Satyam Plywood Industries SATYAM PLYWOOD INDUSTRIES...

Satyam Plywood Industries

Vill.- Haldibari, District – Uttar Dinajpur, West Bengal __________________________________________________________________________

Page No. 1 PSCPL, KOLKATA

SATYAM PLYWOOD INDUSTRIES

PRE FEASIBILITY REPORT

Village: Haldibari, P.O.: Dhankoilhat, P.S.: Kaliyaganj,

District: Uttar Dinajpur, West Bengal - 733129




TABLE OF CONTENT

1 EXECUTIVE SUMMARY 4

2 INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1 Identification of the project and project proponent 5

2.2 Brief Description of Nature of Project 9

2.3 Need for the Project & Importance to the Country 11

2.4 Demand and Supply gap 13

2.5 Imports Vs. Indigenous production 14

2.6 Export Possibility 15

2.7 Domestic/Export Markets 15

2.8 Employment Generation (Direct & Indirect) due to the project 15

3 PROJECT DESCRIPTION

3.1 Type of Project including Interlinked and Interdependent Projects, if any 16

3.2 Location (map showing general location, specific location and project

boundary & project site layout) with coordinates

16

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental consideration gone into should

be highlighted.

19

3.4 Size and Magnitude of Operation 19

3.5 Project description with process details (a schematic diagram/flow

chart showing the project layout, components of the project etc.

should be given)

20

3.6 Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw Material And Finished Product.

21

3.7 Resource optimization/recycling and reuse envisaged in the

project, if any, should be briefly outlined.

22

3.8 Availability of water its source, Energy/Power requirement and source should be given.

23

3.9 Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal.

24

4 SITE ANALYSIS

4.1 Connectivity 25

4.2 Land form, Land use and Land ownership 26

4.3 Topography (along with map) 27

4.4 Existing land use pattern 27

4.5 Existing Infrastructure 29




4.6 Soil Classification 29

4.7 Climatic data from secondary sources 31

4.8 Social Infrastructure available 31

5 PLANNING BRIEF

5.1 Planning concept 32

5.2 Population Projection 32

5.3 Land use planning 33

5.4 Assessment of Infrastructure Demand (Physical & Social) 35

5.5 Amenities/Facilities 35

6 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area) 35

6.2 Resident Area (Non Processing Area) 35

6.3 Green Belt 35

6.4 Social Infrastructure 37

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways etc)

37

6.6 Drinking Water Management (Source & supply of water) 37

6.7 Sewerage System 38

6.8 Industrial Waste Management 39

6.9 Solid waste Management 39

6.10 Power Requirement 40

7 REHABILITATION AND RESETTLEMENT(R&R PLAN) 40

8 PROJECT SCHEDULE AND COST ESTIMATES

8.1 (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

40

8.2 Estimated project cost and along with analysis in terms

of economic viability of the project.

41

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) 42




1. EXECUTIVE SUMMARY

M/s. Satyam Plywood Industries have proposed for setting up

manufacturing unit of Synthetic Resin viz. Urea Formaldehyde Resin/ Melamine

Urea Formaldehyde Resin/ Melamine Formaldehyde Resin and Phenol

Formaldehyde Resin at Plot No. & Dag No. 29,33,34,35, Village: Haldibari, P.O.

Dhankoilhat, P.S. Kaliyaganj, J.L. No - 96, District: Uttar Dinajpur, West Bengal -

733129. The Khatian numbers are 32 and 62. The company will manufacture those

products complying with the international quality standards. Urea formaldehyde

resin is the most common chemical and used vastly in adhesives, wooden carving,

medium-density fiberboard, electrical components and sometimes molded into

objects. Melamine Formaldehyde Resin is used for the manufacture of many

products, like overlay materials, kitchenware, laminates, particleboards and floor

tiles. Phenol-formaldehyde resin is excellent wood adhesives for plywood and

particleboard because they form chemical bonds with the phenol-like lignin

component of wood. These are popular for exterior plywood, owing to their good

moisture resistance. This is also used in the circuit board production that is for

making circuit board. The company’s registered office is situated at Village:

Haldibari, P.O. Dhankoilhat, P.S. Kaliyaganj, Dist. Uttar Dinajpur, Pin: 733129,

West Bengal.

Proposed production capacity considering one resin kettle which will be introduced

to produce either Urea Formaldehyde Resin/ Melamine Urea Formaldehyde Resin/

http://www.indiamart.com/vsp-udyog-pvtltd/profile.html

https://www.britannica.com/science/lignin




Melamine Formaldehyde Resin (Maximum 40000 kg/month) or Phenol

Formaldehyde Resin (Maximum 30000 kg/month) considering 25 working

days/month. Total production capacity will be 50000 kg/month. The manufacturing

unit is located on a freehold land of 3.25 acre or 13152.28 sqm.

2. INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1. Identification of the project and project proponent.

Urea Formaldehyde Resin, Melamine Urea Formaldehyde Resin, Melamine

Formaldehyde Resin and Phenol Formaldehyde Resin are synthetic polymers

having adhesive and useful reactive properties. Due to rapid industrialization, there

is a growing demand of Resins. But, there is a huge gap of supply of raw materials

in the eastern part. This project will be a small attempt to supply that market in

eastern India. Urea formaldehyde resin are utilized by the industry in adhesives,

wooden carving, where as Phenol-formaldehyde resin is excellent wood adhesives

for plywood. Melamine Formaldehyde / Melamine Urea Formaldehyde resin is one

of the most used adhesive for semi exterior and exterior plywood, particle board

and fiberboard. Melamine Formaldehyde Resin is also used for the manufacture of

kitchenware, laminates, particleboards and floor tiles. Global demands for these

resins are increasing rapidly. Looking the expected demand of these resins in

global market as well as in domestic market, the proposed project have




acceptability in the local and international market. At present the company is

operating a Plywood industry with capacity of 15000 m2/month.

Name of Product Existing Capacity

(m2/month)

Plywood, Black Board &

Flush door

15000

The plant will propose the Following Machinery and Plant Equipments:

Particulars Proposed Capacity/ Size

Resin Kettle 2000 Kg/Batch

Diesel Generator 100KVA & 250KVA

The above mentioned equipments are utilized to manufacture

1. Urea Formaldehyde Resin/ Melamine Urea Formaldehyde resin/ Melamine

Formaldehyde Resin: 40 Tonnes/Month

OR

2. Phenol Formaldehyde Resin: 30 Tonnes/Month

Table 1: List of Products and Production Capacity

Sr. No

Name of Product Proposed Capacity (kg/month)

1. Urea Formaldehyde Resin/ Melamine Urea Formaldehyde resin/ Melamine Formaldehyde

Resin

40000

OR

2. Phenol formaldehyde Resin 30000




Table 2: Details of Products

Sr. No

Name of

Product

Purity (%wt)

Yield of Product (%)

Batch Size, Kg

Number of Batches per month

Batch Time (hr)

Use of Product

1. Urea Formaldehyde

Resin/ Melamine Urea Formaldehyde

Resin/ Melamine

Formaldehyde Resin

As per Req.

93-94 2000

20

4-5 Adhesives, Wooden carving, Medium-density fiberboard, Electrical components,Kitchenware, Laminates, Particleboard

OR 2. Phenol

Formaldehyde Resin

As per Req.

93-94

2000

15

5-6

Wood adhesives for plywood, Circuit board production

BACKGROUND OF THE PROMOTERS

The background of the promoters is given as follows:

Particulars Description

Name Sri Gopi Kishan Chandak

Educational Qualification B.com.

Address Vill. Haldibari, P.O. Dhankoilhat, P.S.Kaliyaganj,

Dist. Uttar Dinajpur.

Experience 35 Years

Promoter/Director other than N.A.







Name Sri Kamal Kumar Toshniwal

Educational Qualification B.Com (Hons.)

Address 19 Dover Place, Rajwadi, Kolkata- 700019.

Experience 21 Years

Promoter/Director other than


Director – Heritage Enclave (P) Ltd.


Name Sri Nirmal Kumar Toshniwal

Educational Qualification B.Com.

Address 123/2, N.S.C. Bose Road, Kolkata – 700040.

Experience 20 Years



Director – Heritage Enclave (P) Ltd.


Name Sri Raj Kumar Mohta

Educational Qualification B.Com.

Address 5 & 6 Abani Dutta Road, Howrah

Experience 20 Years



N.A.




2.2. Brief Description of Nature of Project

However subsequently realizing the importance of economy of scale and higher

profitability, the management has decided to go for the manufacture of the

following products:

