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Transcript of Seite 1 Thomas Mitschke, GIZ DKTI programme21.10.2015 Implemented by: Local subsidies / RDA Zlatibor...
Seite 1Thomas Mitschke, GIZ DKTI programme21.10.2015
Implemented by:
Local subsidies / RDA Zlatibor / Center for Development Leskovac
DKTI - Development of a Sustainable Bioenergy Market in Serbia
Small Scale Slurry Biogas Plants for medium-sized farms in Serbia as an additional income source
Seite 2Thomas Mitschke, GIZ DKTI programme
Content
1.) About GIZ DKTI
2.) Agrobiomass potential in Serbia
3.) Economic Framework conditions
4.) Base-Case Biogas Manure Plants
5.) Financing programmes
6.) Legal framework
21.10.2015
Seite 3Thomas Mitschke, GIZ DKTI programme
Facts about the GIZ DKTI programme
Implemented by :
Objective: To strengthen capacities and create an enabling environment for sustainable use of bioenergy in Serbia
Funded by: German Federal Ministry for Economic Cooperation and Development (BMZ) under the German Climate Technology Initiative
(DKTI)
Duration: March 2013 – December 2017
Political partners: Ministry of Agriculture and Environmental Protection &
Ministry of Mining and Energy
21.10.2015
Seite 4Thomas Mitschke, GIZ DKTI programme
Eff. firewood use in HH
Policy advice Project development
Biomass supply
KfW: Advise to investments in district heating companies.
GIZ: Support to the creation of a sustainable supply with bio-resources
Structure of the programme:
GIZ: Support to harmonization of laws and regulations to EU standards
Support to policy definition and strategy implementation
GIZ:Support to a promotion of efficient stoves and ovens / firewood drying
Advise to implement efficiency- and emission standards
GIZ:Advise to the implementation of cost efficient and innovative bioenergy projects
Technology and knowlege transfer
Cross-cutting theme: Sustainability
BioRES
GIZ:Support to the creation of regional Biomass Trade and Logistic centres.
Support local supply chains for biomass.
21.10.2015
Seite 5Thomas Mitschke, GIZ DKTI programme
Objective: Innovative bioenergy projects are implemented
Activities:
Identification of projects and potential investors for bioenergy heating systems in public buildings, biogas facilities, facilities for generation of industrial process heat
Consultancy for plant design and project concepts, elaboration of bankable (pre-) feasibility studies, project documentation, etc.
Support/Intermediation of financial opportunities and investment subsidies
Logistical concepts for biomass
Technical support for permit application and support to increase the efficiency of processes related to procurement procedure, permits and licensing agreements for bioenergy projects
Best-practice documentation and capacity building
Dialogue-platform for Serbian and international companies and institutional stakeholders to exchange project ideas, information and experiences
Project development
Implemented by :
21.10.2015
Seite 6Thomas Mitschke, GIZ DKTI programme
The concept of biogas production with agro biomass
Feed-In-Tariffs?
Heat prices?
Biomass prices?
17.10.2015
Seite 8Thomas Mitschke, GIZ DKTI programme
Biogas potential from manure in Serbia
Velvet Farm plant, Curug, Serbia - Foto: GIZ 2014
Type of Biomass
Theoretical potential
in PJ in Serbia
Electrical efficiency in %
Potential electrical energy in GWh/a
Potential electrical capacity in MW
Manure (cattle, pig and poultry)e
3.4 34 322.2 45
Source: DBFZ Study 2015
Solid cattle manure, Serbia - Foto: GIZ 2014
Liquid cattle manure, Serbia - Foto: GIZ 2014 Liquid pig manure, Serbia - Foto: GIZ 2014
21.10.2015
Seite 9Thomas Mitschke, GIZ DKTI programme
Type of Electrical Generation Feed-inTariff
Biomass power plant up to 1 MWel 13,26 €Ct./kWh
