Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…....

40
Northeast Generation .2 Training Selection, Pricing and Specification

Transcript of Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…....

Page 1: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

Northeast Generation .2 Training

Selection, Pricing and Specification

Page 2: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

2

Selection & Pricing – The key is AUMA’s modular design….

…..therefore selection and pricing is also ‘modular’…like a car.

SA.2

AC.2

GS.3

Page 3: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

3

Published Price Lists – in Salespersons Catalog & on website...

SA07.1-48.1 Price List

AM (AUMA Matic) Price List

AMTP (AUMATIC) Play Price List

AC.1 / conventional I/O Price List

AC.1 / fieldbus Price List

Disconnect Switches

Local Controls

Wall brackets

SAExC 07.1 - 16.1 (FM) Price List

SAEx 25.1 – 30.1 (FM) Price List

AMEx (FM) AUMA Matic Price List

AMEx (FM) Triple Play Matic Price List

ACExC.1 (FM) conventional I/O Price List

ACExC.1 (FM) fieldbus Price List

SA07.2-16.2 Price List

AC.2 Conventional Price List

AC.2 Fieldbus Price List

SA.2/GS Quarter turn Selection Charts & Price Lists

SA.2/GK Multi turn Selection Charts & Price Lists

SA/GS Selection Charts & Price Lists

SA/GK Selection Charts & Price Lists

SG05.1-SG12.1 Price List

SGExC05.1 – 12.1 (FM) Price List

SG.3 Price List

SGExC.1 Price List

SAExC/GS Selection Charts & Price Lists

SAExC/GK Selection Charts & Price Lists

GS & GF Worm Gearboxes

GK Bevel Gearboxes

Stem Protection Tubes

Handwheels & Chainwheels

AUMA Express

AUMA Standard Product

CSA Price List

Page 4: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

4

Actuator Selection

ROTARY

¼-TURN

LINEAR

Page 5: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

5

Information required to select and price an actuator

Type & size of valve?

Torque requirement?

Valve stem diameter?

Type of service (open/close, modulating)?

Motor power (voltage/phase/frequency)?

Closing time?

Enclosure – watertight, submersible, hazardous location (NEMA 4, 4X, 6, 7)

Non-intrusive?

Page 6: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

6

Information required to select and price an actuator (continued)

Ambient temperature

Actuator accessories

limit switches (2 GTLS, 2 GTLS-12, 4 GTLS)

position feedback device (potentiometer, transmitter, MWG)

mechanical devices (MDPI, stem protection tube, declutch lever lock)

Motor controls

integral or remote?

who is furnishing controls?

what controls are required?

Page 7: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

7

Quarterturn Selection Information required

Manual selection

Electric selection

Multiturn Selection Information required

Electric selection

Page 8: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

8

Quarter-turn Sizing

Valve torque and stem diameter must be obtained from the valve manufacturer.

Valve torque and stem diameter must be measured in the field for retro-fit applications.

Page 9: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

9

Quarterturn - Manual Operator Selection

Selection and Pricing Tools:

GS Technical Data Sheet

• GS50.3 – 250.3• GS315 – 500• GS630.3

AWWA Rating Selection Chart

When to use Bronze

Select worm gearbox (with primary gear reducer) based on valve requirements.

Page 10: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

10

Electric Actuator Selection

Quarter-turn Electric Applications

NEW combination selection chart and price list:

NEW chart includes:

• Application Guide• Product Descriptions• Selection Charts for SG.1 – 1-phase and 3-phase• Price list for SG.1• Selection Charts for SA.2/GS and SAR.2/GS• Price lists for SA.2/GS and SAR.2/GS

Page 11: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

11

Actuator selection example

REQUIREMENTS

6” butterfly valve

125 ft lbs. break torque

1” diameter stem

120 volt / 1ph / 60hz

15 second operation

motor controls to be furnished by others

Quarterturn Selection and Pricing Chart

Page 12: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

12

Actuator selection example

REQUIREMENTS

6” butterfly valve

125 ft lbs. break torque

1” diameter stem

120 volt / 1ph / 60hz

15 second operation

motor controls to be furnished by others

SELECTION

SG07.1 “NORM”

