Section 3 Wellhead Control Test and Injection Units

34

Click here to load reader

description

Well head control

Transcript of Section 3 Wellhead Control Test and Injection Units

Page 1: Section 3 Wellhead Control Test and Injection Units

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Section 3: Wellhead Control, Test and Injection Units

Contents S3

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

HYDRAULIC CONTROL UNITS:Portable Hydraulic BOP Unit ................................................ 49Portable Hydraulic Actuator .................................................. 50Dual Output 10,000 psi Control Unit ..................................... 51DHSV/MV/2-BOP/SB Control Unit ....................................... 52Mini Series 2 or 3-BOP Hydraulic Module ............................ 5315 Series 3-BOP Hydraulic Module ...................................... 54“Smart” Control Module ........................................................ 55

GREASE CONTROL UNITS:Single Pump Grease Unit ..................................................... 56Mini Series Grease Module .................................................. 5715 Series Grease Module ..................................................... 58

+ 5D+ Control Module ............................................................. 59+ 20,000 - 30,000 psi Diesel Driven Grease

Intensifier Module ................................................................. 60

COMBINED GREASE ANDHYDRAULIC CONTROL UNITS:5 Series 2-BOP Control Module ........................................... 6110 Series 3-BOP Control Module ......................................... 625 Series “E-Lite” Control Module .......................................... 63

+ “Smart Inject” Control Module ............................................... 64Truck Mounted 5 Series Control Module .............................. 65

N.B. The technical data contained within these pages was correct at thetime of publication but should not be used as operational guidelines.For operational guidelines please refer to the operation and maintenancemanual supplied with the equipment.

+ Indicates new product.

PRESSURE TESTING WORKSHOPS:+ Containerised Pressure Testing Workshop (Mobile) ............ 66

TEST AND INJECTION UNITS:Portable Glycol Injection and Pressure Test Unit ................. 67Portable 10,000 psi Pressure Test Unit ................................ 68700 Series Pressure Test Unit ............................................. 69800 Series Pressure Test Unit ............................................. 70900 Series Pressure Test Unit ............................................. 71“Maxsafe” Workshop Pressure Test Unit ............................. 72Wall Mounted Pressure Test Unit ......................................... 73Gas Booster Unit ................................................................. 74

ACCESSORIES:Air Driven Grease Injection Pumps and Accessories .......... 75/6Hand Pump Assemblies ....................................................... 77Stand Alone Mechanicaland Electronic Chart Recorders ........................................... 78Stand Alone "Wet Centre" Reelsand Remote Emergency Shutdown Units ............................ 79Hose End Fittings and Accessories ..................................... 80Grease Line Connectors and Accessories ........................... 81

Page 2: Section 3 Wellhead Control Test and Injection Units

Portable Hydraulic BOP UnitThis compact unit is ideal for opening and closing all sizes

from single to quad hydraulic BOP’s.

Hydraulic Control Units 49

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-691050WEIGHTS AND DIMENSIONSWeights Dry 38kg (84lbs) Wet 52kg (114lbs) Dimensions cm (in) L 40 (16) W 47 (19) H 40 (16)

FEATURES:• Lightweight and economical • Positive control - leaves no doubt whether BOP is

open or closed • Air driven hydraulic pump • Machine engraved, stainless steel, colour coded

panel • High quality valves, gauges and fittings used

throughout • All stainless steel construction

OPTIONS:• Choice of hoses and fittings • Choice of pump ratios • Choice of controls from single to quad BOPs • Steel frame and tank • CE marked, ATEX approved

HOSE OPTIONS

Part Number Working Pressure Description

L-691000 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open

L-691100 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close

L-690760 5,000 psi 2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose

UNIT OPTIONS

Part Number Description

L-691050 Single BOP

L-691060 Dual BOP

L-690778 Dual BOP accumulator plus hand pump back-up

L-6901010891 Quad BOP accumulator plus hand pump back-up

Control panel for part number L-691050 single BOP

Control panel for part number L-691060 dual BOP

Dual BOP part number L-690778

Part number L-690778

Page 3: Section 3 Wellhead Control Test and Injection Units

Portable Hydraulic ActuatorThis portable hydraulic actuator is designed for those wireline pressure operations which do not require larger and more

expensive Elmar units.

Hydraulic Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

50

PART NUMBER L-690170WEIGHTS AND DIMENSIONSWeights 95kg (210lbs) Dimensions cm (in) L 84 (33) W 33 (12) H 66 (26)

FEATURES:• 5 gallon reservoir • All stainless steel construction • 2.6 gallon (10 litre) accumulator • Machine engraved, stainless steel, colour

coded panel • Air driven hydraulic pump with back-up manual pump • High quality valves, gauges and fittings used

throughout

OPTIONS:• Choice of panel controls • Choice of hoses and fittings • Choice of pump ratios • Stainless steel back-up hand pump • CE marked, ATEX approved

This package offers a flexible, lightweight and cost effective means of

controlling various combinations of wireline pressure control equipment.

HOSE OPTIONS

Part Number Working Pressure Description

L-691080 5,000 psi 1 x 25ft (7.6m) 1/4” I.D. (6.4mm) Hose

L-690586 5,000 psi 1 x 50ft (15.2) 1/4” I.D. (6.4mm) Hose

L-690740L075 5,000 psi 1 x 75ft (22.8m) 1/4” I.D. (6.4mm) Hose

L-690740 5,000 psi 1 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose

L-690740L120 5,000 psi 1 x 120ft (36.5m) 1/4” I.D. (6.4mm) Hose

L-691000 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open

L-691100 5,000 psi 1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close

TYPICAL PANELS (more available on request)

L-690160 L-690170

Line Wiper Line Wiper

Tool Catcher Stuffing Box

BOP 3 Tool Catcher

BOP 2 BOP 2

BOP 1 BOP 1

L-690190 L-691110

Line Wiper Line Wiper

Tool Catcher Tool Catcher

Tool Trap BOP 3

BOP 2 BOP 2

BOP 1 BOP 1

L-691120 L-691130

Stuffing Box Line Wiper

Tool Catcher Stuffing Box

Tool Trap Tool Catcher

BOP 2 Tool Trap

BOP 1 BOP 1

L-690341

Stuffing Box

Tool Catcher

Tool Trap

Line Wiper

BOP 3

BOP 2

BOP 1

Control panelfor part numberL-690170

Page 4: Section 3 Wellhead Control Test and Injection Units

Dual Output 10,000 psi Control UnitThese multipurpose control units are used to actuate or pressure test master valves, sub surface safety valves, downhole

safety valves and other hydraulically actuated equipment.

Hydraulic Control Units 51

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-691710WEIGHTS AND DIMENSIONSWeights 65kg (143lbs) Dimensions cm (in) L 70 (28) W 50 (20) H 58 (23)

FEATURES:• Dual outlets • Two air driven hydraulic pumps • All stainless steel construction • 10,000 psi maximum output pressure• Adjustable relief valves on each circuit • Tank mounted return filter with bypass valve• External drain facility to eliminate contaminated

hydraulic fluid • Stainless steel back-up hand pumps

OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be

accommodated • CE marked, ATEX approved

HOSE ASSEMBLY OPTIONS

Part Number Working Pressure Description

L-690183L010 10,000 psi 2 x 10ft (3.1m) 1/4” I.D. (6.4mm) Hose

L-690183L050 10,000 psi 2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose

L-690183L100 10,000 psi 2 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose

HOSE REEL OPTION

Part Number Working Pressure Description

L-690674 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose

Control panel c/w stainless steel back-up hand pumps

Stand alone reel assembly L-690674These stand alone reel assemblies can be used toconnect hydraulic lines between equipment.

