, service marks, trademarks, or registered trademarks; and are the property of their respective owners.

iii

Contents

This Self-Study Program provides information regarding the design and function of new models.This Self-Study Program is not a Repair Manual.

This information will not be updated.For maintenance and repair procedures, always refer to the latest electronic service information.

Note Important!

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Networking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Infotainment Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

RNS 850 Radio and Navigation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

RCD 550 Radio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Knowledge Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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1

Introduction

Vehicle and Driver Assist Systems

The following components and component groups are either new revised from previous systems:

• Bi-xenon headlight modules with LED daytime running lamps

• Rotating, electronic ignition lock

• All CAN data buses are high speed

• 5th generation immobilizerr

470-_069

2

Networking System

J540 J527

16-PinConnector (DLC) T16

J217 J234J623 J841* N511*

J525** J685

J104

GX12

V2

V107

V108

V110

V158

V159

V299

V425

J446 J502 J255

J388

J389

H12

J245 J394

J764D

J387

J386

J393/J518

J605

J720

J772

J519

J810

E1

J866

E284 J530 G65 G238

J285R

J345**

J794

J367J532CJ533

J500*

J842*

V G397

J343 J344

J745

J840*

The Networking Concept

The 2011 Touareg has the following data bus systems:

• 9 Main CAN-Busses (500 kBits/sec)

– 6 main (connected to J533)

– 3 private (not connected to J533)

• 12 LIN-Busses (19.2 kBits/sec)

• 1 MOST-Bus (21 Mb/sec)

• 1 Ring Break Diagnosis Line

• 1 Low Voltage Differential Signaling (LVDS) Bus

All of the CAN-Buses are high speed, with a data transfer rate of 500kBit/s and are not fault tolerant. This means that if one CAN wire is unable to communicate, then all communication on the bus ceases.

Depending on vehicle options, these networks can contain up to 63 control modules.

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Networking System

C GeneratorD Ignition/Starter SwitchE1 Light SwitchE284 Garage Door Opener Control HeadG65 High Pressure SensorG238 Air Quality SensorG397 Rain/Light Recognition SensorGX12 ESP Sensor UnitH12 Alarm HornJ104 ABS Control ModuleJ217 Transmission Control ModuleJ234 Airbag Control ModuleJ245 Power Sunroof Control ModuleJ255 Climatronic Control ModuleJ285 Instrument Cluster Control ModuleJ343 Left HID Headlamp Control ModuleJ344 Right HID Headlamp Control ModuleJ345 Towing Recognition Control ModuleJ367 Battery Monitoring Control ModuleJ386 Driver Door Control ModuleJ387 Front Passenger Door Control ModuleJ388 Left Rear Door Control ModuleJ389 Right Rear Door Control ModuleJ393 Comfort System Central Control ModuleJ394 Roof Shade Control ModuleJ446 Parking Aid Control ModuleJ500 Power Steering Control ModuleJ502 Tire Pressure Monitoring Control ModuleJ518 Accessory/Start Authorization Control ModuleJ519 Vehicle Electrical System Control ModuleJ525 Digital Sound System Control ModuleJ527 Steering Column Electronics Control ModuleJ530 Garage Door Opener Control ModuleJ532 Voltage StabilizerJ533 Data Bus On Board Diagnostic InterfaceJ540 Electromechanical Parking Brake Control ModuleJ605 Rear Lid Control ModuleJ623 Engine Control ModuleJ685 Front Information Display Control HeadJ720 Front Passenger Seat Adjustment Control ModuleJ745 Cornering Lamp and Headlamp Range Control ModuleJ764 Electronic Steering Column Lock Control ModuleJ772 Rearview Camera System Control ModuleJ794 Information Electronics Control Module 1J810 Driver's Seat Adjustment Control ModuleJ840 Battery Regulation Control ModuleJ841 Electrical Drive Control ModuleJ842 Air Conditioner Compressor Control ModuleJ866 POower Adjustment Steering Column Control ModuleN511 Decoupler Pressure ActuatorR RadioR215 External Multimedia Device InterfaceT16 16-pin ConnectorV Windshield Wiper MotorV2 Fresh Air BlowerV107 Defroster Door MotorV108 Left Footwell Door MotorV110 Left Center Vent MotorV158 Left Temperature Door MotorV159 Right Temperature Door MotorV299 Left Side Vent MotorV425 Fresh Air/Recirculation/Back Pressure Door Motor

J540 J527

16-PinConnector (DLC) T16

J217 J234J623 J841* N511*

J525** J685

J104

GX12

V2

V107

V108

V110

V158

V159

V299

V425

J446 J502 J255

J388

J389

H12

J245 J394

J764D

J387

J386

J393/J518

J605

J720

J772

J519

J810

E1

J866

E284 J530 G65 G238

J285R

J345**

J794

J367J532CJ533

J500*

J842*

V G397

J343 J344

J745

J840*

CAN-Bus

LIN Bus

MOST Bus

Private CAN-Bus

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Networking System

Data Bus On-Board Diagnostic Interface J533(Gateway)

Diagnosis CAN

MOST-BusNAC trofmoC

LIN-Bus

Comfort CAN

Comfort CAN Ring Break Diagnosis Line

Suspension/Instrument Cluster CAN

Powertrain CAN

Data Bus On-Board Diagnostic Interface J533

Data Bus Terminology

At the time of printing, there were discrepancies between the Service Information and Guided Fault Finding (GFF). This chart explains the differences:

Terminal Numbers Name used in Service Information Name used in GFFJ533 T32a/3 and 19 Diagnosis CAN Diagnosis CAN

J533 T32a/4 and 20 Comfort CAN Comfort CAN

J533 T32a/2 and 18 Comfort CAN Extended CAN

J533 T32a/6 and 22 Comfort CAN Display/Control CAN

J533 T32a/5 and 21 Powertrain CAN Drive CAN

J533 T32a/15 and 31 Suspension/Instrument Cluster CAN Suspension CAN

ECM T94/89 and 90 Extended CAN (Hybrid Only) Not named in GFF, possible to confuse with GFF Extended CAN

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Networking System

J533 CAN-Bus Connection Detail

Diagnosis CAN J533 Terminals 3 and 19

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/grT32a/19

CAN Lowor/br

T32a/3

Diagnostic Connector (DLC) U31 (16 Pin)

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/blT32a/18

CAN Lowor/br

T32a/2

Power Steering Control Module J500 (Hybrid Only)

Cornering Lamp and Headlamp Range Control Module J745

Right HID Headlamp Control Module J344 (MX2)Headlight CAN (Private)

CAN Highor/sw

T26a/4

CAN Lowor/br

T26a/5

A/C Compressor Control Module J842 (Hybrid Only)

Left HID Headlamp Control Module J343 (MX1)

Diagnosis CAN J533 Terminals 2 and 18

This Comfort CAN may be called the Extended CAN in GFF.

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Networking System

Diagnosis CAN J533 Terminals 4 and 20

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/gnT32a/20

CAN Lowor/br

T32a/4

Towing Recognition Control Module J345*

Driver Door Control Module J386

Comfort System Central Control Module J393Access and Start Authorization Control Module J518 (KESSY)*

Steering Column Electronics Control Module J527

Rear Lid Control Module J605

Front Passenger Seat Adjustment Control Module J720

Rearview Camera System Control Module J772

Front Passenger Door Control Module J387

Vehicle Electrical System Control Module J519

Driver Seat Adjustment Control Module J810

The Access and Start Authorization Control Module J518 for KESSEY (if equipped) is a separately addressable control module located inside of J393.

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Networking System

Diagnosis CAN J533 Terminals 6 and 22

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/viT32a/22

CAN Lowor/br

T32a/6

Climatronic Control Module J255

Parking Aid Control Module J446

Tire Pressure Monitoring Control Module J502

Radio R

Instrument Cluster Control Module J285

This Comfort CAN may be called the Display/Control CAN in GFF.

Diagnosis CAN J533 Terminals 5 and 21

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/swT32a/21

CAN Lowor/br

T32a/5

CAN Highor/ws

T94/90

CAN Lowor/br

T94/89

Transmission Control Module J217

Airbag Control Module J234

Engine Control Module J623

Battery Regulation Control Module J840 (AX1) (Hybrid Only)

Electrical Drive Control Module J841 (JX1) (Hybrid Only)

Decoupler Pressure Actuator N511 (Hybrid Only)

Extended CAN (private) in Hybrid Only

The Powertrain may be called the Drive CAN in GFF. This may not be the Extended CAN referred to in GFF

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Networking System

Suspension/Instrument Cluster CAN J533 Terminals 15 and 31

Data Bus On-Board Diagnostic Interface J533(Gateway)CAN High

or/rtT32a/31

CAN Lowor/br

T32a/15

Steering Column Electronics Control Module J527

ABS Control Module J104

ABS CAN (Private)

CAN Highor/vi

T47/18

CAN Lowor/br

T47/19

Electromechanical Parking Brake Control Module J540

ESP Sensor Unit GX12

The Suspension/Instrument Cluster CAN may be called the Chassis CAN in GFF

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Networking System

LIN-Bus Connection Detail

J533 LIN-Bus

Data Bus On-Board Diagnostic Interface J533(Gateway) (LIN Master)

C Generator

J532 Voltage Stabilizer

T32a/17bl

J367 Battery Monitoring Control Module

J519 LIN-Bus

Data Bus On-Board Diagnostic Interface J533(Gateway)

Vehicle Electrical System Control Module J519 (LIN Master)

Light Switch E1T16a/6

vi/brT16a/4vi/ws

T16a/2vi/gn

T32b/18vi/gn

Rain/Light Recognition Sensor G397

Windshield Wiper Motor V

Garage Door Opener Control Head E284

Garage Door Opener Control Module J350

Air Quality Sensor G238

High Pressure Sensor G65

Power Adjustable Steering Column Control Module J866

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Networking System

J393 LIN-Bus

Data Bus On-Board Diagnostic Interface J533(Gateway)

T32d/17gr/br

Comfort System Central Control Module J393 (LIN Master)

Alarm Horn H12T32d/32

vi/wsT32d/16

gn/rt

Power Sunroof Control Module J245

Roof Shade Control Module J394

Ignition Starter Switch D

Electronic Steering Column Lock Control Module J764

Information Electronics Control Module 1 J794

J386 and J387 LIN-Bus

Data Bus On-Board Diagnostic Interface J533(Gateway)

Driver Door Control Module J386 (LIN Master)

Left Rear Door Control Module J388 T20/10

ws

Passenger Door Control Module J387 (LIN Master)

Right Rear Door Control Module J389 T20a/10

ws

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Networking System

J255 LIN-Bus

Data Bus On-Board Diagnostic Interface J533(Gateway)

Climatronic Control Module J255 (LIN Master) T16k/1

gr Fresh Air Blower V2 T20d/4vi/ws

Defroster Door Motor V107

Left Footwell Door Motor V108

Left Center Door Motor V110

Left Temperature Door Motor V158 Right Temperature Door Motor V159

Left Side Vent Motor V299

Fresh Air/Recirculating Air/Back Pressure Door Motor V425

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Networking System

MOST-Bus

The Media Oriented Systems Transport Bus (MOST-Bus) is a serial bus system for transferring audio, video, voice and data signals over a fiber-optic cable. MOST is a ring-shaped network structure. A MOST network can have up to 64 MOST devices. The order of the components is determined during development and cannot be changed.