PRICING

SG07.1 Norm, 1-phase: $1,985 (ref page 4 of MA-GE-11-0006)

Page 13: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

13

Actuator selection example

REQUIREMENTS

24” butterfly valve

1875 ft lbs. torque

2.75” diameter stem

120 volt / 1ph / 60hz

60 second operation

local ‘OSC’ & ‘LOR’ control

Ductile Iron Worm Wheel Acceptable

Quarterturn Selection and Pricing Chart

Page 14: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

14

Actuator selection example

REQUIREMENTS

24” butterfly valve

1875 ft lbs. torque

2.75” diameter stem

120 volt / 1ph / 60hz

60 second operation

local ‘OSC’ & ‘LOR’ control

Ductile Iron Worm Wheel Acceptable

SELECTION

SA07.6-54B/ GS100.3/VZ4.3

AM with reversing starters, ‘open-stop-close’ pushbuttons, ‘open-fault-close’ lights & ‘local-off-remote’ selector switch

PRICING

SA07.6-54B/ GS100.3/VZ4.3 $3,470 (ref page 8 of MA-GE-11-0006)

AM$1,155 (ref page 15 of MA-GE-11-0006)

TOTAL$4,625

Page 15: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

15

Actuator Selection and Pricing - Multi-turn

Page 16: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

16

Multi-turn Selection and Pricing

Valve torque and/or thrust must be obtained from the valve manufacturer. The valve stem diameter with pitch & lead or number of turns are, also, required.

Valve torque, thrust, stem diameter & threads must be measured in the field for retro-fit applications.

Page 17: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

17

Multi-turn Applications

SA.2 Technical Data - Multi-turn Actuators - Open/Close Service

(Three phase & single phase)

SAR.2 Technical Data - Multi-turn Actuators - Modulating Service

(Three phase & single phase)

SA.2/GK – SAR.2/GK Combinations for Multi-turn Actuators Selection Charts & Price List

SA.2-single phase Selection SAR.2-single phase Selection

SA.2-three phase Selection SAR.2-three phase Selection

Multiturn Selection and Pricing Chart

Multi-turn Selection and Pricing

Page 18: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

18

The actuator output usually doesn’t exactly match the required speed, so we have to calculate the actual stem speed and inform the customer

Example: 48 rpm is between SA speeds 38 and 54, so we will select 54 rpm

Actual stem speed = 54 rpm ÷ 4 turns per inch = 13.5 inches per minute

Standard multiturn valve operating speeds:

12 inches per minute standard for gate valves

4 inches per minute standard for globe valves

Required multiturn actuator operating speeds (SA actuator RPM):

SA actuator RPM = Number of stem turns per inch X required stem speed

Example: 4 turns per inch of travel X 12 inches per minute = 48 rpm

Multi-turn Selection and Pricing

Page 19: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

19

Multi-turn Actuator selection example

REQUIREMENTS

8” gate valve

open/close service

5000 lbs. thrust

40 ft lbs. torque

1.25” diameter stem

4 threads per inch

single lead

460 volt / 3 ph / 60 hz

12 inches per minute (IPM)

No Motor Controls Required.Multiturn Selection Chart

Page 20: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

20

Multi-turn Actuator selection example

REQUIREMENTS

8” gate valve

open/close service

5000 lbs. thrust

40 ft lbs. torque

1.25” diameter stem

4 threads per inch

single lead

460 volt / 3 ph / 60 hz

12 inches per minute (IPM)

No Motor Controls Required.

SELECTION

Previous Selection: SA10.1-54A

NEW Selection: SA07.6-54A

Optimal speed

12 in/min x 4 turns/inch

= 48 rpm

The closest ‘SA’ output speed

is 54 RPM

54 RPM/ 4 turns per inch

= 13.5 IPM stem speed

‘A’ output drive required to accept thrust

Page 21: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

21

Multi-turn Actuator selection example

REQUIREMENTS

8” gate valve

open/close service

5000 lbs. thrust

40 ft lbs. torque

1.25” diameter stem

4 threads per inch

single lead

460 volt / 3 ph / 60 hz

12 inches per minute (IPM)

No Motor Controls Required.

