SECTION PAGE INTRODUCTION 1 1 Property of …Lift/Lift...B18006-3 D20273 25 WIDE TOE BOARD 1...

LIFT-A-LOFT SPW

CHAPTER 4 CONTENTS

05-10-01

ILLUSTRATED PARTS LISTS

CHAPTER 4

SECTION PAGE

INTRODUCTION ........................................................................................ 1 ................... 1

1. Purpose ...................................................................................... 1 .................... 1

2. How to Use This Chapter ........................................................... 1 .................... 1

3. How to use Numerical Listing ..................................................... 1 .................... 1

4. Ordering Procedure .................................................................... 1 .................... 2

NUMERICAL PARTS LISTING .................................................................. 2 .................... 1

FIGURES & DRAWINGS ........................................................................... 3 .................... 1

Fig 1. Overall Unit View ................................................................. 3 .................... 3

Fig 2. HP61 Drive Motor ................................................................ 3 .................... 4

Fig 3. HCM81 Steering Cylinder .................................................... 3 .................... 6

Fig 4. HCM80D Lift Cylinder .......................................................... 3 .................... 8

Fig 5. HV316-CV-1.0 Holding Valve .............................................. 3 .................. 10

Fig 6. C23029GC Main Manifold Assembly ................................... 3 .................. 12

Fig 7. EM59 Motor ......................................................................... 3 .................. 14

Fig 8. HP98 Hydraulic Pump ......................................................... 3 .................. 16

Fig 9. Permanent I.D. Location ....................................................... 3 .................. 18

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CHAPTER 4 CONTENTS

05-10-01

DRAWING LIST

DRAWING

TITLE REV NO.

B23791GA TRAVEL ALARM OPTION 00 C20268 PLATFORM ASSY 08 D20269 SCISSOR ASSY 27 D20273 39” GUARDRAIL ASSY 11 C23029GC MAIN MANIFOLD ASSY 13 D23057 FINAL ASSY 11 D23058 BASE ASSY 20 D23060 LOWER CONTROL STATION ASSY 07 D23064GA UPPER CONTROL STATION ASSY 04 D23089 WIRING DIAGRAM/SCHEMATIC 12 D23090 HYDRAULIC FITTING LAYOUT/SCHEMATIC 11 D23091 DRESS KIT 14 D23792 PADDED GUARDRAIL OPTION 00 DAA10582 220VAC INTERNATIONAL CHARGING OPTION 00

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LIFT-A-LOFT SPW

CHAPTER 4 SECTION 1

Page 1 05-10-01

INTRODUCTION

1. PURPOSE

The purpose of this Parts Chapter is intended for the provisioning, requisitioning, storing, and issuing of replacement parts. This listing is also useful for part identification and location.

2. HOW TO USE THIS CHAPTER

To find information on a part to be repaired, replaced, or serviced, follow the procedures outlined below:

A. FIGURES:

(1) Begin by finding the part on a parts drawing (Included at the end of Chapter 4) or a figure. More detailed information may be found on the figures with parts breakdowns.

(2) The drawings will picture the assemblies and will allow you find the part

and the LIFT-A-LOFT Part Number. 3. HOW TO USE THE PART NUMBER (NUMERICAL) LISTING SECTION A. FIND L-A-L PART NUMBER (OR SUB-ASSEMBLY PART NUMBER)

(1) Find L-A-L number from drawing or figure.

(2) Look up L-A-L number in first column, second column contains drawing number or figure number, third column contains item number on that drawing, the fourth column gives a physical description of the part, and the fifth column contains the quantity needed for this application.

B. SUPERSEDED PARTS

Units in the field may contain older parts no longer used in the manufacturing of current units. Parts will be replaced with current technology as replacements are required.

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CHAPTER 4 SECTION 1

Page 2 05-10-01

4. ORDERING PROCEDURE

(1) TO ORDER FROM LIFT-A-LOFT:

(2) Trace the part or assembly to the lowest, most specific level (e.g. drawing, sub-assembly drawing, figure, or subfigure.

It is advisable to have these drawings and/or figures available when talking to the factory.

To order parts call, fax, or write LIFT-A-LOFT directly, giving the parts department personnel the following information:

a) Your purchase order number. b) Your complete shipping address. c) Your complete invoicing address (if different.) d) Specify the method of shipping, otherwise the least

expensive method will be used. e) Model and serial number from the Serial Number Plate (See

FIG 9 for location.) f) Correct part number and description as found in this

chapter. NOTE: In the event the serial number plate cannot be located or is damaged,

locate the permanent identification stamp (FIG 9) and immediately order a new serial number plate from your LIFT-A-LOFT representative.

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LIFT-A-LOFT SPW

CHAPTER 4 SECTION 2

Page 1 05-10-01

PART NUMBER LISTS

1. PURPOSE The Part Number list on the following pages will be used for finding parts, part numbers, and for cross referencing between part numbers figures and drawings. REMINDER: See manufacturing drawings for referencing parts and additional assembly information.

