SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2 …...May 22, 2019 · PP1 and PP2 were constructed in...
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SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT
17/2/2/1(J) GS-01 - C3 STABILISATION PROJECT
22 MAY 2019 CONFIDENTIAL
WSP Environmental (Pty) Ltd.
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT
17/2/2/1(J) GS-01 - C3 STABILISATION PROJECT
SASOL CHEMICALS OPERATIONS:
POLYPROPYLENE 2
TYPE OF DOCUMENT (VERSION)
CONFIDENTIAL
PROJECT NO.: 41101534
DATE: MAY 2019
WSP
BUILDING C
KNIGHTSBRIDGE, 33 SLOANE STREET
BRYANSTON, 2191
SOUTH AFRICA
T: +27 11 361 1392
F: +27 11 361 1381
WSP.COM
Q U A L I T Y M A N A G E M E N T
ISSUE/REVISION FIRST ISSUE REVISION 1 REVISION 2 REVISION 3
Remarks Draft for Review –
Compliance Audit
EA Ref:
17/2/2/1(j) GS-01
Draft v2 for Review –
Compliance Audit
EA Ref:
17/2/2/1(j) GS-01
Final – Compliance
Audit
EA Ref:
17/2/2/1(j) GS-01
Date April 2019 May 2019 May 2019
Prepared by Bronwyn Fisher Bronwyn Fisher Bronwyn Fisher
Signature -
Checked by Jenny Cope Jenny Cope Jenny Cope
Signature
Authorised by Jenny Cope Jenny Cope Jenny Cope
Signature
Project number 41101534 41101534 41101534
Report number 007 007 007
File reference file:///W:\000 NEW Projects\41101534 - Sasol EA and EMP Audits\42 ES\2-REPORTS\
S I G N A T U R E S
PREPARED BY
-
Bronwyn Fisher
Environmental Consultant
REVIEWED BY
Jenny Cope
Associate
This Compliance Audit report (Report) has been prepared by WSP Environmental (Pty) Ltd (WSP) on behalf
and at the request of Sasol Synfuels: Secunda Operations (Client), to provide the Client with an understanding
of their compliance with the conditions included in the Environmental Authorisation.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other
than the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or
any third parties directed to provide information and documents to us by the Client. We have not reviewed any
other documents in relation to this Report, except where otherwise indicated in the Report.
P R O D U C T I O N T E A M
CLIENT
SHE: Environmental Compliance
Specialist
Broni van der Meer
Polypropylene Production Senior
Manager
Eric Munyangane
WSP
Associate Jenny Cope
Lead Auditor Anri Scheepers
Lead Auditor Ashlea Strong
Consultant Bronwyn Fisher
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TABLE OF CONTENTS
1 INTRODUCTION ........................................ 1
1.1 Terms of Reference ................................................. 1
1.2 C3 Stabilisation Project (Authorisation Number:
17/2/2/1(j) GS- 01) .................................................... 1
2 AUDIT SCOPE ........................................... 4
3 AUDIT METHODOLOGY ........................... 5
3.1 Audit Checklist ........................................................ 5
3.2 Site Inspection ......................................................... 5
3.3 Documentation Considered ................................... 5
3.4 Audit Compliance Assessment .............................. 6
3.5 Audit Team ............................................................... 6
3.6 Assumptions and Limitations ................................ 7
4 AUDIT FINDINGS ...................................... 8
5 SUMMARY OF THE AUDIT FINDINGS ... 21
5.1 Environmental Authorisation ............................... 21
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TABLES
TABLE 1: COMPLIANCE LEVEL DEFINITION AND TARGET COMPLETION DATES .................. 6
TABLE 2: AUDIT FINDINGS – ENVIRONMENTAL AUTHORISATION ......................... 8
TABLE 3: SUMMARY OF EA COMPLIANCE AUDIT FINDINGS ........................ 21
FIGURES
FIGURE 1: THE LOCATION OF THE C3 STABILISATION PROJECT (RED BLOCK) (SOURCE: GOOGLE EARTH, 2018) ............................... 2
FIGURE 2: PP1 AND PP2 HIGH-LEVEL PROCESS OVERVIEW ................. 3
FIGURE 4: NUMBER/COUNT CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ............................ 22
