Scraped-surface heat exchange

55
Scholars' Mine Scholars' Mine Masters Theses Student Theses and Dissertations 1969 Scraped-surface heat exchange Scraped-surface heat exchange Kyung Jun Park Follow this and additional works at: https://scholarsmine.mst.edu/masters_theses Part of the Chemical Engineering Commons Department: Department: Recommended Citation Recommended Citation Park, Kyung Jun, "Scraped-surface heat exchange" (1969). Masters Theses. 5317. https://scholarsmine.mst.edu/masters_theses/5317 This thesis is brought to you by Scholars' Mine, a service of the Missouri S&T Library and Learning Resources. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected].

Transcript of Scraped-surface heat exchange

Page 1: Scraped-surface heat exchange

Scholars' Mine Scholars' Mine

Masters Theses Student Theses and Dissertations

1969

Scraped-surface heat exchange Scraped-surface heat exchange

Kyung Jun Park

Follow this and additional works at: https://scholarsmine.mst.edu/masters_theses

Part of the Chemical Engineering Commons

Department: Department:

Recommended Citation Recommended Citation Park, Kyung Jun, "Scraped-surface heat exchange" (1969). Masters Theses. 5317. https://scholarsmine.mst.edu/masters_theses/5317

This thesis is brought to you by Scholars' Mine, a service of the Missouri S&T Library and Learning Resources. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected].

Page 2: Scraped-surface heat exchange

SCRAPED-SURFACE HEAT EXCHANGE

BY

KYUNG JUN PARK

A

THESIS

submitted to the faculty of

THE UNIVERSITY OF MISSOURI - ROLLA

in partial fulfillment of the requirements for the

Degree of

MASTER OF SCIENCE IN CHEMICAL ENGINEERING

Rolla, Missouri

1969

Approved by

((2 /. � (advisor) /'L J QJ,J. I

-

:2 ... C. ,I � �

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ii

ABSTRACT

An experimental study was made to test a theory developed for

scraped-surface heat exchange. The apparatus was a cylindrical vessel

equipped with two blades and baffles, cooled in an ice bath. The ex-

periments showed the approach of dimensionless temperature deviated

greatly from the theoretical prediction. It was found that part of

this effect was the result of a change in temperature of the scraped

wall, which could be accounted for by using the overall heat transfer

coeffi.cient between the cooling medium and the apparatus. Measure-

ments on water showed the cooling rate to be much faster than the

theory would predict. For a Cabosil-toluene mixture the cooling

rate was slower. Scraped-surface heat-transfer coefficients of 45.7,

0 79.4, and 150.4 B.t.u./hr.-sq. ft.- F. were obtained for the Cabosil-

toluene mixture at shaft speeds of 10.5, 30, and 60 r.p.m .. These

experimental coefficients were lower by 29.1% to 2.347. than the

theoretical values.

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iii

ACKNOWLEDGEMENT

The author wishes to express his sincere appreciation to his

advisor� Dr. Orrin K. Crosser for suggesting this research, for help­

ing to build the experimental apparatus, for numerous informative dis­

cussions and for valuable criticism throughout the course of the in­

vestigation.

The kindness of Dr. Jacques L. Zakin who provided some of tbe

experimental apparatus and Mr. Elmer Warrick who helped to fabricate

the experimental equipment are acknowledged and appreciated.

The author would, also, like to thank his family for their en­

couragement and support.

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TABLE OF CONTENTS

ABSTRACT . . • .

A CKNOWLEDGEMENT . .

LIST OF FIGURES .

LIST OF TA BLES . .

NOMENCIA TURE .

Part

. .

. . . . . .

. .

. . . . .

. .

I. INTRODUCTION • • . . • .

II. REVIEW OF LITERATURE . .

. .

III. EXPERIMENTAL APPROAClf . . . . .

1. Apparatus . . . .

2. Experimental Fluids .

3. Procedure . . . . .

. . . .

4. Measurement Precision and Errors.

IV. EXPERIMENTAL RESULTS • •

V. DIS CUSSION.

VI. CONCLUSION.

BIBLIOGRAPHY . . . .

APPENDIX A: Summary of Theory

APPENDIX B: Experimental Data

. . . . . .

. .

APPENDIX C: Calculation of Temperature in Run 1M.

VITA • • • • . . . . . . . . . . . . . . .

iv

Page

. ii

. iii

v

. vi

vii

1

3

• • . • 10

. . .

. . . . .

. 10

• 14

15

. 17

19

. 2 7

. 35

. 36

.38

. 43

. 44

. • 45

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LIST OF FIGURES

Figure

1. Schematic View of Experimental Apparatus • • .

2. Photographic View of Experimental Apparatus • •

3. Photographic View of Thermopile, Agitating

. . .

v

Page

• • I• 11

• • 12

Blade, Scraping As!>embly, and Vessel . • • . • • . . . • . 13

4. Thermopile Voltage as a Function of Time for Run 1M • . . • • • • • • . . • • . . . • . • . . " 2 0

5. Theoretical and Experimental T�mperature Approaches of Mixture. • . • • • • . • • • • • . • • . • ,. 23

6. Theoretical and Experimental Temperature Approaches of Water . . . • • • • . . • . . . • . . • • • . 24

7. Effects of Scraping Assembly in Mixture at 60 R. P.M. . . . • . . . . . • . . . . . . . . . . . . . 25

8. Effects of Scraping Assembly in Water at 60 R.P.M • • • . • • • • •

9. Temperatures of Mixture and Wall

10. Modified-Theoretical and Experimental

. . . 26

31

Temperature Approaches of Mixture • • • . • • • . . • • • , 32

11. Modified-Theoretical and Experimental

12.

Temperature Approaches of Water. • • • .

Heat Transfer -Mixing Model • • • . . .

33

39

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Tabl e

1.

L IS T OF TABLES

Compar iso n o f Hea t Tra ns fer Coe f f ic ie n t o f Ho u l to n wi th Theory • . . . . . . • •

2 . Compa ir so n o f Hea t Trans fer Coe f f i c ie n ts o f Koo l a nd Ske l la nd wi th Theory . . • •

3 . Proper ties o f Flu i d s

4. Ex tra neo us Heat Tra n s f er E f fe cts • •

5. Li s t o f Experime nta l Runs • • . • .

v i

Page

4

7

15

18

19

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A

B

B'

6Emax

f

h'

k

M

m

N

n

Pe

Q q

NOMENCLATURE

English Letters

area, sq. ft. � Jnn

ec, dimensionless

g B, dimensionless hf specific heat at constant pressure, B.t.u./lb.-°F.

shaft diameter, ft.

tube diameter, ft.

e.m.f. difference between beginning and any time, mv.

e.m.f. difference between beginning and end point, mv .

correction term, dimensionless

vii

heat transfer coefficient from heating or cooling medium to scraping plane, B.t.u./hr.-sq. ft.-°F.

heat transfer coefficient from bulk of ice-water to out­side scraping wall, B.t.u .. /hr.-sq. ft.-°F.

heat transfer coefficient from scraping plane to bulk of fluid, B.t.u./hr.-sq. ft.-°F.

thermal conductivity, B.t.u./hr.-sq. ft.-°F./ft.

thermal conductivity of scraping wall, B.t.u./hr.-sq. ft.-°F./ft.

thickness of scraping wall, ft.

mass in main tank portion, lb.

mass of fluid in vessel or mass in film layer, lb.

shaft speed, rev./hr.

total scraping number

number of blades on shaft

(De- D6) V/a, Peclet number, dimensionless

total heat transfer per unit area, B.t.u./sq. Ct.

heat flux, B.t.u./sq. ft.-hr.