Urea Formaldehyde Resin/ Melamine Urea Formaldehyde Resin/ Melamine

Formaldehyde Resin

Capacity, TPM : 40

Batch Size, MT : 2

No. of Batches/Day : 01

Working Days : 25

Table 3A: Required Raw Materials for Urea Formaldehyde Resin Production

Sl. No. Raw Material Kg/Batch MT/Batch TPD TPM

INPUT

1. Formalin 1400 1.4 1.4 35.0

2. Industrial Urea 600 0.6 0.6 15.0

3. Formic Acid 1 0.001 .001 0.025

4. Caustic Soda 3 0.003 0.003 0.075

TOTAL 2004 2.004 2.004 50.1

OUTPUT

1. Urea Formaldehyde

Resin 2000 2.0 2.0 50.0

Total 2000 2.0 2.0 50.0




Table 3B: Required Raw Materials for Melamine Urea Formaldehyde

Resin Production


INPUT

1. Formalin 1400 1.4 1.4 35.0

2. Industrial Urea 400 0.4 0.4 10.0

3. Melamine 200 0.2 0.2 5.0

4. Formic Acid 1 0.001 0.001 0.025

5. Caustic Soda 5 0.005 0.005 0.125

TOTAL 2006 2.006 2.006 50.025

OUTPUT

1. Melamine Urea

Formaldehyde Resin 2000 2.0 2.0 50.0

Total 2000 2.0 2.0 50.0

Table 3C: Required Raw Materials for Melamine Formaldehyde Resin

Production


INPUT

1. Formalin 1200 1.2 1.2 30.0

2. Melamine 600 0.6 0.6 15.0

Borax 4 0.004 0.004 0.1

Water 190 0.19 0.19 4.75

3. Formic Acid 1 0.001 0.001 0.025

4. Caustic Soda 5 0.005 0.005 0.125

TOTAL 2000 2.0 2.0 50.0

OUTPUT

1. Melamine

Formaldehyde Resin 2000 2.0 2.0 50.0

Total 2000 2.0 2.0 50.0




Phenol Formaldehyde Resin

Capacity, TPM :30

Batch Size, MT : 2

No. of Batches/Day : 01

Working Days : 25

Table 4: Required Raw Materials for Phenol Formaldehyde Resin Production

Sl. No.

Raw Material Kg/Batch MT/Batch TPD TPM

INPUT

1. Formalin 950 0.95 0.95 23.75

2. Phenol 500 0.5 0.5 12.5

3. Caustic Soda 70 0.07 0.07 1.75

4. Water 500 0.5 0.5 12.5

TOTAL 2020 2.02 2.02 50.5

OUTPUT

1. Phenol Formaldehyde

Resin 2000 2.0 2.0 50.0

2. Waste water 20 0.02 0.02 0.5

Total 2020 2.02 2.02 50.5

2.3. Need for the Project & Importance to the Country

High demand in Resin is due to their chemical properties and usage, like

production of adhesives, varnishes and food glazing agents. They are also

considered as an important raw material used for making organic synthesis. Urea

formaldehyde resin is the chemical mixture of urea and formaldehyde. It is a non-

transparent, cross-linked thermoset resin or plastic. This type of resin is widely




used in several end-user industries as it gives high reactivity and performance at a

relatively low cost. The overall demand for this resin type is highly influenced by

the infrastructure and furniture industry. The areas of consumption of urea

formaldehyde resin, includes plywood, particle board, Medium-density fibreboard

(MDF), molding powder, adhesives and coatings, roofing mats, and others. The

global urea formaldehyde resin market is driven by the rising demand from

furniture industry and increasing consumption by end use applications, such as

plywood, medium density fiberboard, adhesives and coatings, and particle board.

Increasing demand for wood-based panels across the globe is one of the key

driving forces for the Urea Formaldehyde Resin market, along with the growing

demand for plywood as well as MDF. Keeping in mind the glowing requirements of

the clients, the Manufacturers, Exporters and Suppliers are offering quality Resin.

Owing to these enormous usages, the resin suppliers, exporters and sellers offer it

at reasonable prices.

Rapid growth in Asia-Pacific's infrastructure sector poses enormous opportunity for

the Urea Formaldehyde Resin, Melamine Urea Formaldehyde Resin, Melamine

Formaldehyde Resin and Phenol Formaldehyde Resin market. Asia-

Pacific dominates the Urea Formaldehyde Resin market with a consumption share

of about 40%. Steady growth of furniture and infrastructure industry due to

growing population is a key driver for those resin market globally. India presents




high growth potential for the urea formaldehyde resin market. The competitive

environment of the resin market is also providing opportunity for manufacturers.

Rapid growth of the resin market is driven by the growth in end-user industries.

2.4. Demand and Supply gap

Rising global demand in various industrial applications is one of the major drivers

for growth of the resins market. Demand is more than production, hence

consumption of Melamine Urea Formaldehyde and Phenol Formaldehyde Resin is

increasing day by day. This is a profitable industry, the raw materials and

machinery being indigenously available. Additionally, increasing demand for resins

from different industries is fuelling the resins market. The Asia-Pacific urea

Formaldehyde Resin market had approximately 40.5% of the market share in 2013

and is estimated to grow to $3,427.7 million by 2018 at a CAGR of 6.6% from the

year 2013-2018. The global market of Phenol Formaldehyde Resin is expected to

grow at a CAGR of 5.7% from 2014 to 2019 to reach a value of $19.31 billion. The

global market value of the melamine formaldehyde was also estimated to be about

$2.7 billion in 2014 and is projected to reach $4.4 billion by 2019, at a CAGR of

9.9% between 2014 and 2019. Phenolic resin demand is also increasing day by

day. The growing market demands of urban and semi-urban India are estimated at

Rs. 5,00,000 Crore. The demand-supply gap has already created a centre of

attention for foreign players to India; and offered immense business opportunities




to meet future market demands and exploit business opportunities. This project

will be a small attempt to supply that market in eastern India.

