SECTION G - LOCK HARDWARE - R-A-S Indrasind.com/Section G.pdf · section g - lock hardware...

Printed in USA, 1985-2009 R-A-S Industries 6/09

R-A-S Industries 610-383-5070

Coatesville, PA Fax 610-380-1136

G-1

SECTION G

SECTION G - LOCK HARDWARE

REINFORCING PLATES - ROUTER TEMPLATES - DRILL JIGS - FIXTURES

APPLICATION

ROUTER TEMPLATE

DRILL JIG

OR FIXTURE

REINFORCING

PLATE PAGE

LOCK PREP 1777 G-2

LOCK PREP 1777 DJF 777

777 B

LOCK HANDLE PREP 1777 DJH

G-2A

ADAMS RITE MAXIMUM SECURITY LOCK 1205 G-3

1784 A 784 A G-4 LOCK STRIKE

1784 B 784 B G-5

LOCK STRIKE & DEAD BOLT 1784 ADSK

1784 ADSJ

784 A

784 AS G-6

ADAMS RITE LOCK STRIKE 4501

4502 G-7

FOLGER ADAMS ELECTRIC DOOR RELEASE 310-2T

310-2DJ G-8

ELECTRIC DOOR RELEASE 1002 002 G-9

ADAMS RITE ELECTRIC DOOR RELEASE 7500

7530 G-10

FLUSH BOLT 1781 D G-11

FLUSH BOLT G-11A

SEE SPECIFIC PAGE FOR FULL PART NUMBER BEFORE ORDERING

NOTE - ROUTER TEMPLATE GUIDE MUST BE USED WITH R-A-S ROUTER TEMPLATES. SEE PAGE J-5.

A B

C

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G-2

Printed in USA, © 1985-2009 R-A-S Industries 6/09

R-A-S IndustriesCoatesville, PA

MASTER FIXTUREM1777

TEMPLATES TEMPLATES TEMPLATESON M1777

OCK PREP INNOW! L ESS THAN 3 MIN.WHILE DOOR IS GLAZED & HUNG

TEMPLATES AVAILABLE FOR VARIOUS LOCKS, LETTER-SLOTS, PANIC HARDWARE ETC.

1777 AF

1777 ALS

1777 ARS

1777 AF

1777 ALSE

1777 ARSE

BOLT CUT OUTFOR INACTIVE DOOR

EXIT INDICATORCUT OUT

LOCK FACE PLT.CUT OUT

SHIMS FORCENTERING TUBE

CORRESPONDING HOLES FOR ADJUSTABLE BACKSET

“A” DIMENSION1IN.– STD. BEVEL11/8– KAWNEER

RADIUS STILE

DIAMETER11/4 STANDARD111/32 CYL. GUARD

MS 1850 AMS 1850 - A505MS 18904510

67/8

11/211/831/32

7/8

“A”119/32

ORDERING INFORMATION FOR KAWNEER FACE PLATE ORDER 1777 AFK FOR TUBELITE FACE PLATE ORDER 1777 AFT FOR CYLINDER GUARD ORDER 1777 ALSCG & 1777 ARSCG

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G-2A1777 DJF DRILL JIG

777 & 777 B CLIP1777 DJH DRILL JIG



1777 DJH

1777 DJF

USE 1777 DJH DRILL JIG TO LOCATE AND DRILLHOLES FOR ADAMS RITE LATCH HANDLES.

INSERT LOCATING PINS INTO CYLINDER CUT OUT(SEE PG. G-2) TO POSITION JIG ON DOOR STILE.

ALIGN JIG WITH DOOR STILE AND DRILL TWO 5/32IN(#21) HOLES. NOTE – JIG HAS TWO SETS OF HOLESFOR TWO DIFFERENT APPLICATIONS.

USE AS SHOWN FOR ADAMS RITE 4560, 4561 &4565 LATCH HANDLES. ROTATE JIG 180° TO USEFOR ADAMS RITE 4160 REPLACEMENT HANDLE.

USE 1777 DJF DRILL JIG TO LOCATE & DRILL HOLESFOR R-A-S CLIP #777 OR #777B.

