Securaseal TM Metal-seated ball...

ASME classes: 150 – 4500 Sizes: ½ –24” (15 – 600 mm)

SecurasealMetal-seated ball valves

TM

VEL-ms-2003a.indd 1 10/09/10 3:31 PM

2 Velan reserves the right to change this information without notice. © 2010 Velan Inc. All rights reserved.

NOTE: The material in this catalog is for general information only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the right to change designs, materials or specifications without notice. Velan does not accept any liability or damages arising from the use of information in this catalog.

Head Office and PLanT 5

MONTREAL, CANADA 240,000 sq. ft. (22,300 m2)2 – 48” (50 –1200 mm) dual plate check valves, 3 – 42” (80 –1050 mm) triple-offset valves,3⁄8 – 10” (10 –250 mm) metal-seated ball valves

Velan aT a GlanCeHistory • Founded in 1950

Sales • Over $400 million

People • Over 1,700 employees

Global network • 13 production facilities • 5 plants in North America • 4 plants in Europe • 4 plants in Asia • 4 stocking and distribution centers • Hundreds of distributors worldwide • Service shops worldwide

Product lineA world-leading range of cast and forged steel gate, globe, check, ball, triple-offset, knife gate, severe service valves and steam traps across all major industrial applications.

QualityAll major approvals • ISO 9001 (since 1991) • ASME N stamp for nuclear quality (since 1970)

• API 6D • Total Process Improvement Program including Lean Manufacturing, Six Sigma

EngineeringLeader in valve design with many first-to-market innovations: • Extensive engineering, R+D, cycle test facilities, and stress analysis • Proven ability to satisfy special project requirements• Field Engineering Services

Production capabilitiesLeader in automated production: • CNC and multi-station transfer machines

Velan value • Strong management team, stable company

• Products proven to offer: - Low emissions - Easy maintenance - Long and reliable service - Low total cost of ownership - Quality that lasts

Velan is one of the world’s leading manufacturers of industrial steel valves, supplying gate, globe, check, ball, triple-offset, knife gate and highly engineered severe service valves for critical applications in the chemical, petrochemical, oil and gas, fossil and nuclear power, cogeneration, pulp and paper, and cryogenic industries. See the back cover of this catalog for a summary of the many quality products that Velan designs and manufactures.

Founded in 1950, Velan earned a reputation for excellence as a major supplier of steam traps for the US Navy and forged valves for nuclear power plants. Velan pioneered many designs that became industry standards, including bellows seal valves, all stainless steel knife gate valves, and forged valves up to 24”.

Velan valves have an extremely broad installation base and are approved by major companies worldwide. Today, the company has a global network of 13 specialized manufacturing plants, including five in Canada and the US, four in Europe, and four in Asia. Velan employs over 1,700 people, 75% of whom are located in North America.

Headquartered in Montreal, Velan has several international subsidiaries. For general inquiries:

Velan head office:7007 Côte de Liesse, Montreal, QC H4T 1G2 Canada

Tel: (514) 748-7743 Fax: (514) 748-8635

Check our website for more specific contact information.

www.velan.com

• 13 manufacturing facilities • 4 stocking distribution centers • Hundreds of distributors worldwide • Service shops worldwide

Marietta, GA, U.S.A. - Veleast6,500 sq. ft. (600 m2)

Distribution Center

Benicia, CA, U.S.A. - VelCal15,000 sq. ft. (1,400 m2)

Distribution Center

Suzhou, China - Velan Valve (suzhou) Co., ltd.63,500 sq. ft. (5,900 m2) components and 1⁄2 –4”(15 –100 mm) y-pattern bonnetless valves

Plant

Montreal, Canada - Velan Inc. 98,000 sq. ft. (9,108 m2),1⁄4 –4” (8 –100 mm) forged gate, globe, y-pattern globe, and check valves

Plant 1

Willich, Germany - Velan GmbH12,000 sq. ft. (1,115 m2)

Distribution Center

Lyon, France - Velan s.a.s 160,000 sq. ft. (14,900 m2) 1⁄4 –42” (8–1,050 mm) forged and cast steel gate, globe, and butterfly valves valves for nuclear and cryogenic service

Plant

Montreal, Canada - Velan Inc. 170,000 sq. ft. (15,800 m2),2– 60” (50–1500 mm) forged and cast steel gate, globe, check, ball and knife gate valves 42– 60”(1050–1500 mm) triple-offset valves

Plant 2 and 7

Mennecy, France - segault 21,530 sq. ft. (2,000 m2)nuclear and severe service valves

Plant

Ansan City, South Korea - Velan ltd.Plant 1 - 20,000 sq. ft. (1,900 m2) 2–4” (50–100 mm) cast steel gate, globe, and check valves

Plant

Williston, VT, U.S.A. - Velan Valve Corp. 156,000 sq. ft. (14,400 m2) 2–28” (50–800 mm) forged and cast steel gate, globe, and check valves

Plant 3

Leicester, England - Velan Valves ltd.14,000 sq. ft. (1,300 m2)3⁄8 –2” (10–50 mm) steam traps andbonnetless globe valves

Plant Plant

Ansan City, South Korea - Velan ltd.Plant 2 - 62,500 sq. ft. (5,800 m2), 2–24” (50–600 mm) cast steel gate, globe, check, ball, and knife gate valves

Taichung, Taiwan - Velan-Valvac 20,000 sq. ft. (1,840 m2)1⁄4 –2” (8–50 mm) ball valves

Plant

Lisbon, Portugal - Válvulas Industriais, lda. 60,000 sq. ft. (5,600 m2) 2–12” (50–300 mm) cast steel gate, globe, and check valves

Plant

Granby, Canada - Velan Inc. 200,000 sq. ft. (18,600 m2), 2–16” (50–400 mm) cast steel gate, globe, and check valves, 2–16” (50–400 mm) ball valvesVelCaN - 25,000 sq. ft. (2,300 m2)

Plant 4 and 6 Distribution Center

– ASME N-stamp accredited manufacturer

VELAN’S GLOBAL NETWORK

CONTENTS

Global network ........................................... 2–3

Metal-seated ball valves in power, refining/petrochemical, pulp & paper and mining industries ................................. 4–7

TE-150/300/600 full/regular port ............. 8–11

SB-150/300/600 cast full/regular port flanged .............................. 12

Cast split-body seat options ........................13

Stem packing design, torque, Cv and pressure tables ..............................................14

Split-body dimensions and weights ...........15

Type R, SB-900/1500/2500/4500 full/regular port ....................................... 16–18

Type N, severe service ......................... 19–21

Type L, split-body .................................... 22–23

Type P, split-body ..........................................24

Power ball valve, one-piece forged ...........25

Cap-tight, batch digester capping valve .................................................25

Ball options ....................................................26

Typical Velan/Securaseal MSBV coatings .............................................26

How to Order ..................................................27

VEL-ms-2003a.indd 2 10/09/10 3:31 PM

Velan reserves the right to change this information without notice. © 2010 Velan Inc. All rights reserved. 3

NOTE: The material in this catalog is for general information only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the right to change designs, materials or specifications without notice. Velan does not accept any liability or damages arising from the use of information in this catalog.

Head Office and PLanT 5

MONTREAL, CANADA 240,000 sq. ft. (22,300 m2)2 – 48” (50 –1200 mm) dual plate check valves, 3 – 42” (80 –1050 mm) triple-offset valves,3⁄8 – 10” (10 –250 mm) metal-seated ball valves

Velan aT a GlanCeHistory • Founded in 1950

Sales • Over $400 million

People • Over 1,700 employees

Global network • 13 production facilities • 5 plants in North America • 4 plants in Europe • 4 plants in Asia • 4 stocking and distribution centers • Hundreds of distributors worldwide • Service shops worldwide

Product lineA world-leading range of cast and forged steel gate, globe, check, ball, triple-offset, knife gate, severe service valves and steam traps across all major industrial applications.

QualityAll major approvals • ISO 9001 (since 1991) • ASME N stamp for nuclear quality (since 1970)

• API 6D • Total Process Improvement Program including Lean Manufacturing, Six Sigma

EngineeringLeader in valve design with many first-to-market innovations: • Extensive engineering, R+D, cycle test facilities, and stress analysis • Proven ability to satisfy special project requirements• Field Engineering Services

Production capabilitiesLeader in automated production: • CNC and multi-station transfer machines

Velan value • Strong management team, stable company

• Products proven to offer: - Low emissions - Easy maintenance - Long and reliable service - Low total cost of ownership - Quality that lasts

Velan is one of the world’s leading manufacturers of industrial steel valves, supplying gate, globe, check, ball, triple-offset, knife gate and highly engineered severe service valves for critical applications in the chemical, petrochemical, oil and gas, fossil and nuclear power, cogeneration, pulp and paper, and cryogenic industries. See the back cover of this catalog for a summary of the many quality products that Velan designs and manufactures.

Founded in 1950, Velan earned a reputation for excellence as a major supplier of steam traps for the US Navy and forged valves for nuclear power plants. Velan pioneered many designs that became industry standards, including bellows seal valves, all stainless steel knife gate valves, and forged valves up to 24”.

Velan valves have an extremely broad installation base and are approved by major companies worldwide. Today, the company has a global network of 13 specialized manufacturing plants, including five in Canada and the US, four in Europe, and four in Asia. Velan employs over 1,700 people, 75% of whom are located in North America.

Headquartered in Montreal, Velan has several international subsidiaries. For general inquiries:

Velan head office:7007 Côte de Liesse, Montreal, QC H4T 1G2 Canada

Tel: (514) 748-7743 Fax: (514) 748-8635

Check our website for more specific contact information.

www.velan.com

• 13 manufacturing facilities • 4 stocking distribution centers • Hundreds of distributors worldwide • Service shops worldwide

Marietta, GA, U.S.A. - Veleast6,500 sq. ft. (600 m2)

Distribution Center

Benicia, CA, U.S.A. - VelCal15,000 sq. ft. (1,400 m2)

Distribution Center

Suzhou, China - Velan Valve (suzhou) Co., ltd.63,500 sq. ft. (5,900 m2) components and 1⁄2 –4”(15 –100 mm) y-pattern bonnetless valves

Plant

Montreal, Canada - Velan Inc. 98,000 sq. ft. (9,108 m2),1⁄4 –4” (8 –100 mm) forged gate, globe, y-pattern globe, and check valves

Plant 1

Willich, Germany - Velan GmbH12,000 sq. ft. (1,115 m2)

Distribution Center

Lyon, France - Velan s.a.s 160,000 sq. ft. (14,900 m2) 1⁄4 –42” (8–1,050 mm) forged and cast steel gate, globe, and butterfly valves valves for nuclear and cryogenic service

Plant

Montreal, Canada - Velan Inc. 170,000 sq. ft. (15,800 m2),2– 60” (50–1500 mm) forged and cast steel gate, globe, check, ball and knife gate valves 42– 60”(1050–1500 mm) triple-offset valves

Plant 2 and 7

Mennecy, France - segault 21,530 sq. ft. (2,000 m2)nuclear and severe service valves

Plant

Ansan City, South Korea - Velan ltd.Plant 1 - 20,000 sq. ft. (1,900 m2) 2–4” (50–100 mm) cast steel gate, globe, and check valves

Plant

Williston, VT, U.S.A. - Velan Valve Corp. 156,000 sq. ft. (14,400 m2) 2–28” (50–800 mm) forged and cast steel gate, globe, and check valves