LAL# DRAWING/FIG ITEM DESCRIPTION QTY

- D23091 67 OPERATING INSTRUCTIONS DECAL 1

04T02104G04E D23090GA 22 HOSE ASSY 2

04T02304G04E D23090GA 31 HOSE ASSY 1

04T03004G04E D23090GA 34 HOSE ASSY 1

04T03904G04G D23090GA 28 HOSE ASSY 1

04T08004G04G D23090GA 30 HOSE ASSY 1

04T12004G04E D23090GA 23 HOSE ASSY 1

04T13404G04G D23090GB 10 HOSE ASSY 1

04T16004G04E D23090GA 29 HOSE ASSY 1

04T16004G04E D23090GB 9 HOSE ASSY 1

06T02408G08E D23090GA 26 HOSE ASSY 2

06T06408G08E D23090GA 27 HOSE ASSY 2

06T12006G06E D23090GA 24 HOSE ASSY 1

06T13406G06G D23090GB 11 HOSE ASSY 1

08T01708G08E D23090GA 25 HOSE ASSY 1

10S00810G10G D23090GA 32 HOSE ASSY 1

A17976-1 D23057 14 BASE TO SCISSOR SHAFT 1

A17985-1 D20269 12 CYLINDER MOUNTING PIN 4

A17986-1 D20269 17 1-1/4 SCISSOR SHAFT REQ

A17991-1 D20269 18 1" SCISSOR SHAFT REQ

A18001-0 D23057 15 PLATFORM SHAFT 1

A18112-1 D23058 6 PIN 2

A18113-1 D23058 7 1" DIA KING PIN 2

A18266GA D23058 8 TIRE/RIM ASSY - FOAM 4

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LIFT-A-LOFT SPW LAL# DRAWING/FIG ITEM# DESCRIPTION QTY

CHAPTER 4 SECTION 2

Page 2 08-21-00

A21721GA D20269 23 1ST CORD CARRIER 1

A21723GA D20269 34 2ND CORD CARRIER 1

A21725GA D20269 33 3RD CORD CARRIER 1

A21726GA D20269 40 4TH CORD CARRIER 1

A21727GA D20269 39 4TH STACK CORD CARRIER 1

A21728GA D20269 26 5TH CORD CARRIER 1

A22559GB D23091 20 SHOCK CORD RETAINER 1

A23062-1 D23060GA 3 INSULATOR MTG 1

A23793-1 D23058 40 FILLER - BREATHER 1

A23795GA D23058 109 TUBING ASSY 1

A23795GA D23090GA 33 TUBING ASSY (1)

A23800-1 D23058 94 PIN 6

A23804-1 D23058 95 PIN 4

A23805-1 D23058 107 SHAFT 2

A24854-1 D23058 112 SHIM 4

A24953-1 D23058 111 MODIFIED PLATE 4

B17980GA D20269 9 SCISSOR SPREADER 1

B18006-3 D20273 25 WIDE TOE BOARD 1

B18111GA D23058 13 TIE BAR ASSY 1

B18263GA D23058 14 BRAKE CYLINDER 2

B18263GA D23090GA 39 BRAKE CYLINDER (2)

B20242GC D23058 15 BRAKE PIN ASSY 2

B20254GA C20268 12 RIGHT HAND STOP ASSY 1

B20255GA C20268 13 LEFT HAND STOP ASSY 1

B20298-1 C20268 21 LATCH BRACKET 1

B20756GB D23058 16 SPINDLE BLOCK - RIGHT 1

B20757GB D23058 17 SPINDLE BLOCK - LEFT 1

B23791GA D23058 114 TRAVEL ALARM OPTION (1)

B23809GA D23058 99 LINK 6

B23809GB D23058 102 LINK 1

B23809GC D23058 101 LINK 1

B23811GA D23058 97 LEVER 8

B23812GA D23058 103 FOOT 2

B23812GB D23058 104 FOOT 2

B23814GA D23058 93 LEVER 4

B23816GA D23058 92 PUSH ROD 2

B23818GA D23058 105 PUSH LINK 4

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BA01 D23058 9 BATTERY, 6-VOLT 4

BA10 D23058 10 BATTERY CHARGER 1

BM116 D20269 15 1" SNAP RING REQ

BM116 D23057 18 SNAP RING 2

BM116 D23058 11 1" EXTERNAL SNAP RING 4

BM117 D20269 16 1-1/4" SNAP RING REQ

BM119 D23058 12 1/2" EXTERNAL SNAP RING 4

BM142 D23058 91 SNAP RING 12

BU52 D23057 17 BUSHING 2

C17922GA D20269 31 3RD OUTSIDE SCISSOR WELDMENT 1

C17974GA D20269 1 1ST OUTSIDE SCISSOR WELDMENT 1

C17974GB D20269 47 1ST OUTSIDE SCISSOR WELDMENT (STRAPPED) 1

C17975GA D20269 2 1ST INSIDE SCISSOR WELDMENT 1

C17975GB D20269 48 1ST INSIDE SCISSOR WELDMENT (STRAPPED) 1

C17977GA D20269 3 2nd OUTSIDE SCISSOR WELDMENT 1

C17977GB D20269 49 2nd OUTSIDE SCISSOR WELDMENT 1

C17978GA D20269 4 2nd INSIDE SCISSOR WELDMENT 1

C17978GB D20269 50 2nd INSIDE SCISSOR WELDMENT 1

C17992GB D20269 51 3rd OUTSIDE SCISSOR WELDMENT (STRAPPED) 1

C17993GA D20269 32 3RD INSIDE SCISSOR WELDMENT 1

C17993GB D20269 52 3rd INSIDE SCISSOR WELDMENT (STRAPPED) 1

C17994GA D20269 38 4th OUTSIDE SCISSOR WELDMENT 1

C17995GA D20269 37 4th INSIDE SCISSOR WELDMENT 1

C17999GB D20269 36 5th OUTSIDE SCISSOR WELDMENT 1

C17999GC D20269 53 5th OUTSIDE SCISSOR WELDMENT 1

C18000GB D20269 35 5th INSIDE SCISSOR WELDMENT 1

C18000GE D20269 56 5th INSIDE SCISSOR WELDMENT 1

C19531GAN D23058 19 BATTERY CABLE ASSY 1

C19531GAQ D23058 20 BATTERY CABLE ASSY 1

C19531GG D23058 21 BATTERY CABLE ASSY 1

C19531GH D23058 22 BATTERY CABLE ASSY 1

C20225GA D20273 27 4' L.H. EAD SIDE RAIL 1

C20226GA D20273 26 4' R.H. EAD SIDE RAIL 1

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C20266GA D23058 23 BRAKE & HUB ASSY 2

