EMKA „Special“ Assembling Notes and System Solutions

Catalogue supplement

clever & smart:

quickly assembled –

securely locked

clip-in

pin dowel

clamping

pin

Assembling Technology

As a system supplier EMKA provides a variety

of product solutions around the construction

of enclosures. The modular construction

system intelligently combines the advantages

of flexible applications with a cost-saving

assembling technique. We welcome

the opportunity to give you advice regarding

suitable alternative solutions for your

application problem – possibly under

consideration of pre-assembled components

or complete customized solutions.

• quarter turns • swing handles • escutcheons • hinges • vision panels

• quarter turns• rod controls • machine handles• hinges

• drawing pockets• gaskets

• rod controls • rod guides • hinges

• handles• hinges • cover stays • latches

• quarter turns • hinges• catches

• recessed grip

• hinges • polyamide

parts

welding

rivetin

g adhesive

clip-in

pin dowel

clamping

pin

screwing

clever & smart:

quickly assembled –

securely locked!

Quick & Easy: Assembling Notes

Locking-system for inline-door 2

Locking-system for flush-mounted door 3

Locking-system for small cabinets 4

Lockings for side panels 5

Details and Products 6- 20

Index:

Type of fixing: Advantages: Restrictions: Connection: Applications:EMKA examples

Welding • high rigidity • know-how required non-detachable • rod controls• density • difficult assembly/disassembly • rod guides• no design specifications • visible traces of processing • hinges• versatility • disassembly by destruction

Riveting • rigidity • part with punched hole required non-detachable • latches• automated processing • know-how required • handles• movable parts usable • difficult assembly/disassembly • hinges

• disassembly by destruction • coverstay

Adhesive • no structural changes • restricted application non-detachable • drawing • evenly spread tension • rigidity • pockets• combination of many different • modification of surfaces • gaskets

materials possible • no/restricted disassemblypossible

Screwing • disassembling possible • cost detachable • quarter turns• density • accessibility • rod controls• rigidity • part with punched hole required • machine• adjustability • handles• reusable parts • hinges

Clip-in • low cost • not adjustable detachable • quarter turns• time saving assembly • low tolerance balance • swing handles• simple assembly • density • escutcheons• disassembling possible (at EMKA) • geometry • hinges• reusable parts • disassembling (without tools • vision panels

possible at EMKA)• accessibility for disassembling

if tools are necessary

Plugging / • low cost • accessibility detachable • quarter turnsWedging • time saving assembly • possible difficulties • hinges(pin fixing, • simple assembling with tolerances in • catchesspring fixing) • disassembling possible material thickness

Dowelling / • simple assembling • dependency on material detachable • recessed gripSpreading • concealed assembling • rigidity • hinges

possible • density • polyamide parts• restricted disassembling

2

Beschlagteile

®

Locking-system for prominent door

Rod guide polyamide black

2300-04

see page 14

Rod Polyamide

1121-115

see page 13

Catch polyamide black

1121-116-01

see page 13

Escutcheon with insert

2300-U2

see page 14

180° hinge

1110-U126

see page 15

Window

1250-U2

see page 20

Possible assembly

Beschlagteile

®

3

Locking-system for in-line door

Rod guide polyamide black

2300-04

see page 14

Swinghandle clip-in completely

see page 10–11

Door picturedtransparent

180° hinge

1056-U35

see page 17

Possible assembly

4

Beschlagteile

®

Window

1250-U1

see page 20

Pin hinge

1117-U6

see page 19

180° hinge

1056-U32

see page 18

Window

1250-U2

see page 20

Locking-system for small cabinets

Complete quarter turnto clip-in

see page 7

Clip-in quarter turn

1000-U350

see page 7

Door picturedtransparentPossible assembly

Beschlagteile

®

5

Snap lock

1091-U116

see page 8

Recessed grip

1091-92

see page 8

Clip-in quarterturn with insert

see page 6

Locking-system for side panels

Possible assembly

6 1A-110

Beschlagteile

®

Attention: By using the dust cap 1022-23-01 dim H will be reduced by 1 mm.

Operation area: Small doors and boards

Further parts see page– Cam 1A-110

Quarter turn, small versionPROGRAM 1022

Clip-in fixing

Wing knob

Cut out for nut and clip-in fixing

Cut out for spring fixing

Housing zinc die or polyamide clip-in or spring fixing

Zinc die Zinc die Polyamide

chrome black black

powdered

Clip-in fixing – – 1022-01-02

with spring fixing 1022-U76 1022-U77 1022-U78

Insert zinc die or PA with screw m.s.zinc plated Key zinc die

and wave washer spring FSt zinc plated black p.c.