PRICING:

Previous: SA10.1-54 $2,010

A-Drive $ 190

TOTAL: $2,200

(ref MA-GE-01-0001 pages 2 & 7)

NEW: SA07.6-54A $1,890

TOTAL: $1,890

(ref MA-GE-01-0006 pages 2 & 5 or MA-GE-14-0002 page 5)

TOTAL SAVINGS OF $310!

Page 22: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

22

Multi-turn Actuator Pricing SA.1 vs SA.2

SA.1 Pricing = SA.2 Pric

ing!!!

Page 23: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

23

Actuator Selection and Pricing – AC.2 Controls

Page 24: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

Actuator Selection and Pricing – AC.2 Controls

Review:

• Two Versions:

• Global

• Ref Page 1 of MA-GE-35-0014

• US

• 115V control• 30 mA - 115 VAC for control inputs• 5 ea 5A contacts wo/ common• North American indicating lights

24

Page 25: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

AC.2 Pricing

25

Prices – AC 01.2 Golbal Version & US Version

AC01.2 Pricing

The ‘special price’ for the AC 01.2 (US Version) is $176 less expensive than the sum of the base price and the 4 options.

Ordering Code Feature AC01.2 (Global) AC01.2 (US)Special price

Base price $2,005 $2,225E00.02 115 VAC control $113

A30.02 30 mA - 115 VAC for control inputs $113 H00.03 5 ea 5A contacts wo/ common $113 L10.02 North American indicating lights $57 Total $2,401 $2,225

Page 26: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

AC.2 Pricing

26

Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (Global Version)

SA.1 / AC01.1 SA.2 / AC01.2 Difference SA 10.1 / SA10.2 $2,010 $2,010 A drive $155 $155 MWG 30.1 / MWG 30.2 $220 $120

AC01.1 / AC01.2 (Global) $2,005 $2,005 Total $4,390 $4,290 2%

When we use the AC 01.2 (Global Version) – The Generation.2 product is less expensive!!

Plus we have these valuable additional features (over the AC 01.1)…..• IP68-8

• Bluetooth interface for AC configuration and software upgrades

Page 27: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

AC.2 Pricing

27

Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (US Version)

When we use the AC 01.2 (US Version) – The Generation.2 product is slightly more expensive!!

But we have these valuable additional features (over the AC 01.1)…..• IP68-8

• Bluetooth interface for AC configuration and software upgrades• 115 VAC control

• 30 mA 115 VAC for control inputs• 5 ea change-over contacts without common rated 5 A

• North American indicating light version

SA.1 / AC01.1 SA.2 / AC01.2 Difference

SA 10.1 / SA10.2 $2,010 $2,010

A drive $155 $155

MWG 30.1 / MWG 30.2 $220 $120

AC01.1 / AC01.2 (US) $2,005 $2,225

Total $4,390 $4,510 -3%

Page 28: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

AC.2 Pricing

28

Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (US Version)

When we use the AC 01.2 (Global Version plus the change-over contact and NA indicating light options) – The Generation.2 product is slightly more expensive!! But we have these valuable additional features (over the AC 01.1)…..

