Second generation Biorefineries

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Evolutionary Technology Revolutionary Food and Fuel Second Generation Bio-Refineries Implications for Australia Chief Executive Officer Microbiogen Pty Ltd Sydney, Australia IEA Meeting Task 42 Dublin Ireland April 2016

Transcript of Second generation Biorefineries

Evolutionary

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Second Generation Bio-Refineries – Implications for Australia

Chief Executive Officer

Microbiogen Pty Ltd

Sydney, Australia

IEA Meeting – Task 42 Dublin Ireland – April 2016

Background and Introduction • Microbiogen (MBG) optimises the conversion of sugars and waste streams to valuable products

- Greater conversion efficiency of sugars to ethanol

- Production of high protein animal feed from biofuel waste streams

- Optimise (speed, temperature and ethanol tolerance) catalysts for biofuels and bio-refineries

• 100% focus… the conversion catalyst – Saccharomyces cerevisiae yeast

• License + collaboration agreements - some of the largest biotech/food corporations in the world

• About 500M liters of biofuels produced from trials over last 15 months

• Australian team leader IEA Task 42 – “Biorefining in a future Bioeconomy”

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Next generation biofuels and bio-refineries are already here • Seven commercial scale operations have been built

• Approximately A$3 billion already spent

• EtOH capacity of 500 million/l/yr.

• Under pressure from low oil prices

• Competing with 1st Gen biofuels

• Operations in commissioning phase

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Source: Novozymes

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More projects waiting for investment decisions • Despite weak oil prices and commissioning requirements, plans are underway for more developments

• Another 20 identified outside Australia

but Australia is about to join the list…

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Source: Novozymes 8/20

Australia an ideal country for biofuels – macro perspective • While Australia is an energy exporter, it is a net importer of liquid transportation fuels

• About 60% of oil needs come from offshore and increasing

• Oil refineries and oil exploration is declining

• Australia is a world leader in growing sugar cane

• Has large areas of suitable land for energy crops

• 1st world country with advanced equity and debt markets

• Infrastructure, rule of law and low levels of corruption

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Australia’s first 2nd gen biofuel project is being deployed Despite low oil prices, a new greenfield project is planned

• Renewable Developments Australia – Pentland Project

• Stage 1: >300 million liters per year

• Integrated 1st (sugar juice) and 2nd (bagasse/trash) generation biofuels

• 2nd Gen Technology supplied by Beta Renewables and enzymes by Novozymes

• Construction could start in 2016

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Utilising technology already demonstrated

• 2nd generation ethanol based on Proesa technology – commercially demonstrated in Italy

• Combined 1st and 2nd generation fuel ethanol facility

• All energy requirements come from site – that is, no external energy required

• Stage II – significant expansion to 1,000 million liters/year

• Operating costs projected to be amongst the lowest in the world. Less than US$0.50/liter

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RDA - THE PENTLAND PROJECT Source: Renewable developments Australia

Australia’s first 2nd gen biofuel project is being deployed

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Implications for Australian sugar cane industry over

long term

A significant opportunity to add value

• Increase the value generated per tonne of sugar cane produced

• Expand the industry beyond its current geographical spread

• Diversify revenues streams from almost exclusively sugar

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US corn ethanol history highlights the Aust. opportunity While one may argue the benefits of benefits of converting corn to ethanol…

• The industry has made major advances in efficiency over the last two decades

- Higher yields per hectare – increasing by over 1% per year

• Resulted in a more stable supply of corn for multiple applications

• More stable demand for corn

• Is able to generate returns in the low current oil price (profitable at US$0.40/liter ethanol)

• Is diversifying the revenue and product base reducing economic risk and adding value

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Key assumptions: Corn = US$3.50/lb, Ethanol = US$1.52/gallon, DDGS = corn price, Corn oil = US$0.35/lb, Production capacity = 35M gallons/year

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The evolution of corn ethanol into biorefineries Further improvements coming:

• Corn stover to ethanol

• Corn oil to biodiesel

• Waste streams to protein

• Increased conversion

efficiency

• Declining unit costs

US$20

US$80

US$60

US$40

US$100 Value of products with the same amount of corn input

1990 standard corn ethanol

US$

M S

ale

s re

ven

ue

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US$65M

Ethanol from corn

Typical corn operation 20

years ago

DDGS co -product

Add corn oil extraction

Most facilities now extracting corn oil Revenues up 13%

US$73.5M

Ethanol from corn – increased conversion

efficiency by 10%

Corn oil

DDGS co -product

Add corn kernel cellulosic

US$76.3M

Ethanol from corn – increased conversion

efficiency by 10%

Corn oil

DDGS co -product

Corn kernel cellulosic

Some operations commencing corn cellulosics

Revenues up 17%

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MBG is helping solve 2nd generation efficiency issues… Evolutionary

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Biomass Conventional 2nd

Generation

Fermentation

Fuel

Ethanol

Pre-treatment

and hydrolysis

to sugars

Impact on

yield and

costs

Residual

ethanol

Residual

sugars

Organism

growth

By-products (glycerol,

acetate and xylitol)

Incomplete

breakdown

> 30% loss Less than 65% of contained sugars

in biomass converted to fuel

35%+ of sugars to low value biogas 15/20

…through more efficient multi-application yeast Evolutionary

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Fuel

Ethanol

High value feed

Pre-treatment

and hydrolysis

to sugars Biomass “Fuel and

Food” Process

MBG

“Fuel and Feed”

bio-refinery

fermentation

High value

co-product

Residual C6+C5 sugars Glycerol Acetate

Organic acids Xylitol

Fermentation yeast Two high value

products, not just one and conversion

efficiency up from 65% to 80%

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Key assumptions: Sugar = US$0.15/lb, Ethanol = US$0.60/liter, High Protein Yeast Feed = US$1/kg, Met Coal = US$80/tonne Note: The lignocellulosic component includes trash and tops over an above the 1 tonne of cane Note: Exported power is considered insignificant for this analysis.

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Helping to add value well above sugar only

US$100

US$400

US$300

US$200

US$500

Value of product per tonne of Sugar Cane (dry basis)

US$154

Sugar from cane juice

US$301

Ethanol from cane juice

US$168

US$133

Ethanol from bagasse, trash

and tops

Sugar only mill

Current 1st and 2nd Gen bio-refinery

Optimised 1st and 2nd Gen bio-refinery

maximising ethanol 11% increase

Ethanol from cane juice

US$168

US$140

Ethanol from bagasse, trash

and tops

Feed Yeast Green coal US$15

US$27

Ethanol from cane juice

US$168

US$92

Feed Yeast

Green coal US$15

US$82

US$335 US$342

Optimised 1st and 2nd Gen bio-refinery

“Fuel and Feed” 13% increase

Sugar price: Past 5 years

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Sugar cane industry likely to transition – over time • Transition from single product price “taker” to multi-product diversified industry

• New bio-refineries based on 1st and 2nd generation technologies will likely have many products

- Ethanol

- High Value Feed

- Sugar (depending upon design)

- Green coal

- Bio-chemicals

• Most products are higher value than sugar on a per kg basis

• Operating costs on a unit basis expected to decline over time

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Sugar will remain important, but change is coming • The first 2nd generation biorefineries are already built and being commissioned

• Plans for the first commercial plant in Australia are progressing rapidly

• Just like the corn ethanol industry in the US – technology will evolve over time

• Expect multiple “value added” products to be added over time

• Expect efficiencies and competitiveness to increase and costs decline

• The outlook for the industry is highly attractive in Australia

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Questions…

Geoff Bell

Microbiogen Pty Ltd

[email protected]

Ph: +61 2 9418 3182

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