Side view

Page 5: Section 3 Wellhead Control Test and Injection Units

DHSV/MV/2-BOP/SB Control UnitThis Elmar hydraulic unit has been developed to control a downhole safety valve, a master valve, two wireline BOPs,

test line and stuffing box.

Hydraulic Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

52

PART NUMBER L-690267WEIGHTS AND DIMENSIONSWeights 855kg (1,881lbs) Dimensions cm (in) L 120 (47) W 85 (33) H 154 (61)

FEATURES:• Alarm system • Large hydraulic oil reservoir • Relief valves on each circuit • Machine engraved, stainless steel, colour coded

panel • Two 5 gallon (20 litre) accumulators • Air driven hydraulic pumps with back-up stainless

steel hand pumps • Emergency shutdown facility • Test line facility • Hoses on Elmar “wet centre” reels

OPTIONS:• Remote ESD system • CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area• 3-BOP version part number L-6901010507

The unit features an audible warning air horn which operates whenever the DHSV,

MV or air lines fall below their preset pressures.

Rear view

Control panel

Typical reel assembly

Page 6: Section 3 Wellhead Control Test and Injection Units

Mini Series 2 or 3-BOP Hydraulic ModuleThis module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system.

Either module may be used separately.

Hydraulic Control Units 53

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-696740WEIGHTS AND DIMENSIONSWeights 450kg (992lbs) Dimensions cm (in) L 137 (54) W 68 (27) H 135 (53)

This hydraulic module has been designed to operate various combinations of 2 or 3

wireline BOPs, a tool trap, tool catcher, line wiper and stuffing box. This module is

suitable for well pressure up to 10,000 psi.

Side view

Control panel

Typical reel assembly

FEATURES:• Air driven hydraulic pump • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel colour

coded panel • Back-up stainless steel hand pumps • Lightweight compact unit • Multiple choice of controls • Storage locker

OPTIONS:• Transport frame for pressure equipment• Glycol/chemical injection facility/pressure test facility • 5.3 gallon (20 litre) accumulator• CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area

Page 7: Section 3 Wellhead Control Test and Injection Units

15 Series 3-BOP Hydraulic Control ModuleThis module and the 15 series grease control module form the controls for the 15 series pressure equipment system for up to

15,000 psi maximum wellhead pressure.

Hydraulic Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

54

Control panel

Typical reel assembly

Rear view

PART NUMBER L-697830WEIGHTS AND DIMENSIONSWeights 770kg (1,700lbs) Dimensions cm (in) L 137 (54) W 85 (33) H 137 (54)

FEATURES:• Air driven hydraulic pump• 5.3 gallon (20 litre) accumulator• Hoses on Elmar “wet centre” reels• Machine engraved stainless steel, colour

coded panel• Back-up stainless steel hand pumps• Glycol/chemical injection facility• Pressure test facility• Compliments 15 Series Grease Module

(part number L-695740 page 3/58 )

OPTIONS:• Transport frame for pressure equipment

(page 4/125)• Single stuffing box control and air reel

(part number L-695800)• CE marked, ATEX approved

This hydraulic module has been designed to

operate 3 wireline BOPs, a tool trap, tool

catcher, line wiper and a dual stuffing box.

Page 8: Section 3 Wellhead Control Test and Injection Units

“Smart” Control ModuleWell Control Module and Remote Control Unit with central processing unit and monitor. To operate (1) shear/seal BOP, (2)

wireline BOP's and grease injection to BOP.

Hydraulic Control Units 55

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-690544WEIGHTS AND DIMENSIONSWeights 3,400kg (7,480lbs) Dimensions cm (in) L 200 (79) W 180 (71) H 193 (76)

FEATURES:• Remote electronic operation and process monitoring

based on a Zone 1 membrane keypad P.C. with hard wire connector

• Full override operation of module using conventionalvalves

• Certified to DNV 2.7-1, Norsok and NPD requirements, with CE marking and ATEX approval for use in a Category 2 (Zone 1) hazardous area

• (2) Air-hydraulic pumps, 35:1 and 60:1(1) Air-grease pump 175:1

• (4) x 37 litre Accumulators to control a 6 3/8” ID 10k Triple BOP

• Back-up hand pump • Forklift pockets • Storage locker • Hoses on Elmar “Wet Centre” reels

OPTIONS:• Primary Well Control for Grease Injection Head/Line

Wiper/Stuffing Box/ Tool Catcher/Tool Trap etc • L-690579 Air rewind tool for hose reels

Control panel

Typical reel assemblyNote: UK pat. 2337545BUS pat. 6 305 471Australia pat. 30/10/3959Europe pat EPO959225BNorway pat. 317364Singapore pat. 90051

Zone 1 membrane keypad P.Cwith hard wire connector

Page 9: Section 3 Wellhead Control Test and Injection Units

PART NUMBER L-696810WEIGHTS AND DIMENSIONSWeights 550kg (1,212lbs) Dimensions cm (in) L 135 (53) W 71 (28) H 160 (63)

Single Pump Grease UnitThis Elmar air powered single pump grease injection unit supplies

grease at up to 10,000 psi to the grease head and BOP.

Grease Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

56

FEATURES:• Bulkhead mounted outlet for grease injection to BOP• Storage facility for spare grease barrel • 96 gallon (363 litre) grease tank • 120ft (36.5m) grease supply and grease return

hoses mounted on Elmar “wet centre” reels

• Machine engraved, stainless steel, colourcoded panel

• Either 175:1 or 85:1 grease pumps

OPTIONS:• Grease transfer pump (part number L-698420

page 3/75)• CE marked, ATEX approved

Storage for spare grease barrel

Control panel

Typical Reel assembly

Page 10: Section 3 Wellhead Control Test and Injection Units

Mini Series Grease Control ModuleThis module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system.

Either module may be used separately.

Grease Control Units 57

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Control panel

Typical reel assembly

Rear view

PART NUMBER L-691420WEIGHTS AND DIMENSIONSWeights 1,400kg (3,080lbs) Dimensions cm (in) L 137 (54) W 72 (28) H 137 (54)

FEATURES:• Two air driven grease pumps 175:1• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour

coded panel• Large grease tank with divider• Lightweight compact unit• Multiple choice of controls

OPTIONS:• Transport frame for pressure equipment• Wellhead pressure monitoring facility• Two air driven 85:1 grease injection pumps

(part number L-840880)• Grease transfer pump (part number L-698420

page 3/75)• CE marked, ATEX approved

The grease module has been designed to

operate 2 grease pumps. This module is

suitable for well pressure up to 10,000 psi.

Page 11: Section 3 Wellhead Control Test and Injection Units

15 Series Grease ModuleThis module and the 15 series hydraulic control module form the controls for the 15 series pressure equipment system for up to

15,000 psi wellhead pressure. Either module may be used separately.