FIGURE 5: OVERALL COUNT FINDINGS ON COMPLIANCE TO THE EA CONDITIONS .............................. 22
FIGURE 6: PERCENTAGE CONTRIBUTION OF FINDINGS MADE TO THE EA CONDITIONS PER SECTION ..... 23
FIGURE 7: OVERALL PERCENTAGE FINDINGS ON COMPLIANCE TO THE EA CONDITIONS ................ 23
APPENDICES
A ENVIRONMENTAL AUTHORISATION (17/2/2/1 (J) GS-
01)
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1 INTRODUCTION
1.1 TERMS OF REFERENCE
Sasol South Africa (Pty) Limited operating through its Secunda Synfuels Operations (Sasol) appointed WSP
Environmental (Pty) Ltd (WSP) as an independent environmental consultant, to undertake a compliance audit
and compile an audit report according to the requirements of the National Environmental Management Act (No.
107 of 1998) as amended (NEMA). This report presents the findings of the compliance audit completed for the
Environmental Authorisation (EA) (Reference number: 14/2/2/1(j) GS- 01 issued on 11 March 2011) for the
period December 2014 to February 2019.
1.2 C3 STABILISATION PROJECT (AUTHORISATION
NUMBER: 17/2/2/1(J) GS- 01)
The C3 Stabilisation project involved the construction and subsequent operation of a propylene feed stabilisation
facility. The project involved the installation of five (5) large pressure vessels, measuring approximately 60 metres
in length and six metres in diameter. The aim of the C3 stabilisation plant is to keep inventory for the Polypropylene
1 (PP1) and Polypropylene 2 (PP2) in case of any failures within the PP1 and PP2 Units. Figure 1 provides an
overview of the location of the facility.
The EA was issued on 11 March 2011, and it has been confirmed that the construction phase was completed prior
to December 2014 (i.e. outside the audit period).
PP1 and PP2 were constructed in 1989 and 2008 respectively. Figure 2 provides a brief overview of the processes
occurring at the PP1 and PP2 units from material feed to product distribution.
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Figure 1: The location of the C3 Stabilisation Project (red block) (Source: Google Earth, 2018)
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Figure 2: PP1 and PP2 high-level process overview
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2 AUDIT SCOPE The 7 April 2017 amendment to the Environmental Impact Assessment (EIA) regulations introduced the
requirement for the auditing for all EAs and EMPrs in effect on 8 December 2014 and submission of audit
reports to the Department of Environmental Affairs (DEA) by 7 December 2019 and every five years thereafter.
This audit is designed to meet the requirements of Regulation 34 of the EIA Regulations, 2014.
The audit period runs from December 2014 to February 2019, therefore any construction related conditions that
would have been relevant pre-December 2014 are considered not applicable (outside audit period).
The objective of the audit was to:
— Assess the level of compliance with the conditions of the EA;
— Identify and assess any new impacts and risks that result from undertaking the activity; and,
— Make recommendations in order to achieve compliance in terms of the EA.
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3 AUDIT METHODOLOGY The International Organisation of Standardisation (ISO) 14010, ISO 14011 and ISO 14012 guideline documents
were utilised as a template during the compliance audit process. This methodology ensures that the compliance
audit was conducted in a systematic and independent manner that was documented and objectively evaluated to
determine compliance to the EA conditions.
The audit process comprised the following:
— Confirmation of the audit checklist;
— Site inspection (11 March 2019);
— Review of documentation relevant to the conditions of the EA (e.g. records, permits/certificates/maintenance
logs/monitoring results/previous reports etc.); and,
— Compilation of an audit report.