Biomass power plant 1 - 10 MWel 13,82-0,56 x Pel €Ct./kWh
Biomass power plant 10 MWel 8,22 €Ct/kWh
Biogas power plant up to 0.2 MWel 15,66 €Ct./kWh
Biogas power plant 0.2 – 1 MWel 16,498-4,188 x Pel €Ct./kWh
Biogas power plant over 1 MWel 12,31 €Ct/kWh
Plant fired by biogas from animal origin waste 12,31 €Ct./kWh
Feed-in Tariffs for Biomass and Biogas in Serbia (based on 2013)
Source: DECREE ON INCENTIVE MEASURES FOR PRIVILEGED POWER PRODUCERS Pursuant to the Article 59, paragraph 6 of the Energy Law (“RS Official Gazette”, No. 57/11, 80/11 – corrigendum, 93/12 and 124/12)
Anual increasing rate = inflation rate of EURO zone Duration of power purchase agreement (PPA)= 12 years
21.10.2015
Seite 10Thomas Mitschke, GIZ DKTI programme
Type of Electrical Generation Feed-inTariff
Biomass power plant up to 1 MWel 13,26 €Ct./kWh
Biomass power plant 1 - 10 MWel 13,82-0,56 x Pel €Ct./kWh
Biomass power plant 10 MWel 8,22 €Ct/kWh
Biogas power plant up to 2 MWel 18,333 – 1,111 x Pel €Ct./kWh
Biogas power plant 2 - 5 MWel 16,852 – 0,370 x Pel €Ct./kWh
Biogas power plant over 5 MWel 15 €Ct/kWh
Feed-in Tariffs for Biomass and Biogas in Serbia (based on proposal for 2016)
Source: http://www.mre.gov.rs/doc/javne%20rasprave/28.09/Objedinjeno%20Uredba%20o%20podsticajnim%20merama%202015%20098%2014a.pdf
Annual increasing rate = inflation rate of EURO zone Corn Silage input = max. 40 % of overall dry matter content Duration of power purchase agreement (PPA)= 12 years
21.10.2015
Seite 11Thomas Mitschke, GIZ DKTI programme
Fuel prices for heating in Serbia
Current fuel prices for heating in Serbia without VAT Source: GIZ study and calculation
Prices can differ depending on location, quality and quantity
FUELS
Agro Pellets 3.9 kWh/kg 100 €/t 26 €/MWh 30.2 €/MWhBrown coal 4.5 kWh/kg 100 €/t 22 €/MWh 29.6 €/MWhElectricity 1.0 kWh/kWh 60 €/MWhel 60 €/MWh 70.6 €/MWhLight Oil 12.6 kWh/kg 1.05 €/l 98 €/MWh 115.3 €/MWhLPG 12.9 kWh/kg 1.00 €/kg 78 €/MWh 86.3 €/MWhHeavy Fuel Oil (Mazut) 11.2 kWh/kg 550 €/t 49 €/MWh 61.3 €/MWhNatural gas 10.0 kWh/m³ 0.41 €/m³ 41 €/MWh 43.2 €/MWhWood Pellets 4.7 kWh/kg 160 €/t 34 €/MWh 37.8 €/MWhWoodchips (moisture 35 %) 3.1 kWh/Kg 55 €/t 18 €/MWh 20.9 €/MWhStraw in Bales 3.9 kWh/kg 45 €/t 12 €/MWh 14.4 €/MWhFirewood (moisture 45%) 2.5 kWh/kg 60 €/t 24 €/MWh 36.9 €/MWh
80%65%
Heat Values Price per Unit (net) Calorific Price
85%90%80%95%90%
Boiler Efficiency
Heat Price
85%75%85%
85%
21.10.2015
Seite 12Thomas Mitschke, GIZ DKTI programme
Project proposal medium-sized farm50 kWel Biogas plant in Serbia
Initial values:Following scenario are evaluated:
1. Digestion of available liquid pig manure for electricity generation of 50 kW el2. Digestion of available liquid and solid cattle manure for electricity generation of 50
kW el
100 % of electricity generated will be sold to the grid under current feed-in-tariffs, 30 % of heat generated will be used for internal heating purposes (30 €/MWh -> comparable to current coal price)
Institute for Animal Husbandry, Serbia - Foto: GIZ 2015
21.10.2015
Seite 13Thomas Mitschke, GIZ DKTI programme
Project Proposal 50 kWel Biogas plant in Serbia: Manure input– required quantity and quality
Pig farm of around 4.000 animal units (fatteners) or cattle farm around 500 animal units can provide needed amount for the proposed plant size
Analysis of organic dry matter content and real quantity values necessary for each individual farm and project
Cattle Farm in Serbia, Foto: GIZ 2015
Substrates DMS oDMSt/a m³/d % FM % DMS % m³/year l/kg oDMS m³/year
Liquid cattle manure 9,445 26 7.0% 75% 55% 95,458.15 350.0 173,560Solid cattle manure 730 2 18.0% 80% 60% 25,229 400.0 42,048
total 10,175 28 120,687 215,608
Production of CH4Fresh MaterialBiogas production of substrates