Grease Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

58

PART NUMBER L-695740WEIGHTS AND DIMENSIONSWeights 1,100kg (2,425lbs) Dimensions cm (in) L 137 (54) W 98 (38) H 130 (51)

FEATURES:• Two air driven grease pumps 235:1 • Maximum grease output pressure 22,500 psi • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour

coded panel • Large grease tank • Two Grease Head and one BOP grease

injection lines • Individual pump stroke counters • Storage locker • Compliments 15 Series Hydraulic Module

(part number L-697830 page 3/54 )

OPTIONS:• Transport frame for pressure equipment

(page 4/125)• Grease transfer pump (part number L-698420

page 3/75)• CE marked, ATEX approved

It has been developed to eliminate problems which conventional

diesel driven intensifiers present when used on an offshore

installation.

Typical reel assembly

Control panel

Page 12: Section 3 Wellhead Control Test and Injection Units

5D+ Control Module

This diesel driven grease and hydraulic control module is designed to operate 3 BOPs, tool trap, tool catcher, stuffing box, line

wiper, grease injection and optional water/glycol pressure test.

Grease Control Units 59

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Control panel with throttle control lever

Typical reel assembly complete with optional test line

PART NUMBER L-690693-V03WEIGHTS AND DIMENSIONSWeights 3,250kg (7,165lbs) Dimensions cm (in) L 252 (99) W 130 (51) H 163 (64)

This module is suitable for well pressure up to 10,000 psi.

Throttle control lever

FEATURES FOR L-690693-V03:• Rigsafe, air cooled, electric start diesel engine • Two Elmar hydraulically driven grease intensifiers

each capable of delivering 0.6 US gal/min (2.3 l/min)at 40 strokes/min

• 5.3 gallon (20 litre) accumulator for BOPback-up supply

• Twin x 60 gallon (2 x 225 litres) grease tank fordifferent viscosities

• Low fuel consumption • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour

coded panel • Back-up stainless steel hand pumps• Cupboard for accessory storage

OPTIONS:• 60 gallon (225 litre) water/glycol pressure test

unit with hydraulically driven volume andpressure pumps

• Stainless steel panel covers with sounddeadening material

• Back-up air driven grease pump in place of oneintensifierVariant V04: As V03 but including (1) air driven

grease pump and (1) hydraulically driven grease intensifier

Variant V05: As V03 but including a hydraulicallydriven PTU and no cupboard

Variant V06: As V04 but including a hydraulicallydriven PTU and no cupboard

Page 13: Section 3 Wellhead Control Test and Injection Units

WEIGHTS AND DIMENSIONSPart Number L-6901017786-V01Weights 2,250kg (4,960lbs) Dimensions cm (in) L 158 (62) W 132 (52) H 190 (75)

Part Numbers L-6901017786-V02/V03/V04/V05Weights V02: 2,775kg (6,118lbs) V03: 2,650kg (5,842lbs) V04: 3,000kg (6,614lbs) V05: 3,000kg (6,614lbs)

Part Numbers L-6901017786-V02/V03/V04/V05Dimensions cm (in) L 250 (98) W 132 (52) H 190 (75)

20,000 - 30,000 psi Diesel Driven Grease Intensifier ModuleThis diesel driven grease control module features an Elmar high pressure grease intensifier pump in a compact package.

The intensifier delivers high flow rates at high pressures.

Grease Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

60

FEATURES FOR L-6901017786-V01:• Maximum working pressure 30,000 psi

(limit can be specified)• Rigsafe, air cooled, electric start 44hp Deutz

diesel engine• Elmar hydraulically driven grease intensifier pump

capable of delivering 1.6 US gal/min (6 l/min) at 50 strokes/min

• Air driven back-up 235:1 grease pump• (2) grease supply outlets, 1 grease to BOP outlet,

1 grease return outlet• 120 USgal (454 litre) grease capacity in twin tanks• 53 USgal (200 litre) fuel tank capacity• Elmar mimic control panel for easy logical control• BS EN12079 frame with full drip pan• Operating temperature range -20°C to +50°C

OPTIONS:• Low temperature kit (-40°C)• Sound deadening panels for power pack

Variant V02: As standard but including powered grease hose reels and storagecupboard

Variant V03: As standard but including hydraulic control facility for quad BOP control, tooltrap, toolcatcher, dual stuffing box and line wiper. Accumulator storagefor emergency BOP operation

Variant V04: As V03 but including powered grease hose reels and manual hydraulichose reels

Variant V05: As V04 but suitable for use inhazardous areas up to ATEX category II (Zone 2)

Electronic switching and seal-less liquid ends ensure that the pump delivers

superior performance, reliability and longevity. The main intensifier is primed

using a charge pump.

The module features dual 60USgal (227litre) grease tanks or a single

120USgal (454litre) tank and a 53 USgal (200litre) fuel tank giving stand

alone grease control capacity for prolonged well site operations.

The compact dimensions allow transport on smaller vehicles reducing

transport and handling costs.

This module is suitable for controlling well pressures up to 25,000psi.

Part number L-6901017786-V04

Control panel

Standard ModulePart number L-6901017786-V01

Page 14: Section 3 Wellhead Control Test and Injection Units

5 Series 2-BOP Control ModuleThis combination module is designed to operate 2 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease

injection. It is suitable for well pressure up to 10,000 psi.

Combined Grease and Hydraulic Control Units 61

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Control panel showing optional accumulator panel (left)

Optional chemical injection control panel

Typical reel assembly

Rear view

WEIGHTS AND DIMENSIONSWeights 920kg (2,024lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)

FEATURES:• Air driven hydraulic pump• Two air driven grease pumps 175:1• 2.6 gallon (10 litre) accumulator• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour coded

panel• Back-up stainless steel hand pumps• Large grease tank with divider

OPTIONS:• Transport frame for pressure equipment

(page 4/122)• Glycol/chemical injection facility• Galvanised base skid (part number L-696670)• Grease transfer pump (part number L-698420

page 3/75 )• 85:1 grease pumps• CE marked, ATEX approved

OPTIONS - PUMP AND GLYCOL/CHEMICAL INJECTION

Part Number Pump Type Glycol/Chemical Injection Facility

L-690299 175:1 Pump No

L-696950 85:1 Pump No

L-690369 175:1 Pump Yes

L-690309 85:1 Pump Yes

Page 15: Section 3 Wellhead Control Test and Injection Units

10 Series 3-BOP Control ModuleThis combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper and grease

injection. It is suitable for well pressure up to 10,000 psi.

Combined Grease and Hydraulic Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

62

PART NUMBER L-697200WEIGHTS AND DIMENSIONSWeights 1,200kg (2,645lbs) Dimensions cm (in) L 174 (69) W 112 (44) H 146 (57)

FEATURES:• Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour

coded panel • Back-up stainless steel hand pumps

OPTIONS:• Transport frame for pressure equipment

(page 4/123) • L-697210 c/w glycol/chemical injection • Galvanised base skid (part number L-699050) • 5.3 gallon (20 litre) accumulator • Grease transfer pump (part number L-698420

page 3/75)• CE marked, ATEX approved

Rear view

Optional chemical injection control panel

Control panel

Typical reel assembly

Page 16: Section 3 Wellhead Control Test and Injection Units

5 Series “E-Lite” Control ModuleThis combination grease and hydraulic control module is designed to operate 3 wireline BOP’s, a tool trap, tool catcher, stuffing

box, line wiper and grease injection during wireline intervention up to 10,000 psi maximum wellhead pressure.