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R

s

T

1batb

Tal

1ai+l

TGi

TGi+l

TGO

TG9

v

w

X

z

Q

9

radius of vessel, ft.

h1 J9c/k-CP

·p, dimensionless

temperature, °F. or °C .

bulk temperature of ice-water in bath

viii

average temperature of film layer after the first contact

average temperature of film layer at time 9i+l

temperature of fluid at time 9 i

temperature of fluid at time 9i+l

temperature of fluid at time zero

temperature of fluid at any time

temperature of inside scraping wall

temperature of f luid at time 9 1

temperature of fluid at time 92

overall heat transfer coefficient from cooling medium in bath to bulk of fluid, B . t . u./hr.·sq. ft . -°F.

average axial flow velocity of fluid in heat transfer tube, ft . /hr.

mass of film layer per unit area, lb.

distance from scraping plane, ft.

height of fluid in vessel, ft.

Greek Letters

a constant or thermal diffusivity, sq. ft . /hr.

a exponent constant

thickness of film layer, ft.

time, hr.

contact time, hr.

viscosity, lb . /ft.-hr.

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p

T

d en si ty, lb . /cu . ft.

Tcg - TGO, d imen s ion le ss tempera tur e Tw - Teo

TG9 - TGO , dimen sionle s s temp era ture Tba th - TGO

ix

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1

I. INTRODUCTION

In most heat transfer to fluid mixtures, the major resistance

is assigned to the film adjacent to the �all, which is a poor con­

ductor of heat. Obviously, removing the film increases the rate of

heat transfer, and mechanical scraping has been applied successfully

in many industrial applications where heat must be transferred to

very viscous materials with low thermal conductivities. A theory

was developed by Crosser5* for a cylindrical vessel heated by con­

duction with a stagnant film scraped from the wall and mixed with

the central portion. The theory assumed that the film layer was

not disturbed during the contacting period between scrapings and

the scraped material was perfectly mixed with the bulk portion.

In some industries dealing with viscous materials such as

paste, slurry, grease and plastics, the scraping agitator has been

used to overcome the poo·r heat transfer and fouling on the agitator

wa 11. For the last three decades many theories and experiments

which prove the scraping effect and correlate the heat transfer

coefficient have been reported. Most of reports were experimental

studies about the heat transfer coefficients in votators and in

batch kettles. The heat transfer coefficients were expressed as

functions of several dimensionless groups obtained empirically.

These coefficients can not be applied to differently shaped ex­

changers. A few theoretical and experimental studies which can

be applied generally were found, but these studies were limited

to prediction of the heat transfer coefficient. The theoretical

*References are listed in the Literature Cited pp. 36-37.

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2

�quations* to be verified by this investigation give both the heat

transfer coefficient (hf) and the dimensionless temperature (T) as a

function of time. These equations are given below.

where hf a: scraped-surface heat-transfer coefficient, B.t.u./hr. -sq. ft. -°F. ,

where

k • thermal conductivity of fluid, B.t.u./hr.-ft.-°F.,

ec-= thermal diffusivity of fluid, sq. ft./hr., and

Qc • contacting period, hr ..

T.,

Ta: dimensionless

TG9= temperature of

-nB = 1 - e

temperature,

fluid at any time,

TGOC temperature of fluid at time zero,

"rw- temperature of inside scraping

n = total scraping number,

B -= � J QnBc, dimensionless, and

R = radius of vessel.

wall,

Equation (1) can be applied to both continuo�and batch processes

and Equation (2) is used to predict the variation in temperature

with time for batch processes, for either hea ting or cooling

operations.

*Sununary of Theory in APPENDIX A p. 38.

(1)

(2)

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J

II. REVIEW OF LITERATURE

The literature related to this investigation may b� divided into

two groups according to whether pure stirring or stirring with scrap­

ing was used; and each group can be classified according Lo whether

the measurements determined the mixing behavior, the power consumed

or the heat transfer coefficient. The above catagories can be sub­

divided into steady state (votator) or batch processes (kettle). Only

the papers describing heat transfer with a scraping agitator will be

discussed.

Huggins' work8

describing a scraping agitator in 1931 is the

earliest. The experiments were made in a 50-gallon kettle with a

water or steam jacket. The agitating scrapers rotated at 15 r.p.m.

and the mixing paddle rotated at 25 r.p.m. in the opposite direction.

Materials studied were water, motor oil, paraffin-base aircraft oil,

aluminium olea te-oi 1 mixture, grease, and chocolate. His results

showed the time of SO minutes required to heat the parafin-base air­

craft oil from 80°F. to 260°F. was reduced by 10 minutes and the

time of 75 minutes to cool the chocolate from 142°F. to 87.S°F was

reduced by 28 minutes for the scraping agitation compared to the

agitation without scraping. It was mentioned that the effectiveness

of scraping in the heat exchanger was great for viscous materials

but negligible for such materials as water. It was found that there

was a net saving in total power consumption, although the scraping

operation required a higher power input rate. The work of Huggins

was the first to show the usefulness of a scraping agitator, and to

suggest the attractive features of scraped-surface heat transfer.

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4

Houlton7 measured the overall heat transfer coefficient in a

votator, a water-to-�ater heat exchanger, which was 3 inches in dia-

meter and equipped with a 2.25-inch diameter shaft and two blades.

The heat transfer coeff'icients inside the votator were calculated,

after obtaining the overall heat transfer coefficient by an energy

balance from the temperature differences between the inlet and outlet

and the two water flow rates. The film coefficient in the jacket was

estimated from the Dittus-Boelter equation. The value of the heat

transfer coefficient in the jacket was 630 B.t.u./hr.-sq. ft.-°F.

at a blade speed of 300 r. p .. m. for a jacket water velocity of 13

ft./sec. and the calculated coefficient in the votator was 1110

B.t.u. /hr.-sq. ft. -°F . • The following equation was obtained empiri-

.cally.

log (r.p. m.) • 0.475 hf I 1000 +log 8 7.5. (3)

Comparing the theoretical value of Equation (1), Houlton's coeffi-

cients are higher as illustrated in Table 1. It appears that the

differences may stem from the fact that the film layer in the vota-

tor is influenced by high peripheral water speed between the scraping

periods.

R.P ._M.