3.1 AUDIT CHECKLIST
WSP compiled an audit checklist to assist with the EA compliance audit (Section 4).
3.2 SITE INSPECTION
Bronwyn Fisher conducted the site inspection on 11 March 2019. The findings and observations of the site visit
are recorded and summarised in Section 4 with evidence included in Table 2. Key personnel interviewed
included:
— Brinton Walker (Technical Support Group (Polymers))
— Lucky Jiyane (Process Controller Grade 1)
3.3 DOCUMENTATION CONSIDERED
The following documentation was provided and considered:
— EA_C3 Stabilisation_17.2.2.1(j) GS-01_2011-03-11
— Induction_Mod3_Environment;
— SCO DQS ISO 14001 2015;
— 2018 DQS 3rd Party Audit Report_Sasol Secunda Chemicals Operations;
— IWWMP SIC 2015 Final_2018-05-15;
— SIC IWWMP Appendix 1- Polymers 2017 Rev 2;
— Sasol Environmental Emergency Procedure (SGR-SHE-000023 REV6);
— Sasol Secunda Industrial Complex, Mpumalanga IWMP 2017- 2022 Rev_0;
— AEL Sasol Polymers 0021-2015-F02 (2015);
— Environmental complaints procedure_SGR-SHE-000022_Rev05_2019-01
— Environmental Complaints Register_2019-02-18;
— EA_EX Handover_SCO_Poly_Nitro_Poly;
— SCO_POL_Amendment_C3 Stabilization Project_1.3.1.16.4 G-38_2017-04-28; and,
— Various email correspondence.
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3.4 AUDIT COMPLIANCE ASSESSMENT
WSP utilised a pre-prepared audit checklist to assist with the audit execution (Table 2). The checklist included
the conditions and associated requirements as specified in the EA.
Each condition was verified, either by reviewing documentation, interviewing employees and/or visually
inspecting the facility. Each condition was rated in accordance with Table 1 below, and recommendations with
associated target completion dates included.
It should be noted that some of the EA conditions were apportioned according to the elements requiring
compliance assessment therein. Although some elements of the condition may have been compliant, if one of
the elements was determined to be non-compliant, the entire condition has been reported as such (and counted
as such during percentage compliance calculation). This apportionment further allowed for the development of
focussed recommendations and timeframes.
Table 1: Compliance Level Definition and Target Completion Dates
COMPLIANCE LEVEL DEFINITION
Compliant (C) Sasol could provide evidence for compliance with the commitment and condition and/or
relevant actions were implemented.
Non-compliant (NC) Specified commitments, conditions and documents were not in place or implemented
according to the requirements of the EA. Non-complaint conditions are given target
completion dates, as follows:
— Short term: 0 – 6 months.
— Medium term: 6 – 12 months.
— Long term: 12 – 18 months.
Not applicable (N/A) These are commitments are either not required yet or not applicable to Sasol.
— Conditions marked as “Noted” are considered information points only.
— Where conditions are considered “not auditable” within the scope of this assessment this
is stated and explained within the condition commentary.
Refer to Section 4 for the detailed audit findings (including evidence, recommendations and target completion
dates).
3.5 AUDIT TEAM
The auditor, Bronwyn Fisher, was hosted by Broni van der Meer, Brinton Walker and Lucky Jiyane to whom
we express our gratitude for their time and attention during our visit. A brief summary of the external auditors’
experience is provided below.