Production of biogas
Substrates DMS oDMSt/a m³/d % FM % DMS % m³/year l/kg oDMS m³/year
Liquid Pork manure 31,928 87 2.0% 75% 60% 120,687 420.0 201,145total 31,928 87 120,687 201,145
Production of CH4Fresh MaterialBiogas production of substrates
Production of biogas
orSubstrates DMS oDMS
t/a m³/d % FM % DMS % m³/year l/kg oDMS m³/yearLiquid Pork manure 9,122 25 7.0% 75% 60% 120,687 420.0 201,145
total 9,122 25 120,687 201,145
Production of CH4Fresh MaterialBiogas production of substrates
Production of biogas
or
Different farm structures:design, feeding, age and animal type
21.10.2015
Seite 14Thomas Mitschke, GIZ DKTI programme
Output 50 kWel Biogas plant
Production of CH4 120,687 m³/aCaloric Value CH4 9.968 kWh/m³Losses 5.0%Energy Potential 1,142,857 kWh/aEnergy Potential Capacity 143 kWEnergetic UseEnergy potential 1,142,857 kWh/a 0 kWh/aCaloric Capacity 143 kW 0 kWElectrical Capacity 50 kW 0 kWElectrical Effi ciency 35% 0%Thermal Eficiency 40% 0%Thermal Capacity 57 kW 0 kWOverall capacity 143 kW 0 kWFull operation time 8000 hours/a 0 hours/aElectricity Generation 400,000 kWh/a 0 kWh/aHeat Generation 457,143 kWh/a 0 kWh/aEnergetic Demand 1,142,857 kWh/a 1,142,857 kWh/a
Calorific Value Natural Gas 8.5 kWh/m³Sustitution of Natural Gas 134,454 m³ / year
CHP Steam Production (24/7)
Energy Use
2 options for energetic use
30-40 % of generated heat shall be used for biogas process (own consumption)
Source: Own Calculations GIZ, 2015
Foto: Fachverband Biogas 2015
21.10.2015
Seite 15Thomas Mitschke, GIZ DKTI programme
Average Investment Costs- Individual design
Specific Investment Costs Biogas Plant 75 kWel ca. 9.000 €/kWel.
only CHP and Flare ca. 1.700 €/kW el.
Specific Investment Costs Biogas Plant 150 kWel ca. 6.500 €/kWel.
only CHP and Flare ca. 1.800 €/kW el.
Specific Investment Costs Biogas Plant 250 kWel ca. 6.000 €/kWel.
only CHP and Flare ca. 1.300 €/kW el.
Specific Investment Costs Biogas Plant 500 kWel ca. 4.600 €/kWel.
only CHP and Flare ca. 1.000 €/kW el.
Specific Investment Costs Biogas Plant 750 kWel ca. 4.000 €/kWel.
only CHP and Flare ca. 900 €/kW el.
Specific Investment Costs Biogas Plant 1.000 kWel ca. 3.500 €/kWel.
only CHP and Flare ca. 800 €/kW el.
Project size between 5.000 and 12.000 €/kW (average 8.000 €/kW) according to FvB 2015:
Reduction of investment costs possible through use of existing equipment like manure tanks
Standardized technology from already existing German market for small scale manure biogas plant available
Source: FNR, 2014
21.10.2015
Seite 16Thomas Mitschke, GIZ DKTI programme
Estimated Investment Costs (CAPEX)
Source: Own Calculations GIZ, 2015
Check real investment costs with turnkey-offer when detailed data (plans, substrates) is available
Contains 1 heated digester with gas storage roof and additional open storage tank
8.331 €/kW overall investment
Investment CostsDescription Quantity Cost per Unit Total Cost Life-Time Depreciation
1 Ground preparation 1.00 10,000.00 10,000.00€ 15.00 666.67€ 2 Foundations and canals 1.00 10,000.00 10,000.00€ 15.00 666.67€
3Installation of Digesters incl Heatingsystem, Protection and Insulation 1.00 70,000.00 70,000.00€ 15.00 4,666.67€
4 Buildings and Infrastructure 1.00 10,000.00 10,000.00€ 15.00 666.67€ 5 Storage Tank open 1.00 50,000.00 50,000.00€ 15.00 3,333.33€
6 Installation of equipment 1.00 50,000.00 50,000.00€ 15.00 3,333.33€ 200,000.00€
Planning and Engineering1 Project Concept and Permission 1.00 10,000.00 10,000.00€ 15.00 666.67€ 2 Design and Feasibility Studie 1.00 10,000.00 10,000.00€ 15.00 666.67€ 3 Site supervision 1.00 10,000.00 10,000.00€ 15.00 666.67€ 4 30,000.00€