300

1000

1900

Table 1. Comparison of Heat Transfer Coefficient of Houlton with Theory (Equation (1))

Heat Transfer Coefficient B.t.u./hr. -sg. ft.-OF

Theory

986

1803

2485

Houlton

lUO

2160

3030

'1. Difference

-12.6

-19.8

-21.9

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5

A theo r e ti cal a nalysi s fo r calc ula ti ng scraping hea t trans f e r

co e f fi c ients wa s d ev elop ed by Koo 19. Th e i nsi d e co effici ent o f the

hea t excha ng e r wa s cal cula ted f rom the o u tside hea t trans fer coe f fi -

ci ent a nd mea suremen ts o f the hea t flow . Hi s simpli fi ed equa tio n i s:

hf "' 1.24 h' - 1. 03 s

wher e h' E hea t t rans f e r co e f fi ci ent from hea ti ng o r cooli ng medium to the s c raping plane,

s = h' J ec/ (kpCp), dimensio nl es s,

p = de nsi ty o f fl uid, lb./cu . f t . , a nd

Cp = sp eci fic hea t a t co ns tant pr e s s ur e o f fluid, B. t. u . I 1 b . -°F.

Taki ng the expo nent o f s a s 1 . 0 a nd r ea r rangi ng , Eq ua tio n (4A)

b ecome·s :

(4A)

(4B)

E qua t ion (4B) es s entiall y ag rees wi th th e theo ry ( Equa tio n ( 1)) o f

this r es ea rc h. In Kool'·s exp eriments, the hea t t ra ns f e r co ef fici ents

o f hea t ing mo to r oil by a s t eam jack e t were mea sur ed in a 2 00 -gallon

k e t tl e wi th a hi ng ed - follower typ e agi ta tor . The val u e , 63 B. t . u ./hr .

- sq . f t . -°F. a t a bla d e sp eed o f 26 r .p.m . i s lower by 2 6 .77. than

tha t calcula t ed by Equa tio n (1 ). Th e di f fer enc e may be caused by

imp e r f e c t mixing a s s hown i n the exp eriments of thi s inv e s ti ga ti on.

Kool al so s howed cha ng e s o f the o verall hea t t ransfer co e f fi ci e n t to

be a f f ec ted by cl eara nc es be tween the wall a nd the blad e.

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6

17 Skelland reported the heat transfer coefficient, in a water-

cooled scraped -sur face heat exchanger (vota tor). as a function of

Reynolds number, Prandtl number, shaft speed, shaft diameter and

number of blades. His final equation is given below:

h D ( ') f3 ( (D t �� Ds ) V ") l. 00 ·� t ... 0 ck� ,.. ,., (D�N) 0.62 (os\

0.55 � n8

0.53

where De = internal diameter of heat transfer tube,

a, f3 � constants,,

� "' viscosity of fluid,

Ds = shaft diameter,

V = average axial flow velocity of fluid in heat transfer tube,

N = shaft speed, rev./hr., and

n8 = number of blades on shaft.

Skelland used a votator like Houlton's, with viscous materials such

as glycerol and a glycerol-water mixture. The t:xponents of the dimen-

(5)

sionless groups were determined from log-log plots of experimental data.

The heat transfer coefficients calculated by his equation from Houlton's

data showed there were no significant differences in the exponents of

the equation. Skelland1s and Kool's coefficients for glycerol showed

great differences (see Table 2). These differences were explained

by Skelland as resulting from scraped material being almost immediately

thrown back against the wall of the votator. The most interesting

thing was that the heat transfer coefficient, hf was proportional to

0.53,.0.62 power of shaft revolution speed N, that is, -0.53--0.62 in

the contacting period. These values are close to those predicted by

Kool (Equation (4)) and the theory (Equation (1)).

Page 17: Scraped-surface heat exchange

Table 2.

Two Blade· Shaft Speed

Comparison of. Heat Transfet Coefficients of Kool and Skelland with Theory

Heat Transfer Coefficient of Glycerol B.t.u./hr.-sq. fL.°F.

7

R.P.M. Koo.l Skelland Theory (Equation (1))

750 990* 325* 924

315 540* 221.5* 597

*values given by Skelland

Skelland and Leung16 suggested the power consumed in 1·ota ting the

shaft and blades through the fluid became "a substantial fraction of

the total energy transferred." But they did not show any correction

to the values of hf reported in reference 17. They obtained an equa·

tion to predict the power to revolve the shaft and blades in the vota-

tor, by dimensional analysis. The equation can not be applied to gen-

eral &ystems because it depends on the shape of the heat �xchanger.

Latinen11

suggested Equation (1), in his discussion of Skelland's

paper, calculated from the heat transfer mechanism of molecular con-

duction into a semi-infinite solid. He showed Skelland's and Houlton's

result agreed approximately with Equation (1) by obtaining correlation

with the half power of k, p and Cp but not 9c, and illustrated the

deviations in the comparison of Skelland's and Houlton's data with

Equa'tio.n (1), explaining as follows:

"At low Reynolds numbers, the bulk m1x1ng intensity would be low and temperature gradie�ts would penetrate deeper in the bulk fluid. Measured effective film coefficients ought to be less than preuicted from the equation. At high Reynolds numbers, on the other hand, the turbulence intensity would be high and eddy penetration of the theoret­ical heat transfer layer ought to give higher film coeffi­cients than predicted."

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8

Crosser5 derived the htat transfer coefficient (Equation {1)),

from a model with a vertical plane wall of constant temperature.

Equation (2) was used to predict the temperature approach with re-

spect to total time as a function of scraping frequency and fluid

properties, assuming scraped material is miKed perfectly with the

central portion.

Uhl and Gray2° summarized the theories and literature in their

book about mixing . In the chapter "Mechanically Aided Heat Transfer",

Uhl s umma rized and compared the literature about heat transfer coeffi-

cients and power consumption which had been published before 1965 .

Most of the empirical equations discussed agitated kettles, or the

votator, with scraping and close-clearance scraping. The following

is a brief comment about the theoretical background of scraped-

surface heat exchange.

"The need for effective radial mixing is inherent in the theoretical model for scraper agitation which has been pro­posed by Kool (K3) and for which Crosser {C4) and Harriott (H2) present suitable simplified expre�sions . R

For the power consumption i n a vota tor, Trommelen and Boerema 1 9

obtained a n equation from the experimental results and simplified

models. It was found that the greater portion of the power input

was consumed by the scraping of the blades along the surface and

the portion consumed by the internal friction in the annular space

was small. A theoretical equation expressing the temperature rise

due to the scraping blade was given. Their equation can not be ap-

plied to different types of scraped-surface heat exchange.

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9

Trommelen18 presented an equation in which an empirica 1 correction

term was added to the theoretical equation (Equation (1)). Trommelen's

equation follows:

Nu a:: 1 . 13 ( 02Nn PC ) 0 �5 t B � (1 - f)

k

where Nu c hfDt/k, Nusselt number and

f = correction term, dimensionless.

(6)

trommelen's and Skelland's experimental data were used to derive the

correction term f, which depended on Peclet number and Prandtl number.

