Section 8 - Welcome to Nordson...

E 2000 Nordson CorporationAll rights reserved

100 4197AIssued 7/00

Manual 47--506V--MA--01 (formerly 7--505/6V--MA--01)

Section 8

Parts

Parts8-0


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Parts 8-1


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Section 8Parts

To order parts, call the Nordson Customer Service Center or your localNordson representative. Use this five-column parts list, and theaccompanying illustration, to describe and locate parts correctly.

Numbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (—) is used when the partnumber applies to all parts in the illustration.

The six-digit number in the Part column is the Nordson Corporation partnumber. A series of dashes in this column (- - - - - -) means the partcannot be ordered separately.

The Description column gives the part name, as well as its dimensionsand other characteristics when appropriate. Indentions show therelationships between assemblies, subassemblies, and parts.

Item Part Description Quantity Note

— 000 000 Assembly 1

1 000 000 S Subassembly 2 A

2 000 000 S S Part 1

S If you order the assembly, items 1 and 2 will be included.S If you order item 1, item 2 will be included.S If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if thepart number is a bulk item ordered in quantities or if the quantity perassembly depends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list.Notes contain important information about usage and ordering. Specialattention should be given to notes.

1. Introduction

Using the Illustrated PartsList

Parts8-2


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Use this listing to order replacement parts for the crossover assembly.


— - - - - - - Frame/Crossover assembly, Model 505 —

— - - - - - - Frame/Crossover assembly, Model 506 —

1 - - - - - - Assembly, Frame, Models 505/506 — A

2 - - - - - - Assembly, junction box — A

3 981 214 4

4 276 990 1

4 335 955 1

5 981 551 2

6 983 501 2

7 324 187 1

8 272 059 2

9 324 020 1

— 981 591 2

— 324 059 1

— 324 060 1

— - - - - - - 1

— 900 301 —

10 273 550 1

11 981 310 6

12 983 150 6

13 324 000 1

14 981 905 4

15 273 806 1

16 981 054 2

17 984 111 2

18 276 874 1

19 272 887 1

20 981 069 2

21 983 111 2

22 984 111 2

23 272 888 2

24 272 058 2

25 324 392 1

26 324 391 1

27 982 046 2

NS 333 747 1

28 272 885 1

NS 983 401 2

NS 983 418 2

NS 981 407 4

NS 983 061

S Screw, fillister-head, 1/4-20 x 0.75 in.

S Crossover, painted, Model 505S Crossover, PTFE-coated, Model 506VS Screw, hex-head, 7/8-14 x 1.125 in., cap

S Lockwasher, split, 0.875 in.S Conduit, formed, 3/4 EMT

S Connector, compression, 3/4 (Model 505)

S Assembly, driveshaft, 5-gallon bulk melterS S Screw, w/Nylok, set, 3/8-16 x 5/16 in.

S S Yoke assembly, upper, driveshaftS S Yoke assembly, lower, driveshaftS S Driveshaft

S S Grease, lubricating siliconeS Weldment, hose hangerS Screw, hex-head, 3/8-16 x 1.250 in., cap

S Lockwasher, split, 0.375 in.S Speed reducer, worm gear, 30:1S Screw, drive, 2.000 x 0.187 in.S Collar, column, 5-gallon bulk melterS Screw, round-head, 8-32 x 0.750 in.S Nut, hex, machine, 8-32S Tag, warning, high pressureS Spring, compression, 19.400 x 3.846OD x 0.192 in. S Screw, cap, socket-head, 8-32 x 0.500 in.S Lockwasher, split, no. 8S Nut, hex, machine, 8-32S Cap, end, vinylS Seal, conduit fitting, 3/4 NPT

S Clip, wire, flat, nylon, 2.750 x 0.750 in.S Clip, wire, molded nylon, 0.750 in. diameterS Screw, hex-head, cap, M5 x 14S Plate, mounting, electrical enclosure, 506VS U-bolt, 4 in., 5/16-24, dis

S Washer, lock, split, M5S Washer, flat, oversized, M5S Screw, hex-head, 3/8-16 x 2.000, cap

S Washer, flat, ext, 0.406 x 0.812 x 0.065 8

2. Crossover Assembly

Parts 8-3


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Item NoteQuantityDescriptionPart

NS 983 160 S Washer, lock, ext., split, 3/8 4

NS 984 163 S Nut, hex, machine, 3/8-16 4

NS 982 637 S Screw, hex-head, machine, M8 x 12 5

NS 983 013 S Washer, flat, reg, M8 5

NOTE A: Refer to separate parts list and illustration.

