SCR Phase Control Speed Control

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    SCR Phase Control Dimmer Circuit

    This SCR phase control works much like the common TRIAC dimmer, but has numerous advantages including increased

    current capability, robustness and absence of minimum voltage snap-on. A complementary, symmetrical trigger circuit

    consisting of two PUTs (programmable unijunction transistors) enables firing of two anti-parallel THYRISTORs (SCRs). The

    circuit makes up a two terminal power device that is simply inserted between the AC power source and load. Besides

    controlling the intensity of incandescent lighting, it is useful in controlling the speed of universal (commutator brush type) ACmotors.

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    SCR Phase Control Dimmer Schematic

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    Bill of Materials

    Bill of Materials File

    SCR Phase Control Dimmer BOM .xls

    The ideal triggering device

    The DIAC is a 28V bidirectional (bilateral) trigger device that is used on virtually all inexpensive phase controls. The trigger

    voltage is somewhat high for phase control of 115VAC. Years ago, there was a similar low voltage (6 to 8V) trigger device

    called a Shockley diode. Unfortunately, these never caught on and today are EXTINCT.

    The 2N6027 Programmable Unijunction Transistor (PUT) can perform a similar function, but is polarity sensitive so it does

    not lend itself to TRIAC control. However, if two such PUT trigger circuits are employed for anti-parallel SCRs, some

    interesting things are apparent. Most important is the ability to control both trigger circuits with a single potentiometer so that

    both half-cycles are controlled identically. To obtain best balance, the zeners and capacitors must be matched. Both zeners

    and capacitors are specified for a tolerance of 5%, but I selected mine for better than 1% with my DMM. Purchase a few

    additional components so that you may obtain a good match.

    PUT operation is simple. Its threshold voltage is programmable so that it can trigger at low voltages. In this circuit it is set via

    the 12V zeners. When the PUT anode voltage exceeds the gate voltage by one junction drop, the PUT fires and dumps the

    timing capacitor into the SCR gate circuit. It resets when the AC line voltage reverses.

    I made a PUT relaxation oscillator flasher circuit that you may wish to experiment with: http://www.electroschematics.com

    /6904/programmable-unijunction-transistor-put-flasher-circuit/

    Snap-on

    The typical DIAC controlled TRIAC dimmer tends to snap-on at the minimum voltage when the adjustment is slowly

    increased. After snap-on, the voltage may be reduced if desired. The snap-on phenomenon is caused by the lagging phase

    relationship of the AC voltage signal that appears across the timing capacitor before the DIAC threshold is reached. After it

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    initially fires, the timing starts at line voltage zero crossing.

    The timing circuit in this control completely avoids this problem by resetting the capacitor voltage each half-cycle via reverse

    diodes across the two timing capacitors.

    Advantages of SCRs over TRIACs

    Thermally, there are numerous advantages. Splitting the output current in half reduces the device current significantly and

    provides a much lower thermal resistance to the ambient. Also, SCRs are rated for a maximum Tj of 125, while TRIACs

    may be limited to only 110C. Then, of course, SCRs are available in current ratings extending to hundreds of amps well

    over ten times that of the largest TRIACs. SCRs are simply more rugged.

    Its only disadvantage is obvious: it simply takes more hardware and circuitry.

    The snubber

    R1 & C3 form a snubber that is connected across the power devices. It performs two important functions as follows:

    First it provides a circuit to absorb reactive energy when either SCR recovers (stops conducting current). As you may know,

    a rectifier conducts current in the reverse direction for a short period of time (e.g. 5S) when it becomes reversed biased. The

    flow of this current stops abruptly and any series circuit inductance then causes the generation of a transient voltage (spike).

    The snubber is a place for this current to go so it cannot develop a high voltage.

    Second, it provides a resistive load for high frequency line noise and transients. Such noise or transients can potentially cause

    an SCR to turn on for a half-cycle. One common source of transients is simply the power switch when it closes.

    Film resistors are not robust in handling voltage transients so I specified a ceramic composition resistor. Polyester capacitors

    have poor reliability at 230VAC, so I specified a polypropylene capacitor that is AC rated. In my circuit, I used a Quencharc

    device that contains both resistor and capacitor it is AC rated for 125VAC.

    Oscillographs

    The load voltage is easy to see here as it increases in phase. The base line is rather indistinct due to the low power load used

    (7.5W lamp) the snubber reactance causes significant voltage drop across the lamp.

    The gate current indicates a peak current of about 200mA and a time constant of about 32S essentially 47 * 0.68f.

    The leading edge spike is caused by the inductance of the 1 shunt resistor used. This can easily drive a much larger SCR

    the first one I made used a 90A thyristor doubler. The minimum gate current pulse width rule of thumb is 5S in which the

    gate current exceeds Igt (gate current threshold) this allows sufficient time for the load current to ramp up to the SCR

    holding current.

    The gate voltage has a different appearance than the output of the programmable unijunction for two reasons: First, the gate

    is a non-linear resistance that tends to act like 2 or 3 series diodes. Secondly, when the SCR is conducting, junction voltage

    appears on this terminal as well.

    SCR Phase Control Project Photos

    Note the absence of the isolation transformer it is located under the bench.

    For the future

    AC Switch Circuit turn this into an AC switch via a photomod

    SCR Phase Control Speed Control/Dimmer http://www.electroschematics.com/8411/scr-phase-control-dimmer/

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