For the values of the Peclet: numbE!r less than 1500 and greater than

2500 respectively:

t = 3.28 Pe-o.22 for Pe <tsoo,

where Pe = (Dt - D5)V/a (c.f. Equation (5) p. 6).

(7)

For Pe>2500, i t was suggested that the correction term was dependent

on Prandtl number but no expression was given.

Bott, et at.3•4 studied the effect of back mixing by axial dif-

fusion in the scraped-film heat exchanger with fluid flow. The effect

was shown to be negligible for the heat transfer rate in the experi-

ments. This result supported the idea that the correction term of

Tromnelen was due to the imperfect mixing of the scraped material with

the bulk of the fluid, and suggested indirectly that Equation (1) could

be applied to the steady-state scraped-surface heat exchanger.

This review of the literature shows that the penetration theory

(Equation (1)) is most often used for predicting heat transfer coef-

f.icients for scraped-surface heat exchange, but that a direct experi-

menta 1 te.s t of tbe assumpt.ions of the theoretical model needs to be made.

Page 20: Scraped-surface heat exchange

10

III. EXPERIMENTAL APPROACK

1. Apparatus

The experimental scraped-surface heat exchanger apparatu� was

made by modifying a 6-inch laboratory grease kettle. The apparatus

consisted of a motor, two blades and baffles. a screen, a container,

an ice bath, a five-junction copper-constantan thermopile, a 0-10 mv.

recorder, and a thermocouple potentiometer as shown in Figures 1, 2,

and 3.

Three shaft speeds (10.5, 30 and 60 r.p.m.) were used to revolve

the scraper arms. The different speeds were obtained by changing the

gears in a gear reduction box driven by a one-quarter horsepower motor.

Two blades were attached on the two arms of a T-frame connected

with the shaft. They were made of 0.012-inch thick flexible bronze

shim so that tight contact on the container wall was obtained and

the wearing of the vessel wall was minimized.

The fluid container was 6-inch I.D., 7-inch high cylindrical

vessel made of 0.04-inch stainless steel. A 0.155-inch thick hard

board was put on the bottom of the container for insulation.

A galvanized-iron screen with 1/4-inch by 1/4-inch holes was

set in a 4.6-inch diameter circle inside the scrapers. This screen

was introduced to give uniform mixing by breaking the lumps scraped

from the wall and to prevent the vortex formation behind the blade.

Preliminary tests showed it necessary to add two baffles of

0.018-inch thick tin plate. These baffles were installed inside

the screen to prevent the scraped material from flowing back to the

wall before being mixed with the central portion of the fluid.

Page 21: Scraped-surface heat exchange

thermopile

beaker

recorder

thermocouple

potentio­meter

Figure 1.

• •

• •

• •

�����ng�------------1'-l:U-�::{ ..... ru

Schematic View of Experimental Apparatus

11

screen

adapter

baffle

arm

blade

insulating board

vessel

bucket

Page 22: Scraped-surface heat exchange

�------------------------------------------------------

Figure 2. Photographic View of Experimental Apparatus

12

Page 23: Scraped-surface heat exchange

Figure 3. Photographic View of Thermopile , Agitating Blade, Scraping Assembly , and Vessel

13

Page 24: Scraped-surface heat exchange

14

The 5-junction thermopile used to measure the temperature of

the fluid consisted of 5 pieces of Leeds and Northrup 30-gauge copper­

constantan duplex thermocouple wire, which were soldered together end

to end alternately·. A voltage change of 0.1 millivolt resulting from

a temperature difference of bne degree Centigrade was indicated clearly

on the recorder (Model EUW-20M of Heath Co.) with a range of 10 mv.

Also, this thermopile offered an additional advantage by indicating

the average temperature for a large area. A plastic hose was bundled

with the thermocouples to shake off the fluid adhering to the junction.

This was accomplished by shaking the hose with the rotating shaft. A

thermocouple was welded to the outside wall of the vessel to measure

t:he wa 11 temperature.. The thermocouple was located 3 inches below

the top and was read by a potentiometer (8686 multivolt potentiometer

of Leeds and Northrup Co.).

A plastic bucket (10-inch I.D. and 9.5-inch high) was filled with

flaked ice and water to serve a heat sink.

For agitation, a motor with a shaft speed of 200 r. p.m. was used.

The shaft from the motor was equipped with a 1/4-inch diameter zigzag

bar (2-inch sweep) as a plade.

2. Experimental Fluids

The fluids used were water and a Cabosil-toluene mixture. Cab·o­

sil (product of Cabot Cotp.) is a white powder with silica content of

99.8%; and, its major composition is silicon dioxide. The mixing ratio

of Cabosil and toluene was 1 to 16.8 by weight. The conductivity of

the mixture was calculated from the equation proposed by Hamilton6.

All the theoretical and experimental results were calculated assumJng

the properties of the fluids were constant as shown in Table 3.

Page 25: Scraped-surface heat exchange

15

Table 3. Proper ties of Fluids

k Cp p Q B. t.u. I B.t.u./ lb . / sq. ft./

Fluid hr.-ft. -°F. lb.-°F. cu. ft. hr.

Water 0.343 1.0 62.4 5.5xlo-3

Cabosil 0.4 0.17 137.3

Toluene 0.086 0.534 54

Mixture 0.0905 0.514 55 . 9 3.15xlo-3

The experiments were carried out with the fluid approximately at

room temperature (20°C. to 25°C . ) and continued until the fluid

temperature was 1.0°C. to 1.5°C ..

3. Procedure

The major purpose of the experiment was to measure the tempera-

ture of the fluid cooling as a function of time. It was found that

the chief difficulty in the experimental apparatus was to obtain a

constant wall temperature, and to perfectly mix the center without

disturbing the scraped layer. As a typical procedure, Run lM which

was operated at 60 r.p.m . • with scrapers, screen and baffles is de-

scribed below. The other experiments were carried out in a manner

similar to Run 1M.

With the recorder switch on the standby position and the chart

speed set at 200 seconds per inch and a sensitivity of 10 mv . , the

recorder was allowed to warm up for 30 minutes to get stable indi-

cations. The inside and outside walls of the vessel were sanded

and cleaned in order to reduce the fouling resistance. After assem-

bling the screen, scraping blades and baffles on the T-frame with

Page 26: Scraped-surface heat exchange

16

screws, the assembly was inserted i n the empty vessel. The insu­

lating hard board was then put on the bottom of the vessel and the

vessel was put into the ice bath and attached to its supports. The

scraping assembly was connected to the shaft and the bucket was filled

with flaked ice and water until the water level reached a level one

inch below the top of the vessel. The lead wires of the thermopile

were connected to the recorder and both junctions were dipped into

water in a beaker at room temperature. Then the recorder was switched

on the chart position from the standby position to check the stable

indication of the recorder for 50 seconds. After one junction of

the thermopile was placed into the mixture to indicate clearly the

initial temperature on the chart paper for 50 seconds, the thermo­

pile junction was taken out of the mixture and installed between the

screen and the shaft of the T-frame. After checking the plastic hose

of the thermopile which was to be struck by the rotating shaft, the

mixture (2 liters) was poured into the vessel within 5 seconds. The

chart drive and the scraping motor were switched on. The ice-water

was agitated up and down, along the sides of the vessel with a glass

bar to eliminate the temperature gradients formed in the ice bath.