NS: Not Shown

AIRPRESSURE

4

ONPLATENREMOVAL

OFF

4705003A

Hose Cable

View A--A(CROSSOVER)

11

2

1

5

19

30

3

26

14

6

1312

10 1311

21 2322

16 1817

27

20 24

9

8

25

7

Fig. 8-1 Crossover Assembly Parts

Parts8-4


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Use this parts list to order replacement parts for your frame assembly.


— - - - - - Frame Assembly, Models 505/506 1

1 939 813 S Switch, limit, heavy duty 1

NS 981 161 S Screw, pan-head, 10-32 x 0.375 in. 2

2 112 323 S Actuator, limit switch 1

3 972 808 S Connector, strain relief, 1/2 NPT 1

4 320 598 S Connector, strain relief, 90_ 1

5 335 920 S Frame, 506V 1

6 324 223 S Shaft, air cylinder, 1.50 in. diameter 2 A

7 272 441 S Head, cylinder, 5-gallon 2

8 - - - - - - S S Head, cylinder 1

9 - - - - - - S S Scraper, wiper, 1.500 in. ID 1

10 262 444 S S Packing, V-block, 1.500 in. ID 1

11 - - - - - - S S Bushing, 1.500 ID x 2.000 OD x 1.000 in. 1

12 942 360 S S O-ring, Buna N 1

13 986 309 S Ring, retaining, internal 2

NS 931 938 S Cable, shielded, 4-cond., pair, 20G 1

14 981 021 S Screw, socket heat, 6-32 x 1/4 in. 2

15 272 459 S Spacer, 1.900 x 1.620 x 1.000 in. 2

16 272 456 S Piston, 5-gallon 2

17 272 457 S Seal, piston, 5-gallon 2

18 272 458 S Ring, wear, 3.500 in. OD 2

19 981 552 S Screw, hex-head, 7/8-14 x 2.250 in. 2 B

20 983 501 S Lockwasher, split, 0.875 in. 2 B

21 941 510 S O-ring, Buna N, 3.000 x 3.188 x 0.094 in. 2

NS 900 223 S Lubricant, O-ring, Parker, 4-oz. container — C

NOTE A: Lubricate with petroleum jelly.

B: Lubricate with thread locking adhesive, part 900 439.

C: Coat inside of cylinders with this lubricant.

NS: Not Shown

3. Frame Assembly

Parts 8-5


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4705002A

SECTION A--A

SEEDETAIL A

4

1

2

6

17

16

15

14

13

7

18

19 20

21

12

8 9

10

11

DETAIL A

3

5

ONPLATENREMOVAL

AIRPRESSURE

OFF

A

A

Fig. 8-2 Frame Assembly Parts

Parts8-6


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Use the following list to order parts for the motor assembly.


— - - - - - - Motor assembly

1 335 924 S Motor, electric, AC, 1/2 HP, 1725 RPM 1

2 981 408 S Screw, hex-head, 3/8-16 x 1.250, cap 4

3 983 160 S Washer, lock, split e, 3/8 4

4 933 077 S Conduit, flex, bulk, 3/8 in. 2 ft.

5 933 079 S Connector, conduit 1

6 939 122 S Seal, conduit fitting, 1/2 2

7 804 486 S Connector, 3/8 conduit 1

4. Motor Assembly

Parts 8-7


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4705006AView A--A

A

A

1

2 3

5 6

76

4

5 6

Fig. 8-3 Motor Assembly Parts

Parts8-8


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See Figure 8-4.