INSERT LOCATING PINS INTO LOCK CUT OUT (SEE PG. G-2)TO POSITION JIG ON DOOR STILE & DRILL TWO #9 HOLESAND CSK. FOR #10-24 FL. HD. SC.

AFTER INSTALLING CLIP TO DOOR STILE ATTACH LOCK TOCLIP WITH #10-24 FL. HD. SC. AND SPECIAL RESILIENTWASHER #1777 W WHICH ALLOWS FOR PROPERINSTALLATION OF FACE PLATE.

USE CLIP #777 FOR FLAT OR RADIUS DOORSUSE CLIP #777B FOR BEVEL DOORS

NOTE – 1777 DJF CAN ALSO BE USED ON KAWNEER11/8 WIDE FACE PLATE BY MOVING LOCATINGPINS TO OUTER HOLES WHICH ARE PROVIDED.

777B

777

SPECIAL RESILIENT WASHER

LOCK MOUNTING PL.

10-24 FL. HD. SC.

031A

031A

4560

4561

4565

4560

4561

4565

777

610-383-5070Fax 610-380-1136

G-31205 A & 1205 AS

ROUTER DRILL JIG TEMPLATEADAMS RITE MAXIMUM SECURITY LOCK

FRAME PORTION



HALF SCALE PLAN VIEW1205A ACTUAL CUT-OUT IN FRAME 21/32 X 33/4

STANDARD BOLT

1205AS ACTUAL CUT-OUT IN FRAME 21/32 X 2 INSHORT THROW

SAF

61/251/241/23

SA

SAF

61/251/241/23

SA

R-A-S IND.

THERE ARE 9 SETS OF HOLES AT EACH END OF THE TEMPLATE FORATTACHING TEMPLATE TO THE MASTER FIXTURE.

EACH SET OF HOLES ALLOWS THE SAME TEMPLATE TO BE USED FOR 9 DIFFERENT APPLICATIONS.

WHEN ATTACHED TO THE HOLES MARKED “SA” THE CUT-OUT WILL BELOCATED ON ANY SIZE TUBE FOR A DOOR 1 3/4" THICK WITH 1/8"SET-BACK. “SAF” DENOTES DOOR MOUNTED FLUSH WITH FACE OF FRAME0" SET-BACK.

NUMBERS ON LAST SET OF HOLES DENOTES THE TUBE SIZE. WHENATTACHED AT THESE HOLES THE CUT-OUT WILL BE IN THE CENTER OF THAT PARTICULAR SIZE TUBE.

OTHER TEMPLATES ARE AVAILABLE.

610-383-5070Fax 610-380-1136

G-4784 A REINFORCING PLATE

LOCK STRIKER2 REQUIRED



ROUTER DRILL DOORJIG TEMPLATE THICKNESS

1784AJ 13/8 1/81784AK 13/4 1/81784AJF 13/8 FLUSH1784AKF 13/4 FLUSH

“Y” “Y”

R-A

-S

784 A

R-A

-S

784

A

RE

INF

OR

CIN

G P

LT.

RO

UT

ER

CU

T-O

UT

SECTION Y-Y

1 H

OLE

TA

PP

ED

8-3

2

1 H

OLE

TA

PP

ED

10-

24

13/4

DO

OR

13/8

DO

OR

ED

GE

TU

BE

(F

RA

ME

)

13/4

OTHER SET-BACKS AVAILABLE

13/8 DOOR

DOOR

FR

AM

E

1784 – xxx

R-A-S

IND .

SET-BACK "A"

SET-BACK"A"

"B"

"B"

1 3/4" or 1 3/8"

13/16

1

11/16

7/8

"B"

DOOR

610-383-5070Fax 610-380-1136

G-5784 B REINFORCING PLATE

LOCK STRIKER2 REQUIRED



“Y” “Y”

R-A

-S

784 B

R-A

-S

784

B

RE

INF

OR

CIN

G P

LAT

E

RO

UT

ER

CU

T-O

UT

1 H

OLE

TA

PP

ED

12-

24

1 H

OLE

TA

PP

ED

10-

24

13/4

DO

OR

13/8

DO

OR

ED

GE

TU

BE

(F

RA

ME

)

1784 – xxx

R-A-S

IND .

