Schelling Anlagenbau GmbH
-
Upload
marketing-schelling -
Category
Documents
-
view
278 -
download
0
description
Transcript of Schelling Anlagenbau GmbH
Schelling Anlagenbau GmbH
The leader in technologyin cut - to - size plants.
Schelling is with the launch of the new cut-to-size ah 9 expanding it's angular saw
product line with a new state of the art, innovative machine designed for high output.
The all new ah 9, together with it's lower book height counter parts the ah 6 and ah 8 repre-
sents the latest generation of angular cut-to-size systems from Schelling.
Just like all the other Schelling models, the ah 9 can be equipped with all the
different available components for infeed, sawing and stacking.
Technical dataSaw blade projection: 185 mm
Cut lengths: length-cut saw 3,300, 4,300, 5,800, 6,300 mm
cross-cut saw 1,800, 2,300, 3,300 mm
Saw motor power: 35 kW
Clamp opening: 175 mm
Angular System designed for high output
ah 9
Duplus cut - to - size plant ah8
cut - to - size plant ah 6 completed with sorting & stacking
technology for highest output
With its newly developed area storage system, Schelling offers a multitude
of possibilities for material in-feed at the highest technical level.
This storage solution is an ideal addition to any high quality beam saw and with this
Schelling offers one solution for board handling and cut-to-size from one supplier!
The Schelling area storage system
Types
Area storage vs 8 (range of 4–8 m) vs 12 (range of 8–12 m) vs 16 (range of 12–16 m)
area storage system
Advantages• High dynamics through modern servo-drive technology
• Optimaluserfriendliness,maximumoperationreliabilityand
highest flexibility through modern warehouse management software
• Greatvarietyofboardsavailablewithlowspacerequirement
• Carefulmovementofmaterial–nodamageoftheworkpieces
• Unmannedordercollating
• Optimalmaterialplanningviaautomaticinventorycontroland-monitoring
• Materialsavingsthroughautomatedremaindermanagement
• SmoothfeedingofpanelsthroughbeltdriveandVulkollanwheels
• Higherutilizationofthesawingcapacity
• Reductionofprocessingtimesforcuttingorders
Characteristicsareastoragesystem• Scissor lifting device with double scissor.
• Standardstackingheight2000mm
• Boardweightupto300kg
• Positioningaccuracy+/-5mm
• SeparatePC-cabinet
• Climatecontrolunit,UPS
• DatabackupviaRaid-system
• Twoboardrecognitionupto3kgboardweight.
• Duringaboardlocationchange,theboarddimensionsarechecked
before relocation and corrected if necessary.
• Eachboardismeasuredtoensuremaximumsafety&securityandthereafter,based
on these results, the safety boundaries within the storage area are automatically
updated. In turn this provides for maximum utilization for the storage area.
Options• Turningdevice(+/- 90 °)
• Infinitelengthandwidthadjustment(min,slotsize2000x600mm)
• Vacuumloadingdeviceforvariousapplications
• Anglecomparisonforapproachingboardtostoredboardandcorrectionmade
before placement. This turning device can compensate for angles up to 5 °.
High travel speed, short cycle times:X-axis(bridge) 80m/minY-axis(portal) 80m/minZ-axis(stroke) 30m/minVectorspeed 113m/min
Speed Package optional:X-axis(bridge) 150m/minY-axis(portal) 150m/minZ-axis(stroke) 60m/minVectorspeed 212m/min
Distance of stack in storage: 100 mm
The automatic label printing system from Schelling increases output for single
line saws and angular saws if all parts have to get an individual label.
ConventionalmethodOftenlabelsareappliedtopositivelyidentifycutparts.Typicallythelabelprinter
is located after the cut line at the cross aligning fence of the saw. Labels are printed in
real time and are dispensed by the printer for manual pickup. The operator removes
thelabelandappliesittotheappropriatepart.Consistentinnovationsandimprovements
ofpanelsawshavedramaticallyimprovedtheoutputofpanelsaws.Especiallysaws
with two feeders that can cut two different sizes at one time increase output dramatically.
If it is required to place a label on each part, the operator will be overwhelmed by the
complexity and volume of labels that need to be placed onto parts; hence he has to stop
the machine frequently to keep up. Therefore, the theoretical output of the highly efficient
saw cannot be reached.