— 272 034 Pump and manifold assembly, single, 5/16 in. ID hose

— 272 035 Pump and manifold assembly, single, 5/8 in. ID hose

— 324 185 Pump and manifold assembly, dual, 5/16 in. ID hose

— 324 186 Pump and manifold assembly, dual, 5/8 in. ID hose

1 274 312 S Body, pump 1

2 942 371 S O-ring, Viton, 3 3/8 x 3 5/8 x 1/8 in. 1

3 271 916 S Plate, pump, upper 1

4 271 889 S Retainer, gerotor 1

5 271 917 S Plate, pump, lower 1

6 981 557 S Screw, socket-head, 1/4-20 x 1.750 in. 6 A

7 271 888 S Gerotor set, 6-tooth 1

8 273 803 S Shaft, pump 1

9 940 201 S O-ring, Viton, 0.875 x 1.000 x 0.063 in. 1

10 271 919 S Valve, relief, pressure, 1,500 psi (5/16 in. ID hose) 1

10 272 045 S Valve, relief, pressure, 1,200 psi (5/16 in. ID hose) 1

11 945 025 S S O-ring, Viton, 0.755 x 0.970 in. 1 B

12 940 141 S S O-ring, Viton, 0.500 x 0.625 x 0.063 in. 1 B

13 272 047 S Seal, shaft 1

14 274 300 S Bearing, needle, open 2 C

15 271 087 S Key, woodruff 1

16 273 800 S Bearing, needle, closed 1 C

17 981 233 S Screw, socket-head, 1/4-20 x 1.000 in. 2 A

18 167 002 S Manifold, pump, single hose 1

18 272 807 S Manifold, pump, dual hose 1

19 981 556 S Screw, socket-head, 1/4-20 x 1.500 in. 3

20 981 101 S Screw, socket set, 10-32 x 0.187 in. 1

21 272 897 S Block, coupling, shaft, 1.250 in. long 1

22 272 046 S Washer, bearing 1

23 972 619 S Conn., male, 37_, 9/16-18 x 1/2 NPT (5/16 in. ID) 1 A, D

23 972 620 S Conn., male, 37_, 1 1/16-12 x 1/2 NPT (5/8 in. ID) 1 A, D

24 973 431 S Plug, pipe, 1/2 NPT 1 A, D

25 973 402 S Plug, pipe, 1/8 NPTF (single hose version only) 1 A

26 271 884 S Valve, manual, 1/4 NPT 1 E

27 986 310 S Ring, retainer, internal 1

28 272 548 S Key, 1/8 x 1/8 x 1/2 in. 1

29 274 301 S Seal, shaft 2

NOTE A: Apply PTFE paste, part 900 236 when installing.B: These parts are included with either pressure relief valve.C: Apply high temperature grease, part 300 318 when installing.D: Two of these parts are included with a dual hose manifold and pump assembly. E: Apply PTFE tape, part 902 504 when installing.

Pump and Manifold Assembly

Parts 8-9


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16

5

13

8

4705007A

9

14

29

24

26

23

18

22

212019

28

7

17

4

3

14

2

1

12

11

10

6

27

15

29

25

Fig. 8-4 Pump Assembly

Parts8-10


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Use the following information to order replacement parts for your platenassembly.


— - - - - - - Platen Assembly

— - - - - - - 5 A

1 983 100 2

2 - - - - - - 1 A

3 981 818 2

4 900 261 —

— 933 056 2

5 272 279 1

6 335 029 1

7 981 315 3

8 816 008 1

9 324 618 2.75 ft.

10 - - - - - - 1 A

11 984 142 1

12 272 068 1

13 272 466 1

14 981 905 2

15 272 069 1

16 983 150 4

17 984 140 1

18 272 067 1

19 272 474 1

20 900 419 —

21 324 107 1

22 986 029 1

23 324 131 1

24 308 934 1

NS 333 733 1

NS 900 236

S Thermostat AssemblyS S Lockwasher

S S Thermostat

S S Screw, fillister-head, 6-32 x 0.375 in.S S Paste, heat conductiveS S Connector, wire, porcelainS Connector, temperature sensor, 1/4 in. diameter S Sensor, RTD temperature, 1/4 x 2.000S Screw, hex-head, 5/16-18 x 1.000 in.