ROUTER DRILL DOORJIG TEMPLATE THICKNESS

1784 J 13/8 1/81784 K 13/4 1/81784 JF 13/8 FLUSH1784 KF 13/4 FLUSH

SECTION Y-Y

13/4

13/8 DOOR

DOOR

FR

AM

E

SET-BACK "A"

SET-BACK"A"

"B"

"B"

1 3/4" or 1 3/8"

13/16

1

11/16

7/8

"B"

OTHER SET-BACKS AVAILABLE

DOOR

BBBB

610-383-5070Fax 610-380-1136

G-6784 A & 784 AS

REINFORCING PLATELOCK STRIKE & DEADBOLT



R-A

-S

784 A

ROUTER CUT-OUT

“A” HOLES – TAPPED 10-24USE 1784 ADSJ DRILL JIG#9 DRILL & COUNTERSINK

“B” HOLES TAPPED 8-321

3/4 DOOR“A”

“A”

“A”

“B”

“B”

“B”

“B”

LATCH

BOLT

4IN

– S

EE

NO

TE

“C

”

1IN

ED

GE

TU

BE

(F

RA

ME

)

R-A

-S

784

A

R-A

-S

784

AS

784 A REINFORCING PLATE

784 A REINFORCING PLATE

784 AS REINFORCING PLATE

ROUTER CUT-OUT

NOTE - FOR 1/8 SET-BACK USE1784 ADSKL LEFT HAND RDJT*1784 ADSKR RIGHT HAND RDJT*

FOR FLUSH DOOR USE1784 ADSFL LEFT HAND RDJT*1784 ADSFR RIGHT HAND RDJT*

* ROUTER DRILL JIG TEMPLATE

NOTE “C” – REINFORCING PLATESAVAILABLE FOR OTHER DIMENSIONS

610-383-5070Fax 610-380-1136

G-74501 & 4502

ROUTER DRILL JIG TEMPLATEADAMS RITE LOCK STRIKE



45021/8 SET BACK SHOWN

4501FLUSH DOOR SHOWN

RO

UT

ER

CU

T-O

UT

DE

AD

LAT

CH

IN D

OO

R

#9 D

RIL

L &

CS

KF

OR

#10

SC

RE

W

“A” DIMENSION IS DETERMINED BY DOOR SET BACK USE FOLLOWINGROUTER DRILL JIG TEMPLATE

13/4 THK. DOOR – FLUSH OR INACTIVE – 4501F OR 4502F

13/4 THK. DOOR – 1/8 SET BACK – 4501 OR 4502

“A” “A”

JAMBPREPARATION

1/16

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G-8310-2T ROUTER TEMPLATE

310-2DJ DRILL JIGFOLGER ADAMS ELECTRIC RELEASE



MARK CENTER OF ELECTRIC RELEASE ON TUBE & APPLY LOCATING DRILL JIG 310-2 DJ.DRILL ONE HOLE AND INSTALL PIN. DRILL SECOND HOLE. ATTACH ROUTER TEMPLATE 310-2T WITH TWO ATTACHING SCREWS. ROUT OUT FACE AND EDGE OF TUBE IN ONE OPERATION.REMOVE ROUTER TEMPLATE AND COUNTERSINK TWO ATTACHING HOLES FOR 10-24 SCS.INSTALL REINFORCING PLATES 784B AND ATTACH ELECTRIC RELEASE.NOTE – OTHER JIGS AND TEMPLATES AVAILABLE.

INSTRUCTIONS

INDEXING SLOT

RELEASE

DRILL GUIDE

STOP FOR FLUSH DOOR

STOP FOR 1/8 SET-BACK

ATTACHING SCREW

LOCATING DRILL JIG 310-2 DJ

ROUTER TEMPLATE 310-2T

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G-9002 REINFORCING PLATE

ELECTRIC DOOR RELEASE



002 REINFORCING PLATEELECTRIC DOOR RELEASE

(2-REQUIRED)

2 H

OLE

S T

AP

PE

D 1

0-24

CU

T-O

UT

USE R-A-S ROUTER DRILLJIG TEMPLATE –

1002 FOR 13/4 DOOR & 1/8 SET-BACK

1002F FOR 13/4 DOOR WITH FLUSH MT.OR INACTIVE

OTHER SET-BACKS AVAILABLE.