Equipment and Components1 Pumping systems 1 7,500.00 7,500.00€ 15.00 500.00€ 2 Tube system Substrate 1 10,000.00 10,000.00€ 15.00 666.67€ 3 Agitation systems 4 5,000.00 20,000.00€ 15.00 1,333.33€ 4 Gas membrane 1 15,000.00 15,000.00€ 15.00 1,000.00€ 5 Biogas flare 1 5,000.00 5,000.00€ 15.00 333.33€ 6 Gas treatment 1 10,000.00 10,000.00€ 15.00 666.67€ 7 Gas pipelines 1 5,000.00 5,000.00€ 15.00 333.33€ 8 Measuring and Control 1 5,000.00 5,000.00€ 15.00 333.33€ 9 CHP and Transformer Station 1 60,000.00 60,000.00€ 15.00 4,000.00€ 10 Electrical Integration 1 20,000.00 20,000.00€ 15.00 1,333.33€
157,500.00€ Other
1 Miscelleanous 5% 387,500.00€ 19,375.00€ 15.00 1,291.67€ 2 Insurance and Bank Guarantees 2.5% 387,500.00€ 9,687.50€ 15.00 645.83€ 5 29,062.50€
416,562.50€ 27,770.83€
Civil Works
21.10.2015
Seite 17Thomas Mitschke, GIZ DKTI programme
Additional economic presumptions
Feed-in Tariff: 0,1566 €/kWhel for 400.000 kWh per year (50 kW, 8.000 full load hours per year)Sales heat price: 0,03 €/kWh Heat, 30 % of generated heat is used/sold externallyFinancing: 30 % equity, 5 % per year interest rate on commercial loan for 10 yearsGrant: 15 % of investment (e.g. websefff, UNDP/GEF)Manure costs: 0 €/t, 1st year after commissioning: 80% of production 80% sales and 80% of variable costsMaintenance costs: 1.5 % per year of investment for biogas plant plus 0,015 Euro/kWhel for CHPElectricity consumption: 6 % of overall generation for 0,05 Euro/kWhelOperation staff: 365 days x 1 h/d x 10 EUR/h = 3.650 EUR/yearAdmin and Overhead: 1 % of income, telecommunication: 25 €/monthInsurance: 0,25 % of overall InvestmentFees: 1,000 Euro/yearMiscellaneous: 2 % of incomeProduction cost increasing rate: 2 %Increasing of feed-in tariff referred to inflation rate Eurozone: 2 % per yearNPV and IRR-Evaluation basing on employed equity with
Return-On Equity (RoE)-expectation of 5%Solid manure from cattle farm in Serbia, Foto: GIZ 2014
21.10.2015
Seite 18Thomas Mitschke, GIZ DKTI programme
Cash Flow Biogas Manure Plant I (0 – 10 years)
Source: Own Calculations GIZ, 2015
Concept0 1 2 3 4 5 6 7 8 9 10
Total (15 years)
Heat Use 3,291.43 4,196.57 4,280.50 4,366.11 4,453.44 4,542.50 4,633.35 4,726.02 4,820.54 4,916.95 70,327.20
Electricity Feed-In 50,112.00 63,892.80 65,170.66 66,474.07 67,803.55 69,159.62 70,542.81 71,953.67 73,392.74 74,860.60 1,070,731.64
Reduction of CO²-Emission 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL INCOMES 53,403.43 68,089.37 69,451.16 70,840.18 72,256.99 73,702.13 75,176.17 76,679.69 78,213.29 79,777.55 1,141,058.84
Raw Material 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Maintenance Biogas plant 4,278.75 5,455.41 5,564.51 5,675.80 5,789.32 5,905.11 6,023.21 6,143.67 6,266.55 6,391.88 91,423.07
Electricity Consumption 960.00 1,224.00 1,248.48 1,273.45 1,298.92 1,324.90 1,351.39 1,378.42 1,405.99 1,434.11 20,512.10
Operation Staff 2,920.00 3,723.00 3,797.46 3,873.41 3,950.88 4,029.89 4,110.49 4,192.70 4,276.56 4,362.09 62,390.97Telekommunication 300.00 306.00 312.12 318.36 324.73 331.22 337.85 344.61 351.50 358.53 5,188.03
Biological Support 2,500.00 2,550.00 2,601.00 2,653.02 2,706.08 2,760.20 2,815.41 2,871.71 2,929.15 2,987.73 43,233.54
Fees and dues 1,000.00 1,020.00 1,040.40 1,061.21 1,082.43 1,104.08 1,126.16 1,148.69 1,171.66 1,195.09 17,293.42
Administration and Overhead 534.03 680.89 694.51 708.40 722.57 737.02 751.76 766.80 782.13 797.78 11,410.59
Insurance 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 15,621.09
Miscelleanous 1,068.07 1,361.79 1,389.02 1,416.80 1,445.14 1,474.04 1,503.52 1,533.59 1,564.27 1,595.55 22,821.18
Maintenance CHP 4,800.00 6,120.00 6,242.40 6,367.25 6,494.59 6,624.48 6,756.97 6,892.11 7,029.96 7,170.56 102,560.50
TOTAL Operation Costs 19,402.26 23,482.49 23,931.32 24,389.11 24,856.07 25,332.36 25,818.18 26,313.72 26,819.16 27,334.72 392,454.49