S Platen, 200/415VS Sealant, joint, TFE, 1/4 INC

S Seal, platen, 5-gallonS Nut, hex, jam, 5/16--18

S Spring, compression, 2.000 x 0.328 ID x 0.042 in. S Tag, warning, disconnect powerS Screw, drive, 2.000 x 0.187 in.S Clamp, manifoldS Lockwasher, split, 5/16S Nut, hex, regular, 5/16-18S Stud, 5/16-18 x 3.000 in.

S Gasket, platen, 5-gallonS Adhesive, Loctite no. 620S T-handle

S Ring, retaining, external, push-onS Tray, bleeder valveS Adapter, T-handleS Plug, pipe, socket-head, 3/8 brass

S Paste —

NOTE A: Refer to the recommended spares for listing of available options.

NS: Not Shown

5. Platen Assembly

Parts 8-11


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4705004A

1314

7

16

9

24

8

19

10

12

18

16

17

4

15

10

3

5

6

23

22

26

25

1

2

Fig. 8-5 Platen Assembly Parts

Parts8-12


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Use this list to order parts for the junction box assembly.


— - - - - - - Junction box assembly

1 324 344 S Assembly, cover, junction box w/tag 1

2 981 428 S S Screw, captive, 10-32 2

3 983 122 S S Washer, retainer, no. 10 2

NS 985 101 S S Rivet, pop 2

NS 242 654 S S Gasket, cover 4 ft.

NS 324 357 S S Cover, junction box 1

4 981 020 S Screw, pan-head, 6-32 x 0.25 in. 2

5 983 100 S Lockwasher 2

6 324 608 S Block, terminal, modular, 12-station 1

7 939 355 S Socket, relay, 8-pin 1

8 984 101 S Nut, hex, machine, 6-32 4

9 933 281 S Block, terminal, 4-station 1

10 900 781 S Cap/plug 1

11 324 358 S Box, junction, crossover 1

12 983 120 S Lockwasher, split, no. 10 2

13 984 129 S Nut, hex, machine 10-32 3

14 271 221 S Lug, terminal ground 3

15 240 674 S Tag, ground 1

NS: Not Shown

6. Junction Box Assembly

Parts 8-13


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4705005ASEE DETAIL A

DETAIL A(GROUND STUD ASSEMBLY)

13

98

765

3

2

1

11

5

15

14

12

Fig. 8-6 Junction Box Assembly Parts

Parts8-14


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Use this list to order parts for the electrical enclosure assembly.

Item Part Description Quantity Note— 335 933 Enclosure assembly, basic, 506V

1 - - - - - - S Tag, warning, disconnect power 1

2 136 418 S Name plate, Nordson, oval 1

3 984 529 S Nut, spring, push-on, 0.125 3

NS 985 111 S Rivet, blind, 3/32 x 0.125 4 A

4 933 397 S Gasket, base, connector 2

5 933 392 S Base, connector, Panel mount 1

6 933 395 S Insert, connector, receptacle 1

7 933 396 S Receptacle cover 1

8 240 674 S Tag, ground 2

9 984 129 S Nut, hex, machine, #10-32, brass 5

10 271 221 S Lug, 45_ double, 0.250, 0.438 4

11 983 120 S Washer, lock, e, split, #10 5

12 275 439 S Heat sink, mech, 506V 1

13 939 488 S Terminal, wire, ground 1

14 981 156 S Screw, pan-head, 10-32 x 1.000 in., brass 1

15 242 837 S Mount, cable strap 2

16 939 583 S Coupling, 1,000 NPS thread x 2.000 in. 16

17 981 029 S Screw, fillister-head, 6-32 x 0.500 8

18 984 101 S Nut, hex, machine, #6-32 8

19 983 102 S Washer, lock, e, split, #6 8

20 939 584 S Connector, conduit 90_ male 1

21 272 122 S Seal, conduit fitting 1 in. 1

NOTE A: Use to fasten the disconnect power warning tag to the electrical enclosure.