ROUTER BIT DEPTH OF CUT –FIRST PASS APPROX 5/16FINAL CUT 21/32 DEEP

ED

GE

OF

TU

BE

R-A

-S

002

R-A

-S

002

RE

INF

OR

CIN

G P

LAT

E

RO

UT

ER

CU

T-O

UT

21 /32

610-383-5070Fax 610-380-1136

G-107500 & 7530

ROUTER DRILL JIG TEMPLATESADAMS RITE ELECTRIC DOOR RELEASE



USE R-A-S ROUTER DRILL JIG TEMPLATE –

7500 OR 7530 FOR 13/4 DOOR & 1/8 SET-BACK

7500F OR 7530F FOR 13/4 DOOR FLUSH MOUNT OR INACTIVE

OTHER SET-BACKS AVAILABLE.

ROUTER BIT DEPTH OF CUT – FIRST PASS APPROX 5/16 – FINAL CUT 21/32 DEEP

ED

GE

OF

TU

BE E

DG

E O

F T

UB

E

NO

. 21

DR

ILL

BU

SH

ING

AT

EA

CH

EN

D O

F T

EM

PLA

TE

FO

R 8

-32

SC

RE

W

CUT-OUTFOR7500

CUT-OUTFOR7530A

LIG

N C

EN

TE

R L

INE

OF

CU

T-O

UT

WIT

H S

LOT

ON

IND

EX

ING

BA

RO

F M

AS

TE

R F

IXT

UR

E

610-383-5070Fax 610-380-1136

G-111781D ROUTER DRILL

JIG TEMPLATEFLUSH BOLT



DO

OR

1781

D

CU

T-O

UT 21

/8

1 /2

15/16

1 /241

/4

NO. 21 DRILL BUSHING ATEACH END OF TEMPLATEFOR 8-32 SCREW

NOTE – USE M2-10 MASTER FIXTURE

R-A-S

IND .

ED

GE

OF

TU

BE

ALI

GN

CE

NT

ER

LIN

E O

F C

UT

-OU

TW

ITH

SLO

T O

N IN

DE

XIN

G B

AR

OF

MA

ST

ER

FIX

TU

RE

NOTE – TEMPLATES AVAILABLE FOR OTHER FLUSH BOLT CUT-OUTS, SEE PAGE G-11A.

Printed in USA, 1985-2009 R-A-S Industries 6/09

R-A-S Industries 610-383-5070 Coatesville, PA Fax 610-380-1136

G-11A

ROUTER DRILL JIG TEMPLATES FLUSH BOLT

Reinforcing Plates available where required.

Inventory # Mfg Description "A" "B"

1781 B1 Government 86 Lock 1.250 8.000



1781 B4 Baldwin 8560 1.000 5.750

1781 B5 Dead Lock Strike 1.000 3.625

1781 B6 Corbin-Russwin 1.000 4.187

1781 D Standard Flush Bolt 0.937 4.250

1781 D1 Rockwood, Glynn-Johnson 1.000 6.750

1781 D2 Dynalock 1300 Series 1.500 4.000

1781 D3 Dynalock 1300 Series 1.500 8.000

1781 D4 Rockwood (outside cut-out) 1.000 7.000

1781 D6 Rockwood 1.000 5.500

1781 D7 Sargent 7700, 8100 (same as 1781 B1)

1.250 8.000

1781 D8 Lock cut-out 1.000 3.500

1781 D9 Arcadia 4994 Door Pull 1.062 5.375

1781 D9DJ Drill Jig for Door Pull

1781 D11 1.000 6.375

ROUTER DRILL JIG TEMPLATES INCLUDE DRILL BUSHINGS FOR MOUNTING HOLES. REINFORCING PLATES ARE ALSO AVAILABLE AS REQUIRED.

SECTION G - LOCK HARDWARE - R-A-S Indrasind.com/Section G.pdf · section g - lock hardware...

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Transcript of SECTION G - LOCK HARDWARE - R-A-S Indrasind.com/Section G.pdf · section g - lock hardware...