Types
Cut-to-size saws (fh 4, fh 6, fh 8)
Cut-to-size plants (ah 6, ah 8)
Sizes
330/430/580
Automatic loading machines
Automatic label printing application
label printing
OptimizedworkmethodSchelling has developed an automatic label printing system for automatic
loading panel saws and cut-to-size plants. Labels will be applied to the panel in the
infeed area, while the previous pattern is being processed in the saw.
The location of the label on the part can be programmed (depiction 1).
If a part is turned 90 degrees in the pattern, the label will be turned accordingly.
Additionally, every label placed will be checked via a control scan.
Therefore, all parts are already labeled as they come off the saw. Handling
two different parts that come off the saw at the same time is absolutely
no problem; therefore, no capacity reduction is experienced due to labeling.
The functional description of a cut-to-size saw with automatic push infeed
and with automatic label applicator is as follows:
Functional descriptionThe printer is stationary mounted on the side of the infeed station
and dispenses labels according to the cut pattern (depiction 2).
An applicator with rotating head picks up the label (depiction 3) and
places it onto the panel (depiction 4). The applicator has its own
X-axis and the push off carriage provides the Y-axis.
Therefore, labels can be applied anywhere on the panel and in
theappropriateorientation(depiction5).Oncethelabelisapplied,
the applicator moves up into its home position and simultaneously,
thelabelisscannedandcheckedforproperinformation.Oncethe
information is confirmed, the next label is printed and the
process repeats itself until all labels are applied.
Oncethelabelprocessisfinished,theinfeedpusherpushesthepanel
into the saw to start the cutting process (depiction below).
Cut-to-sizesawsandplants with vacuum infeedSaws with vacuum infeed or an inventory system with vacuum carriage can
process books where each individual board is labeled. This process requires
the vacuum to place the panel onto the roller table behind the saw
and then the label applicator applies the labels. In this configuration the
applicatorismountedontoitsownX/Ycarriage.Oncefinishedthevacuum
places another board on top of the previous one and the process repeats itself.
depiction 1
depiction 3
depiction 2
depiction 5
depiction 4
The DUPLUS2 concept increases productivity of cut-to-size saws by utilizing two
independent feeders to position the material in the saw. This allows for simultaneous
cutting of head and main piece or cutting of staggered patterns with one cut.
The second feeder is located at the cross aligning fence and has two clamps
with four clamp fingers. (depiction below)
Types
cut-to-size saws (fh 4, fh 6, fh 8)
Sizes 330, 430, 580, 630
Automatic loading machines
Minimum strip width for
simultaneous cutting:
Strip at the cross aligning fence: 120 mm
Second strip, in main feeder: 180 mm
The DUPLUS2 concept
DUPLUS2
For the cutting pattern below, the production process of a
cut-to-size saw with turntable in the roller table is as follows
Functional descriptionThe turntable in the roller table rotates the board by 90 degrees and the head cut
is executed according to the cutting pattern. The head piece is then moved to the
cross aligning fence and pushed into the second feeder by the operator. The main
piece is automatically rotated back 90 degrees and taken over by the main feeder.
Bothpiecesarenowindependentlypositionedforthefirstcut.Theheadpartis
now being finished, while the main part is cut into strips. (depiction 1).
CrosscuttingofmainpieceThe first two strips of the main piece are turned 90 degrees and moved
against the cross aligning fence. The second feeder clamps the first strip and
thesecondisclampedbythemainfeeder.Bothstripsarenowindependently
positioned for the first and subsequent cuts (depiction 2). Depending on
the strip width, only the clamps that are needed are engaged. The clamps
are fully automatically controlled by the saw. (depiction 3).
The last two strips of the main piece are processed as previously explained.
Automatic loading saws with separate push-off carriage can load and align
a new board, while the previous one is processed.
It is also possible that only the second feeder is needed for the last cross cuts.
Inthiscase,themainfeederwillloadandalignanewbookorjustretrievethe
next, already loaded, book.
depiction 1
depiction 2
depiction 3
The demand for high flexibility with small lot sizes rises constantly in industrial
manufacturing of furniture.There are new demands, especially for
cutting-to-size. In the future, it will be essential that cut-to-size plants guarantee
speedy cycle times and optimized material utilisation when processing small lot
sizes. 3rd phase cuts are an essential component to guarantee this.