NS: Not Shown

7. Electrical EnclosureAssembly

Parts 8-15


100 4197AIssued 7/00


4705026A

2

1

7654

3

(INNER PANEL GROUND STUD)

119

14

9

10

13811

(DOOR GROUND STUD)

9

8

10

11

]

19

16

4

18

654

17

15

(HEAT SINK)

7

9 12

Fig. 8-7 Electrical Enclosure Assembly

Parts8-16


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See Figure 8-8.


— 335 929 Kit, electrical, assembly, 506V

1 981 847 S Screw, socket-head, 10-32 x 1.625 in. 4

2 981 079 S Screw, pan-head, 8-32 x 0.625 in. 3

3 981 544 S Screw, socket-head, 6-32 x 0.500 in. 10

4 333 715 S Block, mounting, power board, 506V 1

5 225 446 S Semimount, Triac, retainer, 3000V 1

6 982 096 S Screw, pan-head, slotted, M4 x 8 8

7 320 624 S Standoff, M4 x 16MM, round 8

8 982 025 S Screw, socket-head, M4 x 14 4

9 335 938 S Heatsink, machined, electrical box, 506V 1

10 816 159 S Nameplate, information, 506 1

11 985 103 S Rivet, pop, 3/32 x 0.250 in. 4

12 804 137 S Connector, 90_ elbow, 1/2 in. conduit 1

13 900 517 S Tubing, poly, spiral cut, 0.620 ID 1 ft.

14 939 582 S Connector, flex, conduit 1

8. Electrical Kit

Parts 8-17


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44705023A

8 6

6

9

5

3

6

2

1

7

10

11

9

14

12

13

14

13

12

4

Fig. 8-8 Electrical Kit

Parts8-18


100 4197AIssued 7/00


See Figure 8-9.


— 234 428 Repair kit, control assembly — A

1 234 423 S Service kit, control-end frame 1

2 225 453 S Nut, spring, U-type 2

3 225 458 S Operator panel, standard, Vista 1

4 225 451 S Power switch, 250 Vac, 16 A, panel-mounted 1

5 225 450 S Power switch boot 1

6 225 448 S Harness, power switch 1

7 234 426 S Repair kit, display board 1

8 982 970 S Screw, hex-head, slotted, M4 x 8 mm, w/nylon patch 6

9 185 092 S Connector, 40-position (display board to control board) 1

10 234 429 S Repair kit, control board 1

11 982 971 S Screw, hex-head, slotted, M4 x 12 mm, w/nylon patch 10

12 234 424 S Service kit, software chip, Vista 1

13 232 540 S Connector, 26-position (control board to power board) 1

14 234 427 S Repair kit, power board, Vista 1

15 982 974 S Screw, hex-head, slotted, M4 x 12 mm, w/lock washer 6

16 982 975 S Screw, hex-head, slotted, M4 x 16 mm, w/lock washer 6

17 302 882 S Screw, socket-head, cap, M3 x 10 mm, w/nylon patch 1

18 225 446 S Clamp, triac, power board 2

19 227 568 S Voltage plug, power board, 200--240 Vac, 3 1 B

20 220 592 S Connector, plug, power board, 6-position, 5 mm 1

21 939 491 S Fuse, power board, 25.0 A, fast-acting, 600 Vac 2 C

22 310 904 S Fuse, power board, 1.0 A, 250 Vac 2 D

23 939 683 S Fuse, power board, 6.3 A, fast-acting, 250 Vac 8 E

24 232 681 S Bracket, ground wire 1

— 125 249 S Mount, cable strap (located on item 24) 2

25 230 261 S Terminal, ground wire, 6--14, AWG 1

NOTE A: Order this part for a complete control assembly.