S470_054

MOST bus in the 2011 Touareg

DVD Changer

Radio

Control Module forDigital Dound Package

Control Module inDash Panel Insert

Diagnostic Interfacefor Data-Bus

Control Module forInformation Electronics 1

The MOST bus in the 2011 Touareg has the following features:

• Optical data bus system

• Data transfer rate: 21.2 Mbit/s

• Ring topology

• Address-orientated messages to a specific recipient

• Cyclic and event-controlled data transfer

• High level of safety against disturbance and external interference

Data transfer with the aid of fiber-optics enables a considerably greater data transfer rate. Compared with radio waves, light waves have short wavelengths. They do not generate electromagnetic interfering waves and, at the same time, are not sensitive to interference from external electromagnetic sources.

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Networking System

S470_098

Fiber-optic cable has several layers:

• The core is the main part of a fiber-optic cable. It consists of polymethylmethacrylate (PMMA), which is the actual fiber-optic cable. In it, light travels according to the principle of total reflection, with almost no loss.

• The cladding is an optically transparent reflective coating around the core that is needed for total reflection.

• The black casing made from polyamide protects the core from outside light.

• The colored outer cover is for identification, protection against outside damage, and insulation against temperature.

Caution: To prevent any loss in the transfer of data, the front surface of the fiber-optic cable must be smooth, vertical and clean. Dirt and scratches on the front surface could lead to interference and data transfer losses and it could also impair the performance of the fiber-optic cable.

Structure of Fiber-Optic CableOuter Cover

Black Casing

Front Surface

Core

Cladding

Note: More information regarding MOST bus operation is found in SSP 872803, Data-Bus Technology.

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Networking System

Ring Break Diagnosis Wire

The infotainment system has a ring break diagnosis wire to simplify fault finding of the MOST data bus. It is a single-core wire that is connected to all control modules on the MOST data bus. The ring break diagnosis wire starts from a node behind the Data Bus on Board Diagnostic Interface J533 and runs in a star shape to the respective control modules on the MOST data bus.

How it WorksRing break diagnosis is initiated by the VAS program “Ring break diagnosis MOST bus” and has two test cycles.

In the first test cycle J533, which is the master for this function, sends a voltage signal to the connected control modules via the ring break diagnosis wire. A constant 12-volt signal is connected to ground for ten seconds for this purpose.

The control modules on the MOST data bus then test their own voltage supply and check whether they receive a light signal via the fiber-optic cable from the preceding control unit on the MOST data bus.

The result of this check is sent to the data bus diagnostic interface via the ring break diagnosis wire. Using the data received, the diagnosis interface can recognize if there is a fault in one of the control units on the MOST data bus or if there is a fault in the fiber-optic cable.

s473_522Ring break diagnosis wire on MOST data bus

J533

A second test cycle is started if no fault is located. In this cycle, the data bus diagnostic interface instructs the control modules on the MOST data bus to transmit the light signals with only half light output.

This corresponds with a 3dB failure of the light signals. If this weakened signal is no longer received by a control unit, this indicates a failure and a damaged point in the fiber optic cable.

If a damaged point is suspected in the MOST data bus fiber-optic cable, the cable should be tested optically according to the specifications in ElsaWeb. If a faulty control module is suspected, the optical substitute control unit VAS 6186 should be used according to the instructions in ElsaWeb.

Caution: Never look directly into the fiber-optic cable when working on the MOST data bus! The connections on the fiber-optic cable may not come into contact with liquids or be touched with bare hands.

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Networking System

5th Generation Immobilizer

The 2011 Touareg uses Immobilizer V. The primary change between the previous Immobilizer and Immobilizer V is that all processes must be done online with the FAZIT database using your GEKO ID.

The following tester functions are available:

• Adapting Immobilizer

• Component protection of master (Gateway) combined system

• Component protection of individual components

With the component protection master function, the Gateway is programmed and authorized as a component protection master by FAZIT. This is a key control module for the following component protection activities among individual components.

Component protected modules:05 – Access/Start Authorization Control Module J51815 – Airbag Control Module J23406 – Front Passenger Seat Adjustment Control Module J72036 – Driver Seat Adjustment Control Module J81056 – Radio R17 – Instrument Cluster Control Module J28547 – Digital Sound System Control Module J525 (DYNAUDIO) 08 – Climatronic Control Module J25509 – Vehicle Electrical System Control Module J51919 – Data Bus On-Board Diagnostic Interface J533 (Gateway)5F – Information Electronics Control Module 1 J794

For the above control modules to operate correctly, they must be authorized online by FAZIT. If the control modules are not adapted, their functions will be restricted, and they may not operate at all.

Caution: Never swap the above control modules between vehicles for testing!

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Networking System

S470_040

Power Supply

For the 2011 Touareg, management of the power supply and convenience functions are shared by the Vehicle Electrical System Control Module J519 and Comfort System Central Control Module J393.