Competition in the Indian market swells in recent years. This had many companies

opting out of low-margin segments, as competition resulted in lower prices. A gap

between demand and supply is created. Such notable price hikes take place when

there is removal of some of the key competitors, which leads to demand override

and as a consequence prices start soaring in a free-pricing market.

2.5. Imports Vs. Indigenous production

The state and pattern of growth of the economy determine the resin requirement.

The requirements of resin may be fulfilled either through indigenous production

and/or through imports. Indian market is open and big that is why every kind of

import is booming. Indian plywood and panel trade has become global place as

different imported ply panels consumption is on the rise. Indian technology has

been updated at par with international standards. The working environment in

India has also changed enormously. It is not possible for a developing country to

import huge quantities of resin because of foreign exchange constraints where as

it is better for a country to be self-sufficient in its resin requirements. The products

manufactured will substitute the imports, saving foreign exchange to India.




2.6. Export Possibility

There may be huge opportunities to become a global supplier of quality resin. Also

there are real abundant market opportunities in the neighboring regions of Asia,

Africa and the Middle East.

2.7. Domestic/Export Markets

The end products will be sold in domestic market and would be largely exported to

the Regulated International Market as per demand.

2.8. Employment Generation (Direct & Indirect) due to the project

Total manpower will be 30, details are given in Table below.

Table 5: Personnel & Employment

Sl. No. Particulars No.

1. Loading Unloading Labour 2

2. Machine Helper 3

3. Machine Operator 1

4. Mess 20

5. Manager 2

6. Chemist 1

7. Accountant 1

Total 30




3. PROJECT DESCRIPTION

3.1. Type of Project including Interlinked and Interdependent Projects, if

any

M/s. Satyam Plywood Industries have proposed for setting up

manufacturing unit of Synthetic Resin viz. Urea Formaldehyde Resin/ Melamine

Urea Formaldehyde Resin/ Melamine Formaldehyde Resin and Phenol

Formaldehyde Resin with the total production capacity of maximum 40000

kg/month and 30000 kg/month respectively at Plot No. & Dag No. 29,33,34,35,

Village: Haldibari, P.O. Dhankoilhat, P.S. Kaliyaganj, J.L. No - 96, District: Uttar

Dinajpur, West Bengal - 733129.

3.2. Location (map showing general location, specific location and project boundary & project site layout) with coordinates.

The company has acquired 3.25 acre (13152.28 sqm) of land at Plot No. & Dag

No. 29,33,34,35, Village: Haldibari, P.O. Dhankoilhat, P.S. Kaliyaganj, J.L. No - 96,

District: Uttar Dinajpur, West Bengal - 733129. The Khatian numbers are 32 and

62. The land already has been converted into Factory Land and muted in

company’s name. The factory will be constructed on the said land. The land is

about 70 KM from Malda Town and approx. 340 KM away from Kolkata and is well

connected through SH-10A. Kaliyaganj Railway Station is about 4 KM from the

location and Raiganj Railway Station is approx. 21 KM from the proposed site. The




latitude and longitude of the project site is 25°36'18.19"N, 88°20'34.20"E

respectively.

Figure1: Project Location




Figure 2: Plant Layout




3.3. Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into should

be highlighted.

At a suitable distance from forest cover

Far from nearest habitation.

Well connected to SH-10A

3.4. Size and Magnitude of Operation

Size and Magnitude of operation of the proposed projects include:

Unit will propose to manufacture of Resins.

1. Urea Formaldehyde Resin/ Melamine Urea Formaldehyde Resin/ Melamine

Formaldehyde Resin: 40 Tonnes/Month

OR

2. Phenol Formaldehyde Resin: 30 Tonnes/Month

Table 6: Details of Machineries and Utilities

Sl. No.

Equipment Qty. Type Size/ Capacity

1. Reactor Sets 1 S.S Kattle 2000 kg

2. Hydraulic Hot Press 2 - 10D/L

3. Water Boiler 2 - 4 MT/hr & 2 MT/hr

4. Transformer 1 Out Door 100KVA

5. Diesel Generator 2 - 100KVA/250KVA




3.5. Project description with process details (a schematic diagram/flow chart

showing the project layout, components of the project etc. should be given)

Flow sheet of manufacturing process of Urea Formaldehyde Resin (UFR),

Melamine Urea Formaldehyde Resin (MUFR) and Melamine Formaldehyde

Resin (MFR) as a whole

All quantities are expressed in Kg/batch

Formalin: 1400 for UFR/ 1400 for

MUFR/1200 for MFR

Industrial Urea for UPR: 600

Industrial Urea for MUFR: 400

Melamine for MUFR: 200

Melamine for MFR: 600

Borax for MFR: 4

Water for MFR: 190

Formic Acid for all: 1

Caustic Soda for UFR: 3

Caustic Soda for MUFR & MFR: 5

Reactor

Blender

40000 Kg of Urea Formaldehyde Resin (UFR)/ Melamine Urea Formaldehyde

Resin (MUFR)/ Melamine Formaldehyde Resin (MFR)

(Finished Product)




3.6. Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw Material

And Finished Product.