The operation was stopped when no visible change of mixture temper­

ature could be seen on the recorder. The initial temperature of the

mixture, and the temperature of the beaker of water, which served as

the reference temperature, were measured by a -1 0-200°C. mercury­

glass thermometer calibrated to 1°C .. The temperatures were 25.5°C.

and 21.50C. respectively. The final temperature of the mixture meas­

ured by the glass thermometer was 1.5°C . . This experiment required

Page 27: Scraped-surface heat exchange

17

40 minutes for the preliminary work and 14 minutes for the scraped

heat exchange.

4. Mcasutement Precision and Errors

The precision of the experimental measurements would be affected

by fluid evaporation, the pre-cooling of the scraping assembly, the

heat transfer through the vessel bottom and top, the energy transfer

due to the mechanical work of the scraping assembly, the cooling of

the fluid for filling, and the precision of the instruments. The

following approximate evaluations of these effects are based on Run

1M at the mid-temperature 12°C. For a sample size of two liters, a

24°C. temperature change implies a total heat transfer of 85 B.t.u.

in about 15 minutes.

The combined effect of the fluid evaporation and the mechanical

energy were shown in a run which was processed without the ice bath,

and with the fluid at the same temperature as the room in order to

minimize the other effects. The temperature increased by l°C. after

7 minutes. This effect is equivalent to 7"/.of the total heat trans­

fer in the Run 1M.

The temperature in the empty vessel before pouring was indicated

as uoc. by the thermopile as shown in Figure 4 of Run 1M. Assuming

the temperature of the scraping assembly was 13oc., and the average

heat capacity 0.3 B.t.u./lb.-°F., the sensible heat is -6 B.t.u. for

the teference temperature 250C. This corresponds to 7% of the total

heat transfer. But 40% of this would be offset by the estimated 2.7

B.t.u. transferred down the shaft from the room air. So the previous

cooling of the scraping assembly could be 47.. This effect must de­

crease to zero as thermal equilibrium with the fluid is approached.

Page 28: Scraped-surface heat exchange

18

The heat transfer through the open top of 2.3 B.t.u. and the in-

sulated bottom of the vessel of -1.3 B.t . u. were calculated assuming

the heat transfer coefficient at the top was 3 B.t.u./hr.-sq. ft.-OF.

and that of the insulated bottom was 2 B.t.u./hr.-sq. ft.-°F. The

overall heat transfer coefficient of the insulated bottom was calcu-

lated with the resistances of the ice-water, the wall, the insulated

board and the fluid.

All the effects in the scraping apparatus are listed in Table 4.

Table 4. Extraneous Heat Transfer Effects

ll.£!! Percent*

Mechanical Work 7

Pre-cooled Assembly -4

Heat Transfer thru Top 3

Heat Transfer thru Bottom .:.L Total +51.

*based on the total heat transfer calculated from the initial and final temperature of Run 1M

Summing up all the effects, the result is +51 and the experimental

measurements may be used directly without a significant correction.

The error of the temperature calculated from Equation (9, p . 2l)with-

out a calibration table for the thermocouple will be negligible, be-

cause the electromotive force in a small temperature range (about 25°C.)

is linear with temperature.

The recorder and potentiometer were calibrated before each test.

Page 29: Scraped-surface heat exchange

IV, EXPERIMENTAL RESULTS

1.9

The experimental conditions are listed in Table 5. The asterisk

indicates the parts attached to the scraping assembly and the use of

the 200 r.p.m. agitator. For those tests where the scraping blades

were not used, they were replaced by similar blades with a 3/16 inch

clearance from the wall in order to continue the mixing action.

Table 5. List of Experimental Runs

Shaft Run Speed Scraping Assembly No. Fluid R.P.M. Blades Screen Baffles Agitator

lM mixture 60 * * *

2M II 30 * * *

3M II 10.5 * * *

4M II 60 * *

5M II 60 * * *

6M II 60 * *

lW water 60 * * *

2W II 30 * * *

3� II 10.5 * * *

4w II 60 * *

sw II 60 * *

The temperature change of the mixture as a function of time in

Run 1M is shown in Figure 4. This run was conducted with the shaft

revolving at 60 r.p.m. (scraping frequency was 120 r.p.m. because

there were two blades) and equipped with two baffles and scraping

Page 30: Scraped-surface heat exchange

E (mv.)

20

7 .---------------------------------------

6

5

4

3

2

1

0�--�----L---�----�--�----�--�----�--��--� -100 0 200 400 600

Q (seconds)

Figure 4. Thermopile Voltage as a Function of Time for Run 1M

800

Page 31: Scraped-surface heat exchange

21

blades, and the screen. The line AB below time zero is the temperature

difference between the reference junction and the mixture before load-

ing the vessel. The vertical line BC at the starting point indicates

the temperature in the empty vessel.

The dimensionless temperature as a function of the total number

of scraping intervals (Equation (2)) can be rewritten as follows:

ln (1 - T) "' -Bn. (8)

There£ore, a plot of ln (1 - T) against n should be a straight line.

The theoretical lines of the system with the mixture and at shaft speeds

of 60, 30 and 10.5 r.p.m. are shown in Figure S.

Assuming the temperature is proportional to the voltage, and the

wall temperature is the temperature at the end point of the process,

Equation (2) can be written as

• A E T 6Emax

where 6 E c the e.m.f. difference between any time and the beginning and

6 Emax z the e.m.f. difference between the beginning and the end point.

(9)

The temperature of Run 1M is calculated .in APPENDIX C by Equation (9)

and plotted in Figure 5. With the same method, Run 2M and 3M operated

with the same conditions as Run 1M are plotted in Figure 5. There are

large deviations from the theoretical lines, particularly at the low

scraping frequencies. 1n general, the results follow the semilogarith-

mic trend suggested by the theory but lie substantially above it, and

do not intersect the ordinate of unity at zero time. The theoretical

and experimental temperature approaches of �ater are shown in Figure

6, where the deviations are less Lhan those found for the mixture.

Page 32: Scraped-surface heat exchange

22

Fi gur e 7 shows th e ef fec t o f agi ta tion, b lades , or ba f f le s is sma l l,

bu t t ha t th e e f f ec t for th e mix tur e o f b lades and ba f f l e s combin ed is

q ui t e signi fican t, reducin g the di ffer en c e be twe en th eory and experi­

men t by abo u t a fac tor o f two. Fi gur e 8 shows ess en tia l ly no eff ect

o f b la d es, ba f f les, or b lad e s and ba f f les for wa ter.

Page 33: Scraped-surface heat exchange

l.OO

0.50

1 - T

0.10

0. OS

with blades and baffles

0.