Vehicle Electrical System Control Module J519

Function

Light Functions• Master for activating exterior lights

• Turn signal slave module for actuation of front turn signals

• Master for activating interior lights

• Contains some leaving home and coming home functions

Driver Information• Provides unfiltered exterior temperature

• Activates the brake pad/lining wear warning

• Activates the brake fluid warning

• Activates the oolant warning

• Activates the washer fluid warning

• Activates the exterior light failure warning

Wash/Wipe• Activates the windshield wiper via LIN

• Activates the rain sensor via LIN

• Activates the washer/dual washer pump

Air Conditioner Functions• Activates the front seat heaters

• LIN Gateway for seat heater control

• LIN Gateway for pressure sensor

• Activates the air conditioner compressor (not hybrid)

• Relays the humidity sensor signal via LIN

Other Functions• Activates the horn relay

• Activates the Servotronic valve

• Activates the reversing light switch

• Relays status of the hood switch

• Activates the LEDs in the E-mode button

Interfaces to J393• Authorization for electric steering column lock

(discrete and CAN)

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Networking System

S470_008

Comfort System Central Control Module J393

Function

Light Functions• Activates some exterior lights (slave)

• Activates the brake lights

• Activates the turn signals (master)

• Activates the luggage compartment lights

Central Locking and ATA• Central locking master

• Radio remote control signal (315MHz, 434MHz, 868MHz)

• Activates the tank flap release

• Activates the luggage compartment release

• Activates the tailgate power closing function

• Convenience opening/closing

• Window regulator and sliding roof authorization

• Activates the alarm

Kessy• Authorizes Keyless Entry and Keyless Go

• Receives signals for the ignition/starter button

• Receives signals from Kessy aerials

Immobilizer• Immobilizer master

• Receives transponder signals from the electronic ignition lock by LIN-Bus

• Activates the of electronic steering column lock by LIN-Bus

Other Functions• Activates the 12V socket relay

• Activates the external rear window heater relay

• Contains convenience opening and convenience turn signalling

• Activates the exterior mirrors

• Evaluates crash signal information

Terminal Control• Activates the S-contact, term.15, term.50, term.75

• Activates the key withdrawal lock

• Activates the ECM (wake-up function)

In some service information, J519 may be designated Body Control Module 1 (BCM 1) and J393 may be designated Body Control Module 2 (BCM 2).

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Networking System

J519 J393

• Deactivates the following components when commanded by the battery manager: Interior light, footwell lights, DRL, main beam

• Deactivates the following components when the vehicle is in transport mode: Interior light, footwell lights, DRL, main beam, fog light, rear wiper

• Deactivates the following components when commanded by the battery manager: 12V sockets and luggage compartment light

• Deactivates the following components when the vehicle is in transport mode: 12V sockets, luggage compartment light, lock/unlock confirmation, Kessy

Special Functions

The Electronic Ignition Lock

DesignThe new remote key fob does not use a physical key, but has three buttons to unlock and lock the vehicle, and to open the rear lid.

If the VW emblem is pressed (along with an additional release under the top of the key), a plastic emergency key can be released from the key. This kay can be used to lock the glove compartment to protect valuables when handing the vehicle over to a valet

Also, when the triangular cover at the rear of the driver’s door handle is removed, a mechancial lock is exposed. The emergency key can be used in this lock to unlock the door.

The chrome clasp can also be used as a ring holder, as seen on Passat and CC keyfobs.

S470_007

19

Networking System

To start the vehicle, insert the remote key fob into the opening until it engages securely.

The S-contact is activated when the key is inserted, so the infotainment components, such as radio and navigation system, are activated.

The key lock is not yet active, and the key can be easily removed.

S470_009

S470_011

Pressing the brake and turning the key to either the right or the left will send the “engine start” command and activate the key lock. When released, the key will return to the centered position.

If the brake pedal is not pressed when turning the key, all vehicle systems become active except for engine start.

To shut down the engine or de-energize the vehicle systems, turn the key clockwise or counter-clockwise again. The ignition lock will deactivate and the key can be removed.

Function

Inserting Remote Key Fob

Turning Remote Key Fob

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Infotainment Introduction

S473_500

All 2011 Touaregs for the North American market will initially be equipped with the RNS 850 radio and navigation system.

Overview of infotainment system

The central element of the infotainment system is the Information Electronics Control Module 1 J794. J794 communicates with the infotainment components using the MOST data bus.

Standard equipment:

• The radio R

• Information Electronics Control Module J794

• Front Information Display Control Head J685

• Instrument Cluster Control Module J285

• Data Bus Onboard Diagnostic Interface J533

Optional Equipment:

• The DVD Changer R161

• The Digital Sound System Control Module J525 (DynAudio sound package)

Legend

J285 Instrument Cluster Control ModuleJ525 Digital Sound System Control ModuleJ533 Data Bus on Board Diagnostic InterfaceJ685 Front Information Display Control HeadJ794 Information Electronics Control Module 1R RadioR161 DVD ChangerR199 External Audio Source Connection (Media in)

a LVDS connection (200Mbit/s)b Display and operation CAN data bus (500kbit/s)c MOST data bus (21Mbit/s)d Powertrain CAN data bus (500kbit/s)e Comfort CAN data bus (500kbit/s)

J285

J533

J525

R161

J685

R199

J794

a

ed

cb

R

21

Infotainment Introduction

Infotainment Interfaces

There are two main types of electrical connections:

1. A connection used to communicate with vehicle components or control modules for on-board electronics 2. Operator interfaces for external devices or storage media

Interfaces for On-Board ElectronicsThe infotainment system can exchange information with other data bus subscribers using the Data Bus on Board Diagnostic Interface J533. For example, the Climatronic control module can share information on the Convenience CAN-bus.