For Urea Formaldehyde Resin

Formalin TPM 35.0

Industrial Urea TPM 15.0

Formic Acid TPM 0.025

Caustic Soda TPM 0.075

For Melamine Urea Formaldehyde Resins

Formalin TPM 35.0

Industrial Urea TPM 10.0

Melamine TPM 5.0



Reactor

Blender

30000 Kg of Phenol Formaldehyde Resin

(Finished Product)

Formalin: 950

Phenol: 500 Caustic Soda: 70

Water: 500




For Melamine Formaldehyde Resins

Formalin TPM 30.0

Melamine TPM 15.0

Borax TPM 1.0

Water TPM 4.75



For Phenol Formaldehyde Resin

Formalin TPM 23.75

Phenol TPM 12.5


Water TPM 12.5

3.7. Resource optimization/recycling and reuse envisaged in the project, if

any, should be briefly outlined.

The company has proposed for setting up manufacturing unit for production

of either Urea Formaldehyde Resin/ Melamine Urea Formaldehyde Resin/

Melamine Formaldehyde Resin or Phenol Formaldehyde Resin. One resin kettle will

be introduced to produce either Urea Formaldehyde Resin/ Melamine Urea

Formaldehyde Resin/ Melamine Formaldehyde Resin (Maximum 40000 kg/month)




or Phenol Formaldehyde Resin (Maximum 30000 kg/month) considering 25

working days/month. Total production capacity will be 50000 kg/month.

3.8. Availability of water its source, Energy/Power requirement and source

should be given.

Electricity: The contracted power is 90KVA. The same power/ infrastructure may

be used for the proposed expansion. The power is obtained from WBSEDCL. Apart

from this, there are two D.G. sets with capacity of 100KVA and 250 KVA as backup

unit.

Water: The company will meet its water requirement from deep water tube well.

The water will also be available from Rain Water Harvesting (RWH) system. The

estimated demand for water is 2.2 KLD for meeting the entire requirements for

domestic consumption, gardening and Industrial uses.

Total water requirement including for process & others and domestic water is

projected Table 7.

Table 7: Total Water Requirement

Sl. No. Particulars Water Requirement

(KLD)

1. Domestic 0.2

2. Gardening 0.3

3. Industrial

Process 1.0

Cooling (Make up) 0.1




Sl. No. Particulars Water Requirement

(KLD)

Washing 0.6

Total 2.2

Fuel Requirement: The fuel required for DG sets is Diesel. It will be for D.G. set

100 KVA @ 15L/Day and for 250 KVA @ 40L/Day.

For 2MT Existing Boiler- Paddy Husk, Fire wood and Waste wood are used as

fuel. Total quantity is 180kg/hr.

3.9. Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal.

Domestic wastewater (0.1KLD) will be generated and discharged through septic

tank into soak pit.

The proposed unit will generate a total of 1.2 KLD of industrial effluents from

process and washing activity. It will be taken into raw effluent collection tank cum

equalization tank. After proper equalization, it will be treated and utilized for

gardening in the premises. The effluent treatment plant will be constructed to treat

the condensate of the condenser with the Reactor and reactor washings. The ETP

will be batch cum continuous system.




Table 8: Source & Management of generated waste

Source Type of waste Quantity/Annum

Physical Form

Management

ETP ETP sludge 1.5 MT Solid & Inorganic

Storage & Disposal to Govt. authorized agency

Plant & Machinery

Used / Spent Oil

0.2KL Liquid & Organic

Lubricant or Sell to approved Recyclers

Raw Material Storage & Handling

Discarded Containers/ Barrels

1000 kg Solid & Inorganic

Decontamination And Reuse or Sell to scrap vendors

Sewage

Sludge

- 250kg Solid To be given to Govt. Approved incinerators

Hic

h give infoon of E

4. SITE ANALYSIS

4.1 Connectivity

The area is connected by road to Malda town as well as to other industrial town. It

is well connected through SH-10A and NH-34. Kaliaganj Railway Station is about 4

KM from the location. All the civic amenities like market, bus stand, hospital,

school, college, hotel, restaurant etc. all are available in the town which is about 5-

7 KM from the site. Distance of important Cities are given below.

Raiganj- 20 KM, Gangarampur-28 KM, Balurghat- 60 KM,

Gazole-45 KM, Buniadpur-25KM, Malda- 70KM




Figure 3: Map of Project site

4.2. Land form, Land use and Land ownership

The company has acquired 3.25 acre (13152.28 sqm) of land at Plot No. & Dag

No. 29, 33, 34, 35, Village: Haldibari, P.O. Dhankoilhat, P.S. Kaliyaganj, J.L. No -

96, District: Uttar Dinajpur, West Bengal - 733129. The Khatian numbers are 32




and 62. The land is converted into Factory Land and muted in company’s name.