Plant 3

Leicester, England - Velan Valves ltd.14,000 sq. ft. (1,300 m2)3⁄8 –2” (10–50 mm) steam traps andbonnetless globe valves

Plant Plant

Ansan City, South Korea - Velan ltd.Plant 2 - 62,500 sq. ft. (5,800 m2), 2–24” (50–600 mm) cast steel gate, globe, check, ball, and knife gate valves

Taichung, Taiwan - Velan-Valvac 20,000 sq. ft. (1,840 m2)1⁄4 –2” (8–50 mm) ball valves

Plant

Lisbon, Portugal - Válvulas Industriais, lda. 60,000 sq. ft. (5,600 m2) 2–12” (50–300 mm) cast steel gate, globe, and check valves

Plant

Granby, Canada - Velan Inc. 200,000 sq. ft. (18,600 m2), 2–16” (50–400 mm) cast steel gate, globe, and check valves, 2–16” (50–400 mm) ball valvesVelCaN - 25,000 sq. ft. (2,300 m2)

Plant 4 and 6 Distribution Center

– ASME N-stamp accredited manufacturer

VELAN’S GLOBAL NETWORK

VEL-ms-2003a.indd 3 10/09/10 3:31 PM


METAL-SEATED BALL VALVESCombining almost 50 years of experience in critical applications in the nuclear, chemicals, oil and gas, coker, and mining industries, Velan has brought together a team of over 60 professional engineers who form the core of the Engineering Design Group. Advanced software applications, including finite element analysis, computational fluid dynamics and 3D solid modeling, help Velan design superior quality valves that meet the most demanding performance requirements. We have two R&D facilities, with steam boilers and superheaters, flow loops and cryogenic test stands. In addition, we are engaged in advanced research in metal spray technology, using the services of independent laboratories for

abrasion, sliding wear, bond strength testing, scanning electron microscopy and x-ray diffraction. Velan’s QA system is geared towards continuous improvement, process quality and stringent compliance to worldwide quality standards (e.g. ASME Section III, PED, TUV, ISO 9001:2000). Automated honing, mate-lapping, and vacuum

testing of all metal-seated ball valves is an integral part of Velan’s Quality Process. Advanced tooling design and optimized industrial engineering concepts, combined with state of the art manufacturing plants employing over 150 CNC machining centers, enable us to produce high quality products at competitive costs to our valued customers.

11/2” (40 mm) Power Ball Valves in steam trap isolation at a major British power plant. Switching to Velan Power Ball Valves offered a low torque, easy to operate solution.

Velan Power Ball Valve in high pressure steam service.

Metal-Seated Ball Valves In Power Generation

Attemperator Isolation ValvesBoiler Feedwater Pump RecirculationBottom BlowdownBypass Injector IsolationCogeneration (Emergency Shutdown)Condensate Drain Lines Above/Below Turbine Throttle ValvesFeedwater Heater IsolationFeedwater Heater DrainFeedwater Heater Loop DrainIsolation Turbine DrainsLow Pressure Turbine DrainsMain Steam Drum VentsMain Steam Extraction Bleed ValvesNuclearPressurized Fluidized Beds (PFB)Reheat IsolationSeal Steam IsolationSteam (Saturated)Steam (Superheated)

POWER GENERATION

Power Ball Valve heat transfer analysis.

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16” (400 mm) recovery ball valve.

20” (500 mm) overhead vapor valves.

Metal-Seated Ball Valves In Refining / Petrochemical

Ash/Water Slurry

Aluminum Catalyst

Bottoms Recovery

Cat Cracker Columns Bottoms

Catalyst Handling (Injection/Withdrawal)

Catalyst Slurry (Hydrotreated Resid)

Coal Slurry

Coking

FCCU – Fluidized Catalytic Cracking Units

Flue Gas (Hot)

Fly Ash

Debutanizer Bottoms

Heavy Oil w/ Catalyst Fines

Diesel Derivative

Hot Combustion Gases

Hydrocarbons

Hydrogen Gas Service

Hydrogen Gas w/ Catalyst

K-Resin

Lockhopper Guard Valve

Pump Isolation Valve

Sludge

Tar Sands

Vinyl Chloride Polymer

Waste Heat Recovery Valve

Vinyl Chloride Monomer

Synfuels

Coal Gasification

Coal Liquefaction

Geothermal Infection Water

Hydrocarbon vapors at 900ºF (480ºC).

The above valves are installed in a Lo-Cat system, a liquid-oxygen catalyst that removes H2S from the plant’s inlet gas stream. This highly erosive and corrosive environment requires zero atmospheric leakage and absolute bubble-tight shutoff capability. Velan supplied 23 valves in sizes 8-16” (200-400 mm) to this Texas refinery, all of which have delivered an excellent performance record.

The 30” (750 mm) valves shown on the photo are installed in Hydrocarbon mixed phase service 840ºF / 110 psi (450ºC / 7.6 bar) in severe cyclical application where the valve is cooled (steam/water quench) from 840ºF (450ºC) to ambient within two hours. The quenching occurs every 18 hours. Twenty-two or more of these 30” (900 mm) valves are installed in dead end service where a positive seal is critical.

The service also involves Coke fines and partially polymerized hydrocarbons which harden in the valve cavities.

Over 1500 similar large ball valves up to 36” (900 mm) have been installed in Coker and other Petroleum processes in 138 countries around the world.

METAL-SEATED BALL VALVES

REFINING / PETROCHEMICAL

VEL-ms-2003a.indd 5 10/09/10 3:31 PM


Two Velan 8” (200 mm) metal-seated ball valves in digester service.

Pulp mill digester blow valves are subject to large thermal shocks and high cycle rates. This pulp mill in Minnesota switched all 10 digester blow valves to Velan metal-seated split-body valves, and immediately experienced a great reduction in maintenance down-time.

Two Velan 8” (200 mm) liquor heater isolation valves. Velan 8” (200 mm) continous blow flow control valve.

Eleven 20“ (500 mm) Velan Cap-Tight Digester Capping Valve.

A Complete Line For Pulp & Paper

Batch Digester Capping Batch Digester Blow Continuous Blow Flow Control Liquor Heater Isolation Remote Isolation Gas Off White Liquor Black Liquor Green Liquor Lime Mud

Steam Shake-up


PULP & PAPER

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OTHER APPLICATIONS

Chemical ProcessesAcetic AcidAmmonia Gas (Hot)Calcium Hydroxide (Powered)Cobalt OxideDowtherm Heat Transfer OilEpoxy Crystal SlurryIron PelletsLead (Molten)Limestone (Powdered)Lithium (Molten)Methyl Chloride and Powdered SilicaNaptha and HydrogenNickel ReductionNitrogen Gas

Phosgene Gas with AbrasivesPolycarbinate FlakePlastic GranulesPolymersPolyester PolymersPolyethylenePotassium HydroxideRubber (Fluidized)Silica (Powdered)Sodium (Molten)Coffee Decaf. ServiceCoffee Percolator ServiceAcid Service (Acetoc Anhydride)Nicotine Removal from Tobacco

Autoclaves Vessel Feed & Discharge Acid Injection Gas Injection Steam Injection

Slurry Transportation Systems Pump Discharge Isolation Pipeline Valve Stations Rupture Disk Isolation

Waste Disposal Paste Backfill Distribution Tailing Distribution

Mineral Concentrators Thickener Underflow Block Valves Filter Press Manifold Valves Slurry Transfer Systems PRV Isolation Valves 3” (80 mm) Class 900 Titanium autoclave

vent valve.

10” (250 mm) Class 600 F55 (modified super duplex) slurry inlet isolation valve.

6” (150mm) Class 900 Titanium Securaseal® Ball Valve on high pressure leach slurry service.

12” (300 mm) Class 600 Titanium autoclave discharge isolation valve.


MINING

10” (250 mm) Class 600

F55 inlet valve.

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DESIGN FEATURES:l Permits in-line access for seat replacement.

l Can be welded into line without disassembly.Consult IOM manual for details.

l Full port reduces risk of clogging in slurries and solids applications.

l Body-cover joint not affected by pipe stresses.

l High sealing integrity of body-cover joint due to fully-enclosed spiral-wound stainless steel graphite gasket design.

l Solid Stellite 6 seats with large seating faces.

l Backup seal: Graphite to 1,000°F (538°C).

l Operation automatically wipes ball clean.

l Wall thickness complies with ASME B16.34.

l Stainless steel ball, hard chrome plated.

l Stainless steel blowout-proof stem.

l Low emission stem seal.

l Live-loaded two-piece flanged gland.

l Fully-guided stem reduces side thrust effect - no wobbling.

l Heavy stainless handle for manual operation. Up to 2” (50 mm) for regular port.

l Oval handles and extension handles available.

l Tightness rates: Allowable leakage rate at full ∆P: ASME/FCI 70-2 Class V. Tighter shutoff available upon request.

APPLICATIONS:The Velan Top-Entry Metal-Seated Ball Valve is one of the most universally used valves on the market today. As a standard design it is ideally suited for manual, automatic and throttling control for a wide range of applications for pressure up to 1,480 psig (102 bar) and temperatures up to 1,000°F (538°C) depending upon size, metallurgy and end connections.

Typical Applications:l FCCU catalyst oil slurries

in oil refineriesl FCCU catalystl Hot hydrocarbons

and residsl LDPE and HDPE catalystl Saturated and super-

heated steaml Thermal fluidsl VCM

TYPE TThe Ultimate In-Line Repairable Top-Entry Metal-Seated Ball Valve

Screwed or socket weld 1/2–3” (15–80 mm)

Top-entry Flange 1/2–6” (15–150 mm)

TE-150/300/600 REGULAR 3⁄4 –6” (20–150 mm) OR FULL PORT 1⁄2–6” (15–150 mm) METAL-SEATED BALL VALVESTHREADED, SOCKET WELD, BUTT WELD OR FLANGED UP TO 6” (150 mm)ASME CLASSES 150, 300, 600

l Cryogenicsl PIA and PTA in

chemical processingl Gas off, steam blow

back, instrument isolation in pulp & paper

l General purpose water, oil and gas applications

VEL-ms-2003a.indd 8 10/09/10 3:31 PM


STANDARD MATERIALS

PART CARBON STEEL

SS 316 STAINLESS ALLOY 20 HASTELLOY C TITANIUM Trim 316 (CF8M)

1 Body A105 or WCB CF8M Alloy 20 Hast. C Titanium 2 Bonnet A105 or WCB CF8M Alloy 20 Hast. C Titanium 3 Seat SS 316/Stellite Hardfaced Alloy 20 Hardfaced Hast. C Hardfaced Titanium 4 Ball SS 316/HC Hardfaced Alloy 20 Hardfaced Hast. C Hardfaced Titanium 5 Stem SS 316 Alloy 20 Hast. C Titanium 6 Thrust washer Graphite PEEK 7 Body seal SS 316 Graphite Alloy 20-graphite Hast. C-graphite Titanium-graphite 8 Packing Graphite 9 Stem bushing Graphite PEEK 10 Belleville washer Stainless Steel 11 Anti-extrusion ring Stainless Steel

12 Gland bushing Graphite sleeve 13 Gland follower SS 316 Alloy 20 Hast. C Titanium 14 Bonnet stud B7 B8M Cl.2 B8M Inconel B8M 15 Packing flange WCB SS 316 16 Bonnet nut 2H 8M Gr. 8 Inconel Gr. 8 17 Handle & safety clip SS 304 18 Handle nut SS 304 19 Back-up seal Graphite

Other materials available on request.