Some devices use several interfaces to exchange information within the infotainment system. The control module above shows a CAN-Bus and Most-Bus interface.

Interfaces for Connecting External Devices and Storage Media.External devices can be connected to the infotainment system either wirelessly via Bluetooth or by plugging an adapter cable into the media-in interface in the glove compartment.

The Information Electronics Control Module 1 J794 has two SD slots for memory cards.

s473_521

s473_527

CAN Interface

MOST Interface

Media-in Interface(External Audio Source Connection R199)

22

RNS 850 Radio and Navigation System

s473_503

Information Electronics Control Module 1 J794

This central component of the infotainment system is located in the glove compartment and has several function modules inside a single housing.

The following modules have been integrated into J794:

• Central Processing Unit (CPU)

• Integrated DVD drive

• Media player

• Navigation module

• Bluetooth module for hands-free operation

System Module

Together with the hard drive and the processor CPU (Central Processing Unit), this module forms the foundation for J794. The integrated hard drive has a storage capacity of 60 gigabytes, of which 18 gigabytes are reserved as a partition for the customer media library. The larger partition of 40 gigabytes is provided for navigation data, media databases, Traffic Message Channel (TMC) folders or address books.

Automotive hard drives are specifically developed for use in vehicles and are not as sensitive to vibrations as commercially available computer hard drives.

The RAM (Random Access Memory) for the CPU has a memory capacity of 256MB and a flash memory area of 256MB for system updates.

J794 is the master on the MOST data bus for the infotainment system and controls the other infotainment components. It regulates the network management for the infotainment system and the timing of the MOST data bus protocol.

J794 is connected to the External Audio Source Connection R199 (media-in interface; also located in the glove compartment) to allow use of external audio and video sources.

R199

23

RNS 850 Radio and Navigation System

Voice Control

The Information Electronics Control Module 1 J794 makes it possible to switch between the infotainment functions with spoken commands, and to select address book entries or media titles. This means that a text passage made up of an album, artist and title for the media player is recognized as a complete text block.

The entry must be spoken freely without pausing. This is also true for navigation. The country, town, street and house number are recognized as a complete text block.

The voice entry system can also set a reference to the desired song if it is an international music track and the title is pronounced in the user’s language instead of in the original language of the track.

It is also possible for the system to learn the user’s pronunciation to improve voice recognition. During voice training, the infotainment system learns how to correctly interpret the individual characteristics of the user’s pronunciation.

Management of Gracenote Data

Gracenote is an international database, on which data on millions of music tracks is managed using only text information. The album name, track and artist are stored in the database.

The data from Gracenote is stored on the system partition of J794.

Using MP3s as an example, if the system recognizes information such as the title of the song, it can also display text indicating the artist or the album on which the track appeared.

Bluetooth Module

This optional interface can be used to pair a Bluetooth-compatible mobile phone for use with the hands-free system.

Also, address books can be transferred to J794 or audio data can be played back in real time (A2DP).

J794 can access the address books of four paired Bluetooth subscribers, however, only one at a time can be active and used.

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RNS 850 Radio and Navigation System

s473_510

Media Player

The media player is configured for playback of text, video and audio data. Two SD card slots allow data to be imported from SD and SDHC cards.

Playback devices or data storage devices like MP3 players, iPods, Walkmen or USB sticks, can be connected to the media player via the media-in interface (External Audio Source Connection R199).

The following adapter cables are currently available:

• iPod adapter cable

• USB adapter cable

• Adapter cable with 3.5mm jack plug

• AV adapter cable with 3 sockets The following data formats for video and audio data are supported by the media player:

• AAC (iPod standard)

• ASF

• AVI

• DivX3 to DivX5

• DVD Video, DVD Data

• MOV

• MP3, MP4

• MPEG 1, MPEG 2, MPEG4

• M4A, M4B, M4V

• Playlists

• WMA, WMV

Note: A compatible iPod adapter cable is required to connect an iPod to the infotainment system in the 2011 Touareg. Other iPod adapter cables from other vehicles may not be suitable for use with the R199 in the Touareg.

Note: If you are not familiar with the abbreviations for the data formats, refer to the glossary at the end of this SSP.

External Audio Source Connection R199(MEDIA-IN)

SD Card Slots DVD Drive

25

RNS 850 Radio and Navigation System

Note: Depending on the data format and codec used, the playback of certain music tracks or video data may not be possible.

Note: The media player does not support the copying license for data download from music or video databases (DRM).

Technical FeaturesThe data rate at which tracks are transferred for playback is 160kbit/s to 320kbit/s for audio data and 2000kbit/s for video data due to the larger quantity of data to be transferred.

Picture and video output uses a maximum resolution of up to 720x576 pixels. Higher resolutions are not displayed.

If image files such as CD covers are a part of the data medium, they can be imported as smaller images and displayed by the infotainment system (max. size 800x800 pixels).