The factory will be constructed on the said land.

4.3. Topography (along with map)

The latitude and longitude of the project site is 25036’18.19”N and 88020’34.20”E

respectively.

As this area is in Restricted zone, so no toposheet is available.

Figure 5: Google Map of Project site

4.4. Existing land use pattern (Agriculture, on-agriculture, forest, water

bodies (including area under CRZ), shortest distances from the periphery




of the project to the periphery of the forests, national park, wild life

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ in case of notified industrial area, a copy of the Gazette

notification should be industrial area, a copy of the Gazette notification

should be given.

Existing General land use

Table 9: Land Utilization Statistics of Uttar Dinajpur District (in ’000 ha.)

Source: WBSMB, 2008

1 Geographical Area 313.00

2 Cultivable Area 248

3 Forest Area 0.9

4 Land under nonagricultural use 32.1

5 Permanent pastures 0.3

6 Cultivable wasteland 9.5

7 Land under Misc. tree crops and groves 3.2

8 Barren and uncultivable land 0.1

9 Current fallows 6.5

10 Other fallows 0.2

As per above table under land utilization statistics of the Uttar Dinajpur district

about 79 percent of area was under cultivated area. Forest area is less than one

per cent. The land utilization statistics of the district thus show enough scopes for

both agricultural and non-agricultural activities of the district.

Shortest Distance From Following Particulars:

Periphery of the project to periphery of the forests - Within 10 km

Wild Life Sanctuary: - None (within 10 km)




Eco sensitive area: - None (within 10 km)

Water bodies (distance from the HFL of the river)- Srimoti River (approx. 0.5 Km)

Tangon River (approx. 9.0 Km)

Notified industrial area: - None (within 10 Km)

4.5. Existing Infrastructure

This is an expansion project. The land is already converted into Factory Land and

muted in company’s name. The present status of statutory clearances is given as

follows:

Particulars Current Status

Land Conversion Existing

Sanction plan for new project Available from the factory inspector

NOC from Pollution Control board

Plywood, Black Board & Flush

Door

15000 m2/month - Consent to Operate

obtained from (WBPCB)

4.6. Soil Classification

The soil of the Uttar Dinajpur district is classified as old alluvium, alluvium and new

alluvium. The texture of old alluvium may vary from stiff clay to clay loam. The soil

is deep and in reaction neutral to slightly acidic. The top soil with an average




depth of about 15 to 20 cm on the face of the land is the natural body of soil on

which plants can develop and the farming activities flourish.

Table 10: Soil classification of Uttar Dinajpur District (in ’000 ha.)

Source: WBSMB, 2008

Major Soils Area (‘000 ha) Percent (%) of total cultivable area

Sandy soils 56.47 23.40

Sandy Loam soils 97.78 40.52

Loamy soils 51.07 21.16

Clay Loam soils 32.86 13.62

Clay 3.1 1.30

Figure 3: Soil Map of Uttar Dinajpur District

(Source: NBSS & LUP Regional Centre, Kolkata)




4.7. Climatic data from secondary sources

The climate of Uttar Dinajpur district is characterised by Hot-summer with high

humidity, abundant rainfall and cold winter. The summer starts from April.

Monsoon begins from June and lasts till September. December and January are

the coldest months. Average rainfall is about 1200 millimetres. Maximum and

minimum temperatures of the district are 41OC and 9OC respectively.

4.8. Social Infrastructure available

As per provisional reports of Census India, population of Uttar Dinajpur in 2011 is

3,007,134; whereas male and female are 1,551,066 and 1,456,068 respectively.

With regards to Sex Ratio in Uttar Dinajpur, it stood at 939 per 1000 male in 2011

compared to 2001 census figure of 938 while child sex ratio (0-6 Age) is 953.

Details of Population in Kaliaganj are given below in Table 10.

Table 10: Details of Population in Kaliaganj

Total Male Female

Population 224,142 115,104 109,038

Population in the age-group 0-6 29,540 15,004 14,536

Scheduled Castes population 138,461 71,227 67,234

Scheduled Tribes population 12,675 6,370 6,305

Literates 129,417 74,657 54,760

Total workers 94,534 65,692 28,842

Main workers 73,206 59,218 13,988

Cultivators 30,147 26,886 3,261




5. PLANNING BRIEF

5.1. Planning concept (type of industries, facilities, transportation etc) town

and country planning/Development authority Classification.

The project is at Village: Haldibari, P.O. Dhankoilhat, P.S. Kaliyaganj, J.L. No. - 96,

District: Uttar Dinajpur, West Bengal - 733129. Necessary development will be

made.