Square 6 1022-U2 1022-U44 1022-U72 1004-20

Triangular 6,5 1022-U1 1022-U43 1022-U73 1004-21

Slot 1,5 1022-U3 1022-U45 1022-U74

Blank 1022-U4 – 1022-U75

Wing knob – – 1022-U82

Spring fixing

1B-210; 1B-220 7

Beschlagteile

®

Clip-in Housing polyamide GF black with o-Ring

Ts Clip-in

1,4 1000-U695

2,0 1000-U696

Clip-in quarter turn polyamide GF, RH/LH version

Black 1000-U349 Grey RAL 7032 1000-U350

Quarter turnPROGRAM 1000

Further parts see catalogue page– Insert 1B-210– Cam 1B-210

Advantage:

Easy to assemble by usingplug in plastic parts

Cut out

Cut out

Clip-in quarter turn

8 6B-275; 6B-290

Beschlagteile

®

Pull polyamide GF black

Ts = 0,80 – 1,2 mm 1091-93

Ts = 1,20 – 1,6 mm 1091-91

Ts = 1,75 – 2,2 mm 1091-92

Dim. A B C D Door cut out X Y

1 28 47 25 20 1 38 25,5

2 47 47 44 39,5 2 38 44,5

3 86 47 83 78,5 3 38 83,5

Slide latch polyamide black with spring stainless steel

Size Ts = 1,2 – 1,6 Ts = 1,75 – 2,2

1 1091-U114-01 1091-U114

2 1091-U115-01 1091-U115

3 On request 1091-U116

Lockable e.g. with small quarterturns of the Program 1022

Frame Door

Pull, slide latchPROGRAM 1091

Cut out

*Logo, different colored pad printing possible

6B-280 9

Beschlagteile

®

PullPROGRAM 1091

Handle front

handle backside

Fixing bolt

Handle front 1

Cam

Bezel

Plug

Shaft with insert

Handle front 2

Cut out (outside)

Cut out (inside)

Handles without locking polyamide GF black

1091-U97

Handles with locking, axle, bezel, cam

and plug polyamide GF black with gasket

Version with shaft for Ts = 20 – 30 mm 1091-U98

Version with shaft for Ts = 20 – 60 mm 1091-U98-01

Assembling: Bolts are to be nailed, cam will be cliped on the axle. The quarter turn can be opened with a standard hexagon of key (SW10) acc. to DIN911.

Handle front without locking

Handle front with locking

10

Complete clip-in swinghandle and escutcheonPROGRAM 1121; 1225

Complete clip-in Swinghandles and Escutcheons, Program 1121 and 1225, ready assembled.

By request you get a swinghandle with alreadyassembled cam and profil-half-cylinder.

Clip-in!

11

Beschlagteile

®

Measures and versions see comparable articles

Program 1121– Escutcheon 3A-140– Swinghandle 3A-220

Program 1225– Escutcheon 3T-140– Swinghandle 3T-220

By request you get a swinghandle with already assembledcam and profil-half-cylinder.

Clip-in!