The following data media are suitable for playback on the infotainment system:

• Audio CDs with up to 80 minutes playing length

• Standard DVD videos

• DVD-compatible DVD audio

• CD-ROM, CD-R, CD-RW (audio data CD) up to a maximum of 700MB using Joliet file system single- and multi-session

• DVD+, DVD-R, DVD-RW up to max. 4.7GB, dual-layer DVD up to max. 8.5GB using Joliet file system, only single session, UDF

• SD and MMC memory cards up to max. 2GB

• SDHC memory cards up to max. 32GB

The playability of stored audio and video data depends on whether the playback device uses the same codecs as were used to record the data.

A codec is a method of digital encoding, such as a music track with simultaneous data compression. It is then decompressed and decoded upon playback. The codecs must be stored in the recording and playback devices. They are not transferred with the playback data. If the recording device uses a codec that the playback device does not have, the data cannot be played on the playback device.

J794 uses current standard codecs. Other codecs can cause problems with the playback of some data or may not play it, even if the playback device supports the data format used. Data structures with up to 1000 folders and a maximum of 4000 files can be managed by J794.

26

RNS 850 Radio and Navigation System

Navigation Module

This module provides all functions for navigation and supplies the data for display in the cluster or dash infotainment displays. Existing address book entries from the telephone memory of telephones and SIM cards can be selected when you enter an address. A maximum of 5,000 address entries can be managed internally by the RNS 850.

Navigation DisplayThe navigation module has the following display modes:

• 2D map view

• 3D map view

• Elevation model (DTM — Digital Terrain Model)

• 3D city model

• 3D landmarks

• Display of compass and altimeter also for off-road navigation

• Transmission of the calculated driving times to the display unit in the dash panel insert

Functions• Destination programming using postal code

• Select destination from address book

• Transfer of navigation data to assistance systems,

• Display of traffic jam warnings and speed limits

• Read out of text-based traffic messages (TMC reading)

• Data transfer for an animated street view in the dash panel insert display (only Premium) via MOST data bus in real time

• Multilingual speech recognition. This means recognizing city names if they are not pronounced in the system language set by the user.

s473_528

Animated street view in the Premium dash panel insert

Note: The navigation data can only be transferred to the navigation module in the workshop using a DVD and a special service code. More details are provided later in this SSP.

27

RNS 850 Radio and Navigation System

s473_524

s473_518

Telephone Module

The button panel in the roof console has the following functions:

• Voice control on/off (1)

• Bluetooth visibility activation (2)

• Additional mute for vehicle microphone (3)

Telephone module

The Information Electronics Control Module 1 J794 has a Bluetooth module and supports the following profiles:

• HFP

• A2DP

• AVRCP

Distinguishing Features of Hands-Free Systems

Standard Hands-Free System• Only access to the call lists (management of the

call lists is only possible on the mobile telephone).

• No text messaging services available

Premium Hands-Free System• Creates a copy of the call list and stores it in J794

(the new lists stored in J794 are not exported back to the mobile telephone when the Bluetooth connection is ended).

• Text message services are limited to the templates in the telephone module.

28

RNS 850 Radio and Navigation System

s473_504

Radio (Radio Tuner)The radio tuner for the RNS 850 is located in the luggage compartment near to the rear right wheel housing.

It is available in three versions:

• without DAB module (standard)

• with DAB module

• with SIRIUS satellite radio module (North America)

The functions in DAB operation allow pictures transmitted with the radio or audio signal, such as station logos or CD covers, to be displayed.

“Digital Radio” (DAB) is transmitted via band III in the frequency range from 174MHz to 240MHz and via the L band in the frequency range from 1452 to 1492MHz.

The radio module allows vehicle loudspeakers to be connected to its four output stages. It can also be combined with a DynAudio sound system. All versions of the radio have the following characteristics and functions:

• Three FM tuners with phase diversity

• Four output stages delivering 20 watts

• AM reception with RDS

• TP reception

• Radio text display

29

RNS 850 Radio and Navigation System

s473_526

DVD Changer (External DVD Drive)In addition to the DVD drive integrated in the Information Electronics Control Module 1 J794, an additional, external DVD changer can be added to the infotainment system. It is located in the luggage compartment in the area above the right wheel housing.

Note: When an external DVD changer is installed, the playability of audio and video data again depends on the codecs stored in the unit. There may be differences in the playback performance of the internal drive in J794 and the external DVD changer.

30

RNS 850 Radio and Navigation System

s473_508

The central element of the DynAudio sound system is an amplifier delivering 620 watts with surround control (J525). It is located in the luggage compartment near the left-side wheel housing and has 10 output stages for connecting a maximum of 12 loudspeakers. The amplifier communicates with the infotainment system via the MOST data bus.

A microphone built into the headliner detects the noises in the interior. These noises are analyzed by the amplifier electronics and the playback signal is then adjusted depending on the frequency and sound level. This process is called automatic playback signal adjustment.

The surround control (Dolby 5.1, if supported by the data medium) allows you to set up an optimum surround sound, which faithfully reproduces sound such as concert hall acoustics in relation to your position inside the vehicle

Five Loudspeakers on Left Side of Vehicle

Five Loudspeakers on Right Side of Vehicle

MOST Data Bus

Legenda 60mm tweeterb 100mm mid-range loudspeaker conec 200mm wooferd 50mm tweeterJ525 Digital Sound System Control ModuleR74 Interior Microphone (in headliner)

DynAudio Sound Systema a

b b

c c

d

cc

aa

R74

b

Two Loudspeakers in Center of Dash Panel

31

RNS 850 Radio and Navigation System

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Display Units

Display Unit for Front Information Display Control Head J685

s473_525

• This display module has an 8"-TFT color screen measuring 800x480 pixels.

• A touch screen is connected in front of the TFT display.