Combined Grease and Hydraulic Control Units 63

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nitsControl panel

Typical reel assembly

Rear view

PART NUMBER L-6901010860WEIGHTS AND DIMENSIONSWeights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)

FEATURES:• Air driven hydraulic pump• Two air driven 175:1 grease injection pumps• Two x 10 litre accumulator• Hoses on Elmar “wet centre” reels• Machine engraved, stainless steel, colour

coded panel• Back-up stainless steel hand pumps• Large grease tank with divider for use with two

grease types• Large bore grease return valve• Frame designed to BS EN 12079-1 (2006)

OPTIONS:• Transport frame for pressure equipment

(page 4/124). Note: L-6901010860-V02 notsuitable for transport frames L-690598/690665

• Grease transfer pump (L-698420 Wiwa 4:1 page3/75 or L-840689 Alemite 5:1)

• Two air driven 85:1 grease injection pumps(part number L-840880)

• CE marked, ATEX approved for use in a Category 2(Zone 1) hazardous area

Page 17: Section 3 Wellhead Control Test and Injection Units

“Smart Inject” Control ModuleAllows Automatic Grease Control during wireline operations. Primarily designed to be a bolt on feature to the

Elmar 5 Series E-lite Control Module.

Combined Grease and Hydraulic Control Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

64

5 Series “E-Lite” Control Module Control panel

WEIGHTS AND DIMENSIONSPART NUMBER L-6901020153Weights 300kg (661lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 50 (20)

WEIGHTS AND DIMENSIONS5 Series “E-Lite” Control ModuleWeights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)

FEATURES:• Well pressure monitoring• Automatic grease injection• System automatically maintains grease pressure at

specified level above well pressure• Inject grease at 5-30% above well pressure• Instant reaction to changes in well pressure and

line speed• Auto control of individual or both grease pumps• Alarm system• Battery back up for power supply• Normal manual control of control module can be

taken at any time• Monitors well pressure at BOP and Injected Grease

pressure at grease control head

5 Series “E-Lite” Control Module reel assemblyNote: UK pat. 2337545BUS pat. 6 305 471Australia pat. 30/10/3959Europe pat EPO959225BNorway pat. 317364Singapore pat. 90051

“Smart Inject”Control ModuleL-6901020153

5 Series “E-Lite”Control ModuleOption: Control via remote PC

Bolt on design

• LCD screen to show system status• Automatic data logging - internal SD card

records job• Rated for Zone 1 and ATEX compliant

OPTION:• Control via remote PC - could be in logging cabin

Page 18: Section 3 Wellhead Control Test and Injection Units

Truck Mounted 5 Series Control ModuleThis combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper, grease

injection and glycol injection.

Combined Grease and Hydraulic Control Units 65

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-698711WEIGHTS AND DIMENSIONSWeights Dry 860kg (1,892lbs) Wet 1,100kg (2,420lbs) Dimensions cm (in) L 150 (59) W 65 (26) H 212 (83)

FEATURES:• Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour

coded panel • Back-up stainless steel hand pumps

OPTION:• Two air driven 85:1 grease injection pumps

(part number L-840880 page 3/75)• CE marked, ATEX approved

HOSES SUPPLIED LOOSE C/W QUICK COUPLINGS

BOP Hose (L-651192) Tool Trap Hose (L-651192)

25ft Twin Hose (7.6m) 25ft Twin Hose (7.6m)

2 x 3/16” I.D. (4.8mm) 2 x 3/16” I.D. (4.8mm)

5,000 psi W.P. (345 bar) 5,000 psi W.P. (345 bar)

Control panel

Accumulator control panel

Typical reel assembly

It is specifically designed for use on a wireline

mast truck and the control panel on the unit

replaces an existing cupboard on the truck,

with the module located on the rear bed.

It is suitable for well pressure up to 10,000 psi. Glycol injection control panel

Truck mounted wireline mast(section 2 page 47)

Truck mounted module in position

Page 19: Section 3 Wellhead Control Test and Injection Units

Containerised Pressure Testing Workshop (Mobile)This Elmar Pressure Testing Workshop has been designed to provide a safe and controlled environment for pressure testing

and maintenance operations.

Pressure Testing Workshops

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

66

PART NUMBER L-6901013720WEIGHTS AND DIMENSIONSWeights 18,000kg (39,672lbs) Dimensions m (ft) L 9.15 (30.01) W 2.44 (8.00) H 2.85 (9.35)

The workshop allows testing to be carried out on

location or on a company base. The cabin gives

the operator full control of testing and monitoring

up to maximum 24,000 psi working pressure.

FEATURES:• Max-Safe (24,000 psi WP) pressure test unit• (4) x colour camera CCTV system and DVD

recorder • (3) x roof mounted air conditioners• 10ft work bench complete with vice• Removable Baker vice• Chain hoist rated to (1) tonne• 220V/110V electrical system• Removable steel blast panels (internal)• Door locks when pressure applied• Warning light• Operator’s control cabin• Designed, built and certified in accordance with

DNV.2.7-1 (2007)• Floor mounted test stump (removable)• Internals lined with wood• Fully load tested

Max-Safe pressure test unit

(24,000 psi) wall mounted panel

FEATURES:• Air driven high volume and high pressure pump

systems• 56.8 gallon (215 litre) stainless steel reservoir• Wall mounted Elmar “wet centre” reel• Diaphragm pump to return drained fluid to tank• Electronic chart recorder

MONITORING SYSTEM:• (4) x colour camera CCTV system • 24 hour DVD recorder• Flat screen monitor

Roof mounted air conditioners CCTV cameraWall mounted “Max-Safe” pressure test unit

Flat screen monitor and CCTV controls

Workshop with test unit, Baker vice and chain hoist

Page 20: Section 3 Wellhead Control Test and Injection Units

Portable Glycol Injection and Pressure Test UnitThis Elmar com pact stand-alone port able press ure test unit has been designed for gly col injec tion, or to pump water for

press ure test ing up to 10,000 psi.

Test and Injection Units 67

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-697240-V02-001 (European CE compliant)WEIGHTS AND DIMENSIONSWeights Dry 60kg (132lbs) Wet 83kg (183lbs) Dimensions cm (in) L 89 (35) W 31 (12) H 43 (17)

FEATURES:• 5.3 gal lon (20 litre) stain less steel test fluid tank • Machine engraved, stain less steel, col our

coded panel • Air driven high press ure pump • Stroke counter to moni tor injec tion rate• CE marked, ATEX approved for use in a Category 3

(Zone 2) hazardous area

OPTIONS:• Non CE marked and non ATEX approved version• 50ft hose assembly (part number L-690183-L050)

Typical 10,000 psi pump chart

Control panel for CE marked and ATEX approved version

Page 21: Section 3 Wellhead Control Test and Injection Units

Portable 10,000 psi Pressure Test UnitThis Elmar com pact stand-alone port able press ure test unit has been designed to pump water, or gly col for press ure test ing

up to 10,000 psi.

Test and Injection Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

68

PART NUMBER L-696820WEIGHTS AND DIMENSIONSWeights 217kg (477lbs) Dimensions cm (in) L 90 (35) W 95 (37) H 80 (31)

FEATURES:• 54 gal lon (200 litre) stain less steel test fluid tank • Machine engraved, stain less steel, col our

coded panel • 100ft test line hose on Elmar “wet centre” reel • Air driven high press ure pump

OPTION:• 15,000 psi unit (part number L-696830)• CE marked, ATEX approved

Rear view

Control panel

Test fluid tank and reel assembly

Typical reel assembly

Control panel

Typical 10,000 psi pump chart

Page 22: Section 3 Wellhead Control Test and Injection Units

700 Series Pressure Test UnitThis Elmar 700 series press ure test unit has been designed for press ure test ing up to 22,500 psi. Two air driven pumps are

provided; a vol ume pump for rapid fill ing and a high press ure pump. A chart recorder allows the press ure test to be rec orded.