EBITDA 34,001.17 44,606.88 45,519.84 46,451.07 47,400.92 48,369.76 49,357.99 50,365.98 51,394.12 52,442.83 748,604.35
Interest costs 11,455.47 10,544.71 9,588.41 8,584.29 7,529.97 6,422.93 5,260.54 4,040.04 2,758.50 1,412.89 67,597.75
EBTDA 22,545.70 34,062.17 35,931.44 37,866.78 39,870.95 41,946.83 44,097.44 46,325.94 48,635.62 51,029.94 681,006.60
Taxes 0 0 0 0 0 0 0 0 0 0 0.00
NET SURPLUS 22,545.70 34,062.17 35,931.44 37,866.78 39,870.95 41,946.83 44,097.44 46,325.94 48,635.62 51,029.94 681,006.60
Investment Costs -416,562.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Working Capital 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Debt Financing 229,109.38 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Repayment 18,215.24 19,126.01 20,082.31 21,086.42 22,140.74 23,247.78 24,410.17 25,630.68 26,912.21 28,257.82 229,109.38
Grant 62,484.38 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.000.00
CASH FLOW -124,968.75 4,330.46 14,936.17 15,849.13 16,780.36 17,730.21 18,699.05 19,687.28 20,695.26 21,723.41 22,772.12 326,928.48
OVERVIEW CASH-FLOW in Euro
21.10.2015
Seite 19Thomas Mitschke, GIZ DKTI programme
Cash Flow Biogas Manure Plant II (11-15 years)
Source: Own Calculations GIZ, 2015
Calculated on equity, 5 % equity interest rate IRR on overall project cash flow 10-11 % for 15 years
Financial improvement possible through:
Increasing of manure input
Decreasing of investment costs
Increasing of feed-in-tariffs
Indicators 10 years 15 years
NPV (5%) 3,835.16€ 144,652.45€ IRR 5.57% 14.87%
Concept0 1 11 12 13 14 15
Total (15 years)
Heat Use 3,291.43 5,015.29 5,115.60 5,217.91 5,322.27 5,428.71 70,327.20
Electricity Feed-In 50,112.00 76,357.81 77,884.97 79,442.67 81,031.52 82,652.15 1,070,731.64
Reduction of CO²-Emission 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL INCOMES 53,403.43 81,373.10 83,000.56 84,660.58 86,353.79 88,080.86 1,141,058.84
Raw Material 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Maintenance Biogas plant 4,278.75 6,519.72 6,650.11 6,783.11 6,918.77 7,057.15 91,423.07
Electricity Consumption 960.00 1,462.79 1,492.05 1,521.89 1,552.33 1,583.37 20,512.10
Operation Staff 2,920.00 4,449.33 4,538.32 4,629.08 4,721.66 4,816.10 62,390.97Telekommunication 300.00 365.70 373.01 380.47 388.08 395.84 5,188.03
Biological Support 2,500.00 3,047.49 3,108.44 3,170.60 3,234.02 3,298.70 43,233.54
Fees and dues 1,000.00 1,218.99 1,243.37 1,268.24 1,293.61 1,319.48 17,293.42
Administration and Overhead 534.03 813.73 830.01 846.61 863.54 880.81 11,410.59
Insurance 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 15,621.09
Miscelleanous 1,068.07 1,627.46 1,660.01 1,693.21 1,727.08 1,761.62 22,821.18
Maintenance CHP 4,800.00 7,313.97 7,460.25 7,609.45 7,761.64 7,916.87 102,560.50
TOTAL Operation Costs 19,402.26 27,860.58 28,396.97 28,944.08 29,502.13 30,071.35 392,454.49
EBITDA 34,001.17 53,512.52 54,603.60 55,716.50 56,851.66 58,009.52 748,604.35
Interest costs 11,455.47 0.00 0.00 0.00 0.00 0.00 67,597.75
EBTDA 22,545.70 53,512.52 54,603.60 55,716.50 56,851.66 58,009.52 681,006.60
Taxes 0 0 0 0 0 0 0.00
NET SURPLUS 22,545.70 53,512.52 54,603.60 55,716.50 56,851.66 58,009.52 681,006.60
Investment Costs -416,562.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Working Capital 0.00 0.00 0.00 0.00 0.00 0.00 0.00Debt Financing 229,109.38 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Repayment 18,215.24 0.00 0.00 0.00 0.00 0.00 229,109.38
Grant 62,484.38 0.00 0.00 0.00 0.00 0.00 0.00 0.000.00
CASH FLOW -124,968.75 4,330.46 53,512.52 54,603.60 55,716.50 56,851.66 58,009.52 326,928.48
OVERVIEW CASH-FLOW in Euro
21.10.2015
Seite 20Thomas Mitschke, GIZ DKTI programme
Cash Flow Biogas Manure Plant III (11-15 years) FiT = 18Ct/kWh