• The sensitive area measures 720x576 pixels.

• It is connected to the Information Electronics Control Module 1 J794 for information electronics via a separate LVDS connection.

• LVDS is the abbreviation for “Low Voltage Differential Signal” and refers to a high-speed data network for data transfer and the control of picture signals. In the Touareg 2011, it transfers data at a rate of 200Mbit/s.

32

RNS 850 Radio and Navigation System

s473_501

The infotainment system also allows you to display information in the dash panel insert. In the 2011 Touareg, two different versions of the dash panel insert are available when the vehicle is equipped with the infotainment system based on the RNS 850:

1. Dash panel insert “Premium” 2. Dash panel insert “Medium”

Display Unit in Dash Panel Insert

“Premium” Dash Panel InsertThis dash panel insert features a 7"-TFT display with 6-bit color depth. That means 26, i.e. 256 colors, can be displayed.

The display module for the dash panel insert consists of the screen glass, activation electronics and background lighting. The display is in 15:9 format.

The background lighting consists of several LED chains.

The activation electronics evaluate the information received via the MOST and CAN data buses display on demand in various display modes or set areas of the display.

The signals for the animated navigation view are transferred via the MOST data bus. The views for the other functions, for example, telephone or radio are controlled using the DDP protocol. However, messages, for example, from the ACC and suspension control units are transferred via the DAB protocol in the display and operation CAN data bus.

33

RNS 850 Radio and Navigation System

s473_520

Dash Panel Insert “Medium”This dash panel insert is the basic version for the 2011 Touareg. It has a 5"-TFT monochrome display and the data for this dash panel insert is transferred exclusively via the display CAN data bus.

The display can show information on the following functions of the infotainment system:

• Multifunction display MFD

• Settings

• Assist systems

• Vehicle status

• Telephone

• Audio

The data is transferred in the display and operation CAN data bus using the BAP protocol.

34

RNS 850 Radio and Navigation System

s473_530

s473_529Display on the screen in the center console

Display in the dash panel insert (Premium)

Display Navigation ActiveWhen the navigation function is active, there are different possibilities for displaying the route guidance on the screen in the center console and in the dash panel insert.

The example shows the map section in the 3D view on the display unit in the center console. The surrounding area can also be seen.

The animated display of the navigation information for the same vehicle position in the dash panel insert shows the detailed situation on the road ahead. The realistic depiction of the lanes with their continued paths and the indication of the recommended route simplifies navigation of the calculated route particularly in complicated traffic situations.

Infotainment System Display Modes

A large amount of information can be displayed on the infotainment system. The high-resolution screen is extremely variable and detailed. A complete and extensive description of all display options is too large to explain here, but we will look at just one example to convey the quality of the display on the RNS 850 screen and in the “Premium” dash panel insert.

35

RNS 850 Radio and Navigation System

Note: The SDARS signal received and amplified by the roof aerial (only North America) is also sent to the radio tuner for processing.

s473_512

The aerial system for the Touareg has different configuration levels depending on the vehicle equipment. The highest equipment level of the aerial system is used as an example here.

Impedance Transformer

1 - Auxiliary Heater Remote Control Not for NAR

Rear RightSide Window

AM/FM1/TV

DAB

Rear LeftSide Window

FM2/TV

1

TV Tuner

Central LockingRemote Receiver

TV

Radio/MMI

SDARS(only NAR)

GPS

Telephone

36

RCD 550 Radio System

s473_513

s473_523

After the launch of the 2011 Touareg with the RNS 850, the RCD 550 will be available. This infotainment system has a radio with no navigation functions. This version does not use the MOST data bus. Instead, it communicates exclusively by the display and operation CAN data bus as well as the infotainment CAN data bus.

It will be available in versions with and without SDARS for North America. The unit will have the following features and functions:

• Color display: TFT, touch screen, 6.5 inch

• Display resolution: WVGA, 800x480 pixels

• Two diversity tuners

• Integrated 6-CD changer

• SD memory card reader

• MP3/WMA/AAC capable with ID3 tag

• UMPP stereo input

• MDI (Mobile Device Interface)

• OPS (Optical Parking System) display

• Interactive CAR menus

• Hybrid status display

• Controls external amplifier

• FM AM reception

• AUX-IN port for audio

• GALA

• Climatronic controls

• 4 x 20-watt audio outputs

• Self-diagnosis, incl. loudspeaker diagnosis

LegendJ533 Data Bus on Board Diagnostic InterfaceJ885 CAN Bus Infotainment InterfaceR Radio (RCD 550)a Display and operation CAN data busb Infotainment CAN data bus (100kbit/s)c Telephone (optional)d Sound package (optional)e Media Device Interface MDI (optional)

J533

J885

R

a

b

c d e

37

Service

Updating Navigation DataCompared to previous procedures, only the service department can transfer navigation data from DVD. In addition to the latest data DVD, the service department requires an activation document that contains an activation code (PIN).

The vehicle needs to be connected to a VAS scan tool for online activation. Due to the time needed to copy the data from the data DVD to the Information Electronics Control Module 1 J794 (approx. 1-2 hours), the vehicle should be connected to an external power supply for the update.

The activation code can only be used once and expires after activation and successful transfer of the data.

Depending on the country, different collections of navigation data are available to the service department on DVD (see glossary).

Customers no longer receive a navigation DVD when the vehicle is delivered and they cannot order one.