30 rpm

60 rpm

theoretical ex per imenta 1

0. 01 �--_.----�--�----�--�----�--�----�--�----�--�--��--�--��--� 0 --

(seconds)

Figure 5. Theoretical and Experimental Temperature Approaches of Mixture

N w

Page 34: Scraped-surface heat exchange

1.00

0.50

1 - T

0.10

0.05

with blades and baffles

rpm

rpm

theoretical experimental

rpm

0.01 �--�----�------�----�--_. ____ ._ __ � ____ ._ __ �----�--�--��--�--� 0 200 400 600 800 1,000 1,200

9 (seconds)

Figure 6. Theoretical and Experimental Temperature Approaches of Water

1,400 N �

Page 35: Scraped-surface heat exchange

1.00

0 . 50

1 - T

0 . 10

0 . 05

0. 01

theoretical

blades with baffles

blades w/o baffles

blades with agitator

w/o blades

�--�--��--�--��--�--�----�--�----�--�----�--�----�--�--� 0 200 400 600 800 1,000 1,200 1,400

9 (seconds)

Figure 7. Effects of Scraping Assembly in Mixture at 60 R.P.M.

N l,.n

Page 36: Scraped-surface heat exchange

1.0�--------------------------------------------------------------------,

l - T

theoretical

blades w/o baffles

blades with baffles

baffles w/o b lades

0.01�--�--��--���--����--�--��--����--��-+�--L-���_J 0 200 800 1, 000 l ,200

e (seconds)

Figure 8. Effects of Scraping Assembly in Water at 60 R.P.M. N a-

Page 37: Scraped-surface heat exchange

27

V. DISCUSSION

It was found that the difference between the temperature measured

and the temperature predicted by the theory was in part due to the

changing wall temperature. The initial rate of heat transfer was

quite high because of the high temperature gradient at first con-

tact and the wall temperature would increase because the cooling of

the wall by the ice-water would not be sufficient to compensate for

the heat transfer rate from the wall. Therefore, in the interpre-

ta tion of the results Equation (2) must be modified. The heat trans-

fer for the contacting period between scrapings is:

where Q • total heat transfer per unit area,

U = overall heat transfer coefficient between the ice-water and the experimental fluid,

Tbath

= ice-water temperature in the bath, and

TGi • fluid temperature at time Qi.

(10)

The overall heat transfer coefficient should consist of the resis-

tances of the ice-water in the bath, the vessel wall, and the fluid

in the vessel, that is,

u c --------�1�----------l + lw + 1

hbath kw hf

where hbath

: heat transfer coefficient from bulk of ice-water to uutside scraping wall,

1 a thickness of scraping wall, and w

k '"" thermal conductivity of scraping wall. w

(ll)

Assuming the heat was transferred only in the direction norma 1 to the

Page 38: Scraped-surface heat exchange

v e s s e l wa l l, the Q in Eq ua tion ( 1 0) s hould be

Q = hf (Tw - TGi) 9c .

R ea r ra nging Eq ua tion ( 1 0) and ( 12) yi e ld s,

U (Tba t h - TGi) Tw = hf

+ TGi .

The c hang e in t emp era t u r e a f t er on e sc raping in t er va l is

TG i+ l - TGi

= B ( Tw - TGi)

( S e e Eq ua t ion ( T- 13) of AP PE NDIX A: S ummary o f Theo ry, B i s d e fin ed in Eq ua tion (2) . )

where TGi+ l = t emp era ture of f luid a t time Si+ l .

S ub s t i t u ting Eq ua tion ( 13) i n to Eq ua t io n ( T- 13),

Let

TG i+ l - TGi "" Tba th - TG i

u B 1 = h B .

f

Then Eq uat ion ( 2) b ecomes

TGS - TGO = l _ e -nB'= T'

Tba t h - TGO

where T1 = modi fi ed dimension l ess t emp er a t ure.

R ewri ting Eq ua tion ( 16A),

l n ( 1 - T' ) = -B'n

28

( 12)

( 13)

( T- 13)

( 14)

(15)

( 16A)

( 1 6B)

The hea t t ran s f er co e f fici ent in t he i c e ba t h wa s ob t ained from

t he t emp era t ur es o f t he f luid, wal l, and ba t h using t he fo l lowing

me t hod .

For any time in t erva l, t he to ta l hea t t ra ns f er i s

Page 39: Scraped-surface heat exchange

where m c total mass of fluid in vessel and

TGl' TG2 • temperatures of fluid at time Ql and 92.

R�arranging Equation (17)

m Cp (Taz - Tal)

A (92 (Tbath - Tw) d9 Ja1

where m • n R2 Z p,

Z • hei�ht of fluid in vessel and

A • 2 n R Z.

Equation (18) becomes

29

(17)

(18}

(19}

Thus, measured values of the bath, wall and fluid temperature as a

function of time would establish the external bath film heat trans�

fer coefficient. The heat transfer coefficient in the bath was ob-

tained by �raphical integration in the time interval, 100 to 800

seconds (from Figure 9), assuming Tbath was the same temperature as

the mixture at the end point. The value obtained for hbath was 178

B.t.u./hr. bq. ft.-°F. and, clearly, can not be neglected in compari·

sons between the theory and the data. Tests showed that stirring the

ice bath did not change this value significantly. The theoretical

lines of the modified Equation (loB) using this value for �ath and

the experimental plots are presented in Figure 10, where the starting

point was shifted to {1 - T') • 1.0 because the differences observed

Page 40: Scraped-surface heat exchange

)0

were smaller than the precision of 6 Emax. Accounting for the effect

of the film coefficient in the ice bath improves the agreement be­

tween theory and experiment for the mixture by about a factor of two

at lower scraping speeds (10.5 r.p.m. and 30 r.p.m. ). The temper­

atures at 60 r.p.m. almost agrees with the theoretical line. With

the same value of the external coefficient, the temperature approaches

for the water system are plotted in Figure 11. The experimental

values lie below the theory indicating a higher heat transfer for

the water. This might be anticipated because of the high peripheral

velocity which develops in the water system. The difference between

thebry and experiment shown in Figure 10 decreases as the shaft speed

increases to 60 r.p.m.. Figure 7 shows the favorable effect of

baffles which prevent the scraped material from returning against

the wall without mixing with the bulk portion. Consequently, good

mixing between the scraped layer and the center portion improves

the heat transfer and would be essential in order to obtain agreement

with the theory. Therefore, a significant change in this mixing be­

havior probably occurs for this apparatus between 30 and 60 r.p.m ..