12 3ZA-720

Beschlagteile

®

A-Rod-SystemPROGRAM 1121

Door picturedtransparent

Picture without door

*Minimum length for shortedrods 50 mm

Further parts see catalogue page – Rod-control from ab 3A-340

3ZA-740 13

Beschlagteile

®

Rod with Pastille polyamide GF black

Door height Locking Rod * = Rod must

Th points length be shorted

800 – 1300 2 – 3 475 * 1121-115

1300 – 1600 3 475 * 1121-115

1600 – 1900 4 – 5 775 * 1121-115-01

1900 – 2200 5 775 * 1121-115-01

Catch polyamide black

For countersunk screw ø 3,5x13 (countersunk screw: 000104) 1121-116-01

A-Rod-SystemPROGRAM 1121

Countersunkscrew notincluded

Cut out

14 3L-120; 3L-480

Beschlagteile

®

Rod control polyamide GF black

2300-04

Verschlusshalter Polyamid schwarz

für Senkschraube ø 3,5x13 (Senkschraube: 000104) 1121-116-01

Escutcheon polyamide GF black, Rods zinc die, fixing material m.s. zinc plated

with round cylinder with stainless steel cap

Keyed different 2300-U15

Keyed 2233x 2300-U14

Escutcheon polyamide GF black, with mask for double bit, Rods zinc die,

fixing material m.s. zinc plated with insert zinc die chromed

Double bit 3 2300-U2

Double bit 5 2300-U3

Escutcheon polyamide GF black, Rods zinc die, fixing material m.s. zinc plated

(for following inserts) 2300-U1

Inserts m.s. zinc die chrome

Square 6 2300-U5

Square 7 2300-U6

Square 8 2300-U7

Triangular 7 2300-U8

Triangular 8 2300-U9

Daimler Benz 2300-U10

Slot 2x4 2300-U11

Double bit 3 2300-U12

Double bit 5 2300-U13

Assembling

1000-990

* Logo: 27x8x0,5different colored pad printing possible

Door centre

*

Turn = 135°Stroke = 25 mm

Escutcheon with clip-in lock / clip-in Rod control PROGRAM 2300

Cut out

Cut out

3ZA-620; 4A-215 15

Beschlagteile

®

Catch zinc-die black for twisted rods

Clamping pin, polyamide GF black 1121-U137

180° hinge zinc die black p.c., hinge pin and brass washer polyamide GF black

1110-U126

Catch 180° hingePROGRAM 1110; 1121

Catch to change with hinge 120° see catalogue page 4A-190 or hinge 180° see page 4A210.

Cut out

Rod

Catch

Rod guide

Spacer plate has to be ordered sep. Ts 1.0 ... 1110-39-01Ts 1.5 ... 1110-39(one plate per clamping bar)

Spacer plate

Ts = 2,0

16 4A-210; 4A-220

Beschlagteile

®

180° hinge zinc die black, clamping pin polyamide GF black,

hinge pin stainless steel, brass washer m.s.

right 1110-U68

left 1110-U71

180° hinge zinc die, clamping pin polyamide GF black,

hinge pin stainless steel and brass washer ms

Ts = 2 mm Black powdered

right 1110-U80

left 1110-U83

180° hingePROGRAM 1110

Spacer plate has to be ordered sep.Ts 1.0 ... 1110-39-01Ts 1.5 ... 1110-39(one plate per clamping bar)

Spacer plate

Spacer plate has to be ordered sep.Ts 1.0 ... 1110-39-03Ts 1.5 ... 1110-39-02(one plate per clamping bar)

Spacer plate

Version for Ts = 2,0

Clamping pin

4A-138; 4B-240 17

Beschlagteile

®

Hinge zinc die black p.c., clamping pin black, pin stainless steel

RH 1056-U35**LH 1056-U33**

Hinge zinc die p.c., clamping polyamide GF black,

hinge pin stainless steel, brass washer

1110-U128

180° hingePROGRAM 1056, 1110

Cut out

Clamping pin

Spacer plate has to be ordered sep.Ts 1.0 ... 1110-39-03Ts 1.5 ... 1110-39-02(one plate per clamping bar)

Assembling:Hinge is to be fixed just byknocking in the PA pins.Draw-out strength in Z direction: 1500 N.

** Version Polyamide on request

Clamping pin

Clamping pinCut out

18 4B-190; 6B-285

Beschlagteile

®

Hinge polyamide, pin and clamping pins polyamide

1056-U32

Hinge clamp and frame part polyamide GF black, pin zinc die

1091-U96

180° hinge PROGRAM 1056, 1091

Cut out

Cut out

Clamping pin

4C-130 19

Beschlagteile

®

Pin hinge, housing polyamide black, pin and spring metal

Ts = 1.0 1117-U6

Pin hinge PROGRAM 1117

Door pictured transparentin range of hinge.

Attention:Using pin hinge only suitablefor small doors.

e.g.: Counter- (energy, gas, water)and toolboxes

Cut out

20 6A-260

Beschlagteile

®

Clip-in window, clear macrolon with gasketing

H B LH LB LR Ts

110 110 94.4 94.4 6 1.5 1250-U1

175 125 157,2 107,2 20 1.5 1250-U2

WindowPROGRAM 1250

Cut out

Using the latest engineering technology combined withstate-of-the-art manufacturing facilities, EMKA provides afull range of product offering from simple quarter turnfasteners; to the most advanced industrial electronic locking systems available anywhere in the world; to customer driven solutions for unique applications.With 5 manufacturing plants, producing more than 18,000 individual parts, our ability to address specifichardware and closing system needs is unmatched.These special resources allow us to quickly assistcustomers who have unique applications or requirecustom designs.