Update ProcessIf a customer wants their navigation system to be updated, the latest data DVD must be available in the service department. If so, the update can be performed immediately. If no activation document is available, it must be ordered using ETKA.

Connect the VAS scan tool (e.g. VAS 5051) to activate the data copied from the latest DVD. Enter the activation code first using the “Guided Function” menu.

Enter the activation code from the activation document on the tester to activate the navigation data online. After online activation, the data transfer from DVD to the J794 (the tester does not necessarily have to be connected) and perform a function test.

If a data update cannot be activated, it may be an indication that the activation code has expired or is not valid.

38

Glossary

AACAdvanced Audio Coding:An audio compression codec

AMAmplitude modulation

ASFAdvanced Streaming Format orAdvanced Systems Format:A digital audio and video format developed byMicrosoft

AUXAuxiliary:Additional connection channel for audio media

AVIAudio Video Interleave:A video format defined by Microsoft

AVRCPAudio Video Remote Control Profile:A Bluetooth profile for remote control of audio orvideo equipment

A2DPAdvanced Audio Distribution Profile:Industry-wide technology allowing stereo audiosignals to be transmitted wirelessly via Bluetooth inone direction to a receiver

BAPOperating and display protocolA data transfer standard for display devices

BluetoothAn industry standard developed by the BluetoothSpecial Interest Group (SIG) for wireless transmissionbetween devices over short distances

DABDigital Audio Broadcast:Digital radio broadcasting

DivX3A codec from DivXNetworks in the USA(further codecs: DivX4, DivX5)

Dolby 5.1Multi-channel sound system from Dolby:The full channel equipment with 6 channels is called5.1 sound since only the first five channels reproducethe complete possible frequency spectrum of 20Hz to20kHz; the sixth channel is limited to low frequencyeffects between 20 and 120Hz

DRMDigital Rights Management:Standard for digital copyright

DVDDigital Versatile/Video Disc:Further development of optical storage media with acapacity of 4.7GB;on single-sided, single-layer DVDs (single-layer DVD,DVD±R, DVD±RW) and 8.5GB;on single-sided, double-layer DVDs (dual-/double-layer, DVD±R-DL, DVD-RW±DL)

CVBSComposite Video, Blanking and Sync:Commonly known as “color television”

FMFrequency modulation

GPSGlobal Positioning Satellite System:Satellite-supported global navigation and positioningsystem, originally for military usage

GSMGlobal System for Mobile Communications:Standard for digital mobile telecommunicationsnetwork

HFPHands-free profile:Allows communication between a mobile telephoneand vehicle hands-free system.

39

Glossary

JolietFile system for CD-ROMs from Microsoft based ondata structure of ISO9660

MDIMedia Device Interface: Universal interface forexternal playback devices and storage media

MMCMultimedia Card: Standard for memory cards, similarto SD format

MOVQuickTime Movie: A format for video data developedby Apple Macintosh

MP3Motion Pictures Expert Group Layer 3 (MPEG Layer3): Compression standard for video, audio and imageformats

MP4Motion Pictures Expert Group Layer 4 (MPEG Layer4): Compression standard for video, audio and imageformats

MPEGMoving Picture Experts Group:A group of experts, who work on the standardisationof formats for image, audio and video data

M4AMPEG format for audio data(AAC audio files or for proprietary codec AppleLossless)

M4BMPEG format for audio booksuse of bookmarks possible

M4VMPEG format for video data

Navigation data regionsCompilation of navigation data according to 12coding tables, examples: Europe (EU),North America (NAR), South America (SAR), (AGCC),Korea, Japan, China, Asia/Pacific Region, SouthAfrica, Australia/New Zealand, India, Taiwan.

NTSCNational Television Systems Committee:A US institution

PALPhase Alternation Line system:A color transmission system for analogue television

PlaylistsA list of songs or videos in playing order

RDSRadio Data System:A standard for additional radio information in carradios and mobile telephones, for example, stationnames, audio titles etc.

SDSecure Digital Card:Small and robust memory cards, e.g. for digitalcameras, MP3 players etc.

SDHCSecure Digital Card High Capacity:Expansion of SD with storage capacity up to themaximum capacity of 32GB

rSAPremote SIM Access Profile (also SAP):Bluetooth data transfer protocol that allows the UMPPto read the SIM card.

SECAMSéquentiel couleur à mémoire:A television standard used in France and EasternEurope for color transmission of analogue television

40

Glossary

SDARSSatellite Digital Audio Radio Services:A digital radio standard for commercial satellite radioin North America

TFT displayThin Film Transistor display:Flat screen

TMCTraffic Message Channel:A digital service in radio for transmission of trafficmessages

USBUniversal Serial Bus: Universal serial interfacebetween different computers and peripheral devices

WMAWindows Media Audio:Special audio format under Microsoft Windows

WMVWindows Media Video:A video codec from Microsoft that is part of theWindows media platform

WVGAWide-VGA (Wide-Video Graphics Array):Special monitor resolution for wide screens with anaspect ratio of 16:9 or 18:10

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42

Knowledge Assessment

An on-line Knowledge Assessment (exam) is available for this Self-Study Program.

The Knowledge Assessment may or may not be required for Certification.

You can find this Knowledge Assessment at:

www.vwwebsource.com

For Assistance, please call:

Volkswagen Academy

Certification Program Headquarters

1-877-791-4838

(8:00 a.m. to 8:00 p.m. EST)

Or, E-Mail:

[email protected]

Volkswagen Group of America2200 Ferdinand Porsche DriveHerndon, VA 20171January, 2011

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