Scroll Compressor Brochure
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Transcript of Scroll Compressor Brochure
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AS Oil-free Scroll Air Compressor
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Ingersoll Rand's AS Oil-free Scroll Air Compressor
As Ace As Aeolus
Lead to revolution for air compr
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sor
2.2/3.7/5.5 kW
7.7/11 kW
2.2-11kW models design arebased on different combinations
of air-ends and motors
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Why Oil Free
Each cubic meters of inlet air, oil-injected
system, will carry additional 200 million
dust particles and 0.03mg/m3oil
molecules after compression
The oil residues in compressed air cannot
be removed completely and will remain
even with an oil filter installed
There will be mechanical failure, painting
peeling off or perforation due to oil
molecules entering into the system; this
may even bring harm to human in food
and medical industries application
Oil-free compressors with Class 0 certified are
required for many industries, especially for
food and medical industries
There are many industries and applications
with strict laws and regulations regarding oil
contamination; oil-free air compressor is more
and more widely used to prevent severe
consequence due to failure of filtering
equipment
Pipes of oil-injected system
Industry Requirements
Eliminate Oil Stain
03
Pipes of oil free system
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Structural Composition
The orbiting scroll rotated in the sequence as
shown in the figure:
A. The volume of crescent-shaped compression
chamber gradually becomes smaller
B. The compressed air is discharged from the air
outlet in the middle
The advanced compression technology ensures
continuous and stable suction, compression and
discharging process
Compact structure of Oil-Free scroll uses less
components and consumables than screw compressor
Simple structural design and framework significantly
reduce the possibility of breakdown due to failure on
equipment and component
Modular design for more compact structure
Simple structure, easy to mount/dismount, free of
maintenance
Major Advantages
Oil-free scroll air compressor
Working Principle
Why Scroll
04
Oil-free scroll air compressor
0
50
100
150
200
250
300
Oil-free scroll 100
Oil-injected screw 200
Oil-free screw 300
Compression 1
Suction chamber 1
Compression 2Compression 3
Suction complete
Fixed scroll
Orbiting Scroll
Suction chamber 2
Suction chamber
Air Outlet
No. of components
Smaller footprint, save more
space in compressor room
Fewer components, higher
reliability
Lower sound level, healthy
work environment
Perfectly applicable to all
industries
Less consumables, longer
service life
No metal friction, less
maintenance
Oil-free compression, no
pollution
Zero emission, green and
environmental-friendly
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Efficient Cooling Fan
Intelligent Controller
Fin-tube Heat Exchanger
Aluminum shell, light weight
Built-in centrifugal fan on the air-end
ensures sufficient cooling air
Efficient cooling module control air-end
temperature effectively
5.5kW Dual-inlet design of air-end makes
the compression more stable and efficient
Why Aeolus
Small size, large airflow
24V DC power, safe and stable
Aluminum material, light butdurable
Well known brand for quality
assurance
Fin-tube design
Anti-corrosion copper
tube
Efficient cooling fin
module
Large size with interactive displayLarge navigation button and
intuitive navigation control.
LCD screen with friendly and visual
display
Chinese/English language display
Fault protection, air-end fault
alarm for safe operation of
machine
3 control modes: local, remote,communication
Standard RS-485 interface for
remote start/stop, detection of
working status
Multi-level control
and operation logics
Multiple air-end
backup operation
Excellent Compression Model
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Certification
100% oil-free compressed air on user side is guaranteedby certification from TUV Rheinland, Class 0 oil-freecertification !
Multiple Air-end Operation Multi-stage Control AS Working Logics
Parameters and Specifications
Nomenclature
Energy Saving
of total power consumption
AS M - 301 2 3
1
2
3
AS oil-free scroll compressor
Rated pressure M:8 barg H:10 barg
Nominal power (kW)
Variable speed controlMulti-stage control
Modulation controlIdeal curve
Air consumptionPower consumptionof scroll compressor
Screw compressor (modulation control) Start delayStop delay
Screw compressor (VFD control)
120%
100%
80%
60%
40%
20%
0%
% of air consumption at point of use
0% 20% 40% 60% 80% 100% 120%
120%
100%
80%
60%
40%
20%
0%08:00
10:00
24:00
02:00
04:00
06:0022:00
12:00
14:00
16:00
18:00
20:00
Target P
Return P
C1C2C3C4C5
C7C6
C8
Ingersoll Rand's New AS Oil-free Scroll Air Compressor (50HZ)
ModelMax Woking Pressure Nominal Power Air Flow Connection Size Dimension (LxWxH) Weight Sound Level
barg kW m3/min BSPT mm kg dB(A)
ASM2 8 2.2 0.24 1/2" 830740910 204 58ASH2 10 2.2 0.21 1/2" 830740910 204 58
ASM4 8 3.7 0.40 1/2" 830740910 231 58
ASM5 8 5.5 0.60 1/2" 830740910 240 59
ASH5 10 5.5 0.53 1/2" 830740910 240 59
ASM7 8 5.5+2.2 0.84 1" 14458001000 438 62
ASH7 10 5.5+2.2 0.74 1" 14458001000 438 62
ASM11 8 5.5+5.5 1.20 1" 14458001000 495 64
ASH11 10 5.5+5.5 1.06 1" 14458001000 495 64
* FAD (Free Air Delivery) is ratings of full package performance in accordance with ISO1217 Annex C.
** Sound level at the work station (3 dB(A)), determined according to noise test code ISO2151 and noise measurement taken at the duct of inlet and outlet of the standard compressor.
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Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficientenvironments. Our people and our family of brandsincluding Club Car, Ingersoll Rand, Schlage, Thermo Kingand Trane work together to enhance the quality and comfort of air in homes and buildings, transport and protectfood and perishables, secure homes and commercial properties, and increase industrial productivity and efficiency.Ingersoll Rand products range from complete compressed air systems, tools and pumps to material handling systems.The diverse and innovative products, services and solutions enhance our customers energy efficiency, productivityand operations. Ingersoll Rand is a $14 billion global business committed to a world of sustainable progress andenduring results.
www.ingersollrandproducts.comwww.ingersollrand.co.in
Customer Support Center [email protected]
Ingersoll Rand, IR and the IR logo are trademarks of Ingersoll Rand, its subsidiaries and/or affiliates.
Nothing contained within this brochure is intended to extend any warranty or representation, expressed or implied, regarding the products described herein. Any suchwarranties or other items or conditions of sale of products shall be in accordance with Ingersoll Rands standard terms and conditions of sale for such products, whichare available upon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
2014 Ingersoll Rand
Ingersoll Rand (India) Ltd.21-30, GIDC Estate, Naroda, Ahmedabad - 382 330, India.Phone : (079) 2282 0123, 2282 0323
Fax : (079) 2282 1003, 2282 1256E-mail : [email protected]
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