Source: Own Calculations GIZ, 2015
Calculated on equity, 5 % equity interest rate IRR on overall project cash flow 18-19 % for 15 years
Indicators 10 years 15 years
NPV (5%) 74,718.89€ 244,638.95€ IRR 15.04% 21.30%
Concept0 1 11 12 13 14 15
Total (15 years)
Heat Use 3,291.43 5,015.29 5,115.60 5,217.91 5,322.27 5,428.71 70,327.20
Electricity Feed-In 57,600.00 87,767.60 89,522.95 91,313.41 93,139.68 95,002.47 1,230,726.02
Reduction of CO²-Emission 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL INCOMES 60,891.43 92,782.89 94,638.55 96,531.32 98,461.94 100,431.18 1,301,053.22
Raw Material 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Maintenance Biogas plant 4,278.75 6,519.72 6,650.11 6,783.11 6,918.77 7,057.15 91,423.07
Electricity Consumption 960.00 1,462.79 1,492.05 1,521.89 1,552.33 1,583.37 20,512.10
Operation Staff 2,920.00 4,449.33 4,538.32 4,629.08 4,721.66 4,816.10 62,390.97Telekommunication 300.00 365.70 373.01 380.47 388.08 395.84 5,188.03
Biological Support 2,500.00 3,047.49 3,108.44 3,170.60 3,234.02 3,298.70 43,233.54
Fees and dues 1,000.00 1,218.99 1,243.37 1,268.24 1,293.61 1,319.48 17,293.42
Administration and Overhead 608.91 927.83 946.39 965.31 984.62 1,004.31 13,010.53
Insurance 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 1,041.41 15,621.09
Miscelleanous 1,217.83 1,855.66 1,892.77 1,930.63 1,969.24 2,008.62 26,021.06
Maintenance CHP 4,800.00 7,313.97 7,460.25 7,609.45 7,761.64 7,916.87 102,560.50
TOTAL Operation Costs 19,626.90 28,202.88 28,746.11 29,300.20 29,865.38 30,441.86 397,254.32
EBITDA 41,264.53 64,580.01 65,892.44 67,231.12 68,596.57 69,989.33 903,798.90
Interest costs 11,455.47 0.00 0.00 0.00 0.00 0.00 67,597.75
EBTDA 29,809.06 64,580.01 65,892.44 67,231.12 68,596.57 69,989.33 836,201.15
Taxes 0 0 0 0 0 0 0.00
NET SURPLUS 29,809.06 64,580.01 65,892.44 67,231.12 68,596.57 69,989.33 836,201.15
Investment Costs -416,562.50 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Working Capital 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Debt Financing 229,109.38 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Repayment 18,215.24 0.00 0.00 0.00 0.00 0.00 229,109.38
Grant 62,484.38 0.00 0.00 0.00 0.00 0.00 0.00 0.000.00
CASH FLOW -124,968.75 11,593.82 64,580.01 65,892.44 67,231.12 68,596.57 69,989.33 482,123.03
OVERVIEW CASH-FLOW in Euro
≈ +15 % increasing FiT≈ +45 % increasing profitability!!
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Sensitivity analysis of project
Source: Own Calculations GIZ, 2015
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Technical and financial aspects to consider
Modification of existing manure tanks for conversion into a biogas digester possible by installing heat insulation, agitation system, gas storage, heating pipes and concrete protection?
Permission and concession procurement
Low dry matter content may require especific biogas technology or additional solid organic substrates
Availability of slurry and manure all over the year?
Additional external heat demand for further income growth
Grant requirement/availability? Future FiT?
Good Manure….
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Reasons for implementation
Additional cash-flow of over 326.000 € per project without taxation in 15 years possible (around 21.700 € per year)
18 Ct/kWh FiT: 482.000 € in 15 years, 32.000 € per year
Emission reduction of methane from manure storage
Environmental treatment of manure waste
Renewable energy sources, energy independency
Conditioning of fertilizer, nutrients stay in effluents additional market?
Upscale and multiplication possible
positive visibility
Economic improvement potential with new feed-in-tariffs
Investment cost reduction through adopted technology?