Test and Injection Units 69

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Side view

Control panel for part number L-690240 CE marked

Typical reel assembly

PART NUMBER L-690240 (European CE compliant option)WEIGHTS AND DIMENSIONSPart Numbers L-690268/L-690240/L-690250Weights 190kg (420lbs) Dimensions cm (in) L 69 (27) W 76 (30) H 102 (40)

FEATURES:• Machine engraved, stainless steel, col our

coded panel• 8” chart recorder with 2/8 hour mech anical clock• Air driven high vol ume and high press ure pumps• Hoses mounted on Elmar “wet centre” reels• 14 gal lon (53 litre) stain less steel res er voir tank• Stainless steel front pro tec tive covers

OPTIONS:• 0-10,000 and 0-22,500 psi high press ure pump• Galvanised 4 wheel trol ley• CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area

UNIT OPTIONS

Part Number Working Pressure Reservoir

L-690268 10,000 psi (690 bar) 52 Litre Tank

L-690240 15,000 psi (1,035 bar) 52 Litre Tank

L-690250 22,500 psi (1,552 bar) 52 Litre Tank

CHART OPTIONS

Part Number Description

L-570040 0-15,000 psi

L-570030 0-20,000 psi

L-571490 0-30,000 psi

CONVERSION FACTORS277 cu. in. = 1 Imp gallon

231 cu. in. = 1 U.S. gallon

Page 23: Section 3 Wellhead Control Test and Injection Units

800 Series Pressure Test UnitThis compact air driven pressure test unit is designed to operate horizontally or vertically in workshop or field environments

and will stow into a logging truck compartment.

Test and Injection Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

70

Rear view

WEIGHTS AND DIMENSIONSPart Number L-690646-V02Weights Dry 82kg (181lbs) Wet 112kg (247lbs) Dimensions cm (in) L 76 (30) W 45 (18) H 61 (24)

FEATURES:• Stainless steel frame• Lightweight, 110 pounds (50 kg) • Vertical or hori zon tal oper ation • 5 gal lon (19 litre) stain less steel res er voir tank • Air driven high vol ume and high press ure pumps • Machine engraved, stain less steel, col our

coded panel

OPTIONS:• 30ft long press ure hose • Free standing chart recorder with 10ft long hose• External suction • CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area

These units feature a high volume pump for

fast filling and a high pressure pump for testing

up to a maximum 10,000 psi (690 bar), 15,000

psi (1,035 bar) or 22,500 psi (1,550 bar).

UNIT OPTIONS

Part Number Working Pressure Reservoir Features

L-690535-V01 0-10,000 psi (690 bar) 19 Litre Tank

L-690535-V02 0-10,000 psi (690 bar) 30 Litre Tank CE

L-690646-V01 0-15,000 psi (1,035 bar) 30 Litre Tank

L-690646-V02 0-15,000 psi (1,035 bar) 30 Litre Tank CE/ATEX

L-690801 0-22,500 psi (1,552 bar) 19 Litre Tank

L-690802 0-22,500 psi (1,552 bar) 19 Litre Tank with chart recorder

L-692610-V01 0-15,000 psi (1,035 bar) 19 Litre Tank

L-692610-V02 0-15,000 psi (1,035 bar) 19 Litre Tank with external suction

L-697850 0-20,000 psi (1,379 bar) 19 Litre Tank with chart recorder

CONVERSION FACTORS277 cu. in. = 1 Imp gallon

231 cu. in. = 1 U.S. gallon

OPTIONAL EXTRAS

Part Number Description

L-690538 10,000 psi 6mm ID hose assembly x 50 ft, 10,000 psi WP, with quick couplings and (1) 1/2” NPT (M) adapter

L-691220 15,000 psi 8mm ID hose assembly x 30ft, 18,850 psi WP, with quick couplingsand (1) 1/2” NPT (M) adapter

L-691221 22,500 psi 8mm ID hose assembly x 30ft, 30,450 psi WP, with quick couplings and (1) 9/16” AE (M) adapter

Control panel CE marked version

Typic

al 10

,000 p

si pu

mpTy

pical

volum

e pum

pTy

pical

15,00

0 psi

pump

Typic

al 22

,500 p

si pu

mp

Page 24: Section 3 Wellhead Control Test and Injection Units

900 Series Pressure Test UnitThese systems have been developed for oil or service company use. Each pumping unit has a large reservoir for injection fluids

such as water and glycol. The high volume and high pressure pumps allow rapid fill and pressure build up.

Test and Injection Units 71

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

Control panel for part number L-696902

Reel assembly for part number L-696902

Rear view

PART NUMBER L-696902WEIGHTS AND DIMENSIONSPart Numbers L-696902/L-696905Weights 770kg (1,700lbs) Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)

Part Numbers L-696903/L-696904Weights 850kg (1,870lbs) Dimensions cm (in) L 160 (60) W 130 (53) H 176 (69)

FEATURES:• 6,000 psi, 10,000 psi, 15,000 psi or 22,500 psi W.P.• Air driven high volume and high pressure pumps• Choice of reservoir capacity (1,000 litre/1,500 litre)• Stroke counter switchable between pumps• Output hose and reel• Air supply hose and reel

OPTIONS:• Free standing chart recorder c/w hose• Stainless steel frame• Stainless steel protective covers• Forklift runners• Methanol service• Gas driven• CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area• Reduced height version (part number L-696913)

suitable for use with mast truck• Test fluid return pump

Test fluid return pump for part number L-696902-V04

UNIT OPTIONS

Part Number Working Pressure Reservoir

L-696902 10,000 psi (690 bar) 1,000 Litre Tank

L-696903 6,000 psi (414 bar) 1,500 Litre Tank

L-696904 10,000 psi (690 bar) 1,500 Litre Tank

L-696905 6,000 psi (414 bar) 1,000 Litre Tank

L-690546 15,000 psi (1,035 bar) 1,000 Litre Tank

L-690554 22,500 psi (1,552 bar) 1,500 Litre Tank

Page 25: Section 3 Wellhead Control Test and Injection Units

“Maxsafe” Workshop Pressure Test UnitThis Elmar “Maxsafe” two piece workshop pressure test unit has been designed for mounting either side of a workshop

pressure test bay wall.

Test and Injection Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

72

PART NUMBER L-6901003825WEIGHTS AND DIMENSIONSControl Panel UnitWeights 240kg (529lbs) Dimensions cm (in) L 103 (41) W 61 (24) H 179 (70)

Tank Pump UnitWeights 290kg (639lbs) Dimensions cm (in) L 111 (44) W 91 (36) H 110 (43)

Reel/BracketWeights 90kg (198lbs) Dimensions cm (in) L 66 (26) W 46 (18) H 58 (23)

Typical Hose Installation KitWeights 70kg (154lbs)

FEATURES:• Air driven high volume and high pressure

pump systems • Diaphragm pump to return fluid (drained from test

piece) back to tank • 56.8 gal lon (215 litre) stain less steel res er voir tank • 15,000 psi electronic strip chart recorder • Wall mounted Elmar “wet centre” reel with 12mm ID

x 75ft (23m) long hose • Installation kit options to suit clients test bay design

and dimensions • Safety features include:

- Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up

when personnel or test bay door is open - Automatic bleed-off if door is opened

OPTIONS:• (4) x Camera colour CCTV system • 24 hour VCR • Data aquisition software for PC or laptop • 0-24,000 psi unit (1,632 bar) (part number

L-6901003825-VO3)• CE marked, ATEX

approved

Pressure transducers have been used to remove all

fluid pressure from behind the operator panel making

this the safest most efficient hydrostatic pressure test

unit available.