Valves made from forged bar-stock in higher alloys available.

STEP 1Remove cover assembly

STEP 2 Remove ball Turn ball 90˚ and remove

STEP 3 Remove seatsOnce ball is out, a simple jolt with fingers or tool removes seat

IN-LINE SERVICE

l Double packing with leak-off. Two sets of packing rings, precompressed to 2,000 psi (138 bar) for PTFE or 4,000 psi (276 bar) for graphite.

lLeak detection port.

OPTIONAL ENHANCED STEM PACKING DESIGNS

VEL-ms-2003a.indd 9 10/09/10 3:31 PM


SIZE REGULAR PORT WEIGHT

in A B C D E lb mm kg

1⁄2 2.62 3.47 4.62 1.31 0.44 2 15 67 88 117 33 11 0.9 3 ⁄4 3.25 4.70 7.00 1.62 0.56 4 20 83 119 178 41 14 2 1 3.75 5.70 8.50 1.88 0.81 8 25 95 145 216 48 21 4 11⁄2 4.88 6.90 10.50 2.44 1.19 15 40 124 175 267 62 30 7 2 6.00 7.16 10.50 3.00 1.50 23 50 152 182 267 76 38 10 3(1) 11.12 6.45 11.91 5.56 2.00 38 80 282 164 302 141 51 17 4(1) 12.00 11.41 19.88 6.00 3.00 89 100 305 290 505 152 76 40

TE-150/300/600 TOP-ENTRY FLANGED

TE- 600 TOP-ENTRY THREADED, SOCKET WELD

SIZE REGULAR PORT WEIGHT

in A B C D E F G lb mm kg

1⁄2 2.63 3.47 4.62 1.31 0.44 0.86 0.38 2

15 67 88 117 33 11 22 10 0.91 3⁄4 3.25 4.70 7.00 1.63 0.56 1.07 0.50 4 20 83 119 178 41 14 27 13 2 1 3.75 5.70 8.50 1.88 0.81 1.33 0.50 8 25 95 145 216 48 21 34 13 4 11⁄2 4.88 6.90 10.50 2.44 1.19 1.92 0.50 15 40 124 175 267 62 30 49 13 7 2 6.00 7.16 10.50 3.00 1.50 2.41 0.63 23 50 152 182 267 76 38 61 16 10 3(1) 7.25 6.45 11.91 3.63 2.00 3.54 0.63 35 80 184 164 303 92 51 90 16 16

TE- 600 TOP-ENTRY BUTT WELD(2)

SIZE FULL PORT WEIGHT

in A B C D E lb mm kg

1⁄2 3.25 4.70 7.00 1.63 0.56 4 15 83 119 178 41 14 2 3 ⁄4 3.75 5.70 8.50 1.88 0.81 8 20 95 145 216 48 21 4 1 4.88 6.90 10.50 2.44 1.19 15 25 124 175 267 62 30 7 11⁄2 6.00 7.16 10.50 3.00 1.50 23 40 152 182 267 76 38 10 2(1) 7.25 6.45 11.91 3.63 2.00 38 50 184 164 303 92 51 17 3(1) 11.12 11.41 19.88 5.63 3.00 89 80 282 290 505 143 76 40

SIZE FULL PORT WEIGHT


1⁄2 3.25 4.70 7.00 1.63 0.56 0.86 0.38 3 15 83 119 178 41 14 22 10 1.4 3⁄4 3.75 5.70 8.50 1.88 0.81 1.07 0.50 6 20 95 145 216 48 21 27 13 3 1 4.88 6.90 10.50 2.44 1.19 1.33 0.50 15 25 124 175 267 62 30 34 13 7 11⁄2 6.00 7.16 10.50 3.00 1.50 1.92 0.50 23 40 152 182 267 76 38 49 13 10 2(1) 7.25 6.45 11.91 3.63 2.00 2.41 0.63 30 50 184 164 303 92 51 61 16 14 3(1) 11.12 11.41 19.88 5.56 3.00 3.54 0.63 52 80 283 290 505 141 76 90 16 24

SIZE CLASS 300 REGULAR PORT WEIGHT


3⁄4 6.00 4.70 7.00 3.00 0.56 0.75 4.62 8

20 152 119 178 76 14 19 117 4 1 6.50 5.70 8.50 3.25 0.81 1.00 4.88 13 25 165 145 216 83 21 25 124 6 11⁄2 7.50 6.90 10.50 3.75 1.19 1.50 6.12 24 40 191 175 267 95 30 38 155 11 2 8.50 7.16 10.50 4.25 1.50 2.00 6.50 33 50 216 182 267 108 38 51 165 15 3 11.12 6.45 11.91 5.56 2.00 3.00 8.25 62 80 282 164 303 141 51 76 210 28 4 12.00 11.41 19.88 6.00 3.00 4.00 10.00 123 100 305 290 505 152 76 102 254 56 6 15.88 11.95 25.88 7.94 4.00 6.00 12.50 275 150 403 304 657 202 102 152 318 125

SIZE CLASS 600 FULL PORT WEIGHT

in A B C D E G lb mm kg

1⁄2 6.50 4.70 7.00 3.25 0.50 3.75 5

15 165 119 178 83 13 95 2

3⁄4 7.50 5.70 8.50 3.75 0.75 4.62 10 20 191 145 216 95 19 117 5 1 8.50 6.90 10.50 4.25 1.00 4.88 25 25 216 175 267 108 25 124 11 11⁄2 9.50 7.16 10.50 4.75 1.50 6.12 35 40 241 182 267 121 38 155 16 2(1) 11.50 6.45 11.91 5.75 2.00 6.50 37 50 292 164 303 146 51 165 17



3(4) 13.50 9.13 19.88 6.75 3.00 7.50 102 80 343 232 505 171 76 191 46 4 17.00 11.95 25.88 8.50 4.00 9.00 220 100 432 304 657 216 102 229 100 6 21.50 13.75 n/a 10.75 6.00 11.00 474 150 546 349 273 152 279 215



3(4) 11.12 9.13 19.88 5.56 3.00 8.25 111 80 282 232 505 141 76 210 50 4 18.00 11.95 25.88 9.00 4.00 10.00 240 100 457 304 657 229 102 254 109 6 22.00 13.75 n/a 11.00 6.00 12.50 517 150 559 349 279 152 318 235

SIZE CLASS 150 REGULAR PORT WEIGHT


3⁄4 4.62 4.70 7.00 2.31 0.56 0.75 3.88 6

20 117 119 178 59 14 19 99 3 1 5.00 5.70 8.50 2.50 0.81 1.00 4.25 10 25 127 145 216 64 21 25 108 4 11⁄2 6.50 6.90 10.50 3.25 1.19 1.50 5.00 19 40 165 175 267 83 30 38 127 9 2 7.00 7.16 10.50 3.50 1.50 2.00 6.00 28 50 178 182 267 89 38 51 152 13 21⁄2 10.50 6.45 11.91 5.75 2.00 2.50 6.50 45 65 267 164 303 146 51 64 165 20 3 8.00 6.45 11.91 4.00 2.00 3.00 7.50 55 80 203 164 303 102 51 76 191 25 4 9.00 11.41 19.88 4.50 3.00 4.00 9.00 109 100 229 290 505 114 76 102 229 49 6 15.50 11.95 25.88 7.75 4.00 6.00 11.00 230 150 394 304 657 197 102 152 279 104

SIZE REGULAR FULL in PORT PORT

1⁄2 8 26 3⁄4 13.5 75 1 34 103 11⁄2 65 206 2 104 322 21⁄2 180 – 3 200 760 4 540 2000 6 770 5500

FLOW COEFFICIENT Cv FOR TOP-ENTRY VALVES

A

C

B

E

DG

F

A

C

B

E G

D

F(3)

(1) See footnotes 1 & 2 on page 11. (3) For Full Port F = E.(2) For larger sizes, consult the factory. (4) Body is with welded on flanges and threaded holes.

TOP-ENTRY METAL-SEATED BALL VALVES

VEL-ms-2003a.indd 10 10/09/10 3:31 PM


3" FP, 4" RP

4" FP, 6" RP

TORQUE CHART

2" FP, 3" RP

11/2" FP, 2" RP

1" FP, 11/2" RP

3/4" FP, 1" RP

1/2" FP, 3/4" RP

Area of manual operationlimit: eg. for 11/2–3" FP valve ∆P500 psi.

6" FP

10,000

100,000

1,000

100

100 250 500 750 1,000 1,250 1,500

Differential pressure-psi

Torq

ue v

alue

s - l

b. in

1,000

800

600

400

200

00

0 50 100 150 200 250 300 350 400

100 200 300 400 500 600 700 800 F

Temperature C

40

50

60

30

20

10

0

Pres

sure

-psi

d

1/2 – 3/4" FP, 3/4 –1" RP

4 – 6" FP, 6" RP

1/2 – 6" Full Port (FP) 3/4– 6" Regular Port (RP)

with Graphite seals

Pres

sure

-bar

1/2 – 3" FP, 3/4 – 4" RP

1– 6" FP, 1 1/2 – 6" RP

Pres

sure

-bar

Pres

sure

-psi

d

1/2–3" FP, 3/4–4" RP

1,000

800

600

400

200

0

40

50

60

30

20

10

00

0 50 100 150 200 250 300 350 400 450 500

100 200 300 400 500 600 700 800 900 1000 F

Temperature C

1/2 – 6" Full Port (FP)

with Graphite seals

3/4– 6" Regular Port (RP)

4 – 6" FP, 6" RP

TE-600, CF8M TE-600, WCB

MAXIMUM DIFFERENTIAL PRESSURE TEMPERATURE RATINGS(1)(2)

(1) Body rating is per B16.34 pressure/temperature ratings, except for 2” (50 mm) full port and 3” (80 mm) regular port, which are limited to 1200 psi (82.7 bar) at 100ºF (38ºC), 3” (80 mm) and larger full port and 4” (100 mm) and larger regular port are rated Class 300 only. Shutoff pressure for valves is limited to the differential pressures as shown in the graphs .

(2) For full B16.34 ratings and/or shutoff against full B16.34 differential pressures consult the factory.

TORQUE CHART (Clean service) TE-600 1⁄2 – 6”

Emission testing of Top-Entry, TE-600 with live-loading.

VEL-ms-2003a.indd 11 10/09/10 3:31 PM


DESIGN FEATURES:l Off-center split-body design allows the use of

advanced spiral-wound gaskets.l Maximum temperature for CF8M 1,000°F (538°C),

for WCB 800°F (426°C).l Full port ensures large capacity and reduces the

risk of clogging when handling solids or slurries.l Wall thickness complies with ASME B16.34 and BS

5351 for 2–12” ASME 150 and 300 full port only.l Stem bearing reduces side thrust effect on

packing and prevents stem wobbling.l Integral seat locking option does not require

additional parts or special tools.l Scraper seats standard.

l Ball and seats lapped for optimum performance and tight shutoff.

l Low emission stem seal.

l Blowout-proof stem.

l Two-piece flanged gland. Live-loaded as standard.

l All valves with graphite packing and backup seal are inherently fire safe.

l Can be used for manual throttling applications.(For automation contact Velan Engineering.)

l Manual operation with handle for 2–4” (50 –100 mm) FP and 3–6” (80–150 mm) RP. 6” (150 mm) FP, 8” (200 mm) RP and larger require gear or actuator. Gear or pneumatic actuator available.

l Tightness rates: Allowable leakage rate at full ∆P: ASME/FCI 70-2 Class V. Tighter shutoff available upon request.

l Oversized ball to stem connection provides: - No deformation of the stem slot in the ball.- Better throttling control performance.- Less motion loss and wear in automatic on-off

applications.

