SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation...

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SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation Sorting-Inspection- Rework

Transcript of SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation...

1. Introduction COMPANY NAME: SEKAI TECHNOLOGY, S.A.DE.C.V

(ISO 9001:2008) QUALITY POLICY:

At SEKAI TECHNOLOGY, we commit ourselves to provide customers with the best solutions of logistics that fulfill the requirements of customers, in

order to be market leaders and ensure of the personnel that works with us

ADDRESS: Parque Industrial Reynosa Brecha E99 #2105,REYNOSA, TAMPS C.P. 88785. MEXICO

TELEPHONE: +52(899) 2634078, 1295927 Fax: +52(899) 1295929

BUSINESS STATUS: IMMEX (MAQUILADORA)

OPERATIONS : W/H SERVICEVMI OPERATIONSORTING-INSPECTION-REWORK

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1-1. AKIYAMA ENGINEERING GROUP

ClarionELIKAHARADATOPRE AUTOPARTS MEXMITSUBISHI ELECT.PANAMEX (Panasonic Mex)

PHAM (Panasonic Monterrey)

PAVCAJVC

SEKAI TECNOLOGY LLC(McAllen, TEXAS USA)

JUNTECKUGAMIONEDATOYOTA TSUSHOMITSUWA CHEMICALCMK

SEKAI TECNOLOGY SA DE CV(McAllen, TEXAS USA)

FUJITSU-TEN DE MEXICOPASMX (Panasonic Reynosa)

ALL 1 SOURCE ENGINEERING PTE(Since 2000) (SINGAPORE)

PAVC Networks

AEG A1 SA DE CV(Since1997)

(Toluca,Edo de Mexico)

San Juan Del Rio Plant(Queretaro, Mexico)

Reunosa Plant(Tamps, Mexico)

Tijuana, Plant(BC, Mexico)

AKIYAM ENGINEERING(Since 1960)

(Yokohama Japan)

CLARIONKENWOOD JVCSONYTOSHIBA

VELVACAEG A1 LLC(McAllen, Texas USA)

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1-2. Organization Chart

RICHARD HERRERA

IT ADVISOR

H. AKIYAMA

PRESIDENT / CEO

BELIZARIO ROJAS

VMI OPERATIONS MANAGER

J. Alejandro Gonzalez

IMP/EXP SUPERVISOR

Jose Robles, Adara Jacome

WAREHOUSE SUPERVISOR

CARLOS

LARASORTING MANAGER

Thelma Castillo,

Alejandro VillanuevaSORTING ASSISTANT

GUADALUPE

RODRIGUEZADMINISTRATION

IVETH OLIVEROS,

ELVIA PEREZ

ADMIN. ASSISTANT

TATSUMI HORI

VICE-PRESIDENT

CARLOS LARA

QC MANAGER

Thelma Castillo

QC SUPERVISOR

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2. WAREHOUSING SPACE : 30,000 SqFt (Including Offices)

EXPANDABLE TO APPROX 200,000Sqft BUILDING: STEEL STRUCTURE AND PREFABRICATED

CONCRETE PANEL CONTAINER YARD: 5 CONTAINER PARKING CAPACITY DOCK: RECEIVING 1

SHIPPING 1

PICK UP 1 PALLET STORAGE CAPACITY: 7,000SqFt SECURITY FEAUTURE:

GATED SITE, 24/7 SECURITY SECURITY WEB CAMERA

VIDEO DATA MAINTEINED FOR 3 MONTHS

SCHEDULED PATROL BY SEQURITY GUARD 5

FACTORY LAYOUT

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Expandable

Security Camera View

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3. SORTING & INSPECTION

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OUR RELIABLE AND EXPERICENCED QA STAFF WILL WORK

WITH YOU

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CHASSIS (METALLIC

STAMPING PARTS)

HEAT SINK (DIE CASTING)

3.1 SORTING SECTION

PANEL,ESCUTCHEON,LENS (PLASTIC PARTS)

PC BOARDS

LCD

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3.2 LCD INSPECTION

INSPECTION INSTRUMENTS OSCILOSCOPEPOWER SUPPLY SOURCE

4. Measurement andInspection Instruments

Inspection Microscope

Digital Microscope

Height Gauge

Ionizing Air Gun

CMM

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5. VMI SUPPORT OPERATIONS

(1) BENEFITS

CUSTOMER• INVENTORY REDUCTION

• WAREHOUSE COST REDUCTION

⇒ BETTER CASH FLOW

• CLOSENESS TO SUPPLIERS’ INVENTORY

⇒ SHORTER TRANSIT TIME

• SEKAI’S DELIVERY TRUCK IS AVAILABLE FOR URGENT MATERIAL

SUPPLIER• SERVICE IMPROVEMENT AT

COMPETETIVE COST OF SEKAI

⇒ BUSINESS EXPANSION

COMMON BENEFIT• MINIMIZING EXPEDITED AIR FREIGHT COST

• NO EXTRA COST FOR TRANSPORTATION WHEN SORTING, REWORKING, AND VMI

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(2) VMI OPERATION SEQUENCE

1. CUSTOMER: RESERVATION / BLANCKET ORDER TO SUPPLIER

2. SUPPLIER: SHIPMENT TO SEKAI VIA NIPPON EXPRESS (cross-dock for Sekai)

3. SEKAI: BORDER CROSSING4. SEKAI: RECEIVING & INSPECTION WHEN

NECESSARY5. CUSTOMER: DELIVERY ORDER TO SEKAI6. SEKAI: SHIPMENT (VIRTUAL EXPORT) TO

CUSTOMER7. SEKAI: SHIPPING REPORT TO SUPPLIER8. SUPPLIER: INVOICING

* VMI Warehouse Inventory Can Be Monitored at Potal Site

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2 SHIPPING

VMI PROCESS

USA 3.CROSS-DOCK

MEXICO

CUSTOMS

4.

INSPECTION

CUSTOMS

CLEARANCE

1.P/O

7 .PAYMENT

8. INVENTORY

CHECK

CUSTOMER

5. PULL ORDER

6. DELIVERY

9. INVENTORY CHECK

INSPECTION

SEKAI WAREHOUSE

SUPPLIER

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ASN (advance shipping notice)

Electronic ASN between Nippon-Sekai-Customer when shipment is in transit.

Shipment arrival to Sekai; Sekai scans Nippon’s order number and supplier’s barcode label. Sekai’s system will match and verify against ASN data.

Minimal amount of manual work in the process of receiving. High level of efficiency in receiving and productivity

Supplier Nippon Express

Electronic ASN

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Panasonic

Electronic ASN

Welcome page http://www.sekaitechnology.com

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SEKAI’S * Web Inventory * EDI System* Sorting Materials - Module

Pull Order Customer

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Inventory Screen

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Pick List

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Shipment – Delivery Note

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ASN to Customer

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Sort Materials Module- Hold qty.- Good qty- NG qty (identification by defect and quantity it).

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Sort Materials Module

- Identification by defect and quantity it.

Damaged Maintenance

FO-CCA-34 

Client:  Panasonic Automotive Systems

Supplier:  CMK America Corporation

Report Run:  3/6/2013 8:23:05 AM

Date Invoice# PO# Supplier PO# Packing# Part# BinNo

Good Sort Issue

03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 546 Foreign Material

03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 63scratch pad

03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 42Copper Exposed

02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237M3J486617 CMK-NG 8 Obstructed Hole

02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237M3J486617 CMK-NG 2 scratch pad

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Total:   661

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