Control panel

Reel assembly

Note: Installation kit needs to be confirmed at time oforder. Client to supply pressure test bay dimensions.

Rewind Mechanism

Wall Bracket Crank Handle

Complete assembly

Tank pump unit

Control panel unit

Page 26: Section 3 Wellhead Control Test and Injection Units

Wall Mounted Pressure Test UnitThis Elmar two piece pressure test unit has been designed for mounting either side of a workshop pressure test bay wall,

and includes features essential for safe and efficient hydrostatic pressure testing up to 22,500 psi.

Test and Injection Units 73

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-690708WEIGHTS AND DIMENSIONSWeights Overall 140kg (309lbs)

Dimensions Frame and Reel cm (in) L 63 (25) W 77 (30) H 125 (49)

Dimensions Control Panel cm (in) L 28 (11) W 61 (24) H 61 (24)

FEATURES:• Air driven high volume and high pressure

pump systems • Diaphragm pump to return fluid (drained from test

piece) back to tank • Adjustable gauge cut-off pump at preset

test pressure • 0-30,000 psi 8” 2/8 hour chart recorder • Wall mounted Elmar “wet centre” reel with 8mm ID

x 82ft (25m) long hose • Installation kit options to suit clients test bay design

and dimensions• Safety features include:

- Flashing lights indicate when unit is in use- Door interlock relays prevent pressure build up

when personnel or test bay door is open- Automatic bleed-off if door is opened

OPTIONS:• (4) x Camera colour CCTV system • Electronic pressure recorder and digital display • 24 hour VCR • 8mm I.D. x 40ft (12m) hose • Charts (part number L-571490)• CE marked, ATEX approved

Control panel

Typical reel assembly

Note: Installation kit needs to be confirmed at time oforder. Client to supply pressure test bay dimensions.

Page 27: Section 3 Wellhead Control Test and Injection Units

Gas Booster UnitThe Elmar compact, stand-alone, portable gas booster unit has been designed for pressure testing/charging up to 5,000 psi

using nitrogen gas.

Test and Injection Units

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

74

PART NUMBER L-6901003451WEIGHTS AND DIMENSIONSWeights 85kg (187lbs) Dimensions cm (in) L 85 (33) W 54 (21) H 40 (16)

FEATURES:• Air driven hydraulic pump • Machine engraved, stainless steel, colour

coded panel • Air driven gas booster pump • Stainless steel protective covers • Emergency shutdown and exhaust function • Supply hoses for air and gas, output gas hose • CE marked, ATEX approved for use in a Category 3

(Zone 2) hazardous area

Control panel

Test Line Pressure

Start Button

Emergency Stop Button

Gas Inlet Pressure

Air Supply Pressure

Machine engraved, stainless steel,colour coded panel

Page 28: Section 3 Wellhead Control Test and Injection Units

Air Driven Grease Injection Pumps and AccessoriesElmar air-operated Grease Pumps, developed in conjunction with WIWA, are designed for use in Elmar's Grease Control

Modules. Elmar high-pressure Grease Pumps consist of a reciprocating air drive, coupled to a piston fluid pump.

Accessories 75

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBER L-840750

There are three pumps ratios available: 85:1, 175:1, and 235:1. With an air input of 100 psi the maximum

output pressure is respectively 8,500 psi, 17,500 psi and 22,500 psi, to suit well operations to 5,000, 10,000

and 15,000 psi. A 4:1 ratio pump is also available for fast transfers from a drum to grease reservoir on Elmar

modules. Driving the pump through an air regulator allows an infinitely variable control of the grease flow rate

and pump stall pressure. An Air Line Lubricator is required at the pump air input for reliable performance.

ELMAR WIRELINE GREASE Elmar Wireline Greases are polybutene base fluids,specially formulated for effective pressure control andwireline lubrication. Elmar Wireline greases containinhibitors, and provide protection during wirelineoperations against corrosion from hydrogen sulphide(H2S), acids, caustics and saline brines. ElmarWireline Greases have a clear amber colour, andbecause of their cohesive and adhesive propertiesminimise drip and spatter, thus reducing well sitecontaminations. Elmar Wireline Greases are suppliedin 55 US gallon (205 litres) drums and are available ina range of viscosities to cover applications in ambienttemperatures ranging from -20°C to in excess of+60°C. A Bio-Degradable version is available inselected viscosities. On special request, greases areavailable for temperatures down to -40°C, andspecially inhibited for well fluids with high CO2content.

GREASE FOR WIRELINE GREASE INJECTION SYSTEMS

Part Number Grease Type Operating Temp. Range (°C) Biodegradeable Grease Type Part Number

L-8871010730 OCR 767-VIS 10 -40°C to -15°C

L-8871010731 OCR 768-VIS 12 -23°C to +7°C OCR 780-VIS 12 L-8871010729

L-880194 OCR 770-VIS 16 +7°C to +30°C OCR 780-VIS 16 L-880284

L-880195 OCR 774-VIS 20 +18°C to +40°C OCR 780-VIS 20 L-880285

L-880102 OCR 776-VIS 24 +27°C to +55°C OCR 780-VIS 24 L-880104

L-880103 OCR 778-VIS 28 +32°C to >+55°C OCR 780-VIS 28 L-880101

L-880217 OCR 779-VIS 30 +35°C to >+60°C OCR 780-VIS 30 L-880286

L-880247 Poly Multi K -20°C to +5°C

L-882800 Poly Multi -5°C to +20°C

L-882802 Poly Multi HP-HT +5°C to +35°C

WIWA Pump Ratio: 175:1 Ratio: 85:1 Ratio: 235:1 Ratio: 4:1

WIWA GREASE INJECTION AND TRANSFER PUMPS

Part Number Ratio Air Motor Size Output per Cycle Max Cycles per Min. Max Air Pressure Maximum Pressure

L-840890 235:1 12” (30cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 23,500 psi (1,621 bar)

L-840750 175:1 8” (20cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 17,500 psi (1,207 bar)

L-8401005837* 175:1 8” (20cm) 2.6 cu.in. (43cc) 75 100 psi (6.9 bar) 17,500 psi (1,207 bar)

L-840880 85:1 6” (15cm) 2.6 cu.in. (43cc) 75 115 psi (8 bar) 8,500 psi (586 bar)

L-698420 4:1 3” (7.5cm) 1.8 cu.in. (29cc) 75 100 psi (6.9 bar) 460 psi (32 bar)