Uptonowitwasnotpossibletoproducefullyautomated3rd phase cuts on
acut-to-sizeplant.SchellinghasachievedjustthiswiththeNEWrevolutionary
development of the 3rd phase cut router that allows 3rd phase cuts with
a perfect cut quality and highest size tolerances.
3rd phase cut-to-size plantCommissionablecut-to-sizewithhighestflexibilityandoutput
3 rd phase cut plant
Functional descriptionThe 3rd phase cut-router is used in connection with a conventional cut-to-size
angular plant. Single boards are cut into strips on the rip-cut saw and then moved to the
cross-cutarea.Beforethe3rd phase cut application, the strips are clamped and moved
towardsthecross-cutsawbytheprogrammedfeedercarriage.Nowthetrimcutonthe
cross-cut saw is made and the part aligned against the cross-cut-fence. The programmed
feeder carriage then pushes the strips through the stationary router for 3rd phase cuts.
During the milling the specially designed strip aligner with press-roller constantly pushes
against the material and guarantees absolute accurate sizing.
The required 3rd phase cut width is achievable with the moveable frequency controlled
drive router. The router is raised to the working area by a servo motor.
A separate extraction system for the router provides a perfect, dust free surface. The
extraction hood is lowered on to the material during the milling progress. The integrated
rollers in the extraction hood hold the material down against the roller table underneath.
Oncetherequired3rd phase cut depth has been milled, the router lowers
and the feeder positions the strip for the cut-to-size process.
For a board thickness of up to 25 mm the router tool has a diameter of 10 mm.
The saw blade of the cross-cut saw is 5.4 mm and therefore we can guarantee that
with only one cut cycle, the parts are produced with a perfectly cut edge.
Thetrimwasteisremovedviaanadjustablewasteflapintoawastebin.
This waste bin tilts and turns 90° so that trim waste is disposed into the waste
conveyor of the cross-cut saw.
With this system, Schelling offers a
complete system that is logisticaly sup-
portedbySchelling'sOptimisationSoftware
HPO.
Maximumoutput,perfecttecnicalsolution
in highest quality, all out of one hand. This
is what this new innovation from Schelling
stands for.
Routerandstripaligner
lateral wasteflap and waste bin
waste bin in takeover position to the waste conveyor of the cross cut saw
[ fm 6 ]
[ precisison ]
Precision plate saw fm 6
The PLUS+ in everything!
The fm 6 with the Schelling PLUS+ concept creates a major PLUS+ cutting
all types of aluminum and non-ferrous metal material.
PRECISION PLUS+ tightest tolerances
POWER PLUS+ maximum cutting performances
STABILITY PLUS+ heaviest machine on the market
ERGONOMICS PLUS+ 99,5% chip removal
SURFACE PLUS+ maximum surface protection
“Easy” control panel with the
software MCS Evolution 2.0
and Windows XP
fm 6
[ fm 6 ]
[ precisison ]
Precision plate saw fm 6
The PLUS+ in everything!
The fm 6 with the Schelling PLUS+ concept creates a major PLUS+ cutting
all types of aluminum and non-ferrous metal material.
PRECISION PLUS+ tightest tolerances
POWER PLUS+ maximum cutting performances
STABILITY PLUS+ heaviest machine on the market
ERGONOMICS PLUS+ 99,5% chip removal
SURFACE PLUS+ maximum surface protection
“Easy” control panel with the
software MCS Evolution 2.0
and Windows XP2
00
0/0
9/2
00
8
Tech
nic
al d
ata
su
bje
ct
to c
han
ge w
ith
ou
t n
otice.
Illu
stra
tio
ns
may
sho
w o
ptio
nal e
qu
ipm
en
t.
Schelling Anlagenbau GmbH, 6858 Schwarzach/Austria, T +43(0)5572 / 396 - 0, F +43(0)5572 / 396 - 177, [email protected], www.schelling.comSchelling America Inc., P.O. Box 80367, Raleigh, NC 27623 / USA, T (+1) 919 / 544 04 30, F (+1) 919 / 544 09 20, [email protected] UK Ltd., Sandbeck Way, Wetherby West Yorkshire LS22 7DN / England, T (+44) 19 37 / 58 63 40, F (+44)19 37 / 58 68 66, [email protected] Asia (S) PTE LTD, Kallang Pudding Road #2, Mactech Industrial Building #05-16, Singapore 349307, T (+65) 6746 9159, F (+65) 6746 9759, [email protected] Polska Obrabiarki do Drewna Sp.zo.o., ul. Brodowska 32, PL-63000 Sroda Wlkp./Poland, T (+48) 61 286 47 21, F (+48) 61 286 47 23, [email protected]
PLUS+ CONCEPT
Please ask for additional information and
individual solutions.