B: The appearance of this voltage plug will vary slightly depending on the voltage used. On units with 400 Vac 3(without neutral) service, the plug is included in the contactor board harness. Refer to the next parts list,Unit-Specific Parts List, for the part number of the contactor board harness.

C: Fuses for hoses and guns (F1 through F8 on the power board).

D: Fuses for tank heater (F11 and F12 on the power board).

E: Fuses for main power (F9 and F10 on the power board).

9. Control Assembly

Parts 8-19


100 4197AIssued 7/00


4130426B

11

2313

1112

7

2

25

1524

85

4

3

1

2

6

8 9

10

1514

2022

21

17

516

1819

15

161815

11

Fig. 8-9 Control Assembly Parts

Parts8-20


100 4197AIssued 7/00


See Figure 8-10.

Item Part Description Quantity Note— 186 038 Light tower 1

1 336 095 S Light mounting tulip, alarm ind., stack 1

2 336 091 S Light tube, 4” alarm ind., stack 1

3 336 096 S Light, cover and base for alarm ind, 1

4 130 230 S Light, alarm lens, green, stack 1

5 336 090 S Light, alarm lens, orange, stack 1

6 336 089 S Light, alarm lens, red, stack 1

7 220 986 S Lamp, 24V, light tower 3

8 336 098 S Gasket, light alarm, tulip mtg. 1

NS 189 805 S Harness, light tower assembly 1

NS: Not Shown

10.Warning Beacon

Parts 8-21


100 4197AIssued 7/00


4705019A

2

76

8

1

3 4 7

75

Fig. 8-10 Warning Beacon Assembly

Parts8-22


100 4197AIssued 7/00


Use this list to order parts for the platen removal assembly.


— 335 935 Module, blow-off, 506V

1 983 504 1

2 324 241 1

3 981 200 1

4 335 930 1

5 973 117 1

6 973 978 1

7 324 210 1

8 324 240 1

9 324 058 4 ft

10 971 271 1

11 971 266 1

12 324 209 1

13 971 265 1

14 324 242 1

15 324 046 1

16 271 909 1

17 900 571 1.5 ft A

18 900 236

S Washer, flat, 0.2810 x 0.0734 x 0.0630 in. S Disconnect, stem protectorS Screw, fillister-head, 1/4-20 x 0.5000 in.

S Adapter assembly, blow-off, 506VS Nipple, 1/4 NPT x 1.500 in. longS Adapter, bulkhead, 1/4 NPT

S Regulator, miniature, presetS Disconnect, bulkhead, keyedS Hose, line, air, 1/4 in. IDS Fitting, barbed, 1/4 in. IDS Elbow, male, 1/4 NPT x 0.2500 in. tube S Valve, mechanical, 1/4 NPT, 2-wayS Connector, male, 1/4 in. tube x 1/4 NPT S Fitting, 1/4 in. tube x 1/4 in. hose

S Hanger, hoseS Tag, removal, platenS Tube, polyethylene, 1/4 in. OD

S Paste — B

NOTE A: Use for all fittings except where noted.

B: Use on all tapered pipe threads.

11.Platen RemovalAssembly

Parts 8-23


100 4197AIssued 7/00


14

4705009A

A

A

VIEW A--A

ONPLATENREMOVAL

AIRPRESSURE

OFF

4

2

1

1216

7

5

1013

6

11

3

8

15

9

Fig. 8-11 Platen Removal Assembly

Parts8-24


100 4197AIssued 7/00


Use this list to order pneumatic parts.


— 335 953 Pneumatic assembly, 506V

1 972 119 1

2 971 672 1

3 973 562 1

4 973 447 1

5 183 697 1

6 982 168 2

7 236 282 1

8 933 079 1

9 933 077 0.5 ft.