Planning a custom design? Have a unique application?

EMKA is waiting to hear from you. We specialize inproviding design concepts & drawings, proto-types,tooling, production, world class quality and timelydelivery. Your need is our catalyst to create.

The EMKA GROUP

EMKA Subsidiaries  

EMKA Beschlagteile Ges.m.b.H.Intercity Park 4A - 2421 Kittsee • AustriaTel.: +43-2143-43063Fax: +43-2143-43064info@EMKA-beschlagteile.at • www.EMKA-beschlagteile.at

EMKA Okovi d.o.o.Branimirova 64HR-35000 Slavonski Brod • CroatiaTel.: +385/35/270073Fax: +385/35/410900p.teglovic@emka-okovi.hr • www.emka-okovi.hr

CR • EMKA Kováníe/Beschlagteile für CR aMáchova 4782106 Bratislava • SlovakiaTel.: +421/2/45259910Fax: +421/2/45259910miro.EMKA@ba.telecom.sk

Belgium • EMKA Benelux B.V.Marconiweg 25466 AS Veghel • NetherlandsTel.: +31/413/323510Fax: +31/413/354425info@EMKA.org • www.EMKA.org

EMKA Bosnia d.o.o. GoraždeIbrahima Popovica 3273000 Goražde • Bosnia-HerzegovinaTel.: +387/38/241310Fax: +387/38/221474info@EMKA.ba • www.EMKA.ba

EMKA Industrial Hardware Co.Ltd.No.15 Fuyuan RoadWuqing Development AreaTianjin, 301700 • ChinaTel.: +86/22/82123759Fax: +86/22/82127759info@EMKA.cn • www.EMKA.cn

EMKA Hellas47-49 Hatzikiriakou Ave185-38 Piraeus • GreeceTel.: +30/21041/83000Fax: +30/21041/83183info@EMKA-hellas.com • www.EMKA-hellas.com

EMKA BeschlagteileKereskedelmi Képviselet / Kresz Géza u. 51.H-1132 Budapest • HungaryTel.: +36/1/2360032Fax: +36/1/4510327info@EMKA.hu • www.EMKA.hu

EMKA India Panel Accessories P Ltd.No47 J.C. Industrial Estate / 8th Main, Kanakapura RoadBangalore-560 062 • IndiaTel.: +91/80/26660212Fax: +91/80/26662706s.venkat@EMKA.in • www.EMKA.in

EMKA Italia S.r.l. UnipersonaleVia Isidora, 1037017 Lazise (Verona) • ItalyTel.: +39/045/6471070Fax: +39/045/6471126info@EMKA.it • www.EMKA.it

EMKA Benelux B.V.Marconiweg 25466 AS Veghel • NetherlandsTel.: +31/413/323510Fax: +31/413/354425info@EMKA.org • www.EMKA.org

EMKA-Polska Sp. z o.o.ul. Siemonska 1142-503 Bedzin • PolandTel.: +48/32/3606026Fax: +48/32/2633739info@EMKA.net • www.EMKA.net

S. C.  EMKA Beschlagteile S. R. L.Alba lulila 110550052 Sibiu • RomaniaTel.: +40/269/222700Fax: +40/369/303700info@EMKA.ro • www.EMKA.ro

Serbia • EMKA Okovi d.o.o.Branimirova 64HR-35000 Slavonski Brod • CroatiaTel.: +385/35/270073Fax: +385/35/410900p.teglovic@emka-okovi.hr • www.emka-okovi.hr

EMKA France SARoute des Roches - B.P. 1241400 Bourré • FranceTel.: +33/254/320862Fax: +33/254/324598EMKA@EMKA-france.com • www.EMKA-france.com

EMKA KováníeMáchova 4782106 Bratislava • SlovakiaTel.: +421/2/45259910Fax: +421/2/45259910miro.EMKA@ba.telecom.sk

EMKA España S.A.C/Fisicas, 37Poligono Industrial Urtinsa II28925 Madrid Alcorcón • SpainTel.: +34/91/6432087Fax: +34/91/6434207mail@EMKA.es • www.EMKA.es