— Auditor: Bronwyn Fisher
Bronwyn Fisher has 6 years of experience as an Environmental Consultant, undertaking Environmental
Impact Assessments (EIA’s) and Basic Assessments. She has experience in developing Environmental
Management Programmes (EMPr’s), undertaking site audits (ECO), Water Use Licence Applications and
undertaking Public Participation. Bronwyn’s project experience includes construction of pipelines, diesel
storage installations, waste disposal sites, water treatment facilities, oil refineries, tank farm installations,
recycling facilities, mixed-use developments, industrial developments and renewable energy technology
projects
— Project Manager and Quality Assurance: Jenny Cope
Jenny is an environmental due diligence specialist, with over 11 years’ experience in the Environmental
Sector. Jenny’s experience includes managing and completing projects and portfolios internationally;
undertaking both detailed and broad Environmental, Health & Safety compliance and audits of across a
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range of sectors. Jenny’s recent experience includes completion and management of several pan-European
and global projects requiring reviews of extensive virtual data rooms, on a very rapid turnaround, and
providing clients with ‘red flag’ reports to give clear commercial advice. Jenny has worked both in
environmental consultancies and with a developer, giving context to understanding the practicalities of
implementing recommendations.
3.6 ASSUMPTIONS AND LIMITATIONS
This Report has been prepared by WSP on behalf and at the request of Sasol, to provide the Client an
understanding of the Relevant Documents.
Unless otherwise agreed by us in writing, we do not accept responsibility or legal liability to any person other
than the Client for the contents of, or any omissions from, this Report.
To prepare this Report, we have reviewed only the documents and information provided to us by the Client or
any third parties directed to provide information and documents to us by the Client. We have not reviewed any
other documents in relation to this Report and except where otherwise indicated in the Report.
The findings, recommendations and conclusions given in this report are based on the author’s best scientific and
professional knowledge, as well as available information. This report is based on survey and assessment
techniques which are limited by time and budgetary constraints relevant to the type and level of investigation
undertaken; WSP and its staff reserve the right to modify aspects of the report including the recommendations if
and when new information may become available from on-going research or further work in this field, or
pertaining to this investigation.
Although WSP exercises due care and diligence in rendering services and preparing documents, WSP accepts
no liability, and Sasol, by receiving this document, indemnifies WSP and its directors, managers, agents and
employees against all actions, claims, demands, losses, liabilities, costs, damages and expenses arising from or
in connection with the services rendered, directly or indirectly by the use of the information contained in this
document.
This report must not be altered or added to without the prior written consent of the author. This also refers to
electronic copies of this report which are supplied for the purposes of inclusion as part of other reports.
Similarly, any recommendations, statements or conclusions drawn from or based on this report must make
reference to this report. If this report is used as part of a main report, the report in its entirety must be included
as an appendix or separate section to the main report.
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4 AUDIT FINDINGS Table 2: Audit Findings – Environmental Authorisation
REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
SCOPE OF AUTHORISATION
3.01 Authorisation of the activity is subject to the conditions
contained in this authorisation, which form part of the
Environmental Authorisation and are binding on the holder
of the authorisation.
N/A Noted. Sasol advised the auditor that they are aware of this
condition.
None.
3.02 The holder of the authorisation must ensure compliance with
the conditions by any person acting on his or her behalf,
including but not limited to, an agent, sub-contractor,
employee or person rendering a service to the holder of the
authorisation.
C All visitors and contractors entering the Sasol Complex are
required to undergo an SHE induction process. All training is done
through the SHE regional learning and development academy, and
records maintained by Sasol. The auditor was provided with a copy
of the induction training, specifically Module 3, which covers the
environmental aspects and management of the site. Sasol have
advised the auditor that the Conditions of the EA form part of any
contract for the maintenance of the plant.
Evidence:
— Induction_Mod3_Environment
None.
3.03 The activity which is authorised may only be carried out at
the property indicated above. C The description of the location of the project is within Sasol
Secunda. Sasol is compliant with this location description.
The auditor undertook a desktop review of the location description
in Section 2 of the EA using Google Earth Pro, and it was noted
that the coordinates for the facility do not match the location of the
coordinates provided within the EA. The coordinates within the
EA do not fall within the Sasol Secunda Complex, but are
approximately 50 km north of the site. WSP notes that the co-
ordinates referenced within the EA for the buffer tank are correct,
and recognises that the co-ordinates for the facility are likely a
OFI:
Sasol should undertake an
EA amendment process to
amend the coordinates
within the EA to reflect the
true location of the facility.
