SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s...

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SCADA Solutions SCADA Solutions Presented By CTS Engineering Ltd

Transcript of SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s...

Page 1: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

SCADA SolutionsSCADA Solutions

Presented By CTS Engineering Ltd

Page 2: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

FIX DMACS I/O DRIVERSCUSTOM FEATURES

Software Development

Automation systems software

MITSUBISHI

INTELLUTION BOWARD

Page 3: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 series SCADABased around Intellution’s 32-bit SCADA engine.

Full 32-bit implementation.

Same product for Win’95, WinNT workstation and WinNT server (V3.51 and 4.0)

Robust and reliable.

Page 4: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Client Server superiority

400

300 I/O

OTHER PRODUCTS

300 tags

100 tags

100 I/O

00

Zerotags

0

300 I/O

100tags

100 I/O

300tags

400400

400 tags

Page 5: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Mitsubishi Siemens Allen Bradley

Open architecture

MX32 software with Intellution drivers for other manufacturer’s PLCs

IN

Page 6: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 topology

Operator

MX SERVER

Operator

MX SERVER

MX servers - stand alone or distributed plant floor stations.

MX TV - priced and packaged for every desk.

Maintenance

MX TV

Plant Manager

MX TV

MX Viewclient - operator or engineering workstations.

MX VIEW

Engineering

Operator

MX VIEW

Page 7: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 features

Draw and View:

MX is fully 32-bit.

Year 2000 compliant.

Security - MX32 under NT can be run as a service.

Command scripting language, 1000 lines per script.

Import wizard with optional AutoCAD DXF function.

Page 8: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 featuresMission control diagnostic tool.

Quickstart tutorial.

Dynamic integration: enhanced and improved.

Auto failover: connection redundancy for view nodes connected to a pair of SCADA nodes.

Remote historical display.

Page 9: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 featuresHistorical tag assign .CSV file import & export.

Better templates.

Analog blocks allow ranging and scaling on a per input/output basis.Powerful support for drives (templates, dynamos and blocks).

Page 10: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 featuresBackground scripts in view.

MX32 is CD-ROM based.

All product options and I/O drivers supplied on the CD.

All documentation is electronic.

Access to the Intellution driver catalogue.

Page 11: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

CompatibilityAll MX5.5 applications will port to MX32.

MX32 nodes can read from MX5.5 SCADA nodes.

MX5.5 nodes cannot read from MX32 nodes.

You may mix Win3.11, Win’95 and WinNT on the same network - using the same protocol!

Page 12: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MIT (A-series C24)

MFX (FX-series programming port)

MIE (A-series Ethernet)

MIN (Inverter drives)

I/O driver softwareMX32 includes the following I/O drivers.

MEU (FX-series RS485)

All supplied at no extra cost!

Page 13: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Composite A-series / FX-series RS485 driver.

Profibus/Anybus.

Support for Mitsubishi networks - Net/II, Net/B, Net/10.

I/O driver softwareAll drivers have on-line electronic documentation

Future plans include:

Page 14: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Remote monitoringDistributed client-Server architecture.

All tags on network available on-line.

Remote configuration built-in.

3rd party remote monitoring software, i.e. PC anywhere.

Remote MX

MX Server

1000 tags

MX Server

0 tags

101 tags

Page 15: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 Ethernet driversPolled

Unpolled

MX calls on the E71 for data it needs, using protocol buffer.Connection uses one buffer for read / write.

Connection uses one buffer for read and one buffer for write.

PLC sends data straight to MX, with a 16 data word identifier. This uses the fixed buffer.

Page 16: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

PerformanceSingle connection to one Ethernet module in the PLC.

Polled - 5 Kwords per second.Unpolled - 15 Kwords per second.

Page 17: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

PerformanceTwo connections to one Ethernet module in the PLC.

Polled - 3 Kwords per second.Unpolled - 10 Kwords per second.

Page 18: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

PerformanceTwo connections to two Ethernet modules in the PLC.

Polled - 3 Kwords per second.Unpolled - 10 Kwords per second.

Page 19: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MIS - Manufacturing Information System

MES - Manufacturing Execution System

Links to business software

Page 20: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Typical topology

MX SERVER

MX CLIENT

MX CLIENT

MX SERVER

MES SERVER

MX CLIENT

MES SERVER

Operator Operator

Relational DatabaseRelational Database

MISMIS

Operator Production Engineering

Page 21: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX RATE2 310.5MX RATE3 289.44

TOTAL 599.94RA RA

250

300

350

RA RA

Series1

DDE Link SQL/ODBC

Spreadsheet Relational database

Excel, Lotus 123, etc. Access, Oracle, etc.

Links to business software

Page 22: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MES introductionProvides complete batch management and integration to business systems.Based on Microsoft technology.

Based on industry standards - ISA SP88 Standards for batch manufacturing.

Page 23: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

SchedulingInventory

Financials

Decision Support

SQL

SQLRecipes

Batch RecordsQuality

Process

Inventory

Alarming

ReportingGraphics

Trending

MRP

MES

MX SCADA

MES MES

MIS MIS

MRPMRP

Page 24: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

SQL RDB

Batch Mgmt.

Recipe Mgmt.

Report Mgmt.

Planning &Scheduling

MES Options

MES architectureWindows technology.

GUI Interface.

Connect via SQL Hub.

Standard SQL DB.

Page 25: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

SQL Database

Finite Capacity

Scheduling

Production Planning & Scheduling

Recipe Management Preweigh Batch

Production

ElectronicBatch

Record

Quality Control

Plant Floor Inventory

Materials Management

Executive Information

System

MES architecture

Page 26: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MES benefitsIncreased throughput via Standard Operating Procedures (SOPs).Reduced rework via Automation of manual processes.

Real-time quality control.

Flexible recipe management.

Integration of business systems, e.g raw materials, costings, scheduling, etc..

Page 27: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

MX32 - making the connection

Page 28: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

Questions?

Page 29: SCADA Solutions - CTS Automation [Read-Only].pdf · MX32 series SCADA Based around Intellution’s 32-bit SCADA engine. Full 32-bit implementation. Same product for Win’95, WinNT

SCADA SolutionsSCADA Solutions