10 804 486 1

11 971 266 4

12 900 571 10

13 939 004 1

14 242 837 1

15 900 556 1.5

16 972 716 1

17 900 236 —

18 973 937 2

19 973 151 2

20 973 117 1

21 972 595 1

22 338 336 1

23 982 046 2

24 983 418 2

25 272 556 1

26 324 392 1

27 335 949 1

28 981 282 2

29 972 672 1

30 972 716

S Elbow, male, 1/4 in. tube x 1/8 NPT

S Connector, 3/8 NPT x 1/4 in. tubeS Bushing, 3/8 NPT x 1/4 in. tubeS Plug, 1 1/4S Valve, air, 4-way, 3 positionS Screw, socket-head, cap, M5S Bushing, 1 1/4 x 1/2 NPT

S Connector, conduit, 1/2 x 3/8, 90S Conduit, 3/8 in. liquid tightS Connector, conduit, 1/2 x 3/8, straight S Elbow, 1/4 NPT x 1/4 in. tubeS Tube, poly, 1/4 in.

S Strap, cableS Mount, cableS Tube, nylon, 1/4S Connector, 1/4 NPT x 1/4 in. tube

S Paste

S Adapter

S Elbow, 1/4 NPT x 1/4 in. tubeS Nipple, steel, 1/4 NPT

S Disconnect, quickS Filter regulator, assemblyS Screw, M5, hex-headS Washer, flat, M5S Muffler

S Clip, wire, nylonS Bracket, crossover guardS Screw, 10-24 x 0.50S Union, Y, 1/4 x 1/4 in. tube, plstS Connector, male, 1/4 in. tube x 1/2 NPT 1

12.Pneumatic Assembly

Parts 8-25


100 4197AIssued 7/00


4705017B

30

14

12

29

11

10

9

8

7 5 4

6

3 2

1

26

17

25

13

2721

22

2419

16

15

17 18 17 191823

20

28

Fig. 8-12 Pneumatic Assembly

Parts8-26


100 4197AIssued 7/00


The following parts lists include spare parts and kits for the Model505/506 pail melter/applicator.