C20268GC D23057 1 PLATFORM ASSY 1

C20268GD D23057 2 PLATFORM ASSY 1

C20268GE D23057 3 PLATFORM ASSY 1

C20268GF D23057 4 PLATFORM ASSY 1

C20268GG D23057 5 PLATFORM ASSY 1

C20268GK C20268 7 COMMON PARTS (4' - WIDE) 1

C20268GL C20268 23 COMMON PARTS (7' EAD) 1

C20296GB D20273 23 9' WIDE R.H. SIDE RAIL W/ EAD 1

C20296GD D20273 18 9' WIDE R.H. SIDE RAIL W/O EAD 1

C20296GE D20273 21 WIDE R.H. SIDE RAIL W/ EAD 1

C20296GF D20273 16 WIDE R.H. SIDE RAIL W/O EAD 1

C20297GB D20273 24 9' WIDE R.H. SIDE RAIL W/ EAD 1

C20297GD D20273 19 9' WIDE R.H. SIDE RAIL W/O EAD 1

C20297GE D20273 22 WIDE L.H. SIDE RAIL W/ EAD 1

C20297GF D20273 17 WIDE L.H. SIDE RAIL W/O EAD 1

C20346GA D23058 24 OIL TANK WELDMENT 1

C20346GA D23090GA 47 RESERVOIR (1)

C20542GA D23057 57 LADDER WELDMENT 1



C21133GB D20273 7 WIDE END RAIL W/GATE 1

C21133GC D20273 42 SPW END RAIL W/GATE 1

C21152GC D20273 32 WIDE EAD END RAIL 1

C21152GD D20273 15 WIDE END RAIL 1

C23029GC D23058 25 UNIVERSAL MANIFOLD ASSY 1

C23029GC D23090GA 42 UNIVERSAL MANIFOLD ASSY (1)

C23255GA D23057 16 UPPER CONTROL STATION MOUNT 2

C23777GA D23057 63 WORK LIGHT OPTION KIT (1)

C23794GA D23058 18 BATTERY TRAY 1

CF17 D23057 19 1" CAM FOLLOWER 2

CF20 C20268 10 CAM ROLLER 4

CF26 C20268 16 CAM FOLLOWER (3/4) 3

CF6 D20269 7 2-1/4 CAM FOLLOWER 2

CF9 C20268 18 CAM FOLLOWER (1-3/4) 2

D19573GB D20269 42 SCISSOR ASSY HYDRAULICS REF

D20211GB C20268 5 EXTENDA-DECK WELDMENT (WIDE) 4' 1

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D20211GB D20273 5 4' WIDE EAD WELDMENT (1)

D20211GC C20268 6 EXTENDA-DECK WELDMENT (WIDE) 7' 1

D20211GC D20273 6 9' WIDE EAD WELDMENT (1)

D20269GC D23057 6 SCISSOR ASSY 1

D20269GE D23057 7 SCISSOR ASSY 1

D20269GG D23057 8 SCISSOR ASSY 1

D20273GE D23091 12 39" GUARDRAIL ASSY 1

D20273GF D23091 13 39" GUARDRAIL ASSY 1

D20273GG D23091 14 39" GUARDRAIL ASSY 1

D20273GH D23091 15 39" GUARDRAIL ASSY 1

D20273GJ D23091 16 39" GUARDRAIL ASSY 1

D20282GB C20268 3 PLATFORM WELDMENT (WIDE) 9' 1

D20282GB D20273 3 9' PLATFORM WELDMENT (1)

D20282GC C20268 29 PLATFORM WELDMENT (9' PLTF W/O EAD) 1

D20338GA C20268 2 PLATFORM WELDMENT (WIDE) 1

D20338GA D20273 2 WIDE PLATFORM WELDMENT (1)

D20338GC C20268 28 PLATFORM WELDMENT (SPW W/O EAD) 1

D23057GA D23057 22 FINAL ASSY COMMON PARTS 1

D23057GB D23091 2 SPW19 1

D23057GC D23091 3 SPW19 W/ 4' EAD 1

D23057GD D23091 4 SPW19 W/ 9' PLATFORM 1

D23057GE D23091 5 SPW19 W/ 9' PLATFORM & 4' EAD 1

D23057GF D23091 6 SPW19 W/ 9' PLATFORM & 7' EAD 1

D23057GG D23091 7 SPW24 1

D23057GH D23091 8 SPW24 W/ 4' EAD 1

D23057GJ D23091 9 SPW24 W/ 9' PLATFORM 1

D23057GK D23091 10 SPW24 W/ 9' PLATFORM & 4' EAD 1

D23057GL D23091 11 SPW24 W/ 9' PLATFORM & 7' EAD 1

D23058GA D23057 10 BASE ASSY 1

D23058GB D23057 11 BASE ASSY 1

D23058GC D23057 12 BASE ASSY 1

D23058GD D23057 9 BASE ASSY 1

D23058GE D23058 5 COMMON PARTS 1

D23060GA D23058 26 CONTROL PANEL ASSY 1

D23063GA D23058 1 BASE WELDMENT 1

D23063GB D23058 2 BASE WELDMENT 1

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D23063GC D23058 3 BASE WELDMENT 1

D23064GA D23057 20 UPPER CONTROL ASSY 1

D23082GA D23057 53 SIDE COVER WELDMENT - RIGHT 1

D23083GA D23057 54 SIDE COVER WELDMENT - LEFT 1

D23089 B23791GA 6 WIRING DIAGRAM & SCHEMATIC REF

D23089 D23057 21 ELECTRICAL SCHEMATIC/WIRING DIAGRAM REF

D23090GA D23058 27 HYDRAULIC FITTING LAYOUT/SCHEMATIC 1

D23090GB D23057 51 HYDRAULIC FITTING LAYOUT/SCHEMATIC 1

D23091GA D23091 1 COMMON PARTS 1

D23744-1 D23064GA 1 ENCLOSURE 1

D23745-1 D23060GA 1 MODIFIED ENCLOSURE 1

D23792GC D23091 77 PADDED GUARD RAIL OPTION (1)

D23792GD D23091 78 PADDED GUARD RAIL OPTION (1)