SCHELLING PLUS+ CONCEPT: THE PLUS+ IN EVERYTHING!
Entirely closed pressure beam system with the patented
CLEAN-UP function - 99,5% chip removal
ERGONOMICS PLUS+
Hard-chromed machine table with integrated air bed -
automatic material push out by the special scissor clamps
SURFACE PLUS+
Schelling turntable solution increases productivity - 15%
by providing easier material handling
HANDLING PLUS+
MACHINE SPECIFICATION fm 6 fm 6+
Saw blade diameter 460 mm / 18.1” 520 mm / 20.5”
Saw blade projection 135 mm / 5.3” 165 mm / 6.5”
Cutting height 110 mm / 4.3” 140 mm / 5.5”
Clamp opening 135 mm / 5.3” 150 mm / 5.9”
Feeder speed
Forward up to 25 m/min / 82 ft/min
Backwards 32 m/min / 104 ft/min
Saw carriage speed
Forward to 80 m/min / 262 ft/min
Backwards 80 m/min / 262 ft/min
Power
Saw motor 27 kW / 36 HP 30 kW / 40 HP
Cutting length 3300/4300/6300 mm
Details may differ to actual machine configuration.
In many applications, robots simplify the production flow in industrial production.
Schelling'snewRoboticstackingmakesthistechnologyavailablefor
Schelling cut-to-size systems. A special gripper – developed by Schelling –
allows the stacking of a wide variety of sheet materials and part sizes.
Together with Schelling's existing sorting and stacking components and the
inhousesoftwaredevelopedforRoboticstacking,Schellingoffersacomplete
and all around solution for stacking parts after the cut-to-size process.
Patented gripper arm system for a wide variety of sheet materials
· Optimalhandlingofeventhinsheets
· Precisestackingthankstoinnovativestopandalignmentsystemsonthegripper
· Multi-lineandmulti-rowstackingthankstospecialholdingequipmentonthegripper
Optimal interplay of cutting solution and robot stacking
· Everythingfromasinglesource:Schellingprovidesallcomponentsandsoftwaresolutions
· ProvensortingandhandlingsystemsfromSchellingcompletetherobot
· Cutplanoptimisationandstackingprogramareoptimisedperfectlytooneanother
Innovative MaterialHandling
Robots
Manually-supportedrobotstackingStack layers are arranged manually after the saw. With the recently developed stacking
program, the operator at the stacking terminal (screen) receives precise information
with graphic support as to how the next stack layer should be grouped. The operator creates
the stack layer and acknowledges the process. From there the stack layer is transferred
automatically to the robot's acceptance position where it is re-aligned before stacking.
Fully-automatic robot stackingVariousimplementationsareavailableforfully-automaticrobotstackingsolutions.
Depending on the output required and the stacking specifications, simple designs with
direct acceptance of the parts from a roller track or complex solutions with integrated
sorting, turning, manipulation and collection systems can be offered. In addition, it is
possible to combine robot stacking with traditional fork or gripper stacking systems.
Technical dataMaximum part format:
3,100 x 1,300 mm for sheet thicknesses ≥ 8 mm
2,100 x 1,300 mm for sheet thicknesses < 6 mm
Minimum part format:
300 x 200 mm package heights up to 210 mm
H HPO HPO HPOHigh Performance
OptimizationHigh Performance
Optimization
High Performance Optimization
HPOHigh Performance
Optimization
HPOHigh Performance
Optimization
HPO HPO HPO HPO HPO
HPOHigh Performance
Optimization
TwodecadesofexperiencearebehindtheHPOcuttingpatternoptimization,
anditshows.TodayHPOappearsandfeelslikeanOfficeapplication,
butthisisnotitsonlycharacteristic.Below,someofthemostimportantfeatures
ofHPOaredescribed.