— 324 000 Reducer, speed, worm gear, 30:1 1

— 338 336 Filter/Regulator, 1/4 NPTF, 5-150 psig 1

— 324 208 Valve, rotary, hand, 4-way, 1/4 NPT 1

— 941 510 O-ring, Viton, 3.000 x 3.188 x 0.094 1

— 942 360 O-ring, Buna N (5-gallon cylinder heads) 1

— 335 924 Motor, electric, 1/2 hp 1

— 272 034 Pump and manifold assembly, single hose, 5/16 in. ID 1

— 272 035 Pump and manifold assembly, single hose, 5/8 in. ID 1

— 324 185 Pump and manifold assembly, dual hose, 5/16 in. ID 1

— 324 186 Pump and manifold assembly, dual hose, 5/8 in. ID 1

— 272 040 Pump, replacement, 1200 psi, 5/8 in. ID hose 1

— 272 041 Pump, replacement, 1500 psi, 5/16 in. ID hose 1

— 274 312 Body, pump 1

— 272 045 Valve, relief, pressure, 1200 psi (5/8 in. ID hose) 1

— 271 919 Valve, relief, pressure, 1500 psi (5/16 in. ID hose) 1

— 130 788 Kit, service, uptime 1

— 942 371 S O-ring, Viton, 3 3/8 x 3 5/8 x 1/8 in. 1

— 942 201 S O-ring, Viton, 0.875 x 1.000 x 0.063 in. 1

— 945 025 S O-ring, Viton, 0.750 x 0.950 in. 1

— 940 141 S O-ring, Viton, 0.500 x 0.630 in. 1

— 272 047 S Seal, shaft, 0.625 ID x 0.812 in. OD 1

— 274 301 S Seal, shaft, 0.625 ID x 0.875 in. OD 2

— 900 318 S Grease, fluorinated, 2 oz. tube 1

Continued on next page

13.Recommended SpareParts and Kits

Spare Parts and Kits for theMain Assemblies

Parts 8-27


100 4197AIssued 7/00



— 130 787 Kit, service, uptime plus

— 130 788 S Kit, service, uptime 1

— 271 917 S Plate, pump, lower 1

— 271 916 S Plate, pump, upper 1

— 273 800 S Bearing, needle, closed 1

— 274 300 S Bearing, needle, open 2

— 272 548 S Key, 1/8 x 1/8 x 1/2 1

— 271 087 S Key, woodruff, 1/8 x 1/2 1

— 272 046 S Washer, bearing, 0.520 x 0.875 x 0.062 in. 1

— 986 310 S Ring, retainer, internal 1

— 273 803 S Shaft, pump 1

— 271 888 S Gerotor set, 6-tooth 1

— 116 106 Thermostat, platen, 93 _C (200 _F) 1







— 335 029 Sensor, temperature, RTD 1

— 272 279 Connector, sensor, temperature 1

— 276 983 Seal, platen, rubber, 286 mm 1

— 276 984 Seal, platen, rubber, 280 mm 1

— 274 380 Seal, platen, TES, 286 mm 1



Parts8-28


100 4197AIssued 7/00



— 324 104 —

— 900 223 1

— 900 236 —

— 900 302 —

— 900 419 —

— 900 464 —

— 900 439 —

— 900 514

Tape, silicone, foam, high-temperature Lubricant, O-ring, Parker, 4-oz. can Sealant, PasteGrease, high-temperatureAdhesive, retaining, cylindrical Adhesive, threadlockingAdhesive, threadlockingGloves, protective 1

Listed in the following tables are the components that differ with thespecific configuration of your melter/applicator.

Part Description Note

939 823 Transformer, 190/200/380/400/415 V

939 816 Transformer, 240/480 V

939 818 Transformer, 600 V

Supplies for Maintenance andRepair

14.Replacement Parts

Transformers

Parts 8-29


100 4197AIssued 7/00



324 446

109 240

113 758

112 800

324 445

324 447

112 802

112 801

107 859

125 741

125 647

Platen, 200/380/415 V, 280 mmPlaten, 240/480 V, 280 mmPlaten, 240/480 V, 280 mm Platen, 200/380/415 V, 280 mm Platen, 200/380/415V, 286 mmPlaten, 240/480V, 286 mmPlaten, 200/380/415V, 286 mm Platen, 240/480 V, 286 mm Platen, 200/380/415 V, 305 mmPlaten, 240/480 V, 305 mmPlaten, 200/380/415 V, 305 mm


816 468 Platen, 200/380/415 V, 280 mm816 467

816 465

816 466

101 074

111 726

Platen, 240/480 V, 280 mm Platen, 200/380/415 V, 286 mm Platen, 240/480 V, 286 mm Platen, 200/380/415 V, 305 mm Platen, 240/480 V, 305 mm

816 009 Platen, 240/480 V

Platens - Model 505

Platen - Model 506

Parts8-30


100 4197AIssued 7/00


The following parts lists include hoses for the Model 505/506 pailmelter/applicator.

See Figure 8-13.


— 276 950 Manual Hose, 10 ft, 5/16 in. ID 1








— 120 958 Manual Hose, 10 ft, 5/16 in. ID 1 A

— 120 959 Manual Hose, 16 ft, 5/16 in. ID 1 A

— 127 317 Manual Hose, 10 ft, 5/8 in. ID 1 B



NOTE A: Equipped with corrugated cover for additional protection from abrasion.

B: For use with Series A-2 handguns only.

4710211

Fig. 8-13 Manual Gun Hose

15.Hose Parts Lists

Hoses for Manual Guns

Parts 8-31


100 4197AIssued 7/00


See Figure 8-14.


— 276 946 Automatic Hose, 10 ft, 5/16 in. ID 1








4710212

Fig. 8-14 Automatic Gun Hose

Hoses for Automatic Guns

Parts8-32


100 4197AIssued 7/00


See Figure 8-15.


— 276 942 Transfer Hose, 10 ft, 5/8 in. ID 1 A




NOTE A: Transfer hoses are used only when there is no gun at the end of the hose

4710216

Fig. 8-15 Transfer Hose

Transfer Hoses

Section 8 - Welcome to Nordson...

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