D23792GE D23091 79 PADDED GUARD RAIL OPTION (1)

D23792GF D23091 80 PADDED GUARD RAIL OPTION (1)

D23792GG D23091 81 PADDED GUARD RAIL OPTION (1)

E011 D23057 24 OUTLET COVER 1

E012 DAA10582 1 INLET - FLANGED 1

E033 D23060GA 20 INLET - FLANGED W/LIFT COVER 1

E03-3 D23057 23 OUTLET COVER 1

EA35 D23058 28 RUBBER CONTACT COVER 5

EA36 B23791GA 5 DIODE 1

EA36 D23058 41 800V DIODE (NOT SHOWN) 8

EA46 D23060GA 4 POWER SUPPLY 1

EA48 D23060GA 5 HOUR METER/CONTROLLER 1

EA48-1 D23060GA 6 HOUR METER/CONTROLLER INSTALLATION KIT 1

EAP1614D D23058 42 WIRE END ADAPTER (NOT SHOWN) 16

EBR0256 D23058 29 RING CONNECTOR 2

EC112 D23057 25 BASE QUICK DISCONNECT 1

EC113 D23057 26 FEMALE QUICK DISCONNECT 1

EC114 D23057 27 QUICK DISCONNECT (MALE) 1

EC115 D23057 28 QUICK DISCONNECT (HOOD) 1

EC116 D23060GA 7 INSULATOR ASSY - STAND OFF 1

EC158 D23060GA 8 WIRE CONNECTOR - 6-PIN 1

EC158 D23064GA 20 CONNECTOR 1

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EC158-1 D23060GA 9 TERMINAL FOR USE W/ EC158 5

EC158-1 D23064GA 21 CONNECTOR PIN 9

EC160 D23060GA 10 RELAY - 24V DC DPDT W/LED 5

EC162 D23060GA 12 RELAY BASE - 8 PIN 5

EC170 D23058 30 SEVCON MOTOR CONTROLLER 1

EC171-1 D23060GA 15 CONTACTOR MTG BRKT 1

EC173 D23060GA 16 CONTACTOR - 24V (N/C) 1

EC174 DAA10582 2 CONTACTOR - 220VAC (CHANGEOVER) 1

EC203 D23058 108 GROUNDING STRAP 1

EF14 D23060GA 18 FUSE - 10 AMP 1

EF29 D23060GA 19 FUSE HOLDER - 10 AMP 2

EF39 D23060GA 11 1AMP FUSE 1

EF4 D23060GA 17 FUSE - 200 AMP 1

EH17 D23058 4 ALARM 1

EH24 B23791GA 1 ALARM 1

EH25 D23064GA 15 BUZZER 1

EH5 D23058 31 HORN 24-VOLT 1

EM59 D23058 33 ELECTRIC MOTOR 1

ER37 D23058 55 VARISTOR 1

ESB100B D23091 25 NAME PLATE 1

ESB111A D23091 27 LANYARD CAPACITY DECAL REQ

ESB113 D23091 40 WARNING: DISCONNECT POWER DECAL 2

ESB114 D23091 28 WARNING: KEEP ALL OPEN FLAMES DECAL 1

ESB121 D23091 29 BLACK "LIFT-A-LOFT" DECAL 2

ESB122 D23091 30 BLACK STRIPING 5

ESB148 D23091 31 DANGER CRUSHING HAZARD DECAL 4

ESB149 D23091 32 WARNING: DO NOT SERVICE ELEVATED UNIT DECAL 2

ESB154 D23091 36 LOAD ON EXTENSION INCLUDED DECAL 2

ESB155 D23091 37 LOAD ON EXTENSION CAPACITY 700 LB DECAL 2

ESB156 D23091 38 WHITE "LIFT-A-LOFT" DECAL 4

ESB157 D23091 39 WHITE STRIPING REQ

ESB162A D23091 41 LOAD ON EXTENSION CAPACITY 500 LB DECAL 2

ESB175 D23091 42 QUALITY CONTROL LEGEND PLATE 1

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ESB208 D23091 44 110 VAC DECAL 2

ESB214 D23091 45 OPERATING INSTRUCTIONS DECAL 1

ESB310A D23091 46 LEGEND PLATE "INSPECTION" 1

ESB312A D23091 47 LEGEND PLATE "ANSI" 1

ESB367 D23064GA 26 LEGEND PLATE 1

ESB368 D23060GA 45 LEGEND PLATE - LOWER CONTROL ENCLOSURE 1

ESB369 D23091 48 PICTOGRAM LEGEND 2

ESB382 D23091 49 EMERGENCY OPERATION DECAL 1

ESB401 D23091 26 PLATFORM CAPACITY DECAL 2

ESB402-1 D23091 33 INDIVIDUAL DIGITS DECAL REQ






ESB402-6 D23091 70 INDIVIDUAL DIGITS DECAL 2




ESB418 D23091 43 DAILY BATTERY CARE DECAL 1

ESB561 D23064GA 13 JOYSTICK CONTROLLER 1

ESB567 D23060GA 22 MUSHROOM OPERATOR - 22MM 1

ESB567 D23064GA 14 PUSH/PULL OPERATOR 1

ESB569 D23060GA 23 CONTACT BLOCK FLANGE 1

ESB571 D23060GA 24 CONTACT BLOCK - N/C 1

ESB571 D23064GA 22 NC CONTACT BLOCK 1

ESB572 D23060GA 25 CONTACT BLOCK - N/O & N/C 3

ESB574 D23060GA 26 TOGGLE SWITCH - 3 POSITION 1

ESB575 D23064GA 23 2-POS MAN TOGGLE SWITCH 1

ESB577 D23060GA 27 PANEL SEAL 1

ESB577 D23064GA 19 PANEL SEAL 2

ESB582 D23064GA 16 HORN BUTTON 1

ESB585 D23060GA 28 KEY SWITCH - 3 POSITION 1

ESB589 D23064GA 25 3-POS MOM TOGGLE SW (12-PIN) 1

ESB98 D23091 23 ELECTROCUTION HAZARD DECAL 2

ESB99B D23091 24 WARNING: FOR YOUR SAFETY DECAL 2

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ESL25 D23058 34 LIMIT SWITCH 1