Mirotin Energo Biogas plant, Vrbas, Serbia - Foto: GIZ 2014
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Seite 24Thomas Mitschke, GIZ DKTI programme
Deutsche Gesellschaft fürInternationale Zusammenarbeit (GIZ) GmbH
Development of a Sustainable Bioenergy Market in Serbia
Bože Jankovića 3911000 BelgradeSerbia
T +381 11 3912 507E [email protected]
Thank you for your attention!Thomas Mitschke, GIZ-DKTI Component Leader Project Development
Please visit us on: www.bioenergy-serbia.rs
21.10.2015
Seite 25
Financial structure: EBRD -WeBSEFF
Thomas Mitschke, GIZ DKTI programme
Loans and grants for businesses
WeBSEFF is available to provide financing of up to EUR 2 m (2.5 m for public stakeholders) to private businesses looking to invest in: (amongst others)
Modern technologies that cut energy consumption or CO2 emissions by at
Reduce costs and make enterprises more competitive Provide opportunities to replace old equipment and modernize
production www.webseff.com
Conditions:
Loan through third bank Equity: 20 - 40 % of investment Grant 5 -10 % of investment (10-15 % for public stakeholders) Interest rate 6-8 % per year
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Financial structure: KfW-MEGLIP Program
Only for Serbian Municipalities and municipal public utilities
Max. loan amount: EUR 1.25 m
Loan through third bank
No equity requirement
Interest rate 5-8 % per year
Grant 15-20 % of overall loan amount after implementation www.meglip.org
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Seite 27Thomas Mitschke, GIZ DKTI programme
Financial structure: KfW-IPEX Program
Target group and classifying: projects with German Technology
Financing: supplier and buyer credits (with ECA cover), corporate finance (including in connection with matching KfW funding), project finance, acquisition finance, guarantees and credits
Amount of Credit: Depending on the level of funding concrete business, no fundamental restrictions, Large volumes of up to EUR 100 million export contract value on the "European Recovery Program" (ERP), Small volumes from 0.5 - 5 million EUR, max. EUR 10 million, via the "Small Ticket exports“
Interest rates: ERP rates: Interest education upon minimum interest rules of the OECD Consensus, at the conclusion valid CIRR (Commercial Interest Reference Rate) of the relevant currency; Small Ticket exports: fixed or variable, the amount is based on specific export risk
Duration: depending on the specific business, 2 - 5 years; for project financing and more complex financing also significantly longer
https://www.kfw-ipex-bank.de
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Climate partnerships with the private sector KfW DEG I
Who can participate?German and European companies, also in cooperation with local companies, which have an annual turnover of at least 1 million euros, have a staff of at least ten people and have been in operation for at least three financial years
What is supported? promote the introduction of climate-friendly technology, adapt proven technology for greenhouse gas reduction to the specific
conditions in the target countries or demonstrate the application of innovative technology and have a structure-building effect in connection with the use of
climate-friendly energy.
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Climate partnerships with the private sector KfW DEG II
What is supported?
Interested companies are invited to submit project proposals to DEG at any time. In the event of a positive decision, the company and DEG jointly develop a comprehensive project concept. An amount of up to 200,000 euros per project can be provided through the programme. The company has to contribute at least 50 per cent of the overall project cost. You can find further information in the overview under:
https://www.deginvest.de/International-financing/DEG/Unser-Angebot/Förderprogramme/Klimapartnerschaften/
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Other:
UNDP/GEF Fund: Public call for Biomass CHO up to 2.5 m EUR, 15 % Grant
Guarantee Fund of Vojvodina http://www.garfondapv.org.rs/
Provincial Secretariat for Energy and Mineral Resources Vojvodina: Public Calls for different grants, mosty for public calls (http://www.fkuapv.org )
Deutsche Bundesstiftung Umwelt (www.dbu.de)
International Climate Initiative (www.iki.de )
Private-Equity-Funds
GIZ- developpp-Programm www.developpp.de
ESCO, BOT, etc.
…more
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Implemented by:
Potentials and first Experiences of Energy-Supply-Contracting by implementing a fuel-switch to biomass for the heating of public
buildings in Serbia
Local subsidies / RDA Zlatibor / Center for Development Leskovac
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Fuel prices for heating in Serbia
Current fuel prices for heating in Serbia without VAT Source: GIZ study and calculation
Prices can differ depending on location, quality and quantity
FUELS
Agro Pellets 3.9 kWh/kg 100 €/t 26 €/MWh 30.2 €/MWhBrown coal 4.5 kWh/kg 100 €/t 22 €/MWh 29.6 €/MWhElectricity 1.0 kWh/kWh 60 €/MWhel 60 €/MWh 70.6 €/MWhLight Oil 12.6 kWh/kg 1.05 €/l 98 €/MWh 115.3 €/MWhLPG 12.9 kWh/kg 1.00 €/kg 78 €/MWh 86.3 €/MWhHeavy Fuel Oil (Mazut) 11.2 kWh/kg 550 €/t 49 €/MWh 61.3 €/MWhNatural gas 10.0 kWh/m³ 0.41 €/m³ 41 €/MWh 43.2 €/MWhWood Pellets 4.7 kWh/kg 160 €/t 34 €/MWh 37.8 €/MWhWoodchips (moisture 35 %) 3.1 kWh/Kg 55 €/t 18 €/MWh 20.9 €/MWhStraw in Bales 3.9 kWh/kg 45 €/t 12 €/MWh 14.4 €/MWhFirewood (moisture 45%) 2.5 kWh/kg 60 €/t 24 €/MWh 36.9 €/MWh