5.2. Population Projection

As per 2011 census, 12.05 percent of total Uttar Dinajpur population lives in urban

regions of district. In total 362,228 people lives in urban areas of which males are

188,597 and females are 173,631. Out of total Uttar Dinajpur population, for 2011

census, 87.95 % population lives in rural areas of villages. The total population of

the district living in rural areas is 2,644,906 of which males and females are

1,362,469 and 1,282,437 respectively. Average literacy rate of Uttar Dinajpur in

2011 were 59.07 compared to 47.89 of 2001. Density of Uttar Dinajpur district for

2011 is 958 people per sq. km. In case of sex ratio in Uttar Dinajpur, it stood at

939 per 1000 male compared to 2001 census figure of 938. As per census 2011,

child sex ratio is 953 compared to 965 of census 2001. In 2011, Children under 0-6

formed 16.13 percent of the District compared to 21.02 percent of 2001. Average

literacy rate of Uttar Dinajpur in 2011 were 59.07% compared to 47.89% of 2001

whereas, male and female literacy were 65.52% and 52.17% respectively. Total

literate in Uttar Dinajpur District were 1,489,667 of which male and female were




853,495 and 636,172 respectively. Religion data of Uttar Dinajpur is given in Table

11.

Table 11: Religion data of Uttar Dinajpur

Description %

Hindu 49.31 %

Muslims 49.92 %

Christian 0.56 %

Sikh 0.02 %

Buddhist 0.01 %

Jain 0.04 %

Others 0.05 %

Not Stated 0.08 %

5.3. Land use planning (breakup along with green belt etc.)

The Satyam Plywood Industries occupies about 3.25 acre (13152.28 sqm) of

land at Plot No. & Dag No. 29,33,34,35, Village: Haldibari, P.O. Dhankoilhat, P.S.

Kaliyaganj, J.L. No - 96, District: Uttar Dinajpur, West Bengal - 733129. The

Khatian numbers are 32 and 62. Kaliaganj Railway Station is within 4 K.M. from

the location. Thus it is well connected through rail and roads.




Figure 6: Green Belt Development




5.4. Assessment of Infrastructure Demand (Physical & Social)

Physical & Social Infrastructure

Secondary survey has revealed that drinking water facility is satisfactory to the

local people as all the villages are having either well or tube well as source of

drinking water. Under medical facilities all the system such as allopathic,

homeopathic and ayurvedic medicines are available at area at a distance of 2-3

KMs. Most of the villages are connected by kuchha roads to district headquarter.

There is educational facility in the area. There is electricity in most of the villages.

This project will provide employment for people.

5.5. Amenities/Facilities

Greenbelt area may be developed in the surrounding project site. Drinking water

and power is available at nearby villages. First aid box with all necessary materials

will kept all time in the office building for use as and when required.

6. PROPOSED INFRASTRUCTURE

6.1. Industrial Area (Processing Area)

Developing of Greenbelt area inside the plant and surrounding the area.

6.2. Resident Area (Non Processing Area)

No residential area is proposed.

6.3. Green Belt

An extensive plantation within the boundary limits of the plant is considered during

expansion project work by planting about 2300 saplings making a two row deep




green belt along the periphery (spacing 2.0 m x 2.0 m) and all along internal

roads, storage areas and dumps leaving only adequate truck access. The total land

area covered for greenbelt will be 33% of the total area i.e., 4340.25 sqm.

Table 13: List of big trees for proposed plantation

No. Common name Scientific name Family

01. Radhachura Delonix regia Caesalpinaceae

02. Arjun, Arjuna Terminalia arjuna Combretaceae

03. Nim Azadirachta indica Meliaceae

04. Ghoranim Melia azedarch Meliaceae

05. Tantul, Tentuli Tamarindus indica Caesal pinaceae

06. Chatim Alstonia scholaris Apocynaceae

07. Akashmoni Acacia moniliformis Mimosaceae

08. Aam Mangifera indica Anacardiaceae

09. Sisso Dalbergia sissoo Papilionaceae

10. Pakur Ficus infectoria Moraceae

11. Sirish Albizia Lebbeck Mimosaceae

12. Jarul Lagerstroemia speciosa Lythraceae

13. Debdaru Polyalthia longifolia Anonaceae

14. Bot Ficus benghalensis Moraceae

15. Ashwatha Ficus religiosa Moraceae

16. Karanj Derris indica Fabaceae

17. Jhaun Casuarina equisetifolia Casuarinaceae




No. Common name Scientific name Family

18. Krishnachura Caesalpinia pulcherrima Caesalpinaceae

6.4. Social Infrastructure

See section 4.8.

6.5. Connectivity (Traffic and transportation Road/Rail/Metro/Water ways

etc)

The area is connected by road to Malda town as well as to other industrial town. It

is well connected through SH-10A and NH-34. Kaliaganj Railway Station is about 4

KM from the location. The place is well connected to railway station and towns by

bus, jeeps, taxi and rickshaw. All the civic amenities like market, bus stand,

hospital, school, college, hotel, restaurant etc. all are available in the town which is

about 5-7 KM from the site. Distance of important cities are given below.