• IP68-8• Bluetooth interface for AC configuration and software upgrades

• 5 ea change-over contacts without common rated 5 A• North American indicating light version

SA.1 / AC01.1 SA.2 / AC01.2 Difference SA 10.1 / SA10.2 $2,010 $2,010 A drive $155 $155 MWG 30.1 / MWG 30.2 $220 $120

AC01.1 / AC01.2 (Global) $2,005 $2,005 H00.03 / contacts $113 HL10.02 / NA lights $57 Total $4,390 $4,460 -2%

Page 29: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

Pricing 2013

• No price increase in general for 2013 except:

• SA.1 prices will increase mid 2013

• AC.1 prices will increase mid 2013

• Reminder:

• SA.1 pricing currently equals SA.2 pricing

• AC.2 pricing in some configurations is lower than AC.1 pricing

29

Page 30: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

30

Other AUMA Shipment Programs

Page 31: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

31

AUMA Express Program

Standard quarterturn actuators for AUMA sales organization & OEMs

Cannot deviate from standard description

2 week ship time

Prices shown are list prices

Page 32: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

32

AUMA AUMA Express

SG Express

SG Express Lite

SG positioner Express

SGPD Express

SGPD Express Lite

Models available:

SG07.1, SG10.1 & SG12.1 Only

SA/GS Express & SAR/GS Express

Models as shown

Shipment: 2 Weeks After Receipt of the Order

Page 33: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

33

AUMA Standard Product

Standard multi turn actuators

also quarter turn actuators with available worm gearboxes

Cannot deviate from standard description

4 week ship time

Prices determined from published price list

Page 34: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

34

AUMA Standard Product

Available models:

SA and SAR / NORM or AM

NEMA 4X/6 (6 ft for 30 minutes)

CSA 4

SAExC and SARExC / NORM or AMEx

FM - Division system

CSA – Division System

Features:

460, 480, 575 or 600 VAC / 3 phase / 60 hz (see ‘Specific models & configurations available' below)

15 minute duty motor with class F insulation

KN corrosion protection

Control configurations:

NORM

AM with 115 V interface board and 115 volt control

AM with analog positioner and 24 volt control

Output drive / gearbox configurations

Output drive B3 (unmachined – unless furnished with AUMA GS worm gearbox)

Output drive A (unmachined)

GS worm gearboxes and primary gear reducers for quarter turn service as indicated

Standard Product Program

Page 35: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

35

Shipping schedule

SA07.1-SA16.1

SA07.2-SA16.2

SAR07.1-SAR16.1

SAR07.2-SAR07.6

SG05.1-SG12.1

460/3/60 voltage or 120/1/60 voltage

“NORM” or AM controls

GS50.3-GS250.3

GS315

SAExC10.1 & SAExC14.5 (19 to 216 RPM)

6-8 weeks shipment

SA or SG.1 with AC

14 weeks shipment (check factory)

Shipping Schedule Issue 1.12

SAExC07.1, SAExC07.5, SAExC14.1, SAExC16.1

18 weeks shipment

SA25.1 &SA30.116 weeks shipment

SA35.1, SA40.1 & SA48.124 weeks shipment

Non-Standard Motor Voltages

12-18 weeks shipment

GS400 & GS500 Worm gearboxes

22 weeks shipment

GK10.2 – GK30.2 Bevel gearboxes

8 weeks shipment

GK35.2 – GK40.2 Bevel gearboxes

14 weeks shipment

Page 36: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

Generation .2 Specification

36

Page 37: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

SQ05.2 – 14.2

Identical operation concept to multi-turn actuators of generation .2

• Torque output: 35 – 1770 ft-lbs (50 – 2400 Nm)

• Operation Time: 4 – 100 sec

• Open – Close / Modulating

• Estimated Time Table:

• 1st Batch

• 3-ph Order Entry – April 2013• 3-ph Delivery – June 2013

• 2nd Batch

• 3-ph Ex – Late 2013

• 3 Batch

• 1-ph – Late 2013

• 1 Ph Ex and DC – Unknown

37

Page 39: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

SQ05.2 – 14.2

Next Steps for AUMA-USA

• Develop SQ Task Force

• Acquire Demo Units

• Learn details of product:

• AWWA Approved?

• Operating Times Available?

• Develop Pricing Structure

• Develop USA Schedule

• Etc.

39

Page 40: Selection, Pricing and Specification. 2 Selection & Pricing – The key is AUMAs modular design…. ….. therefore selection and pricing is also modular…like.

40

Actuator Selection and Pricing

Questions?