SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation...
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Transcript of SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation...
SEKAI TECHNOLOGY, S.A. de C.VReynosa, Tamps, Mexico
W/H SERVICEVMI OperationSorting-Inspection-Rework
1. Introduction COMPANY NAME: SEKAI TECHNOLOGY, S.A.DE.C.V
(ISO 9001:2008) QUALITY POLICY:
At SEKAI TECHNOLOGY, we commit ourselves to provide customers with the best solutions of logistics that fulfill the requirements of customers, in
order to be market leaders and ensure of the personnel that works with us
ADDRESS: Parque Industrial Reynosa Brecha E99 #2105,REYNOSA, TAMPS C.P. 88785. MEXICO
TELEPHONE: +52(899) 2634078, 1295927 Fax: +52(899) 1295929
BUSINESS STATUS: IMMEX (MAQUILADORA)
OPERATIONS : W/H SERVICEVMI OPERATIONSORTING-INSPECTION-REWORK
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1-1. AKIYAMA ENGINEERING GROUP
ClarionELIKAHARADATOPRE AUTOPARTS MEXMITSUBISHI ELECT.PANAMEX (Panasonic Mex)
PHAM (Panasonic Monterrey)
PAVCAJVC
SEKAI TECNOLOGY LLC(McAllen, TEXAS USA)
JUNTECKUGAMIONEDATOYOTA TSUSHOMITSUWA CHEMICALCMK
SEKAI TECNOLOGY SA DE CV(McAllen, TEXAS USA)
FUJITSU-TEN DE MEXICOPASMX (Panasonic Reynosa)
ALL 1 SOURCE ENGINEERING PTE(Since 2000) (SINGAPORE)
PAVC Networks
AEG A1 SA DE CV(Since1997)
(Toluca,Edo de Mexico)
San Juan Del Rio Plant(Queretaro, Mexico)
Reunosa Plant(Tamps, Mexico)
Tijuana, Plant(BC, Mexico)
AKIYAM ENGINEERING(Since 1960)
(Yokohama Japan)
CLARIONKENWOOD JVCSONYTOSHIBA
VELVACAEG A1 LLC(McAllen, Texas USA)
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1-2. Organization Chart
RICHARD HERRERA
IT ADVISOR
H. AKIYAMA
PRESIDENT / CEO
BELIZARIO ROJAS
VMI OPERATIONS MANAGER
J. Alejandro Gonzalez
IMP/EXP SUPERVISOR
Jose Robles, Adara Jacome
WAREHOUSE SUPERVISOR
CARLOS
LARASORTING MANAGER
Thelma Castillo,
Alejandro VillanuevaSORTING ASSISTANT
GUADALUPE
RODRIGUEZADMINISTRATION
IVETH OLIVEROS,
ELVIA PEREZ
ADMIN. ASSISTANT
TATSUMI HORI
VICE-PRESIDENT
CARLOS LARA
QC MANAGER
Thelma Castillo
QC SUPERVISOR
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2. WAREHOUSING SPACE : 30,000 SqFt (Including Offices)
EXPANDABLE TO APPROX 200,000Sqft BUILDING: STEEL STRUCTURE AND PREFABRICATED
CONCRETE PANEL CONTAINER YARD: 5 CONTAINER PARKING CAPACITY DOCK: RECEIVING 1
SHIPPING 1
PICK UP 1 PALLET STORAGE CAPACITY: 7,000SqFt SECURITY FEAUTURE:
GATED SITE, 24/7 SECURITY SECURITY WEB CAMERA
VIDEO DATA MAINTEINED FOR 3 MONTHS
SCHEDULED PATROL BY SEQURITY GUARD 5
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CHASSIS (METALLIC
STAMPING PARTS)
HEAT SINK (DIE CASTING)
3.1 SORTING SECTION
PANEL,ESCUTCHEON,LENS (PLASTIC PARTS)
PC BOARDS
LCD
4. Measurement andInspection Instruments
Inspection Microscope
Digital Microscope
Height Gauge
Ionizing Air Gun
CMM
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5. VMI SUPPORT OPERATIONS
(1) BENEFITS
CUSTOMER• INVENTORY REDUCTION
• WAREHOUSE COST REDUCTION
⇒ BETTER CASH FLOW
• CLOSENESS TO SUPPLIERS’ INVENTORY
⇒ SHORTER TRANSIT TIME
• SEKAI’S DELIVERY TRUCK IS AVAILABLE FOR URGENT MATERIAL
SUPPLIER• SERVICE IMPROVEMENT AT
COMPETETIVE COST OF SEKAI
⇒ BUSINESS EXPANSION
COMMON BENEFIT• MINIMIZING EXPEDITED AIR FREIGHT COST
• NO EXTRA COST FOR TRANSPORTATION WHEN SORTING, REWORKING, AND VMI
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(2) VMI OPERATION SEQUENCE
1. CUSTOMER: RESERVATION / BLANCKET ORDER TO SUPPLIER
2. SUPPLIER: SHIPMENT TO SEKAI VIA NIPPON EXPRESS (cross-dock for Sekai)
3. SEKAI: BORDER CROSSING4. SEKAI: RECEIVING & INSPECTION WHEN
NECESSARY5. CUSTOMER: DELIVERY ORDER TO SEKAI6. SEKAI: SHIPMENT (VIRTUAL EXPORT) TO
CUSTOMER7. SEKAI: SHIPPING REPORT TO SUPPLIER8. SUPPLIER: INVOICING
* VMI Warehouse Inventory Can Be Monitored at Potal Site
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2 SHIPPING
VMI PROCESS
USA 3.CROSS-DOCK
MEXICO
CUSTOMS
4.
INSPECTION
CUSTOMS
CLEARANCE
1.P/O
7 .PAYMENT
8. INVENTORY
CHECK
CUSTOMER
5. PULL ORDER
6. DELIVERY
9. INVENTORY CHECK
INSPECTION
SEKAI WAREHOUSE
SUPPLIER
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ASN (advance shipping notice)
Electronic ASN between Nippon-Sekai-Customer when shipment is in transit.
Shipment arrival to Sekai; Sekai scans Nippon’s order number and supplier’s barcode label. Sekai’s system will match and verify against ASN data.
Minimal amount of manual work in the process of receiving. High level of efficiency in receiving and productivity
Supplier Nippon Express
Electronic ASN
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Panasonic
Electronic ASN
Sort Materials Module
- Identification by defect and quantity it.
Damaged Maintenance
FO-CCA-34
Client: Panasonic Automotive Systems
Supplier: CMK America Corporation
Report Run: 3/6/2013 8:23:05 AM
Date Invoice# PO# Supplier PO# Packing# Part# BinNo
Good Sort Issue
03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 546 Foreign Material
03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 63scratch pad
03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 42Copper Exposed
02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237M3J486617 CMK-NG 8 Obstructed Hole
02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237M3J486617 CMK-NG 2 scratch pad
=====
Total: 661
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