80%65%
Heat Values Price per Unit (net) Calorific Price
85%90%80%95%90%
Boiler Efficiency
Heat Price
85%75%85%
85%
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Fuels used for heating in public buildings in Serbia(without district heating)
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Project example with simple numbers: public school building in Serbia
Current heating system and its costs:
2 overdesigned, 20-years-old light fuel boilers á 400 kW
Current consumption: 75 t/a light fuel á 1.000 €/t = 75.000 €/a
Solution with a woodchip boiler concept:
1x 500 kW wood chip system for around 150.000 – 200.000 € Investment cost, current system as a back-up
Future fuel costs: 275 t/a á 65 €/t = 17.875 €/a
Source: GIZ, 2014
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Specific Investment costs for Biomass boilers
Source: Leitfaden Feste Biobrennstoffe 2014, FNR
€/kW
Upper value: Lower capacity Agro biomass fuel Steam boiler
Lower value: Higher capacity Pellets Hot Water Boiler
Heat Capacity in kW
Specific Investment Costs for fully automated biomass boilers
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Seite 36Thomas Mitschke, GIZ DKTI programme
BIOMASS-ESCO (Supply-Contracting)
Interface of supply/responsibility
ESCO-Company:
Designs, finances, builds, operates biomass plants until delivery border of heat/warm water
Responsibility for boiler efficiency Biomass purchasing, logistic and quality
supervision Maintenance Heat measuring (defined delivery point) Provides back up system
Client:
Pays heat energy consumption plus fixed monthly/yearly price for finance and operation
Responsible for internal heating system/consumption
Calorific meter (kWh/MWh)
Heat exchanger: Separated heating circles important!!
Buffertank to cover low demands
Storage, feeding system, boiler house and boiler
Source: Fug-Verlag, © Hargassner
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Seite 37Thomas Mitschke, GIZ DKTI programme
Advantages and disadvantages of the ESCO-ModellAdvantages: Budget for investment can be used for other public needs Public debts can be reduced or won`t increase Outsourcing of responsibility and risk for boiler efficiency, possible damages Implementation and operation of heating plant by experienced partner New technology requires additional capacities and knowledge – no need in case of ESCO No additional internal capacities for fuel logistics and quality control needed After PPP-procurement no additional administration for tendering (fuel, equipment, spare
parts) needed Concentration on core tasks Local income regarding biomass supply and operation will increase, since also a foreign
investor would purchase on local market
Disadvantages: Sharing savings with a private partner 10 years fixed contract with partner – less flexibility
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Crucial Documents for PPP-Procurement
Project proposal to be approved by assembly (prefeasibility level)
Feasibility Study with Business Plan and Value-for-Money-Analysis
Contract model and specifications
Bidding and selection criteria
Duration revision by PPP-Comission 3 - 6 weeks
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Contract criteria
Heat capacity (min./max.) and back up system
Heat delivery guarantee and penalty
Payment aspects
Duration, extraordinary cancellation
Delivery border (P&ID) and responsability interface
Property issues and access, ownership of special purpose vehicle
Var. price per consumption in € or RSD/MWh (price index?)
Fix price in € per month/year for capital costs (fix) and operation costs (index for salary/spare parts)
Guarantees (both sides)
Final agreements
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Price Setting
Variable Working Price: WP = ____ € /MWh * F/F0
F = Fuel index (market price or costs) in accounting period
F0 =Fuel index (market price or costs) in start of contract
Fix Price: FP = ___ € * (x + y * O/O0)
x = share of capital costs in %
y = share for operation costs in %
O= Operation costs index (salaries, mech. parts etc.) in accounting period
O0 =Operation costs index (salaries, mech. parts etc.) in start of contract
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Financial structure for ESCO: Example EBRD -weBSEFF
Thomas Mitschke, GIZ DKTI programme
Loans and grants for businesses
WeBSEFF is available to provide financing of up to EUR 2 m to private businesses looking to invest in: (amongst others) Modern technologies that cut energy consumption or CO2 emissions by at
Reduce costs and make enterprises more competitive
Provide opportunities to replace old equipment and modernize production
Conditions: Loan through third bank
Equity: 20 - 40 % of investment
Grant 5 -10 of investment
Interest rate 6-8 % per year
21.10.2015
Seite 42Thomas Mitschke, GIZ DKTI programme
Deutsche Gesellschaft fürInternationale Zusammenarbeit (GIZ) GmbH
Development of a Sustainable Bioenergy Market in Serbia
Bože Jankovića 3911000 BelgradeSerbia
T +381 11 3912 507E [email protected]
Thank you for your attention!Thomas Mitschke, GIZ-DKTI Component Leader Project Development
Please visit us on: www.bioenergy-serbia.rs
21.10.2015