ESL29 D23058 35 ROLLER ARM 1

ESL32 D23058 32

ET21 D23060GA 29 TERMINAL BLOCK - 2 CONDUCT 9

ET21 D23064GA 8 2-CONDUCTOR BLOCK 12


ET22 D23064GA 18 3-CONDUCTOR BLOCK 2

ET22-1 D23064GA 6 3-CONDUCTOR SPACER 1


ET23-1 D23060GA 33 SPACER - USE W/ ET23 1

ET24 D23060GA 34 JUMPER FOR TERMINAL BLOCK 3

ET24 D23064GA 5 JUMPER 1

ET25 D23060GA 35 TERMINAL BLOCK CARRIER RAIL X 6" LG 1

ET25 D23060GA 38 TERMINAL BLOCK CARRIER RAIL X 9" LG 1

ET25 D23064GA 4 DIN RAIL X 7" LG 1

ET26 D23060GA 36 END BRACKET FOR TERMINAL BLOCK 4

ET26 D23064GA 7 END BRACKET 2

EW1A D23057 61 FLASHING LIGHT OPTION (RED) (1)

EW1A-2A D23057 62 FLASHING LIGHT OPTION (AMBER LENS) (1)

EW61 D23060GA 37 PILOT LIGHT OPERATOR - GREEN 1

FIEI-MANUAL D23091 50 SAFETY MANUAL 1

FW77 D23058 36 HUB ASSY 2

FW85 D23058 37 TIRE/RIM ASSY - SOLID 4

HCM80D D20269 11 LIFT CYLINDER 2

HCM80D D23090GB 13 LIFT CYLINDER (2)

HCM81 D23058 38 STEERING CYLINDER 1

HCM81 D23090GA 44 STEERING CYLINDER (1)

HF10 D23058 84 FILTER (NOT SHOWN) 1

HF10-1 D23090GA 36 FILTER (1)

HF10-1 D23091 51 FILTER ELEMENT (SEE NOTE) 1

HF15 D23058 39 SIGHT LEVEL GAUGE 1

HF29 D23058 87 STRAINER - TANK MOUNTED (NOT SHOWN) 1

HF29 D23090GA 38 STRAINER (1)

HHF201 D23090GA 15 HEX NIPPLE 1

HHF225 D23090GA 5 STRAIGHT THREAD O-RING ADAPTER 2

HHF2292 D23090GA 6 MALE ADAPTER 2

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HHF2303 D23090GB 1 STRAIGHT THREAD O-RING ADAPTER 2

HHF2342 D23090GA 12 MALE 90o ELBOW 6

HHF236 D23090GA 21 SWIVEL NUT 90o ELBOW 1

HHF237 D23090GB 3 STRAIGHT THREAD O-RING 90o ELBOW 1

HHF243 D23090GA 16 SWIVEL NUT RUN TEE 3

HHF244 D23090GB 2 SWIVEL NUT BRANCH TEE 1

HHF246 D23090GB 7 STRAIGHT THREAD O-RING RUN TEE 1

HHF256 D23090GA 14 MALE PIPE 90o ELBOW 1

HHF257 D23090GA 18 STRAIGHT THREAD O-RING PLUG 2


HHF337 D23090GB 4 STRAIGHT THREAD O-RING 90o ELBOW 1

HHF346 D23090GB 8 STRAIGHT THREAD O-RING RUN TEE 1

HHF357 D23090GA 19 STRAIGHT THREAD O-RING PLUG 2



HHF431 D23090GA 3 STRAIGHT THREAD O-RING ADAPTER (LONG) 3



HHF4375 D23090GA 9 STRAIGHT THREAD O-RING 90o ELBOW 5





HP61 D23058 43 ROSS MOTOR 2

HP61 D23090GA 40 DRIVE MOTOR (2)

HP98 D23058 44 HYDRAULIC PUMP 1

HP98 D23090GA 43 PUMP (1)

HV258 C23029GC 11 HAND PUMP OPTION MANIFOLD 1

HV267 C23029GC 15 O-RING 2

HV269 C23029GC 30 EMERGENCY CONTROLS BUTTON 1

HV300-24 C23029GC 2 MAIN CONTROL MANIFOLD (24VDC) 1

HV316-CV-1.0 D20269 59 COUNTERBALANCE VALVE 2

HV316-CV-1.0 D23090GB 12 COUNTERBALANCE CHECK VALVE (1.0 GPM) (2)

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HV83 D23058 89 FLOW CONTROL VALVE (NOT SHOWN) 1

HV83 D23090GA 41 FLOW CONTROL VALVE (1)

LD0018 D23091 22 DECAL - DO NOT FORK BETWEEN WHEELS 2

LD036 D23091 75 INSPECTION PLATE 1

M19 C23029GC 31 CHAIN X 12" LG 1

M19 D23060GA 53 CHAIN X 10-1/4" LG (9 LINKS) 1

M306-1 D20269 14 GREASE ZERK REQ

M306-1 D23057 30 GREASE ZERK 2

M36 D23057 13 CABLE CLAMP 2

M39-1 D23057 52 STRAIN RELIEF NUT 1

M522 D23091 53 1-1/4 CAP PLUG REQ

M523 D23057 29 90o GREASE ZERK 2

M523 D23058 52 GREASE ZERK 6

M635 D20269 10 HAIR PIN COTTER 1

M680 D23058 53 LOCK PIN REF

M710 D23091 54 TRIM LOCK X 23" LG 1

M710 D23091 55 TRIM LOCK X 29" LG 1

M713 D23057 31 SHRINK TUBING X 12" LG (NOT SHOWN) 1

M725 D23058 85 QUICK DISCONNECT (NOT SHOWN) 1

M725 D23090GA 37 QUICK DISCONNECT (1)