EMKA Ferragens Portuguesa Lda.Rua Francisco Romero, 65Amoreira2645- 197 Alcabideche • PortugalTel.: +351/214663355Fax: +351/214670475mail@EMKA.pt • www.EMKA.pt

Montenegro • EMKA Bosnia d.o.o. GoraždeIbrahima Popovica 3273000 Goražde • Bosnia-HerzegovinaTel.: +387/38/241310Fax: +387/38/221474info@EMKA.ba • www.EMKA.ba

UES (INT´L)  PTY. LTD.Bella Vista NSW 2153 • AustraliaTel.: +61/2/88871200export@uesint.com

EMKA Agencies 

Oy Colly Company Ab00391 Helsinki • FinlandTel.: +358/29/006150sales@colly.fi 

Emil Krachten Scandinavia ABIndustrigatan 1055302 Jönköping • SwedenTel.: +46/36/314130Fax: +46/36/314131info@EMKA.se • www.EMKA.se

EMKA Beschlagteile AGKammistr. 53800 Interlaken • SwitzerlandTel.: +41/33/8260220Fax: +41/33/8260229info@EMKA.ch • www.EMKA.ch

EMKA Kilit Sistemleri Metal San. ve Tic. Ltd. Sti.Büyükbakkalköy Mahallesi Samandira Caddesi No:6/A34858 Maltepe - Istanbul • TurkeyTel.: +90/216/5617801Fax: +90/216/5617803info@emkakilit.com.tr • www.emkakilit.com.tr

EMKA (UK) Ltd.Patricia HouseBodmin RoadCoventry CV2 5DG • United KingdomTel.: +44/2476/616505Fax: +44/2476/612837enquiry@EMKA.co.uk • www.EMKA.co.uk

EMKA Inc.1961 Fulling Mill RoadMiddletown PA 17057 • USATel.: +1/717/9861111Fax: +1/717/9861080EMKA@emkausa.comwww.emkausa.com

EMKA Middle East LLCMember of the EMKA GroupP.O. Box 36293Dubai - United Arab EmiratesTel.: +971/42844528Fax: +971/42844572info@EMKA.ae • www.EMKA.ae

Lock Focus Pty. Ltd.Victoria 3173 • AustraliaTel.: +61/3/97981322locks@lockfocus.com.au

Teder Electro Mechanical49277 Petach-Tikva • IsraelTel.: +972/73/2331200sales@teder.com

TOCHIGIYA Co., LTD101-0047 Saitama • JapanTel.: +81/48/2283072support@tochigiya.co.jp

Normont Industrial Hardware, Canada Ltd.Laval (Québec) H7P 6A9 • CanadaTel.: +1/450/6812884EMKA@normont.com

Comercializadora Becor S.A.Bogota • ColombiaTel.: +57/1/2350234gerencia@cbecor.com

Colly Components AB - Lithuania164 94 Kista • SwedenTel.: +46/8/7030100custumerccp@colly.se

OOO”MK-Electro196128 St.-Petersburg • RussiaTel.: +7/81/24492928info@mk-electro.ru

VF Fastening Systems PTE Ltd.757695 Singapore • SingaporeTel.: +65/675/2333vincent@vffastening.com.sg

Enclosure SolutionsBenoni • South AfricaTel.: +27/11/4212675info@enclosuresolutions.co.za

Geo Jeon Co. Ltd.429-450 Kyoung Gi Do • South KoreaTel.: +82/314/335508koreaemka@naver.com

Terramar Engineering and Machinery (Pte.) Ltd.Tan Binh District, Ho Chi Minh City • VietnamTel.: +84/8/9974089cam@terramar.com

A/S Megatrade Beslag2650 Hvidovre • DenmarkTel.: +45/44916700mega@megatrade.dk

Colly Components AB - Estonia164 94 Kista • SwedenTel.: +46/8/7030100custumerccp@colly.se

Colly Components AB164 94 Kista • SwedenTel.: +46/8/7030100custumerccp@colly.se

Colly AS1314 Vöyenenga • NorwayTel.: +40/21/2329502dragos.butoi@dcb.ro

Best Port Company Ltd.429-450 Kyoung Gi Do • ThailandTel.: +66/2/993/5739bestport@samartas.com

Colly Components AB - Latvia164 94 Kista • SwedenTel.: +46/8/7030100custumerccp@colly.se