The results show that the mechanical agitator did not improve this

mixing and it was observed that, without baffles, unmixing cores

would form around the center of the vessel. Studies by Peters and

Smithl4 of the velocity profile and flow pattern of viscous fluids

using an anchor agitator show the difficulty of obtaining mixing

action. In the water �ystem, the effects of scraping and baffles were

scarcely observable as shown in Figure 8. It has been explained in

Page 41: Scraped-surface heat exchange

31

28 r-----------------------------------------

24

20

16

12

8

4

0 mixture

A. wall

0 �--_.----�----�--�----�----�--�----�----L---� 0 200 400 600

9 (seconds)

Figure 9. Temperatures of Mixture and Wall

800 1, 000

Page 42: Scraped-surface heat exchange

1 - T1

1.00�----------------------------------------------------------------

0.50

0.10

o. 05

0 . 0 1 2 00 0 400

with blades and baffles

600 800 9 ( seconds)

1,000

theoretica l ex per imenta 1

rpm

1,200 1,400

Figure 1 0 . Modified -Theoretical and Experimenta l Temperature Approaches of Mixture c...: N

Page 43: Scraped-surface heat exchange

l.oor---------------------------------------------------------------------------�

1 - T1

""

'-....,

""-....

""-.... ""'

th eor e t ic al exp er iment al

"" ""

............ . 5 rpm ""

"" "

10.5 rpm

0. 011 I l I I I I 1 1 I I I I 1 I I 20u 0 � �� . --400 60 0 BOO

9 (s ec ond s ) 1 ,000 1,200

Fig u r e 11. M odi fi ed-T heoretical a nd Experimental Temp era ture App roaches of Wa t e r

1 ,400 I,.: I..,)

Page 44: Scraped-surface heat exchange

J4

reference 11 that this negligible effect of scraping occurs in low

viscosity fluids like water, because perfect mixing in the center

is expected from the vigorous stirring, and the fluid film against

the wall during the contacting time is destroyed by turbulent action.

Page 45: Scraped-surface heat exchange

J5

VI . CONCLUSION

The d i scussion has establ ished the fol lowing conclusions :

1 ) . Combining baffles w i th scrap ing action significantly im-

proves the hea t transfer in scraped -surface h e a t exchange to viscous

ma t e r i a l s , by improving the mixing b e tween the scraped layer a nd the

rest of the ma t e r ia l .

2). Th e theory for scra ped-surface hea t exchange predicts the

tempera ture behavior a s a function of time , a nd accommodates the in-

fluence o f an external film r e s i s ta nce :

TG9 - T

GO ; l • T

bath • T

GO

h .. f

2k/ J tt Ct 9c , a nd

u 1 ::: 1 + lw + 1

ht,ath kw h f

-nB ' e

3 ) . Increasing the speed o f scra ping a nd using blades and baffles

may improve h e a t transfer to the theoretical limi t .

4). For liquids with low viscosity, the heat transfer ma y �xceed

that predicted by the theory for sera ped -surface heat exchange •

Page 46: Scraped-surface heat exchange

BIBLIOGRAPHY

1 . Bird, R . B . , Stewar t, W. E . , and Lightfoot, E . N. , Transport Phenomena , P . 353 , John Wiley & Sons, New York, 1966 .

36

2 . Bott, T. R . , "Design of Scraped Surface Hea t Exchanger•• , Bri t . Chem. Eng . , !l, 338, 1966.

3 . Bot t , T. R . , Azoory, S . , and Por ter , K. E . , "Scraped-Surface Hea t Exchanger s , Part I - Hold -up and Residence Time Studies", Trans . Ins t . Chem. Engr . {London) , 46, 33 , 1968.

4 . Bot t , T. R . , Azoory, S . , and Porter, K. E . , " Scraped-Surface Heat Exchangers , Par t II - The Effects of Axial Dispersion on Hea t Transfer", Trans . Ins t . Chem. Engr . (London) , ��. 3 7 , 1968.

5 . Crosser, 0. K. , Paper Presented at the A . I .Ch . E . Meeting, Tulsa , Oklahoma , September , 1960.

6 . Hami lton, R. L . , " Therma l Conductivity of Heterogeneous Mixture", Ph.D . Thes i s , University of Oklahoma , Norman, Oklahoma , 1960.

7 . Houlton, H. G . , "Heat Tt-ansfer in the Votator11, lnd� Eng. Chem . , J&, 522, 1944.

8 . Huggins , F . E . , "Effect of Scrapers on Hea ting, Cooling, and Mixing" , Ind . Eng. Chem . , 23, 749 , 193 1 .

9 . Kool , J. , "Heat Transfer in Scraped Vess els and Pipes Handling Viscous Ma teria l", Trans . Ins t . Chem. Engr . (London) , 12_, 253, 1958.

10. Kreith, F . , Principle of Heat Trans fer , 2nd ed . , Interna tiona l Textbook , Scranton, Pennsylvania , 1967 .

1 1 . La tinen, G . A . , "Discussion of the Paper 'Correlation o f Scraped Film Rea t Transfer in the Vota tor ' (A . H. Skel land )", Chem. Eng. Sci . , 2,., 263, 195 8 .

12 . Laughlin, H . G . , "Data on Evapora tion and Drying in a Jacketed Kettle", Trans . A . I .Ch. E . , 1§., 345 , 1940.

13 . Perry, J. H. , Chemica l Engineers' Handbook, 3rd ed . , Mcgraw-Hi l l , New York, 1950.

14 . Peters , D. C . , and Smith, J. M . , "Fluid Flow in the Region of Anchor Agi tater Blades", Trans . Ins t . Chem. Engr . (London) , �. 360, 196 7 .

Page 47: Scraped-surface heat exchange

J ]

15 . S ke l la nu , A . H . P . , ''Co r re l a t i o n u f Sc ra p ed -F i lm lil-aL Transft•r in thL· Vota t o r " , Chcm. r�n � . S c i . , Z, 1 6 6 , 1 9 5 8 .

1 6 . S kcl la nd , A . H. P . anu LPun�, L . S . , " Power Consump t i o n i n a S c r a p e d - S u r f a c e Hea t Exchanger" , Br i t . Chern. Eng . , ]_, 264 ,

1962 .

1 7. S kel la nd , A. H. P . , O l i v e r , D . R . , and Tooke , S . , " ll(·a t Tra ns­fer in a Water -Coo led Scraped - S u r f a c e llc:at l:.:x c ha nbc r ' ' , B r i t . Chern. Eng . , 1, 34 7 , 1962 .

18 . Tromme l e n , A. M. , ' 'Heat Transfer i n a Scraped-Su r f a c e Heat Ex ­change ! " . Tra n s . I ns t . Chem. Engr . ( London ) , 45 , 1 76 , 1 9 6 7 .

19 . Tromme l e n , A . M. , and Boer cma , S . , " Power Consump t i o n i n a S c raped -Surface Hea t l:.xchang� r " , Trans . lns t . Chem . Engc (London) , 44 , 3 2 9 , 1966 .

2 0 . Uh l , V . W . and Gray , J . B . , t-1 i x i ng-Theory a nd Pra c t i c e , Vo l . 1 , Chapte1· 5 , Academic P r e s s , New Yo r k , 1966 .