FEATURES:• Air driven hydraulic pump • Relief valve on air motor to set maximum

working pressure • Oil bath above upper packing for long service life • Large built-in air silencer • High pressure pump tube of rugged construction • Replaceable packing sets in pump tube • Foot valve can be examined/replaced without pump

strip-down • ATEX approved versions are available*

L-840888 L-840890 L-698420

Filter

Air Lubricator

Page 29: Section 3 Wellhead Control Test and Injection Units

Air Driven Grease Injection Pumps

and Accessories Continued

Accessories

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

76

AIR MOTOR KITS FOR 175:1 WIWA GREASE INJECTION PUMP L-840750

Part Number Description

L-660770 Air Motor Seal Kit

L-660340 Air Motor Repair Kit (includes items in above seal kit)

FLUID SECTION KITSL-660350 Fluid Section Repair Kit

L-838750 Upper Packing Mixed Assembly

L-838930 Lower Packing Mixed Assembly

L-838890 Bottom Valve Assembly

AIR MOTOR KITS FOR 85:1 WIWA GREASE INJECTION PUMP L-840880

Part Number Description

L-661430 Air Motor Seal Kit

L-661440 Air Motor Repair Kit (includes items in above seal kit)

FLUID SECTION KITSL-660350 Fluid Section Repair Kit

L-838750 Upper Packing Mixed Assembly

L-838930 Lower Packing Mixed Assembly

L-838890 Bottom Valve Assembly

GENERAL ITEMS

Part Number Description

L-661470 85:1 Pump Repair Kit (Kits L-661440 and L-660350 combined)

L-660360 175:1 Pump Repair Kit (Kits L-660340 and L-660350 combined)

L-661480 235:1 Pump Repair Kit (Kits L-661460 and L-660506 combined)

L-837241 Engineering Adhesive for Air Motor

L-837242 Lubricator Grease for Air Motor

L-880000 “Killfrost” Airline Lubricant

L-690207 Flow Test Unit for Grease Pump

AIR MOTOR KITS FOR 235:1 WIWA GREASE INJECTION PUMP L-840890

Part Number Description

L-661450 Air Motor Seal Kit

L-661460 Air Motor Repair Kit (includes items in above seal kit)

FLUID SECTION KITSL-660506 Fluid Section Repair Kit

L-830016 Upper Packing Mixed Assembly

L-831429 Lower Packing Mixed Assembly

L-838890 Bottom Valve Assembly

Ratio: 235:1PART NUMBER L-840890

WIWA Pump Ratio: 175:1PART NUMBER L-840750

WIWA Pump Ratio: 85:1PART NUMBER L-840880

Page 30: Section 3 Wellhead Control Test and Injection Units

Hand Pump AssembliesElmar lightweight portable hand pumps have been designed to

be used with wireline pressure control equipment.

Accessories 77

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

FEATURES:• 3,000 psi maximum working pressure on BOP

hand pump • 6,500 psi maximum working pressure on stuffing

box hand pump • 10,000 psi maximum working pressure on Quick

Test Sub and Wireline Cable Cutter hand pump • Lightweight portable construction • Aluminium base channel • Integral hydraulic reservoir

OPTIONS:• 15,000 psi maximum working pressure on Q.T.S.

(part number L-690676)

FEATURES:• Naval brass cylinder • All other parts stainless steel • “O” ring and PolyPak Seals • Improved check valve • Dust seal on top of cylinder • Easy to maintain • No more seized-up hand pumps

PART NUMBERS

Part Number Output Pressure Output Volume In Port Out Port

L-793400 0-3,000 psi 0.66 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-F Service Kit L-663820 (0-207 bar) (11cc)/stroke

L-790013 0-6,000 psi 0.36 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-F Service Kit L-663830 (0-414 bar) (5.9cc)/stroke

L-792000 0-10,000 psi 0.28 cu.in./stroke 1/4” N.P.T.-F 1/4” N.P.T.-FService Kit L-663810 (0-690 bar) (4.6cc)/stroke

L-790008 0-15,000 psi 0.13 cu.in./stroke 1/4” N.P.T.-F 3/8” A.E.S.L.Service Kit L-660487 (0-1,035 bar) (2.1cc)/stroke

STUFFING BOX OR PACK-OFF HAND PUMP

Part Number Description

L-690730 Hand Pump Assembly 6,000 psi Working Pressure

HYDRAULIC HOSE ASSEMBLY

Part Number Description

QUICK TEST SUB & WIRELINE CABLE CUTTER HAND PUMP

Part Number Description

L-690573 Hand Pump Assembly 10,000 psi Working Pressure

HYDRAULIC HOSE ASSEMBLY

Part Number Description

SINGLE BOP HAND PUMP

Part Number Description

L-690750 Hand Pump Assembly 3,000 psi Working Pressure

HYDRAULIC HOSE ASSEMBLIESPart Number Description

PART NUMBER L-690730

Stuffing box or pack-off hand pump

Single BOP hand pumppart number L-690750

L-691080

L-690760

L-690740

25ft

50ft

100ft

Hose Assembly1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends

and Snaptite Male and Female Connectors

L-690587

L-690586

L-6901004505

25ft

50ft

100ft

Hose Assembly6mm ID, 10,000 psi Hose with

Quick Connectors and Dust Covers

L-691000

L-691100

“Y” Hose Assembly for BOP Opening

“Y” Hose Assembly for BOP Closing

L-691080

L-690760

L-690740

25ft

50ft

100ft

Hose Assembly1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends

and Snaptite Male and Female Connectors

STAINLESS STEEL HYDRAULIC HAND PUMPElmar-designed, stainless steel, modular hand pumps. These are now fitted to all ourhydraulic modules. They are completely interchangeable with the former steel handpumps.

Stainless steel hydraulichand pump

Page 31: Section 3 Wellhead Control Test and Injection Units

Stand Alone Mechanical and Electronic Chart RecordersThese chart recorders are designed as an “Add on” to existing Pressure Test Units to produce a paper or paper and

electronic pressure test record.

Accessories

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

78

UNIT OPTIONS

Part Number Description

L-690772 for 6,000 psi Pressure Test Unit

L-690767 for 10,000 psi Pressure Test Unit

L-690696 for 15,000 psi Pressure Test Unit

L-690768 for 22,500 psi Pressure Test Unit

WEIGHTS AND DIMENSIONSWeights 45kg (99lbs) Dimensions cm (in) L 36 (14) W 26 (10) H 50 (20)

FEATURES:• Mechanical Chart Recorder • Paper type output • Mounted on anti-vibration mounts within a hand

portable stainless steel frame • Suitable for up to 22,500 psi test pressure • Complete with 10ft hose and quick connectors

OPTIONS:• CE marked, ATEX approved for use in a Category 2

(Zone 1) hazardous area • Transport “Peli” case (fully water proof) • Full range of adapters for connection to equipment

Electronic chart recorderpart number L-6901004669

ELECTRONIC CHART RECORDERPART NUMBER L-6901004669WEIGHTS AND DIMENSIONSWeights 15kg (33lbs) Dimensions cm (in) L 40 (16) W 23 (9) H 23 (9)

FEATURES:• Electronic Chart Recorder • Digital display • Record to memory function • Supplied c/w computer software for viewing

collected data • Anti tamper file transfer • CE marked • Supplied in stainless steel trimmed flight case • Suitable for up to 22,500 psi test pressure • 30,000 psi test pressure transducer included