M726 D23058 90 NIPPLE DUST CAP (NOT SHOWN) 1

M726 D23090GA 45 NIPPLE DUST CAP (1)

M727 D23058 54 3/4-16 CASTLE NUT 2

M732 D20269 13 LANYARD CABLE X 7" LG 1

M732 D23057 32 LANYARD CABLE 2

M732 D23091 56 LANYARD CABLE 1

M738 D20273 37 HITCH PIN - 3/8 X 2 REQ

M738 D23091 19 HITCH PIN - 3/8 X 2 REQ

M76 D23057 50 1/2 STRAIN RELIEF 90o ELBOW 1

M764 D20273 39 HITCH PIN - 3/8 X 2-1/2 (2)

M764 D23057 33 HITCH PIN (3/8 X 2-1/2") 2

M764 D23091 57 HITCH PIN (3/8 X 2-1/2") REQ

M792 D23091 58 DRAW LATCH 2

M806 D23792 10 TAPE (VINYL) 3" X 60 YDS YELLOW AS

NEEDED

M829 D23091 59 MANUAL ENCLOSURE 1

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M860 D23060GA 39 SWITCH GUARD 1

M860 D23064GA 17 THUMB GUARD 2

M871 D23057 34 3/4 NPT STRAIN RELIEF 2

M871 D23060GA 40 STRAIN RELIEF - 3/4 NPT BLACK NYLON 3

M871 D23064GA 2 STRAIN RELIEF 1


M873 D23058 51 STRAIN RELIEF 1


M874 D23060GA 43 LOCK NUT - 1/2 NPT BLACK NYLON 7

M875 D23060GA 44 LOCK NUT - 3/4 NPT BLACK NYLON 3

M875 D23064GA 3 STRAIN RELIEF NUT 1

MH101 D23091 52 LAL KEY CHAIN 1

MH11 D20269 20 SPACER (1-1/4 ID X 16GA) REQ

MH39 D20269 21 SPACER (1 ID X 10GA) REQ

MH39 D23057 35 WASHER 6

MH49 D20269 19 SPACER (1-1/4 ID X 10GA) REQ

MH59 D23058 45 1" ID 10 GA FLAT WASHER REQ

MH60 D23058 46 1" ID FIBER FLAT WASHER 2

MH63 D23058 47 1" ID 18 GA FLAT WASHER 2

MH66 D23058 48 1/2" FLAT WASHER 6

MH68 D20269 22 SPACER (1 ID X 16GA) REQ

MH68 D23057 36 WASHER 6

MH73 D23057 37 WASHER 6

MH78 D23058 49 RUBBER SPACER 4

MH80 D23057 38 WASHER 6

MH82 D23058 50 PIN REF

PAA04476 DAA10582 3 CHARGER - 24V 40A 1

PF405 D23058 88 1/2 SQUARE HEAD PLUG (NOT SHOWN) 1

PF405 D23090GA 46 SQUARE HEAD PLUG (1)

PF6010 D23058 86 3/4 CLOSE NIPPLE (NOT SHOWN) 1

PF6010 D23090GA 35 CLOSE NIPPLE (1)

SP29 D23058 96 GAS SPRING 2

SP30 D23058 100 GAS SPRING 2

SP31 D23058 57 ROD END 8

W02UL D23060GA 63 2 GAUGE CABLE X 48" LG 2

W1203 D23060GA 55 12/3 CABLE X 480" LG 1

W1405 D23060GA 56 14/5 CABLE X 96" LG 1

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W1602 D23060GA 57 16/2 CABLE X 84" LG 1

W1603 D23060GA 58 16/3 CABLE X 144" LG 1

W1612 D23060GA 59 16/12 CABLE X 60" LG 2

W1616 D23057 39 16/16 CABLE X 144" LG 1

W1619 D23060GA 60 16/19 CABLE X 480" LG 1

X10004 C20268 22 1-1/4 X 1-1/4 X 1/4 ANGLE X 82" LG 1

X35019 C23029GC 17 5/16-18 THREADED ROD X 3" LG 4

X42101 D23792 3 1-5/8 ID X 1/2" WALL AERO-TUBE X 207" LG 1







YA117977 D23058 58 WOODRUFF KEY REF

YB456396 C20268 11 SPRING PIN 4

YB456722 D23057 40 SPRING PIN 1

YB457011 D20273 38 SPRING PIN X 3/8 X 2 (2)

YB457011 D23091 21 SPRING PIN - 3/8 X 2 2

YC103385 D23058 98 SPRING PIN 8

YC103386 D23058 59 1/8" COTTER PIN X 1-1/4" LG 2

YD43663 D23060GA 46 PHM SCREW ZN - 6-32 X 3/8" LG 6

YD436733 C23029GC 32 10-24 PHMS X 5/8" LG 1

YD436733 D23057 41 10-24 PHMS X 5/8" LG 4

YD436733 D23091 60 10-24 PHMS X 5/8" LG 4

YD436734 D23064GA 12 10-24 PHMS X 3/4" LG 2

YD436739 D23058 60 10-24 PHMS X 1-3/4" LG 2

YD436740 D23091 61 10-24 PHMS X 2" LG 8

YD436750 D23060GA 47 PHM SCREW ZN - 10-32 X 1/2" LG 6

YDMETRIC004 D23060GA 2 PHM SCREW ZN - 5MM X 1/2" LG 2

YE180016 B23791GA 4 1/4-20 HHCS X 1/2" LG 2

YE180016 D20273 35 1/4-20 HHCS X 1/2" LG (1)

YE180016 D23058 62 1/4-20 X 1/2" LG 6

YE180016 D23060GA 48 HHCS GR5 ZN - 1/4-20 X 1/2" LG 2

YE180016 D23091 17 1/4-20 HHCS X 1/2" LG 1

YE180020 D23057 42 1/4-20 HHCS X 3/4" LG 4

YE180020 D23058 63 1/4-20 X 3/4" LG 4

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YE180052 D20269 61 1/4-20 HHCS X 3" LG 8