Page 48: Scraped-surface heat exchange

3 8

APPENDIX A

Summa ry o f Theory*

Ana lys is

The a na ly s i s is ba s ed on the fo l lowing mod e l for the proce s s :

A layer of ma t e r ia l o f uni form tempera ture is laid a ga ins t a ho t

wa l l . Thi s layer is a s s umed to cond uc t hea t f rom the wa l l as a s emi -

inf ini te s o l i d . Af ter a t ime this layer is scraped off , mixed wi t h

t h e ma in body o f t h e ma teria l a nd a new layer p laced a gainst the wa l l .

The t ime of conta c t mus t be sma l l enough so tha t the temp era tur e pro -

f i l e in t he laye r i s e f f ec t ive ly the same as would be obta ined for

a n inf ini t e s o l id . F i gure 12 i l lus t ra tes the mode l in d e ta i l .

A ba lanc e over a n e l ement whose c ro s s s ec t iona l a r ea is 1 sq . f t .

perpend ic ula r to t he hea t f l ow y i e ld s :

for

The

� == ax �p ll = l ll;

k o 9 a o 9 wher e a=

t he boundary cond i t ions of t he mod e l :

T = TGi @ X • 00

T a Tw @ X • 0

T = TGi @ 9 • 9i

s o l ut ion is ( s e e Ca rs law a nd Ja ege r ,

Oxford Univer s i ty Pr e s s , repr inted 195 0 ,

*Ex trac ted from the Cros s er pa perS

_L (T- 1 )

pCP

"Conduc tion of Hea t in S o l id s" ,

PP · 4 1 . )

( T-2 )

Page 49: Scraped-surface heat exchange

wa l l

& -1 I [;J

temperature everywhere a t time 9i

I I

contact for time 9c

new average tempera ture a t time Bi + Be = 9i+l

mixed w i t h central portion in zero time

temperature everywhere a t

time Bi+l

Figure 12. Hea t Transfer -Mixing t-1o d e l

39

Page 50: Scraped-surface heat exchange

40

where 0 is presumably independent of tempera ture, erf is the tabu-

lated error function, and 9 is the length of tLme the material has

been in conta c t with the wa l l a f ter time 9i . This is the temperature

distribution in the layer . The total heat transferred into the mater-

ia l during this time interval can b e d e termined from:

q c - kA (g i) x • 0 (We have A c l s q . f t . )

Equa tion (T-2 ) supplies :

and

thus :

( ) T - T .a.! • Gi w 0 X X .., Q �Q J( Q

(q d9 • Q • (T - T ) 2k J w Gi JiCf 9 1/2

c

(T-3A)

(T-3B)

(T-4)

(T-5)

(T-6)

where 9c is the time of contact with the wal l , and Q is the energy

added to the layer p e r unit a r ea . The average temperature of this

e lement is its initial temperature (which was everywhere the same)

plus Q/W Cp , where W is the mass in a unit area of the layer,

a ssuming no phase changes . l/2 (Tw - Teo> 2k9c

Ta l .. WCp r;c:l + TGO (T-7)

Ta l is the average temperature in the layer af ter the f i r s t contact

time of 9c .

Page 51: Scraped-surface heat exchange

41

And:

Ta l - TGO ,.. 2k9cl/2

Tw • TGO .[""1({l (WCP) (T·8)

If a l l 9c are the same, (T-8) may be written for any average layer

temperature a s well as that obtained after the f i rst c ontact a s :

2k9c l /2 =

J 110 (WCP) (T-9)

Equa tion (T-9) relates the average temperature after a time of con-

tact, to the initial tempera t ure, which is the same a s the bulk

temperature. Referring to Figure 12, this layer is to be mixed with

the rest of the material whose temperature is TGi • the layer temper­

ature before contact with the wall.

Therefore :

(T-10)

where

M • mass in main tank portion and

m • mass in layer (t ota l) .

For a cylindrical tank of radius R and unit height, insulated a t

top a n d bottom, with a uniform layer thickness 5 f t . :

m • 2 n R p e

M • n(R-5)2 p

and (T-10) becomes :

TGi+l - T

Gi •

Ta i+l - TGi

_!!!_ .. m+M

2 n R p 5 (T-11)

Page 52: Scraped-surface heat exchange

Usua l ly 5 will be very much smaller than R, �nd Equa tion (T-1 1 )

simplifies to:

42

Tci+l - Tci = 2 o

Tai+l - TGi R (T-12)

Introducing (T-9) into (T-12)

l(T - T ) 2k9l/2 w Gi c

J i a {WCP)

(TGi+l - TGi ) is the change in temperature of the whole tank

during time 9c a f ter i such t ime intervals have passed . Therefore,

9 • n Qc if n time intervals (scraping exchanges) have occurred.

It follows tha t the temperature of the tank after t ime 9 i s :

TG9 • Tw l. 1 - ( 1 -B)n] + {l·B)n Teo (T-14)

(T-15A)

where

The last equality follows because W is the mas s of a volume of

unit cross sectional area and thickness 5 , and therefore, W • p5·

Note that B does not depend upon 5 . Since B is small, the right

hand side of Equation (T-l5A) can be shown to be approximated by :

Tee - Teo • 1 - e -nB

Tw - 1eo (T-158)

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43

APPENDIX B

Expe rimenta l Data

Shaft hf hf (exp.) Run Speed B.t.u./ B 1 (exp. ) B.t . u./ No. R. P.M. hr.-sq. ft. -°F. x to3 0 hr . -sg . f t • - F.

1M 60 154 3 . 05 150 . 4

2 M 30 109 4 . 15 79 .4

3M 1 0 . 5 64 . 4 7 . 94 45 . 7

4M 60 154 1 . 33 4 3 . 4

5M 60 154 1 . 84 66 . 4

6M 60 154 1 . 95 72 .4

tW 60 442 3 . 03 *

2W 30 3 1 3 4 .35 475

JW 1 0 . 5 185 1 0 . 66 285

4W 60 442 2 . 84 *

sw 60 442 3 . 34 *

* not accu:ra te due to bigh value of hf

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44

APPENDIX C

Calculation of Temperature in Run 1M

9 AE OT .2££.:.. !!!!.:... _£.:. ...z_ 1 - I

0 0 25 . 5 0 1 . 0

100 2.24 13 . 7 0.476 0 . 524

200 2.34 8 . 2 0. 710 0.290

300 3 . 96 5.2 0.843 0 . 157

400 4 . 34 3 . 2 0. 924 0 . 076

500 4 .53 2.3 0 . 965 0 . 035

600 4 . 62 1 . 9 0 . 982 0 . 018

800 4 . 70 1 . 5 1 . 0 0

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4 5

VITA

Kyung Jun Park was l>orn on January 1 9 , 1941 in Ha ejoo , Korea .

After receiving his high school edutation in S e o u l , Kor ea , he

entered the l�nyang Univers i ty in Apr i l t 1959 and received his

Bachelor of S c i ence degree in Chemical Engineering in February, 1963.

After h i s graduation from the univers i ty , he served two years as a

second l ieutenant in the Republic of Korea Army .

Since September 1 9 6 6 , he has been �orking for a M . S . in Chemica l

Engineering a t the Univers i ty of Missouri - Rolla.