STANDARD LIVE-LOADED

PACKING ASSEMBLY

“M SEAT” Shown

Cast Split-Body Flanged Metal-Seated Ball Valves

SB-150/300/600 REGULAR OR FULL PORT METAL-SEATED BALL VALVESFLANGED ENDS ASME CLASSES 150, 300 2–24” (50–600 mm), CLASS 600 2–12” (50–300 mm)

VEL-ms-2003a.indd 12 10/09/10 3:31 PM


TYPE “M” SEATDescription: Spring-loaded bi-directional sealingMaterial: SS 316 hardfaced with Stellite 6Seal: Graphite and Inconel load ringTemperature: -320°F to 1000°F (-195°C to 538°C)

HIGH TEMPERATURE

TYPE “S” SEATDescription: Scraper with

bi-directional shutoffMaterial: SS 316 hardfaced with Stellite 6Seal: PTFETemperature: -50°F to 450°F (-45 C to 232°C)

STANDARD SEAT CONSTRUCTION

LOCKED SEAT CONSTRUCTION

TYPE “W” SEATDescription: Locked scraper with

bi-directional shutoffMaterial: SS 316 hardfaced with Stellite 6Seal: GraphiteTemperature: -320°F to 450°F (-195°C to 232°C)

SOLIDS PROOF CONSTRUCTION SB 150–300

TYPE “X” SEATDescription: Solids proof, scraper, bi-directional

shutoffMaterial: SS 316 hardfaced with Stellite Seal: Die formed graphiteTemperature: -50°F to 650°F (-45°C to 343°C) Sizes: 2–8” (50–200 mm) Full Port

3–10” (80–250 mm) Regular Port For larger sizes please consult the factory.

CAST SPLIT-BODY SEAT OPTIONS

The solids proof seat construction provides smooth and reliable valve operation in processes that have a high solids content such as FCCU catalyst/oil slurries, green liquor, green liquor dregs, heavy resid containing coke fines, VCM catalyst and coke fines, lime mud, etc.

PART

MATERIAL

To 450°F (232°C) To 1,000°F (538°C)

1 Body A 216 Gr. WCB A 351 Gr. CF8M

2 Anti-extrusion

Ring Stainless Steel

3 Body end A 216 Gr. WCB A 351 Gr. CF8M

4 Stem ASTM A 479 SS316 / Gr. XM-19 or Gr. XM-19HS

5 Ball A 351 Gr. CF8M hard chrome-plated

6 Thrust washer Stellite

7 Stem bushing RPTFE Graphite

8 Stem bushing RPTFE Graphite

9 Back-up ring Graphite

10 Seat A 351 Gr. CF8M hardfaced Stellite 6 or solid Stellite 6

11 Packing flange A 105 Gr. 316 (Stainless)

12 Gland follower Gr. 304 (Stainless)

STANDARD MATERIALS

(1) For sizes 2 – 4” (50 – 100 mm).

PART

MATERIAL

To 450°F (232°C) To 1,000°F (538°C)

13 Packing ring PTFE or Graphite Graphite

14 Gland stud A 193 Gr. B7 or B8M

15 Body stud A 193 Gr. B7 or B8M Cl.2

16 Gland nut A 194 Gr. 2H or 8M

17 Body nut A 194 Gr. 2H or 8M

18 Body gasket Spiral-wound Gr. 316 (stainless) / Graphite

19 Backup ring RPTFE Graphite

20 Retaining ring SS316

21 Handle(1) Malleable iron

22 Load ring Inconel

23 Stop plate Stainless Steel

24 Handle screw Stainless Steel

Preferred Direction

VEL-ms-2003a.indd 13 10/09/10 3:31 PM


CAST SPLIT-BODY METAL-SEATED BALL VALVES

SIZE

Cv

in FP

RP

2 430

NA

3 1,020

250

4 2,000

540

6 5,500

770

8 9,800

1,900

10

16,400 3,900

12

23,800 6,700

14

27,500 5,200

16

35,600 8,050

18

45,000 12,500

20

58,000 15,500

24

84,000 27,000

FLOW COEFFICIENT Cv

Pres

sure

-psi

d

Pres

sure

-bar

300

250

200

150

100

50

0

20

15

10

5

0

SB-150, A 351 Gr. CF8MMaximum allowable differential pressure

16–18" FP, 20–24" RP

20–24" FP only

2–14" FP, 3–18"RP

0

0 50 100 150 200 250 300 350 400 450 500

100 200 300 400 500 600 700 800 900 1000 F

Temperature C

Limit for PTFE

Limit for STD construction

Pres

sure

-psi

d

300

250

200

150

100

50

0

SB-150, A 216 Gr. WCBMaximum allowable differential pressure

16–18" FP, 20–24" RP

20–24" FP only

2–14" FP, 3–18" RP

20

15

10

5

0

Pres

sure

-bar

0

0 50 100 150 200 250 300 350 400

100 200 300 400 500 600 700 800 F

Temperature C

Limit for PTFE

Pres

sure

-psi

d

200

300

400

500

600

700

800

100

0

SB-300/600(4), A 351 Gr. CF8MMaximum allowable differential pressure

16–18" FP, 20–24" RP

20–24" FP only

2–12" FP, 3–16" RP

14" FP, 18" RP

40

50

30

20

10

0

Pres

sure

-bar

0

0 50 100 150 200 250 300 350 400 450 500

100 200 300 400 500 600 700 800 900 1000 F

Temperature C

Limit for PTFE

Limit for STD construction

Pres

sure

-psi

d

200

300

400

500

600

700

800

100

0

SB-300/600(4), A 216 Gr. WCBMaximum allowable differential pressure

16–18" FP, 20–24" RP

20–24" FP only

2–12" FP, 3–16" RP

14" FP, 18" RP

0

0 50 100 150 200 250 300 350 400

100 200 300 400 500 600 700 800 F

Temperature C

40

50

30

20

10

0

Pres

sure

-bar

Limit for PTFE

MAXIMUM DIFFERENTIAL PRESSURE–TEMPERATURE RATINGS (3) (4)

(3) Body ratings conform to ASME B16.34. (4) For ASME 600 consult the factory.

STEM PACKING DESIGN - STANDARD SB 150–600

l Fully-guided stem. The stem is guided by a RPTFE or graphite bearing, preventing wobbling and radial stem thrust on packing rings.

l Two-piece flanged gland.

l Stem thrust washer prevents galling, reduces torque and provides a secondary stem seal.

l Two-piece ball and stem allows for easier maintenance, stems can be made from higher strength material, and the ball and stem can be replaced separately. Also high quality circular spiral-wound gaskets are used, which is not possible in one-piece ball and stem center split valves.

l Live-loaded packing. Two sets of Belleville washers, which, together with the leaf spring action of the gland flange, provide live-loading on packing rings.

VEL-ms-2003a.indd 14 10/09/10 3:31 PM


A

C

E

B

D

F

B(3)

(3) For valves 6” (150 mm) and larger, dimensions to top of the stem.

SIZE ASME 150 REGULAR PORT ASME 300 REGULAR PORT in A B C D E F lb A B C D E F lb mm kg kg

3 8.00 6.40 11.91 3.97 2.00 7.50 38 11.12 6.40 11.91 5.56 2.00 8.25 52 80 203 163 303 101 51 191 17 282 163 303 141 51 210 24

4 9.00 9.48 19.88 4.50 3.00 9.00 74 12.00 9.48 19.88 5.99 3.00 10.00 98 100 229 241 505 114 76 229 34 305 241 505 152 76 254 44

6 10.50 11.23 25.88 4.75 4.00 11.00 127 15.88 11.23 25.88 7.94 4.00 12.50 182 150 267 285 657 121 102 279 58 403 285 657 202 102 318 83

8 11.50 12.31 — 5.44 6.00 13.50 237 16.50 12.31 — 8.25 6.00 15.00 356 200 292 313 — 138 152 343 108 419 313 — 210 152 381 161

10 13.00 16.93 — 6.19 8.00 16.00 407 18.00 16.93 — 9.00 8.00 17.50 618 250 330 430 — 157 203 406 185 457 430 — 229 203 445 280

12 14.00 21.06 — 7.00 10.00 19.00 820 19.75 21.06 — 9.13 10.00 20.50 1096 300 356 535 — 178 254 483 372 502 535 — 232 254 521 497

14 15.00 21.06 — 7.50 10.00 21.00 1128 22.50 21.06 — 11.25 10.00 23.00 1469 350 381 535 — 191 254 533 512 572 535 — 286 254 584 666

16 16.00 24.43 — 8.00 12.00 23.50 1610 24.00 24.43 — 12.00 12.00 25.50 2210 400 406 621 — 203 305 597 730 610 621 — 305 305 648 1002

18 34.00 25.22 — 17.00 14.00 25.00 2198 26.00 25.22 — 13.00 14.00 28.00 2600 450 864 641 — 432 356 635 997 660 641 — 330 356 711 1179

20 36.00 24.13 — 18.00 15.25 27.50 2874 28.00 24.13 — 14.00 15.25 30.50 3900 500 914 613 — 457 387 699 1304 711 613 — 356 387 775 1769

24 42.00 27.28 — 21.00 17.25 32.00 3650 32.00 27.28 — 16.00 17.25 36.00 4600 600 1067 693 — 533 438 813 1656 813 693 — 406 438 914 2087

DIMENSIONS

SIZE ASME 150 FULL PORT ASME 300 FULL PORT ASME 600 (1) FULL PORT in A B C D E F lb A B C D E F lb A B C D E F lb mm kg kg kg

2 7.00 6.40 11.91 2.97 2.00 6.00 30 8.50 6.40 11.91 3.94 2.00 6.50 40 11.50 7.44 11.90 5.00 2.00 6.50 64 50 178 163 303 75 51 152 14 216 163 303 100 51 165 18 292 189 302 127 51 165 29

3 8.00 9.48 19.88 3.88 3.00 7.50 60 11.12 9.48 19.88 5.31 3.00 8.25 87 14.00 11.12 26.00 6.19 3.00 8.25 102 80 203 241 505 99 76 191 27 282 241 505 135 76 210 39 356 282 660 157 76 210 46

4 9.00 11.23 25.88 4.13 4.00 9.00 106 12.00 11.23 25.88 5.63 4.00 10.00 143 17.00 13.71 26.00 7.00 4.00 10.75 285 100 229 285 657 105 102 229 48 305 285 657 143 102 254 65 432 348 660 178 102 273 129

6 15.50 12.31 — 7.09 6.00 11.00 222 15.88 12.31 — 7.94 6.00 12.50 284 22.00 17.19 — 9.25 6.00 14.00 640 150 394 313 — 180 152 279 101 403 313 — 202 152 318 129 559 437 — 235 152 356 290

8 18.00 16.93 — 8.13 8.00 13.50 408 19.75 16.93 — 8.78 8.00 15.00 522 26.00 19.26 — 11.00 8.00 16.50 1020 200 457 430 — 207 203 343 185 502 430 — 223 203 381 237 660 489 — 279 203 419 463