YE180075 D23058 61 5/16-18 HHCS X 5/8" LG 4

YE180079 D23058 81 5/16-18 HHCS X 1" LG 12

YE180083 D23058 64 5/16-18 HHCS X 1-1/2" LG 4

YE180122 C20268 14 3/8-16 HHCS X 1" LG 4

YE180122 D23057 59 3/8-16 HHCS X 1" LG 4

YE180124 D23058 65 3/8-16 HHCS X 1-1/4" LG 2

YE180128 D23058 113 3/8-16 HHCS X 1-1/2" LG 1

YE180134 D20269 64 3/8-16 HHCS X 2-1/2" LG 2

YE180185 D23058 66 1/2-13 HHCS X 2-1/2" LG 8

YE181637 D23058 67 3/8-24 HHCS X 1" LG 2

YE213546 D23060GA 61 HHCS GR5 ZN - 1/4-20 X 1" LG 2

YE454998 D23058 68 1/2-13 HHCS X 1" LG 4

YE9428638 D23091 62 3/8-16 HHCS X 5/8" LG 1

YF102885 D23057 43 5/16-18 SQ HSS X 1" LG 2

YF120680L D23058 69 1/4-20 KCSS X 1/2" LG 6

YG427191 D20269 66 3/8-16 SHCS X 2-1/2" LG REQ

YH1403L D23058 110 FHSC SCREW LOC-WELL - 3/8-24 X 1-1/4" 8

YKE0004 D23057 44 10-24 TEK SCREW X 3/8" LG 2

YKE0004 D23091 63 10-24 TEK SCREW X 3/8" LG 1

YM120214 C23029GC 25 5/16 SPLIT LOCK WASHER 4

YM120214 D23058 70 5/16" SPLIT LOCK WASHER 8

YM120217 C23029GC 34 #10 SPLIT LOCK WASHER 1

YM120217 D23057 45 #10 SPLIT LOCK WASHER 4

YM120217 D23058 71 #10 SPLIT LOCK WASHER 2

YM120217 D23060GA 51 #10 SPLIT LOCK WASHER 4

YM120217 D23064GA 10 #10 LOCK WASHER 2

YM120217 D23091 64 #10 LOCK WASHER 12

YM120380 B23791GA 3 1/4 SPLIT LOCK WASHER 2

YM120380 D20269 44 1/4 SPLIT LOCK WASHER 8

YM120380 D20273 36 1/4 SPLIT LOCK WASHER (1)



YM120380 D23060GA 52 1/4 SPLIT LOCK WASHER 3


YM120382 C20268 15 3/8 SPLIT LOCK WASHER 4


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YM131046 C20268 20 3/4 SPLIT LOCK WASHER 2

YN120386 B23791GA 2 1/4 FLAT WASHER 2

YN120386 D20269 45 1/4 FLAT WASHER 8

YN120386 D23058 75 1/4" FLAT WASHER 4

YN120386 D23060GA 62 FLAT WASHER ZN - 1/4 1

YN120391 D23064GA 9 #10 FLAT WASHER 2

YN120391 D23091 65 #10 FLAT WASHER 4

YN120394 D23058 76 3/8" FLAT WASHER 6

YN120396 D23058 77 1/2" FLAT WASHER 4

YN131017 D23058 78 3/4" FLAT WASHER 2

YN446362 D23058 79 5/16" FLAT WASHER 12

YN9424155 D23057 48 1-1/4 FLAT WASHER 2

YN9424155 D23057 55 1-1/4 FLAT WASHER 2

YS120361 C23029GC 33 10-24 HEX NUT 1

YS120361 D23064GA 11 10-24 HEX NUT 2

YS120361 D23091 66 10-24 MACHINE SCREW NUT 12

YS134530 D23060GA 49 HEX MACHINE NUT SCREW NUT ZN - 6-32 2

YT120375 D23058 80 1/4-20 HEX NUT 4

YT120375 D23060GA 50 HEX NUT GR5 ZN - 1/4-20 2

YT120376 C23029GC 26 5/16-18 HEX NUT GR5 4

YT121770 C20268 19 3/4-16 HEX NUT 2

YT124944 D23057 49 5/8-18 HEX JAM NUT 2

YT426767 D20269 8 HEX NUT 2

YT9418738 D23058 82 3/8-16 HEX NUT 2

YU274933 D23057 60 3/8-16 UNITORQ LOCK NUT 4

YU274993 D20269 67 3/8-16 UNITORQ LOCK NUT REQ

YU9411638 D23058 106 5/16-18 UNITORQ NUT 8

YU9411727 D23058 56 1/2-13 UNITORQ NUT 24

YU9413243 C20268 17 3/8-24 UNITORQ LOCK NUT 3

YW0004 D23058 83 1/2-20 LUG NUT 20

YZ0004 D20269 65 1/8" POP RIVET REQ

YZ0004 D23091 76 POP RIVETS 4

CHAPTER 4 SECTION 2 Page15/16

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CHAPTER 4 SECTION 3

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FIGURES & DRAWINGS

GENERAL The following drawings and figures have been provided to help find the parts and part numbers of serviceable items on your LIFT-A-LOFT unit. This section identifies and illustrates the location of the items you may wish to repair or replace. An attempt was made to show parts broken down to the basic component level. Some components may have lost their separate identities by being joined to other parts and will not be listed separately.

