Segment Surface Solutions Oerlikon Metco€¦ · Wire EDM • EDM. Honeycomb • Final Inspection...

It's not allowed to change the master It's not allowed to change the master

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Version September 2012

Oerlikon Surface Solutions

Oerlikon Eldim

Content is confidential and proprietary to Oerlikon. Information shall not be reproduced or disclosed to third parties without the written consent of Oerlikon.

Company presentationVersion July 2018


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Oerlikon at a glance

MORE…? https://www.oerlikon.com/en/investor-relations/factsheet/

https://www.oerlikon.com/en/investor-relations/factsheet/

https://www.oerlikon.com/en/investor-relations/factsheet/


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Key figures per segment

https://www.oerlikon.com/en/company/company-profileMORE…?

https://www.oerlikon.com/en/company/company-profile


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Oerlikon Surface Solutions

Surface Solutions

SegmentEldim NL in Lomm (NL)

Eldim HU in Debrecen (HU)

Neomet in Marple (UK)


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With our products and services we enable

our customers to achieve better results

Coating

Materials

Coating

Equipment

Coating

Services

AU/AE/Turbine

Components

Customer

Support

▪ Spray powders

▪ Spray wires

▪ Braze, weld

overlay, laser

cladding and

plasma

transferred arc

materials

▪ Matrix materials

▪ Equipment,

integrated

systems and

spare parts

▪ Thermal

spraying

▪ Physical vapor

deposition

▪ Plasma nitriding

▪ Laser cladding

▪ Thermal spray

coating

▪ Physical vapor

deposition

coating

▪ Nitriding and

heat treatment

▪ DLC coatings

▪ Laser cladding

▪ Pre- and post-

coating

treatment

▪ Co-development

with OEM's

▪ Part

manufacturing

▪ Conventional

and non-

conventional

machining

▪ Technical

support

▪ Calibration

▪ Equipment

maintenance

▪ Training

▪ Research and

development


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Leading Turbine Components Manufacturer

Products, Markets and Major ProgramsCompany overview

▪ 1 stop shop for your hot

and cold section turbine

engine components

▪ Production Cell concepts

servicing high level of

delivery performance

▪ Automation in place to

maximize efficiency

▪ Cross functional work

approach with customers

for New Parts

Introduction

▪ Established 1970

Seals Airfoils

Manufactured

and Coated

Components

Inserts Honeycomb

Product

Categories

% of 2017 sales: 66% 16% 5% 1% 12%

Civil Aero

75%

large

client

base

Military Aero

5%

IGT

20%

large

client

base


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The Oerlikon Eldim group has 3 locations:

Netherlands + Hungary + United Kingdom

Floor Space 12,310 m2 4,200 m2 1,400 m2

Employees 295 160 43

Shifts 2-5 shifts

5-7 days per week

2 shifts

5 days per week

2 shifts

5 days per week

Products

Fabricated sheet metal,

conventional and non-

conventional machined,

seals, shrouds, airfoils,

hole drilling

Fabricated sheet metal

seals, shrouds, inserts/

baffles, non-conventional

machining, hole drilling

Honeycomb, braze

materials

Oerlikon Eldim (NL) B.V. Oerlikon Neomet Ltd.

Oerlikon Eldim operates out of three state-of-the-art manufacturing facilities

Oerlikon Eldim (HU) Kft.

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< 2009

Process Orientation

2009 - 2014

Cell Manufacturing

2015 - 2019

Automated Cell

Cell concept (1/2)Strategic program


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Cell concept (2/2)Strategic program

Machined rings Machined segments

Visuals of automated cell concept


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Product-portfolio Oerlikon Eldim

Sheet metal

Seals

Cast Seals Ring Seals Baffles Compressor

Vane

Assemblies

Airfoils Honeycomb Manufactured

& Coated

Components

Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities

• Laser cut

and press

sub-

assemblies

• Spot-weld

sub-

assemblies

• Spot-weld

honeycomb

• Braze

honeycomb

and sub-

assemblies

(vacuum

furnace)

• Heat

treatment

• Leakage

inspection

• EDM

Honeycomb

• Final

Inspection

• Machine

casting

segment

• Fluor

penetrant

inspection

(FPI)

• Spot-weld

honeycomb

• Braze

honeycomb

and sub-

assemblies

(vacuum

furnace)

• Heat

treatment

• Leakage

inspection

• EDM

Honeycomb

• Final

Inspection

• Machine

forged &

Sheet Metal

Ring

• Fluor

penetrant

inspection

• Spot-weld

honeycomb

• Braze

honeycomb

and sub-

assemblies

(vacuum

furnace)

• Heat

treatment

• Leakage

inspection

• Wire EDM

• EDM

Honeycomb

• Final

Inspection

• Laser cutting

• EDM &

Punch

cooling holes

• Envelope

baffle Alkaline

cleaning

• Join baffle

faces by

welding

• Final

inspection

• Laser cut &

press sub-

assemblies

• Spot-weld

sub-

assemblies

• Braze vanes

and sub-

assemblies

(vacuum

furnace)