10 21.00 21.06 — 10.50 10.00 16.00 744 22.38 21.06 — 11.19 10.00 17.50 964 31.00 21.16 — 14.50 10.00 20.00 1650 250 533 535 — 267 254 406 337 568 535 — 284 254 445 437 787 537 — 368 254 508 748

12 24.00 24.43 — 12.00 12.00 19.00 1131 25.50 24.43 — 12.75 12.00 20.50 1406 33.00 22.41 — 15.25 12.00 22.00 2450 300 610 621 — 305 305 483 513 648 621 — 324 305 521 638 838 569 — 387 305 559 1111

14 27.00 25.22 — 13.50 13.25 21.00 1460 30.00 25.22 — 15.00 13.25 23.00 2346 350 686 641 — 343 337 533 662 762 641 — 381 337 584 1064

16 30.00 24.13 — 15.00 15.25 23.50 1540 33.00 24.13 — 16.50 15.25 25.50 3190 400 762 613 — 381 387 597 699 838 613 — 419 387 648 1447

18 34.00 27.28 — 17.00 17.25 25.00 2280 36.00 27.28 — 18.00 17.00 28.00 4313 450 864 693 — 432 438 635 1034 914 693 — 457 432 711 1956

20 36.00 29.69 — 18.00 19.25 27.50 2850 39.00 29.69 — 19.50 19.00 30.50 5846 500 914 754 — 457 489 699 1293 991 754 — 495 483 775 2652

24 42.00 39.63 — 21.00 23.25 32.00 3900 45.00 39.63 — 22.50 23.00 36.00 7037 600 1067 1007 — 533 591 813 1769 1143 1007 — 572 584 914 3192

DIMENSIONS

A

C

E

B

D

F

B(2)

(1) For larger sizes, consult the factory.

(2) For valves 4” (100 mm) and larger, dimensions to top of the stem.

VEL-ms-2003a.indd 15 10/09/10 3:31 PM


STEM & THRUST WASHER

SEATING

l Unique “Flat Washer” load ring arrangement ensures necessary contact sealing/seating force for tight shutoff and smooth operation under all conditions.

l Fully guided stem.l Live-loaded packing gland.l Internal thrust washer

prevents galling, reduces torque, and provides secondary stem seal.

UPSTREAM SEATDOWNSTREAM SEAT

TYPE RHigh Pressure Forged

Metal-Seated Ball Valves

SB-900/1500/2500/4500 REGULAR OR FULL PORT 1/2–24” (15 –600 mm) METAL-SEATED BALL VALVESFLANGED, BUTT WELD, SOCKET WELD AND CLAMP STYLE ENDS ASME CLASSES 900, 1500, 2500, 4500

DESIGN FEATURES:

l Bi-directional sealing with preferred direction as shown ( ) .

l Advanced HVOF or Plasma Spray custom trim coating technology with hardness in excess of 70 RC.

l Superior ball/seat finish to 2–4 RMS.

l Unique ball/seat spring-loading technology to assure tight shutoff at low differential pressures and / or when fines are present.

l Complete ball/seat set individually vacuum tested to verify sealing integrity.

l Robust blowout-proof stem.

l Low emission stem seal with advanced live-loaded packing arrangement.

l Stem bearing reduces side thrust effect on packing and prevents stem wobbling.

l Stellited thrust washers absorb stem loading moments and reduce valve operational torque.

l Allowable leakage at full ∆P: MSS-SP-61. Tighter shutoff available upon request.

l All valves are inherently fire safe.

l Designed to ASME B16.34.

l Flow relief is incorporated into both the upstream and downstream ball lips increasing the area exposed to flow and thus reducing erosion due to velocity upon initial valve opening.

l Downstream and upstream body-seat lapped contact.

VEL-ms-2003a.indd 16 10/09/10 3:31 PM


43

12

1211

7

24

22

20

8

216

13

5

23

1

25

1410

9

17

15

1926

6

27

2830

29

18

21

38 19

21

26

27

37

34

40

32

19 6

33 31

35

39

36

STANDARD MATERIALS

PART CARBON STEEL CHROME MOLY STEEL STAINLESS STEEL

To 600°F 600°F to 850°F To 1,100°F To 1,200°F To 600°F 600°F to 1,000°F To 1,200°F To 315°C 315°C To 454°C To 593°C To 649°C To 315°C 315°C to 538°C To 649°C 1 Body A105 F22 F91 F316 F316H or F347H 2 Body end A105 F22 F91 F316 F316H or F347H 3 Stem SS 410 Cond.2 SS 616(1) Inconel 718 PH(2) SS 630(1) Inconel 718 PH(2) Inconel 718 PH(2)

4 Ball SS 410 Cond.2/CC(3) Inconel 718/CC(3) SS 410 Cond.2/CC(3) Inconel 718/CC(3)

5 Thrust washer Stellite 6 6 Thrust bushing Bronze 7 Stem bushing Nitrided SS 410 Cond.2 / Alt: Nitronic 60 8 Seat SS 410 Cond.2/CC(3) Inconel 718/CC(3) SS 410 Cond.2/CC(3) Inconel 718/CC(3)

9 Packing flange SS 304(4) SS 304 10 Gland bushing SS 304 11 Packing ring Graphite 12 Anti-extrusion ring Braided Graphite 13 Stud (body) B7 B16 B8M CL.2 B16 14 Stud (bracket) B7 B7 B8M CL.2 15 Stud (packing flange) B7 B7 B8M CL.2 16 Nut (body) Gr. 2H Gr. 4 Gr. 8M Gr. 4 17 Nut (bracket) Gr. 2H Gr. 2H Gr. 8M 18 Nut (packing flange) Gr. 2H Gr. 2H Gr. 8M 19 Socket head cap screw A574 Alloy Steel 20 Gasket (spiral-wound) SS 347 / Graphite 21 Snap ring Carbon Spring Steel (SAE 1060-1090) 22 Belleville washer H11 / H13

23 Load ring SS 630 SS 630 (to 600°F/315°C) or SS 660 (to 1000°F/593°C) or Inconel 718 PH(2) (above 1000°F/593°C)

Inconel 718 PH(2)

24 Spring guide bushing SS 304 25 Lock washer Commercial Zinc Plated 26 Bracket CS c/w Aluminum High Temperature Paint 27 Driver SS 410 Cond.2

(1) Alt: SS 660(2) PH=Precipitation Hardened(3) CC=Chrome Carbide Coated(4) Alt: A105 c/w Aluminum High Temperature Paint

PART MATERIAL 28 Key Commercial CS 29 Adapter plate Commercial CS 30 Coupling SS 410 Cond.2

ACTUATOR OPTION

PART MATERIAL 31 Lock nut SS 304 32 Nut Commercial CS

33 Socket head A574 Alloy Steel cap screw 34 Lock clip SS 302

35 Lever Commercial CS c/w Black Oxyde

36 Adapter plate CS c/w Aluminum (lever) High Temperature Paint 37 Stopper plate SS 302 38 Lock washers Commercial Zinc Plated 39 Thrust washer Commercial Alloy Steel 40 Plastic cover Plastic

LEVER OPTION

ACTUATOR OPTION

LEVER OPTION

VEL-ms-2003a.indd 17 10/09/10 3:31 PM


10,000

100,000

1,000,000

10,000,000

0 400 800 1200 1600 2000 2400


Torq

ue v

alue

s - l

b. in

20"18"16"14"

12"10"14"12"

24"

18"16"

20"

CLASS 900 10" to 24" Full Port & 12" to 24" Regular Port

24"

Torq

ue v

alue

s - l

b. in

100

1,000

10,000

100,000

1,000,000

10,000,000

0 500 1000 1500 2000 2500 3000 3500 4000


CLASS 1500 1/2" to 24" Full Port & 3/4" to 24" Regular Port

(CLASS 900 up to 6" Regular Port & 8" Full Port)

24"

20"18"

16"14"

12"10"

8"6"

4"3"

2"1"

24"20"

18"16"

14"12"

10"8"

6"4"

3"2"

3/4"1/2" 1"11/2"3/4"1"

100

1,000

10,000

100,000

1,000,000

10,000,000

0 1000 2000 3000 4000 5000 6000 7000Differential pressure-psi

Torq

ue v

alue

s - l

b. in

CLASS 2500 1/2" to 24" Full Port & 3/4" to 24" Regular Port

24"

18"16"

14"12"

10"8"

6"4"

3"

2"

20"18"

16"14"

12"10"

8"6"

4"3"

2"

1"1"

11/2"

21/2"

11/2"

21/2"

3/4"1/2"3/4"

TORQUE CHARTS

FULL PORT REGULAR PORT SIZE ASME 900 FULL PORT ASME 1500 FULL PORT ASME 2500 FULL PORT in A B E F lb A B E F lb A B E F lb mm kg kg kg

1⁄2 8.50 5.70 0.50 4.75 51 8.50 5.70 0.50 4.75 51 10.38 6.40 0.44 5.25 77 15 216 145 13 121 23 216 145 13 121 23 264 163 11 133 35 3⁄4 9.00 6.10 0.69 5.12 62 9.00 6.10 0.69 5.12 62 10.75 6.40 0.56 5.50 80 20 229 155 18 130 28 229 155 18 130 28 273 163 14 140 36 1 10.00 6.10 0.87 5.88 68 10.00 6.10 0.87 5.88 68 12.13 7.40 0.75 6.25 121 25 254 155 22 149 31 254 155 22 149 31 308 188 19 159 55 11⁄2 12.00 7.40 1.37 7.00 111 12.00 7.40 1.37 7.00 111 15.13 8.90 1.12 8.00 209 40 305 188 35 178 50 305 188 35 178 50 384 226 28 203 95 2 14.50 9.90 1.87 8.50 243 14.50 9.90 1.87 8.50 243 17.75 9.00 1.50 9.25 244 50 368 251 47 216 110 368 251 47 216 110 451 229 38 235 111 21⁄2 16.50 11.20 2.25 9.62 341 16.50 11.20 2.25 9.62 341 20.00 11.70 1.87 10.50 457 65 419 284 57 244 155 419 284 57 244 155 508 297 47 267 207 3 15.00 12.60 2.87 9.50 398 18.50 12.60 2.75 10.5 476 22.75 13.20 2.25 12.00 639 80 381 320 73 241 181 470 320 70 267 216 578 335 57 305 290 4 18.00 14.90 3.87 11.50 642 21.50 14.90 3.62 12.25 736 26.50 14.90 2.87 14.00 945 100 457 378 98 292 291 546 378 92 311 334 673 378 73 356 429 6 24.00 20.00 5.75 15.0 1469 27.75 20.40 5.37 15.50 1689 36.00 19.50 4.37 19.00 2214 150 610 508 146 381 666 705 518 136 394 766 914 495 111 483 1004 8 29.00 24.70 7.50 18.50 2797 32.75 24.70 7.00 19.00 3017 40.25 24.30 5.75 21.75 3510 200 737 627 191 470 1269 832 627 178 483 1369 1022 617 146 552 1592 10 33.00 24.70 9.37 21.50 2703 39.00 27.50 8.75 23.00 3998 50.00 33.70 7.25 26.50 9097 250 838 627 238 546 1226 991 699 222 584 1813 1270 856 184 673 4126 12 38.00 30.00 11.12 24.00 4560 44.50 34.00 10.37 26.50 7073 56.00 33.70 8.62 30.00 9558 300 965 762 282 610 2068 1130 864 263 673 3208 1422 856 219 762 4336 14 40.50 33.40 12.25 25.25 6132 49.50 36.60 11.37 29.50 8980 350 1029 848 311 641 2781 1257 930 289 749 4073 (1) (1) (1) (1) (1)