OPTION:• Full range of adapters for connection to equipment

Mechanical chart recorder

Page 32: Section 3 Wellhead Control Test and Injection Units

Stand Alone “Wet Centre” Reels

and Remote Emergency Shutdown Units

Accessories 79

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

PART NUMBERS

Part Number Working Pressure Description

L-690754 10,000 psi 1 x 150ft (45.7m) 1/2” I.D. (12.7mm) Hose

L-690728 10,000 psi 3 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose

L-690674 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose

L-690147 10,000 psi 3 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose

L-690166 5,000 psi 3” Reel No Hose

L-690167 5,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 10,000 psi 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose

L-690588 150 psi 1 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose

L-690608 10,000 psi 1 x 50ft (15.2m) 1/2” I.D. (12.7mm) Hose

L-697560 10,000 psi 1 x 60ft (18.2m) 1/4” I.D. (6.4mm) Hose

PART NUMBERS

Part Number Working Pressure Description

L-690131 120 psi 1 x 150ft (45.7m) 3/8” I.D. (9.5.mm) Hose

L-690219 120 psi 1 x 100ft (30.4m) 3/8” I.D. (9.5mm) Hose

L-690319* 120 psi 1 x 82ft (25m) 3/8” I.D. (9.5mm) Hose

L-690321* 120 psi 1 x 197ft (60m) 3/8” I.D. (9.5mm) Hose

L-690403* 120 psi 2 x 82ft (25m) 1/4” I.D. (6.4mm) Hose

*Note: Positive shutdown version.

PART NUMBER L-690403WEIGHTS AND DIMENSIONSWeights 35kg (77lbs) Dimensions cm (in) L 65 (26) W 25 (10) H 65 (26)

Remote ESD Unit

Stand Alone 4 x “Wet Centre”Reel Assembly

PART NUMBER L-690147WEIGHTS AND DIMENSIONSWeights 140kg (309lbs) Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)

OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be

accomodated • CE marked

These stand alone reel assemblies can be used to connect air/hydraulic lines

between equipment.

OPTIONS:• All required connectors can be supplied • All hose configurations/pressures can be

accomodated • CE marked

REMOTE EMERGENCY SHUTDOWN (ESD) UNITThe ESD System can be operated during an emergency either

by a pilot operated manual reset valve on the control panel of

the hydraulic control module, or by a push button valve on a

Remote Emergency Shut Down System.

Page 33: Section 3 Wellhead Control Test and Injection Units

Hose End Fittings and AccessoriesThe fittings shown are types of fittings most commonly used on Elmar equipment. Other fittings as specified by a client can

also be supplied.

Accessories

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

80

Air Line ConnectorsCHICAGO CONNECTORS 250 PSI WORKING PRESSURE

Part Number Description

L-580200 1/2” I.D. 1/2” N.P.T. – M

L-583400 1/2” I.D. 1/2” N.P.T. – F

L-580300 3/4” I.D. 3/4” N.P.T. – M

L-583300 3/4” I.D. 3/4” N.P.T. – F

ARO CONNECTORS 250 PSI WORKING PRESSURE

Part Number Description

L-582800 1/4” I.D. 1/4” N.P.T. - M, Nipple

L-582700 1/4” I.D. 1/4” N.P.T. - F, Nipple

L-582900 1/4” I.D. 1/4” N.P.T. - F, Coupling

L-580100 1/2” I.D. 1/2” N.P.T. - M, Nipple

L-585400 1/2” I.D. 1/2” N.P.T. - F, Nipple

L-580000 1/2” I.D. 1/2” N.P.T. - F, Coupling

Hydraulic Line Connectors - Steel and Stainless SteelSNAPTITE H SERIES 6,500 PSI WORKING PRESSURE

Part Number Description

L-585200 1/4” I.D. 1/4” N.P.T. - M, Nipple

L-586800 1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Nipple

L-585300 1/4” I.D. 1/4” N.P.T. - M, Coupling

L-586700 1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Coupling

L-581000 1/4” I.D. 1/4” N.P.T. - F, Nipple

L-583800 1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Nipple

L-581100 1/4” I.D. 1/4” N.P.T. - F, Coupling

L-583700 1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Coupling

WALTHER CONNECTORS

Part Number Description

L-500165 6mm I.D. 3/4” Type - M, Nipple 30,000 psi Working Pressure - without check valve

L-580129 6mm I.D. 3/4” Type - M, Coupling 30,000 psi Working Pressure

L-582100 6mm I.D. 1/4” N.P.T. - F, Nipple 10,000 psi Working Pressure - with check valve

L-581870 6mm I.D. 1/4” N.P.T. - M, Nipple 10,000 psi Working Pressure - without check valve

L-582000 6mm I.D. 1/4” N.P.T. - F, Coupling 10,000 psi Working Pressure

BAYONET CONNECTORS 10,000 PSI WORKING PRESSURE

Part Number Description

L-580800 1/2” N.P.T. - F, Upper Element

L-580700 1/2” N.P.T. - M, Lower Element

Chicago Connectors

Aro Connectors

Snaptite H Series Connectors

Walther Connectors

Walther Connectors

Page 34: Section 3 Wellhead Control Test and Injection Units

Grease Line Connectors

and Accessories

Accessories 81

© Copyright National Oilwell Varco, Inc. 2008

www.nov.com/Elmar

Section 3

Wellh

ead C

ontr

ol, T

est and Inje

ction U

nits

SNAPTITE STAINLESS STEEL COUPLINGS

Part Number Description

L-585600 1/2” I.D. 1/2” N.P.T. - F, Coupling

L-585700 1/2” I.D. 1/2” N.P.T. - F, Nipple

L-585800 3/4” I.D. 3/4” N.P.T. - M, Nipple

PIONEER COUPLINGS 10,000 PSI WORKING PRESSURE

Part Number Description

L-587940 3/8” I.D. 3/8” N.P.T. - M, Coupling

L-587930 3/8” I.D. 3/8” N.P.T. - M, Nipple

HEX UNION ASSEMBLY 10,000 PSI WORKING PRESSURE

Part Number Description

L-580900 Complete Assembly

L-587300 1/2” I.D. 1/2” N.P.T. - F, Insert

L-587500 2 1/4” Hex Nut

L-587400 1/2” I.D. 1/2” N.P.T. - F, Adapter

L-871500 Adapter “O” Ring

HIGH PRESSURE ADAPTERS 10,000 PSI WORKING PRESSURE

Part Number Description

L-202500 1/2” N.P.T. - M, Adapter

L-204900 1/2” - 1/4” N.P.T. - M, Reducing Adapter

L-202300 1/4” N.P.T. - M, Adapter

MANIFOLD VALVE AND CHECK VALVE

Part Number Description

L-500060 1/2” N.P.T. - M - F, 10,000 psi Working Pressure Manifold Valve

L-505590 1/2” N.P.T. - F, 10,000 psi Working Pressure Check Valve

MANIFOLD BLOCKS 10,000 PSI WORKING PRESSURE

Part Number Description

L-740300 4 Port 1/2” N.P.T. – F

L-740410 3 Port 1/2” N.P.T. – F

L-740510 2 Port 1/2” N.P.T. - F

WALTHER CONNECTORS 10,000 PSI WORKING PRESSURE

Part Number Description

L-582300 10mm I.D. 1/2” N.P.T. - F, Coupling

L-582400 10mm I.D. 1/2” N.P.T. - F, Nipple

Snaptite Stainless Steel Couplings

Pioneer Couplings

Hex Union Assembly

High Pressure Adapters

Manifold Blocks

Manifold Valve Check Valve

Walther Connectors