• Heat

treatment

• Apply

Sermetel or

rubber

coating

• Machine

assembly

• Alkaline

cleaning

• Final

inspection

• STEM / ECD

top, bottom

and turbulator

holes

• Clean parts

by high

pressurized

water

cleaning

• (Digital) X-

Ray

inspection

• Inspect

airflow

• EDNC (Mutli-

axis EDM

hole drilling)

• Wire EDM

• Alkaline clean

• Final

inspection

• Crimping &

(spot)

welding

• Cutting

• Scarf Joining

Rings

• Pre-rolling

Braze Tape

• (Wire) EDM

• Final

inspection

• Turning /

milling /

grinding

casting

segment

• Fluor

penetrant

inspection

(FPI)

• Provide cast

segment with

coatings

• EDM

• Final

Inspection

NDT inspection methods: FPI, X-Ray, CMM, Projector, Gauging, Flow-test, Eddy Current

DT inspection methods: in-house laboratory for micro samples


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Function

Provides seal between the engine housing and the

rotating blades and keeps compression

Aircraft

Engine

laser cut

and press sub-

assemblies

spot-weld

subassemblies

braze honeycomb

and sub-assy's

(vacuum furnace)

heat treatment

(if required)

leakage

inspection

EDM

honeycombfinal inspection

Value Added Processes

machine

casting (segment)

or forging (ring)

FPI

(if required)

spot-weld

honeycomb

Sheet Metal

Casted / Forged

Air Seals – all manufacturing capabilities

under one roof

../../../../../eng_projects/Air seals_issue 2.ppt


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Function

Cooling holes (transversal / longitudinal) prevent rotating airfoils

from deformation from the intense heat of the engine hot section

Industrial Gas

Turbine


Inspect and

prepare parts

ECD top, bottom

and turbulator

holes

Clean parts by

high pressurized

water cleaning

Inspect airflowEDNC platform

feed holesAlcaline clean

Final inspect and

prepare for

shipment

Hole Drilling

Airfoils - Leading Hole-Drilling Technologies

../../../../../eng_projects/Airfoils_issue 2.ppt


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Inserts

Channels the airflow into the compressor of an

engine, maximizing its achievable pressure


laser cut and

press sub-

assemblies

spot-weld

subassemblies

braze vanes and

subassemblies

(vacuum furnace)

heat treat

(if required)

apply Sermetel

and or rubber

coating

machine

assembly (milling,

drilling, turning

and grinding)

alcaline cleaning

final inspect and

prepare for

shipment

Compressor Vane Assemblies

Compressor Vane Assemblies

As a Ring or Segmented

Aircraft

Engine

../../../../../eng_projects/CVA_issue 2.ppt


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Function

Sheet metal inserts providing accurate

impingement cooling on the inside of

the hollow airfoils

Vane


Laser cut insert

envelope and

cooling holes

Press insert to

required

dimensions and

shape

Alcaline cleaningJoin insert faces

by TIG welding

Final inspect and

prepare for

shipment

Vane Inserts

Baffles & Inserts

High Quality, Low-Cost Manufacturing

../../../../../eng_projects/Inserts.ppt


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Function

Lines the inside of air seals and ring segments in

order to provide a porous, heat resistant surface to

seal airflow against the rotating blades


Crimping &

weldingCutting

Scarf Joining

RingsEDM-ing

Final inspect and

prepare for

shipment

Honeycomb

Honeycomb manufacturing capabilities

Pre-rolling Braze

Tape


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CertificateDate

Earned

Description

2002

Widely adopted quality

management system for the

aerospace industry

2002

Focus on monitoring and

optimizing of a company's tasks

and activities

2008

International specification for an

environmental management

system

2009Protecting safety, health and

welfare of people engaged

NADCAP

PRI2000

Special process certifications for:

◼Heat treatment

◼Welding

◼Non destructive testing

◼Non conventional machining

Customer-Specific Quality Certificates General Quality Certificates

Customer Certificate Date Earned Aero / IGT

ASQR 01 1988 Aero

SABRe Manual 1984 Aero

SPOC Manual 2002 Aero

MTN 94111 2003 Aero

S-1000 2003 Aero

GRP-0087 1991 Aero

Aero DFQ 01 2004 Aero

AJT-02290 2006 Aero

RCS-20/20 2007 Aero

P28A-AL-0002 2000 IGT

22T7352 1994 IGT

521 101 1996 IGT

VDQP 2002 IGT

Critical customer and industry certifications achieved over decades

Certifications

http://www.geaviation.com/index.html

http://www.geaviation.com/index.html


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Thank you.

Segment Surface Solutions Oerlikon Metco€¦ · Wire EDM • EDM. Honeycomb • Final Inspection...

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Transcript of Segment Surface Solutions Oerlikon Metco€¦ · Wire EDM • EDM. Honeycomb • Final Inspection...