16 44.50 37.20 14.00 27.75 8452 54.50 44.30 13.00 32.50 15587 400 1130 945 356 705 3834 1384 1125 330 826 7070 (1) (1) (1) (1) (1)

18 48.00 40.70 15.75 31.00 10418 60.50 48.60 14.62 36.00 20044 450 1219 1034 400 787 4726 1537 1234 371 914 9092 (1) (1) (1) (1) (1)

20 52.00 47.80 17.50 33.75 16060 65.50 55.20 16.37 38.75 28210 500 1321 1214 445 857 7285 1664 1402 416 984 12796 (1) (1) (1) (1) (1)

24 61.00 47.80 21.00 41.00 16874 76.50 55.20 19.62 46.00 29990 600 1549 1214 533 1041 7654 1943 1402 498 1168 13603 (1) (1) (1) (1) (1)

ASME 4500 available upon request. (1) On application

DIMENSIONS

TYPE R METAL-SEATED BALL VALVES

SIZE FULL PORT REGULAR PORT in 900 1500 2500 900 1500 2500 1⁄2 14 14 9 – – – 3⁄4 31 31 16 19 19 – 1 46 46 32 15 15 16 11⁄2 150 150 80 33 33 34 2 320 320 195 165 160 110 21⁄2 460 460 260 380 380 150 3 900 700 390 625 660 340 4 1800 1300 680 770 840 520 6 4300 3100 1500 900 1170 600 8 6400 7500 3200 3100 3500 1020 10 12000 9600 5600 3400 4200 3200 12 21000 13500 6900 7100 8500 4100 14 24000 16000 9500 15700 17000 6000 16 26000 22000 14400 15500 18000 7300 18 38000 28000 20000 16700 21000 14300 20 54000 35000 25000 25000 31000 16200 24 50000 59000 29000 27000 33000 16500

SIZE ISO FLANGE in 900 1500 2500 1⁄2 F05 F05 F05 3⁄4 F05 F05 F05 1 F05 F05 F07 11⁄2 F07 F10 F12 2 F12 F12 F12 21⁄2 F14 F14 F16 3 F14 F16 F16 4 F16 F25 F25 6 F30 F35 F30 8 F35 F35 F40 10 F40 F40 F40 12 F40 F48 F48 14 F48 F60 F48 16 F48 F60 F60 18 F60 F60 F60 20 F60 F60 F60 24 F60 F60 F60

FLOW COEFFICIENT Cv ISO MOUNTING

A

E F

B

VEL-ms-2003a.indd 18 10/09/10 3:31 PM


SEATING

UPSTREAM SEATDOWNSTREAM SEAT Above 6” (150 mm)

EXTERNAL THRUST BEARING

The Securaseal Type N was designed and developed for the most severe services heavy industry has to offer. None are more severe than high pressure leaching by acid or oxygen used in the refining of nickel and gold ores. These services push every piece of equipment to the absolute limit requiring not only a sound and very robust design but also one that is on the cutting edge of technology.

DESIGN FEATURES:l Bi-directional sealing with preferred direction as

shown ( ) .

l Oversized blowout-proof stem.

l Internal stem bushings absorb stem loading moments and provide guiding.

l External thrust bearing significantly reduces valve operation torque.

l Heavy duty precision machined actuator bracket ensures accurate stem alignment.

l Advanced live-loaded stem packing arrangement standard.

l Unique ball/seat spring-loading technology.

l Complete ball/seat set individually vacuum tested to verify sealing integrity.

l Advanced HVOF or Plasma Spray custom trim coating technology with hardness in excess of 70 RC.

l Superior ball/seat finish to 2–4 RMS.

l Seat shroud eliminates particle migration into seat recess.

l Locked-in downstream seat.

l Self energized body seal allows for services requiring exotic materials or where severe pipe loads and/or thermal cycling is a concern.

l Designed to ASME B16.34.

STEM & THRUST WASHERl Fully guided stem,

live-loaded packing gland and external thrust washer combine to prevent galling and reduce torque.

DOWNSTREAM SEAT

Up To 6” (150 mm)

TYPE N Severe Service Forged


TIGHT SHUTOFF TO ASME/FCI 70-2 CLASS VI, MSS-SP61 OR API 598

TYPE N REGULAR OR FULL PORT 1⁄2–24” (15–600 mm) METAL-SEATED BALL VALVESFLANGED, BUTT WELD, SOCKET WELD, THREADED & CLAMP STYLE ENDS ASME CLASSES 150, 300, 600, 900, 1500, 2500, 4500

SPECIAL APPLICATIONS

VEL-ms-2003a.indd 19 10/09/10 3:31 PM


STANDARD MATERIALS

PART CARBON STEEL CHROME MOLY STEEL STAINLESS STEEL

To 600°F 600°F to 850°F To 1,100°F To 1,200°F To 600°F 600°F to 1,000°F To 1,200°F To 315°C 315°C To 454°C To 593°C To 649°C To 315°C 315°C to 538°C To 649°C 1 Body A105 F22 F91 F316 F316H or F347H 2 Body end A105 F22 F91 F316 F316H or F347H 3 Stem SS 410 Cond.2 SS 616(1) Inconel 718 PH(2) SS 630(1) Inconel 718 PH(2) Inconel 718 PH(2)

4 Ball SS 410 Cond.2(3) Inconel 718(3) SS 410 Cond.23) Inconel 718(3)

5 Stem bushing Nitrided SS 410 Cond.2 / Alt: Nitronic 60 6 Seat SS 410 Cond.2(3) Inconel 718(3) SS 410 Cond.2(3) Inconel 718(3)

7 Coating Materials and coatings selections are based on specifics of the application 8 Packing flange F9 F9 c/w Electro-Nickel Plated 9 Gland bushing SS 304 10 Packing ring Graphite 11 Anti-extrusion ring Braided Graphite 12 Stud (body) B7 B16 B8M CL.2 B16 13 Stud (bracket) B7 B7 B8M CL.2 14 Stud (packing flange) B7 B7 B8M CL.2 15 Nut (body) Gr. 2H Gr. 4 Gr. 8M Gr. 4 16 Nut (bracket) Gr. 2H Gr. 2H Gr. 8M 17 Nut (packing flange) Gr. 2H Gr. 2H Gr. 8M 18 Socket head cap screw A574 Alloy Steel 19 Body seal gasket SS 630 SS 630 (to 600°F/315°C) or SS 660 (to 1000°F/538°C) or Inconel 718 PH(2) (above 1000°F/538°C) 20 Snap ring Carbon Spring Steel (SAE 1060-1090) 21 Needle bearing Alloy Steel 22 Belleville washer H11 / H13 Alt.: Inconel X-750

23 Load ring SS 630 SS 630 (to 600°F/315°C) or SS 660 (to 1000°F/538°C) or Inconel 718 PH(2) (above 1000°F/538°C)

Inconel 718 PH(2)

24 Spring guide bushing SS 304 25 Lock washer Commercial Zinc Plated 26 Bracket CS c/w Aluminum High Temperature Paint 27 Driver SS 410 Cond.2 28 Shroud SS 410 Cond.2 Inconel 718 SS 410 Cond.2 Inconel 718 PH

STANDARD MATERIALS (continued)

PART DUPLEX SUPER DUPLEX TITANIUM

To 600°F To 600°F To 600°F To 315°C To 315°C To 315°C 1 Body F55 FE255 Ti GR. 2/3/12 2 Body end F55 FE255 Ti GR. 2/3/12 3 Stem F55 FE255 Ti GR. 5/12 4 Ball F55 FE255 Ti GR. 2/3/5/12 5 Stem bushing Peek 6 Seat F55 FE255 Ti GR. 2/3/5/12 7 Coating See Note (3) 8 Packing flange F9 c/w Electro-Nickel Plated 9 Gland bushing F55 FE255 Ti GR. 2/3/12 10 Packing ring Graphite 11 Anti-extrusion ring Braided Graphite 12 Stud (body) B8M CL.2 13 Stud (bracket) B8M CL.2 14 Stud (packing flange) B8M CL.2 15 Nut (body) Gr. 8M 16 Nut (bracket) Gr. 8M 17 Nut (packing flange) Gr. 8M 18 Socket head cap screw Commercial SS 19 Body seal gasket F55 FE255 Ti GR. 2/3/5/12 20 Snap ring PH 15-7 21 Needle bearing Alloy Steel 22 Belleville washer Inconel X-750 23 Load ring F55 FE 255 Ti Gr. 5 24 Spring guide bushing SS 304 25 Lock washer Commercial Zinc Plated 26 Bracket CF8 27 Driver SS 410 Cond.2 28 Shroud F55 FE255 Ti GR. 2/3/5/12

(1) Alt: SS 660(2) PH=Precipitation Hardened(3) Materials and coatings selections are based on specifics

of the application

CARBON STEEL, DUPLEX, PART CHROME MOLY STEEL SUPER DUPLEX & & STAINLESSS STEEL TITANIUM

29 Key Commercial CS 30 Adapter plate Commercial CS SS 302 31 Coupling SS 410 Cond.2 40 Thrust washer Alloy steel Commercial SS 42 Driver Bearing Bronze

ACTUATOR OPTION

CARBON STEEL, DUPLEX, PART CHROME MOLY STEEL SUPER DUPLEX & & STAINLESS STEEL TITANIUM

32 Lock nut SS 304 33 Nut Commercial CS SS 302

34 Socket head A574 Alloy Steel Commercial SS cap screw 35 Lock clip SS 302 36 Lever Commercial CS c/w Black Oxyde

Adapter plate CS

37 (lever)

c/w Aluminum High SS 302 Temperature Paint 38 Stopper plate SS 302 39 Lock washers Commercial Zinc Plated 40 Thrust washer Alloy steel Commercial SS 41 Plastic cover Plastic 42 Driver Bearing Bronze

LEVER OPTION

TYPE N METAL-SEATED BALL VALVES

VEL-ms-2003a.indd 20 10/09/10 3:31 PM


SIZE ASME 150 ASME 300 ASME 600 ASME 900 ASME 1500 ASME 2500 FULL PORT FULL PORT FULL PORT FULL PORT FULL PORT FULL PORT in A(1) E F A(1) E F A(1) E F A(1) E F A(1) E F A(1) E F mm

