Screw Caps

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  • Screw Caps

    There are many slight variations of vial thread although they are all commonly referred to as a

    finish or GPI (Glass Packaging Institute) internal manufacturing standard. These are commonly

    described as 8-425, 13-425 or 24-400. It is critical to marry correctly the container finish to the

    correct cap size.

    Closures are designated by their inside diameter in millimeters followed by a CMA (Closures

    Manufacturers Association) designation number. For example 8-425 closure identifies the cap

    as having an 8mm inside diameter and will fit a 425 finish container.

    The 9mm short thread cap does not have a standardized description and needs careful

    marrying to specific vials.

  • Table of suggested Torque values for Screw Caps

    As a basic guide application torque in inch-pounds should be about half the closures diameter

    in millimeters

    Application Torque

    Cap Size (mm) Inch-Pounds

    8 04-06

    9 04-07

    10 05-08

    13 06-09

    15 07-10

    20 08-12

    24 12-18

    28 14-21

    33 16-25

    Copyright Fundamentals of Packaging Technology by Walter Soroka

    Screw caps do not fit or sample leaking is occurring

    o Closure materials must be compatible with the sample within the container.

    o Be careful not to over tighten any cap by exerting greater torque than is necessary for a

    compatible thread alignment.

    o Check that the septa are correctly seated down inside the cap.

    o Check the vial finish against the cap internal diameter

    Septa are pushing down through the cap

    o A press-fit or non-bonded septa into any cap where the septa is not correctly seated can

    cause septa push-through

    o Check autosampler injection speed and ensure compatibility to recommended septa.

    o Blunt needle instruments will perform better with bonded septa or slit septa

    o There could be thread incompatibility between cap and vial leaving poor top seal

    change to alternative cap

  • ILT patented Bonded InterSeal System totally eliminates

    septa push-through

    o True bond at the molecular level of plastic and rubber

    o Prevents septa fall out or push-through

    o Significant bond strength

    o Withstands multiple injections

    o Withstands multiple sterilizations and or cleaning

    o Broad chemical resistance

    o Wide pH range

    o Cost effective

    o Low bleed

    o Excellent resealability