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THIS PAGE LEFT

BLANK

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FIG 1

UNIT VIEW

D23060 LOWER CONTROL

STATION

D23058 BASE ASSY

D20269 SCISSOR

ASSY

D20273 39” GUARD RAIL ASSY

D23064GA UPPER

CONTROL

D23057 FINAL ASSY

D23091 DRESS KIT 39” GUARDRAILS

D23090 HYDRAULIC FITTINGS LAYOUT/SCHEMATIC

D23089 WIRING DIAGRAM

SCHEMATIC

C20268 PLATFORM

ASSY

D21509 42” GUARDRAIL ASSY

D23259 DRESS KIT 42” GUARDRAILS

C23029GC MAIN MANIFOLD ASSY

D23792 PADDED GUARD RAIL

OPTION

DAA10582 220VAC

INTERNATIONAL CHARGING OPTION

B23791 TRAVEL ALARM

OPTION

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FIG 2

HP61 DRIVE MOTOR

4 2

3

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FIG 2

HP61 DRIVE MOTOR

L-A-L# FIG# ITEM DESCRIPTION QTY HP61 FIG 2 - DRIVE MOTOR REF HP61-1 FIG 2 * SEAL KIT 1 HP61-2 FIG 2 2 SHAFT SEAL 1 HP61-3 FIG 2 3 NUT 1 HP61-4 FIG 2 4 COUPLING SHAFT 1 *Seal Kit not shown, other items are available but not listed.

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FIG 3 HCM81 STEERING CYLINDER

2

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FIG 3 HCM81 STEERING CYLINDER

L-A-L# FIG ITEM DESCRIPTION QTY HCM81 FIG3 - STEERING CYLINDER REF HCM82-2 FIG3 1 CYLINDER PACKING KIT 1 HCM81-3 FIG3 2 PISTON ROD 1

*Other Items Available Upon Request.

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FIG 4

HCM80D LIFT CYLINDER

1.

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FIG 4 HCM80D LIFT CYLINDER

L-A-L# FIG ITEM DESCRIPTION QTY

HCM80D FIG4 - MAIN LIFT CYLINDER REF HCM80C-1 FIG4 1 SEAL KIT 1

* Not Shown

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FIG 5

HV316-CV-1.0 HOLDING VALVE

2

1

3 C

BC

A

03-28-02

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FIG 5

HV316-CV-1.0 HOLDING VALVE

L-A-L# FIG ITEM DESCRIPTION QTY HV316-CV-1.0 FIG5 - HOLDING VALVE REF HV316 FIG5 1 COUNTERBALANCE 1 HV316-04 FIG5 2 FLOW CONTROL 1 HV316-01 FIG5 3 CHECK VALVE 1

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FIG 6 C23029GC MAIN MANIFOLD ASSEMBLY

6

4 5

3 8

1

2

11

12 15

7

10

13

14

9 (Behind Valve)

16, 17, 18

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FIG 6

C23029GC MAIN MANIFOLD ASSEMBLY LAL# FIG# ITEM DESCRIPTION QTY

C23029GC FIG6 - MANIFOLD ASSY REF HV300-24 FIG6 1 MAIN CONTROL MANIFOLD 1 HV258 FIG6 2 HAND PUMP OPTION MANIFOLD 1 HV300-01 FIG6 3 RELIEF VALVE (500 PSI) 1 HV300-02 FIG6 4 RELIEF VALVE (1800 PSI) 1 HV300-03 FIG6 5 RELIEF VALVE (3000 PSI) 1 HV300-04 FIG6 6 COUNTERBALANCE VALVE (2000 PSI) 2 HV300-05 FIG6 7 SHUTTLE VALVE 1 HV300-06 FIG6 8 FLOW REGULATOR VALVE (.6 GPM) 1 HV300-07 FIG6 9 CHECK VALVE 1 HV300-08 FIG6 10 ORIFICE (.030) 1 HV300-24-01-MOV FIG6 11 DIRECTIONAL CONTROL VALVE

(24VDC MOV) 1

HV300-24-02-MOV FIG6 12 DIRECTIONAL CONTROL VALVE (24VDC MOV)

2

HV300-24-03 FIG6 13 SERIES PARALLEL VALVE (24VDC) 1 HV300-24-03-01 FIG6 14 COIL – 24VDC SPADE 1 HV258-01 FIG6 15 SERVICE COMPONENT KIT W/HANDLE 1 HV258-02 FIG6 - PUMP VALVE (NOT SHOWN) 1 HV267 FIG6 - O-RINGS (NOT SHOWN) 4 HV269 FIG6 - SPOOL SHIFTER BUTTON (NOT SHOWN) 1 X35019 FIG6 16 5/16-18 THREADED ROD X 3” LG 4 YM120214 FIG6 17 5/16 SPLIT LOCK WASHER 4 YT120376 FIG6 18 5/16-18 HEX NUT GR5 4 M19 FIG6 - CHAIN (NOT SHOWN) 1 YD436733 FIG6 - 10-24 PHMS X 5/8” LG (NOT SHOWN) 1 YS120361 FIG6 - 10-24 HEX NUT (NOT SHOWN) 1 YM120217 FIG6 - #10 SPLIT LOCK WASHER (NOT SHOWN) 1 Pro

perty

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Airline

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FIG 7 EM59 MOTOR

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LAL # FIG ITEM DESCRIPTION QTY EM59 FIG7 - ELECTRIC MOTOR REF EM56-1 FIG7 1 BRUSH ASSY (NOT SHOWN) 1 EM59-1 FIG7 1A BRUSH ASSY(For SPW1548 only) 1 *REPAIR PARTS AVAILABLE UPON REQUEST (INCLUDE PART # FROM MOTOR)

FIG 7 EM59 MOTOR

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FIG 8 HP98 HYDRAULIC PUMP

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FIG 8 HP98 PUMP

LAL # FIG ITEM DESCRIPTION QTY

HP98 FIG8 - HYDRAULIC PUMP REF * FIG8 1 SEAL KIT 1

*SEAL KIT AND OTHER PARTS AVAILABLE UPON REQUEST

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FIG 9 I.D. LOCATION

PERMANENT I.D. LOCATION

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SECTION PAGE INTRODUCTION 1 1 Property of …Lift/Lift...B18006-3 D20273 25 WIDE TOE BOARD 1...

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Transcript of SECTION PAGE INTRODUCTION 1 1 Property of …Lift/Lift...B18006-3 D20273 25 WIDE TOE BOARD 1...