1⁄2 4.25 0.50 3.50 5.50 0.50 3.75 6.50 0.50 3.75 8.50 0.50 4.75 8.50 0.50 4.75 10.38 0.44 5.25 15 108 13 89 140 13 95 165 13 95 216 13 121 216 13 121 264 11 133 3⁄4 4.62 0.75 3.88 6.00 0.75 4.62 7.50 0.75 4.62 9.00 0.69 5.12 9.00 0.69 5.12 10.75 0.56 5.50 20 117 19 99 152 19 117 191 19 117 229 18 130 229 18 130 273 14 140 1 5.00 1.00 4.25 6.50 1.00 4.88 8.50 1.00 4.88 10.00 0.87 5.88 10.00 0.87 5.88 12.13 0.75 6.25 25 127 25 108 165 25 124 216 25 124 254 22 149 254 22 149 308 19 159 11⁄2 6.50 1.50 5.00 7.50 1.50 6.12 9.50 1.50 6.12 12.00 1.37 7.00 12.00 1.37 7.00 15.13 1.12 8.00 40 165 38 127 191 38 155 241 38 155 305 35 178 305 35 178 384 28 203 2 7.00 2.00 6.00 8.50 2.00 6.50 11.50 2.00 6.50 14.50 1.87 8.50 14.50 1.87 8.50 17.75 1.50 9.25 50 178 51 152 216 51 165 292 51 165 368 47 216 368 47 216 451 38 235 21⁄2 7.50 2.50 7.00 9.50 2.50 7.50 13.00 2.50 7.50 16.50 2.25 9.62 16.50 2.25 9.62 20.00 1.87 10.50 65 191 64 178 241 64 191 330 64 191 419 57 244 419 57 244 508 47 267 3 8.00 3.00 7.50 11.12 3.00 8.25 14.00 3.00 8.25 15.00 2.87 9.50 18.50 2.75 10.50 22.75 2.25 12.00 80 203 76 191 282 76 210 356 76 210 381 73 241 470 70 267 578 57 305 4 9.00 4.00 9.00 12.00 4.00 10.00 17.00 4.00 10.75 18.00 3.87 11.50 21.50 3.62 12.25 26.50 2.87 14.00 100 229 102 229 305 102 254 432 102 273 457 98 292 546 92 311 673 73 356 6 15.50 6.00 11.00 15.88 6.00 12.50 22.00 6.00 14.00 24.00 5.75 15.00 27.75 5.37 15.50 36.00 4.37 19.00 150 394 152 279 403 152 318 559 152 356 610 146 381 705 136 394 914 111 483 8 18.00 8.00 13.50 19.75 8.00 15.00 26.00 7.88 16.50 29.00 7.50 18.50 32.75 7.00 19.00 40.25 5.75 21.75 200 457 203 343 502 203 381 660 200 419 737 191 470 832 178 483 1022 146 552 10 21.00 10.00 16.00 22.38 10.00 17.50 31.00 9.75 20.00 33.00 9.37 21.50 39.00 8.75 23.00 50.00 7.25 26.50 250 533 254 406 568 254 445 787 248 508 838 238 546 991 222 584 1270 184 673 12 24.00 12.00 19.00 25.50 12.00 20.50 33.00 11.75 22.00 38.00 11.12 24.00 44.50 10.37 26.50 56.00 8.62 30.00 300 610 305 483 648 305 521 838 298 559 965 282 610 1130 263 673 1422 219 762

DIMENSIONS

1

14

20

4240

18

27

31

26

22

13 16

5

25

24

2

12

15

3

28

23

19*

8

17

29

21

9

11

1110

46

27

39

18

26

40

3632

35

1837

41

20

21

42

34

38

33

ACTUATOR OPTION LEVER OPTION

A

E F

CONTACT VELAN ENGINEERING

DEPARTMENT FOR SIZES ABOVE 12”,

CVs, TORQUE VALUES, WEIGHTS AND ALL

OTHER DETAILS.

For butt weld or socket weld end-to-end dimensions consult the factory.(1) Flange configuration may be different than shown above.

VEL-ms-2003a.indd 21 10/09/10 3:31 PM


The Velan Type L High-Temperature Metal-Seated Ball Valve is well suited for a variety of demanding services where high-temperature and abrasive solids are present.

DESIGN FEATURES:l Unique, single-seat ball valve design. The Velan

single-seat ball valve has a flat spring set acting through a hardfaced bearing against the bottom ball shaft which provides sufficient initial ball-seat load for valve tightness, even at low ∆P.

l The design provides freedom for thermal expansion of the ball without jamming, even at extreme temperatures.

l Proven in qualification tests and field operation to be solids–proof, even for the toughest applications on slurry service with solids.

l Tightness rates: Allowable leakage rate at full ∆P: ASME/ FCI 70-2 Class V. Tighter shutoff available upon request.

l Max. operating temperature: CF8M valves: 1,450°F (788°C). WCB valves: 800°F (426°C). Chrome Moly C5 or C12: 1,000°F (538°C).

l Wall thickness complies with ASME B16.34.

BOTTOM TRUNNION DETAIL

TYPE LHigh-Temperature


TYPE L SPLIT-BODY FULL PORT4–24” (100–600 mm) METAL-SEATED BALL VALVESFLANGED ENDS ASME CLASSES 150, 300


APPLICATIONS:l Petrochemical

l Oil refining

l Iron ore processing

l Filter skids

l Sulphur removal

Spring plate set Bearing

Trunnion shaft

Rest plate

Sealing Direction

VEL-ms-2003a.indd 22 10/09/10 3:31 PM


AD

Torq

ue

valu

es –

lb•i

n

Differential pressure – psi0 100 200 300 400 500 600 700 800

1,000,000900,000800,000700,000600,000500,000

400,000

300,000

200,000

100,00090,00080,00070,00060,00050,00040,000

30,000

20,000

10,0009,0008,0007,0006,0005,0004,000

3,000

2,000

1,000900800700600500400

300

200

100

24"

20"

18"

16"

14"

12"

10" 8"

6"

4"

TORQUE CHART FULL PORT SB-150/300, 4–24”

SIZE TOTAL SB-150 FULL PORT WEIGHT in lb mm A B C D E F kg

4 9.00 11.00 25.88 4.52 4.00 9.00 84 100 229 279 657 115 102 229 38

6 15.50 10.63 – 6.25 6.00 11.00 183 150 394 270 – 158 152 279 83

8 18.00 15.28 – 8.13 8.00 13.50 336 200 457 388 – 206 203 343 153

10 21.00 18.97 – 10.50 10.00 16.00 587 250 533 482 – 267 254 406 266

12 24.00 20.88 – 12.00 12.00 19.00 879 300 610 530 – 305 305 483 399

14 27.00 25.22 – 13.50 13.25 21.00 1460 350 686 641 – 343 337 533 662

16 30.00 24.13 – 15.00 15.25 23.50 1540 400 762 613 – 381 387 597 699

18 34.00 27.28 – 17.00 17.25 25.00 2280 450 864 693 – 432 438 635 1034

20 36.00 29.69 – 18.00 19.25 27.50 2850 500 914 754 – 457 489 699 1293

24 42.00 39.62 – 21.00 23.25 32.00 3900 600 1067 1006 – 533 591 813 1769

NAME OF PART MATERIAL Body A 216 Gr. WCB, A 351 Gr. CF8M, Chrome Moly C5 or C12 Body end A 216 Gr. WCB, A 351 Gr. CF8M, Chrome Moly C5 or C12 Seat SS 316 / Stellite 6 Ball A 351 Gr. CF8M hard chrome-plated Stem(1) SS 316 / A 479 Gr. XM-19 Body gasket Spiral-wound SS 316/Graphite Packing ring Graphite Packing flange A 105, A 182 Gr. F316, Chrome Moly C5 or C12 Gland bushing SS 304 Body stud A 193 Gr. B7, B8M Cl.2 or B16 Body nut A 194 Gr. 2H, 8M or 4 Gland stud A 193 Gr. B7, B8M Cl.2 or B16 Gland nut A 194 Gr. 2H, 8M or 4 Backup seal Graphite Lock screw SS 304 Key (ball and stem) SS 316 Operator key CS Lock washer SS 302 Spring plate set Inconel X-750 Holding pin SS 316 Retainer sleeve SS 316 Rest plate SS 316 Bearing SS 316 / Stellite 6

SIZE TOTAL SB-300 FULL PORT WEIGHT in lb mm A B C D E F kg

4 12.00 11.00 25.88 5.99 4.00 10.00 132 100 305 279 657 152 102 254 60

6 15.87 10.63 – 6.65 6.00 12.50 267 150 403 270 – 169 152 318 121

8 19.75 15.28 – 8.78 8.00 15.00 533 200 502 388 – 223 203 381 242

10 22.37 18.97 – 11.19 10.00 17.50 980 250 568 482 – 284 254 445 445

12 25.50 20.88 – 12.75 12.00 20.50 1595 300 648 530 – 324 305 521 723

14 30.00 25.22 – 15.00 13.25 23.00 2346 350 762 641 – 381 337 584 1064

16 33.00 24.13 – 16.50 15.25 25.50 3190 400 838 613 – 419 387 648 1447

18 36.00 27.28 – 18.00 17.00 28.00 4313 450 914 693 – 457 432 711 1956

20 39.00 29.69 – 19.50 19.00 30.50 5846 500 991 754 – 495 483 775 2652

24 45.00 39.62 – 22.50 23.00 36.00 7037 600 1143 1006 – 572 584 914 3192

STANDARD MATERIALS

Pres

sure

-psi

Pres

sure

-bar

600

500

400

300

200

100

00

0 100 200 300 400 500 600 700 800

200 400 600 800 1000 1200 1400 1600 F

Temperature C

40

30

20

10

0

SB-150/300, 4–24", Single Seat

SB-300 4–8"SB-300 10–24"

SB-150 4–24"

Limit for WCB

MAXIMUM DIFFERENTIAL PRESSURE–TEMPERATURE RATINGS (2)

SIZE in

Cv

4 2,000 6 5,500 8 9,800 10 16,400 12 23,800 14 27,500 16 35,600 18 45,000 20 58,000 24 84,000

FLOW COEFFICIENT Cv

DIMENSIONS AND WEIGHTS

(1) 4” stem SS 316, 6” and larger A 479 Gr. XM-19.

(2) Body ratings conform to ASME B16.34. For higher allowable differentials consult Velan.

C

E

B

F

B(3)

(3) For valves 6” and larger (bare stem).

VEL-ms-2003a.indd 23 10/09/10 3:31 PM


The Securaseal Type P offers a unique flow-thru design as an improved alternative to typical jacketed valve designs. This design has proven effective in high temperature polymer and similar applications requiring a jacket system to control process flow temperatures.

DESIGN FEATURES:l Integral Flow-Thru Jacket Design.

(Multipassage 360º uniform heat transfer).l The Securaseal Type P Valve is custom designed

to incorporate a flow passage internal to the valve. The passageways are designed to be as close to the process flow as possible.

High performance severe service valve design based integrating many advanced features of Securaseal Type N including:

l Bi-directional sealing with preferred direction as shown ( ) .

l Oversized blowout-proof stem.l Heavy duty precision machined actuator bracket

ensures accurate stem alignment.l Advanced live-loaded stem packing

arrangement standard.l Unique ball/seat spring-loading technology.l Complete ball/seat set individually vacuum

tested to verify sealing integrity.l Advanced HVOF or Plasma Spray custom trim

coating technology with hardness in excess of 70 RC.

l Superior ball/seat finish to 2–4 RMS.l Seat shroud eliminates particle migration

into seat recess.

TYPE PSevere Service Integral

Flow-Thru Jacketed Design

TYPE P FULL OR REGULAR PORT 1⁄2–24” (15–600 mm) METAL-SEATED BALL VALVESFLANGED, BUTT WELD, SOCKET WELD, THREADED AND CLAMP STYLE ENDS ASME CLASSES 150, 300, 600, 900, 1500, 2500, 4500


TIGHT SHUTOFF TO ASME/FCI 70-2 CLASS VI, MSS-SP61 OR API 598

TYPICAL APPLICATIONS: l Thermal jacketed polymer transfer lines.

l Thermal jacketed solvent transfer lines.

l Process additives and by-product transfer lines.

l HD/LD polymer slurry separation process.