Multi-Core–upto60%ofthecalculationtimeEverybodytalksaboutcomputerprocessorswithmultiplecores.Termslikedualcore
or quad core are often-cited, but only few computer programs have the capability to
usemultiplecorestotheirfullcapacity.However,HPOhasthisefficiencyandcansave
upto60%ofthecalculationtimeforresultswithidenticalquality.
HPO
HPOThe plus in cutting pattern optimization
· Optimal cutting patterns
· Reduction of cutting times
· Saving of material by optimization
Improved pattern displayThedemandsonthecuttingpatterndisplayverywidely.Requirements
for individual text information, display of the clamp positions or information about the
edgesofthepartsarejustafewexamples.InHPOtheappearanceofthecutting
patterncanbeadjustedalmostatwill.Thevarioussettingoptionsareconveniently
provided by a context menu.
Re-optimizationofindividualcyclesLarge orders with a lot of different board types are frequently optimized together. Single
optimizationresultscanbetakenoutofthetotalresulteasilybyHPO.Theseresultscanbe
optimized again without having to regenerate already calculated results of the total order.
BoardrelationoptimizationThis function is interesting if boards with severance cuts have
to be bought in addition (for e. g. board 1: 3100x2070,
board2:2500x2070).HPOtakesthisfactorintoaccount
and plans equal quantities of board 1 and board 2.
Determination of the ideal raw boardThisspecialoptimizationmodeallowsHPOtodetermine
the ideal board size automatically from several available
boards. For example this mode can be used to
determine the board size to be ordered.
ConfigurablePrintoutThe appearance of the printout of results and part lists can easily be customized.
There is also the possibility to add bar codes to the printouts.
EfficientsearchfunctionWiththisnewfunctionyoucansearchforanyorder,partlistorthelikeinHPO.Thefound
results are clearly represented, shown in a table and can be opened with a double click.
NewestcalculationkernelThelatestreleaseofHPOhasthelatestcalculationkernelinits“inside”.Asaconsequence
of consistent enhancement of the mathematical calculation algorithm, the results of
HPOaresuperior.
A
B
C
C
ONE board size with optimal waste cut-off.
HPOHigh Performance
Optimization
raw board
1:1
severance cut
HPOHigh Performance
Optimization
1
2
3
4
5
HPO•Optimizationisexecuted•NC-Dataistransferedtothemachine
MCS-F/Evolution•Remainderboardaccrues.•Freeboxnumbergetsdetected.•Remainderboardisbooked-in(real-timeprocess).
XBoB•Dataoftheremainderboard(incl.boxnumber)
issavedintheHPOboarddatabase.
Label printing•Thedetectedboxnumberisprintedonthelabel.
Stock in remainder board•Theremainderboardisstockedinthebox.
Book-In
XBoBremainder board administrationXBob
3
4
1
2
HPO•Optimizationisexecuted•Thestatusoftheusedremainderboardissetas"planned".•NC-Dataistransfered•Theboxnumbersoftheusedremainders
can be printed out for commissioning uses.
Stock out remainder board•Theremainderboardistakenfromthe
storage and fed to the machine.
MCS-F/Evolution•Thebook-outoftheboardattheHPOboarddatabasetakesplace
manually(XBoBBasic)orinrealtimeatprogrammstart (XBoBAdvandedandCustomized)
Remainderboardisbooked-out•Theremainderboardisbooked-outfromtheHPOboarddatabase.
Book-out
www.schelling.comSchelling Anlagenbau GmbH, Schwarzach, AustriaSchellingAmericaInc.,Raleigh,USASchellingUKLtd.,WetherbyWestYorkshire,EnglandSchellingAsia(S)PTELTD,Singapore
SchellingPolska,SrodaWlkp.,PolandSchellingChangzhouTradingCo.,LTD.,Changzhou,ChinaSchellingAustralia,Malaga,WesternAustraliaSchellingUnitàlocaleItalia,BustoArsizio, ItaliaSchellingMoskau,Russia E
NG
06
/20
12
Te
ch
nic
al d
ata
su
bje
ct
to c
han
ge w
ith
ou
t n
otice.
Illu
stra
tio
ns
may
sho
w o
ptio
nal e
qu
ipm
en
t. D
eta
ils m
ay
diff
er
to a
ctu
al m
ach
ine c
on
figu
ratio
n.