Raiganj- 20 KM, Gangarampur-28 KM, Balurghat- 60 KM,

Gazole-45 KM, Buniadpur-25KM, Malda- 70KM

6.6. Drinking Water Management (Source & supply of water)

Water: The company will meet its water requirement from deep water tube well.

The water will also be available from Rain Water Harvesting (RWH) system. The

estimated demand for water is 2.2 KLD for meeting the entire requirements for

domestic consumption, gardening and Industrial uses.




The water requirement including for process & others and domestic water is

projected as follows:

Table 14: Water Requirement

6.7. Sewerage System

The proposed unit will generate a total of 1.2 KLD of industrial effluents from

process and washing activity. It will be taken into raw effluent collection tank cum

equalization tank. After proper equalization it will be treated and utilized for

gardening in the premises. The effluent treatment plant will be constructed to treat

the condensate of the condenser with the reactor and reactor washings. The ETP

will be batch cum continuous system.

Sanitary waste water will be treated in septic tank followed by soak pit.

Particulars Water Requirement (KLD)

Domestic 0.2

Gardening 0.3

Industrial

Process 1.0

Cooling (Make up) 0.1

Washing 0.6




6.8. Industrial Waste Management

The main source of hazardous waste generation is from ETP as ETP sludge. The

other sources of hazardous waste are discarded containers/Barrel from storage

and handling of raw materials and spent/used oil generation from plant machinery.

The unit will provided dedicated storage area of 30 m2 for the hazardous waste

storage within premises having impervious floor and roof cover with leachate

collection system. These solid Hazardous wastes will be given to the Govt.

authorized agency.

6.9. Solid waste Management

The solid waste generation is proposed to be disposed off as follows:

Table 15: Solid waste generation and Management

Type of Solid Waste Estimated Generation

(kg/Month)

Process of Disposal

Discarded Containers/

Barrels

80 Decontamination and reuse or sell to scrap vendors

ETP Sludge 125 Storage & Disposal

to Govt. authorized agency

Sewage Sludge 20 To be given to Govt.

approved incinerators




6.10. Power Requirement

The contracted power is 90KVA. The same power/ infrastructure may be used for

the proposed expansion. The power is obtained from WBSEDCL. Apart from this,

there are two D.G. sets with capacity of 100KVA and 250 KVA as backup unit.

7. REHABILITATION AND RESETTLEMENT(R&R PLAN)

(Policy to adopted (Central State) in respect of the project affected

person including home oustees, land oustee and landless labour (A brief

outline to be given).

No, R&R Plan is proposed.

8. PROJECT SCHEDULE AND COST ESTIMATES

8.1. (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

The Schedule Of Implementation For The Proposed Project Is Given Below

Activity Commencement Completion

Land acquisition and development Acquired and developed land

Civil works, Buildings, Foundation of

Machineries

Existing and Available

Structural fabrication and erection of

technological structures

Existing and Available

Placement of Orders of Plant and Machinery November 2016 January 2017

Erection of Equipments February 2017 March 2017

Trial Run and Commissioning March 2017 April 2017

Commercial Operation Date April 2017




8.2. Estimated project cost and along with analysis in terms of economic

viability of the project.

The cost of the project and means of finance is proposed to be as follows:

Sl.

No.

Item Cost

(Rs Lacs)

1. Land & Land Development 0.00

2. Building & Civil works 3.50

3. Plant & Machinery 4.50

4. Contingencies & Others -

5. Interest during construction -

6. Pre-operative Expenses -

7. Security Deposit- Power Connection -

8. Miscellaneous Fixed Assets -

Total 8.00

The project cost is felt reasonable and comparable as per opinion in the current

date of assessment and made sample checks from the market and also discussed

with the industry experts on similar field.




Means of Finance

The means of finance for the proposed project is as follows:

Particulars Rs lacs

Fixed Capital 8.00

Term Loan 0.00

Working Capital Loan 0.00

Total 8.00

9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)

CONCLUSION

The technical feasibility and financial viability of the project has been reviewed

with reference to the project with reference to overall company as a whole.

Our review has been done on the basis of the present scenario and documents

made available to us by the company. We have made the assessment afresh and

made the changes in assumptions wherever felt required. A fresh assessment has

been made and changes will be made wherever felt required.

Based on our analysis it may be said that

a) The project is technically and financially viable.

b) Overall financial liquidity and profitability parameters of the project appeared to be

logical and satisfactory.

c) We conclude the capital expenditure of the company as a viable option subject to

the weakness and threats associated with a business venture.




d) The operation of plant has important positive impact on the socio-economic

environment of the area. This will help to maintain the development of this area

including further growth of physical infrastructure facilities.

For the interest of development and improve the social conditions of the local

habitants, this project should be allowed after considering all the environment

aspects.

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