VEL-ms-2003a.indd 24 10/09/10 3:31 PM


The rugged, one-piece, forged Velan Power Ball Valve, is built to take the toughest steam isolation applications in your plant – vent, drain, blowoff, intermittent blowdown – with the performance and reliability that you have come to expect from Velan.

DESIGN FEATURES:l One-piece forged body.

l Streamlined flow path limits cavitation and pressure drop.

l True quarter turn valve – low torque.

l Body cavity is isolated from solids build up, flow and erosion resistance.

l Rugged fully guided one-piece stem.

l Foolproof stem blowout protection.

l Chrome Carbide coated Inconel ball and seat.

The Velan Cap-Tight Batch Digester Capping Valve delivers outstanding performance and exceptional reliability, because of its unique design. It was developed by using more than 25 years of experience in the application of automated capping. Every component of this valve has been carefully designed to deliver maximum safety, reliability, ease of operation and long service life.

DESIGN FEATURES:l No adjustment necessary,

all Velan capping valve parts are easy to install.

l Easy in-place maintenance, easy to take apart and reassemble, even while on the digester.

l Simple design only moving parts are the ball and its assembled shaft.

l Reversible ball and seat lower maintenance costs.

ONE-PIECE FORGED METAL-SEATED POWER BALL VALVE 1/2–4” (15–100 mm) ASME CLASSES 900-4500

FormorePowerBallValveinformationseeourVEL-PBVcatalog.

VELAN CAP-TIGHT BATCH DIGESTER CAPPING VALVE

FormoreCAP-TIGHTValveinformationseeourVEL-BDC brochure.


VEL-ms-2003a.indd 25 10/09/10 3:31 PM


BALL OPTIONSOPTIONAL BALL CONSTRUCTION

FOR CAST SB SPLIT-BODY VALVES

The above illustration shows the optional ball construction that incorporates the use of a reduced diameter ball where only the seating surfaces in both the closed and open position contact the seat. The balance of the ball surface is below the seating surface allowing unobstructed ball travel when used in scaling, coking, polymerizing or other similar processes that will interfere with the smooth operation of a standard ball.

ADVANCED TRIM COATING TECHNOLOGY

The ball is available with any one of the following hard coatings:

l Stellite l Chrome Carbide

l Tungsten Carbide l Nickel Boron

l Chrome Oxide l Titanium Dioxide

Other special coatings are also available.

Stellite hardfaced

ring

Ball port

TYPICAL VELAN MSBV COATINGS COATING TYPE VELAN HARDNESS TEMP. ABRASION CORROSION TYPICAL APPLICATIONS METHOD DESIGNATION RC LIMITATION RESISTANCE RESISTANCE (EXAMPLES ONLY CONSULT FACTORY)

Hard

1,500°F

– Hot hydrocarbons Plating

Chrome VEL-PS-CP 66

(816°C) Good Excellent – Fractionator bottoms

– Scaling calcium, carbonate

Stellite VEL-PS-CG 44 1,500°F

Good Excellent – Power applications (Clean) (816°C) – Steam / Water (contaminated) Chrome

VEL-PS-CB 60 –68 1,500°F

Good Excellent – Catalyst withdrawal

Carbide (816°C) – Vacuum tower bottoms HVOF – Fly ash Tungsten Carbide

VEL-PS-CJ 70 –72 900°F

Excellent Good – Moderate temperatures

with Cobalt (482°C) hydrocarbons Tungsten Carbide

VEL-PS-CH 70 –72 900°F Excellent Good – Abrasive catalyst withdraw

with Nickel (482°C) – High cycle polyethylene 1,000°F

Excellent Good Plasma

Chrome Oxide VEL-PS-CF 75 (538°C) – Corrosive slurries

Spray Titanium Dioxide VEL-PS-CL 60

1,500°F Good Excellent

– Acidic slurries (816°C)

VEL-ms-2003a.indd 26 10/09/10 3:31 PM



TYPE OF CONNECTION B - Butt weld H - Hub ends C - Combination P - Flanged B16.47 series B (API 605) D - DIN flanged R - Flanged ring joint E - Welded stubs S - Threaded F - Flanged B16.5 (B16.47 series A) W - Socket weld

SIZE OF CONNECTION

Customers have the choice of specifying valve size as part of the valve figure number (B) using the numbers below, or indicating valve size separately.

EXAMPLES: F10-11S13-BC2A (valve size is part of figure number) 3”F-11S13-BC2A (valve size is shown separately)

03 - 1⁄2” (15 mm) 09 - 21⁄2” (65 mm) 16 - 10” (250 mm) 22 - 20” (500 mm) 04 - 3⁄4” (20 mm) 10 - 3” (80 mm) 18 - 12” (300 mm) 23 - 22” (550 mm) 05 - 1” (25 mm) 12 - 4” (100 mm) 19 - 14” (350 mm) 24 - 24” (600 mm) 07 - 11⁄2” (40 mm) 14 - 6” (150 mm) 20 - 16” (400 mm) 08 - 2” (50 mm) 15 - 8” (200 mm) 21 - 18” (450 mm)

CLASS 0 - 150 3 - 1500 7 - 900 1 - 300 4 - 2500 G - TE-600 (Top-body threaded or socket weld) 2 - 600 5 - 4500 X - Special

PORT 0 - Regular port 4 - Full port, unidirectional 1 - Full port 5 - Full port, short pattern 2 - Special or reduced port 6 - Full port, trunnion spring load seat 3 - Regular, unidirectional

TYPE L - Split-body, single seat R - Split-body load ring with trunnion and leaf spring (spiral-wound gasket) M - Split-body spring loaded S - Split-body metal seat PTFE seal seat graphite seal T - Top-entry, seat type T N - Split-body with load ring (graphite seal Classes 150, 300 & 600) and body seal W - Split-body metal seat graphite seal P - Split-body flow-thru X - Split-body (solids proof) metal seat with load ring and body seal graphite seal

D

E

A

C

B

BODY MATERIAL 02 - A105, WCB 15 - F347, CF8C 27 - LF3/LC3 40 - Titanium Gr. 2/3 03 - F1, WC1 16 - F304H 28 - F317, CG8M 41 - Titanium Gr. 7 04 - F5, C5 18 - F321 29 - F317L, CG3M 42 - Titanium Gr. 12 05 - F11, WC6 19 - Monel(1) 31 - LCC 43 - Titanium 45 06 - F22, WC9 20 - Inconel(1) 32 - F51 Niobium 09 - F9, C12 21 - Hastelloy C(1) 34 - F91, C12A 44 - Ferralium 255 10 - F316H/F316(2) 22 - Titanium Gr.5 35 - F44, 250 5MO 45 - F55 11 - F304, CF8 23 - Alloy 20 36 - F321H 46 - GS-C25N 12 - SF304L, CF3 24 - LF1 37 - Incoloy(1) 13 - F316(2), CF8M 25 - LCB 38 - LC1 14 - F316L, CF3M 26 - LF2 39 - LC2

TRIM MATERIAL (ball/seat) A - 410 G - Inconel 625 N - Titanium Gr. 7 U - Alloy 20 B - 316 H - Nitronic 60 P - F51 V - Stellite C - CA6NM J - Ferralium 255 Q - F55 W - C5 D - 416 K - Titanium Gr. 2/3 R - Carbon Y - C12 E - 630 (17-4PH) L - Titanium Gr. 5 S - Hastelloy C(1) Z - F91/C12A F - Inconel 718 M - Titanium 45 Niobium T - Monel(1) X - Special

TRIM MATERIAL (stem) A - 410 G - Inconel 625 N - Titanium Gr.7 U - Alloy 20 B - 316 H - Nitronic 60 P - F51 Y - Monel K400 C - Nitronic 50 J - Ferralium 255 Q - F55 Z - Monel K500 D - 347H K - Titanium Gr.2/3 R - 660 X - Special E - 630 (17-4PH) L - Titanium Gr.5 S - Hastelloy C F - Inconel 718 M - Titanium 45 Niobium T - 616

COATINGS A - Uncoated P - Titanium Dioxide, Inconel 625 bond coat B - Chrome Carbide R - Titanium Dioxide, Titanium bond coat C - Chrome Oxide, Titanium bond X - Chrome Oxide, Inconel 625 bond coat D - Chrome Oxide, Tantalum bond E - Chrome Oxide, Nickel/Chrome bond

2 - Chrome plated ball/Stellite seat

F - Chrome Oxide, no bond coat 3 - Ni plated ball, Stellite seat

G - Stellite 4 - Tungsten Carbide/Ni ball, Stellite seats

H - Tungsten Carbide/Nickel 5 - Tungsten Carbide/Co ball, Stellite seats

J - Tungsten Carbide/Cobalt 6 - Chrome carb. ball/Stellite seat

L - Titanium Dioxide, no bond coat 9 - Special

M - Titanium Dioxide, Tantalum bond NOTE: seat and ball same unless noted. N - Chrome Oxide, graded Titanium bond

SPECIAL SERVICE A - Standard H - Cryogenic M - Mining X - Special B - Block & bleed I - NACE sour gas N - Nuclear F - Cavity filler J - Steam jacket T - Bonnet, G - Oxygen L - Locked scraper seat double packing

G

H

F

I

J(1) Must specify grade.

(2) Material code “10” F316H/F316 has a minimum carbon content of 0.04 and is to be used if temperatures are over 1000°F (538°C). Material code “13” forged F316, is not suitable for temperatures above 1000°F (538°C) as it is dual certified (F316/F316L)

SIZE OF CONNECTION PORT BODY

MATERIALTRIM

MATERIALTYPE

A B C D ECOATINGS

HF G

TYPE OF CONNECTION

F 1 0 — 1 1 S 1 3 — B C 2 AEXAMPLE: Flanged, 3”, Class 300, full port, Type S design, CF8M body, SS 316 Cr plated ball, Nitronic 50 stem, Stellite scraper seat with PTFE Backup

SPECIAL SERVICE

I— —

The figure numbers shown on this key are designed to cover essential features of Velan valves. Please use figure numbers to ensure prompt and accurate processing of your order. A detailed description must accompany any special orders.

MODEL NUMBER OR CLASS

J

VEL-ms-2003a.indd 27 10/09/10 3:31 PM

VEL-PS VEL-BG VEL-SFV VEL-BS VEL-CRYO

VEL-BF VEL-MS VEL-PBV VEL-CBV CAT-VTP

VEL-CSV VEL-API-603 VEL-KGV VEL-PQCV VEL-NCP

VEL-BV CAT-GPBV CAT-SAS-CFLEX CAT-SAS-CCON CAT-ST

© 2010 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and proprietary to Velan. Any unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. Velan reserves the right to change this information without notice. Velan Valves, Velan Inc., Memoryseal, Securaseal, Torqseal, Proquip, Velflex, Adaxie, and RAMA are trademarks or registered trademarks of Velan Inc. and/or another Velan company. Stellite® is a registered trademark of Deloro Stellite Group. All other trademarks and registered trademarks are owned by their respective companies.

Headquartered in Montreal, Canada, Velan has several international subsidiaries. For general inquiries:

Velan head office7007 Côte de Liesse, Check our website for more Montreal, QC H4T 1G2 Canada specific contact information.

Tel: (514) 748-7743 Fax: (514) 748-8635 www.velan.com

Printed in Canada

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