Target completion:
Long term
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
typographic error on behalf of the Department, and it is
recommended that the coordinates are updated.
Evidence:
Location of the activity as stated in the EA
The location of the coordinates contained within the EA.
3.04 Any changes to, or deviations from, the project description
set out in this authorisation must be approved, in writing, by
the Department before such changes or deviations may be
effected. In assessing whether to grant such approval or not,
the Department may request such information as it deems
necessary for the holder of the authorisation to apply for
further authorisation in terms of the regulations.
C In 2013 Sasol received an EA (Reference number: 17/2/3 GS- 172)
for the C3 Expansion Project. The expansion project constitutes a
change in the project description as it was an expansion to
accommodate the additional propylene being produced as a result
upstream process modifications. Due to the nature of the
expansion activities, a full Basic Assessment Process was followed
in order to obtain a new EA. Sasol therefore followed the
appropriate processes, satisfying this condition.
This EA is however not being assessed as part of this audit report
but rather as a separate project.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Evidence:
— EA_C3 Expansion_17.2.3 GS-172_ 2013_11_13
3.05 This activity must commence within a period of two (2)
years from the date of issue. If commencement of the
activity does not occur within that period, the authorisation
lapses and a new application for the activity to be
undertaken.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
3.06 The holder of this authorisation is responsible for
compliance with the provision for Duty of Care and
Remediation of Environmental Damage contained in Section
28 of the National Environmental Management Act, 1998
(Act 107 of 1998).
N/A Noted. Sasol advised the auditor that they are aware of their
responsibility for compliance with the provision for Duty of Care
and Remediation of Environmental Damage.
None.
3.07 This authorisation does not negate the holder of the
authorisation, responsibility to comply with any other
statutory requirements that may be applicable to the
undertaking of the activity.
N/A Noted. A full legal review does not form part of the scope of this
Audit.
The site is operated under ISO14001:2015, which requires the
compilation of a legal register. Furthermore, WSP has been
provided with the 2018 ISO audit for review, which specifically
states “the development of the compliance risk management
protocol (CRMP) to assist the organization to reach a higher level
of legal compliance is commendable”.
Evidence:
— SCO DQS ISO 14001 2015;
— 2018 DQS 3rd Party Audit Report_Sasol Secunda Chemicals
Operations
None.
APPEAL OF AUTHORISATION
3.08 The holder of the authorisation must notify every registered
interested and affected party, in writing and within seven N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
(12) calendar days, of receiving notice of the Department's
decision to authorise the activity.
3.09 The notification referred to above must-
a) Specify the date on which the authorisation was issued;
b) Inform the interested and affected party of the appeal
procedure provided for in Chapter 7 of the regulations; and
c) Advise the interested and affected party that a copy of the
authorisation and reasons for the decision will be furnished
on request.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
MANAGEMENT AND MONITORING OF ACTIVITY
3.10 The holder of the authorisation must submit a post-
construction compliance report to the Department within 90
days of completion of construction. The environmental
report must be compiled by an Environmental Control
Officer, and must indicate the date of the audit, the name of
the auditor and the outcome of the audit in terms of
compliance with the conditions of this authorisation.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
3.11 The Department retains the right to monitor and/or inspect
the proposed project during both construction and
operational phases.
N/A Noted. Sasol has advised the auditor that the Department has not
monitored or inspected the project during the operational phase.
None.
COMMISSIONING AND OPERATION OF THE ACTIVITY
3.12 Fourteen (14) days written notice must be given to the
Department that the activity will commence.
Commencement for the purposes of this condition includes
site clearing and preparation. The notice must include a date
on which it is anticipated that the activity will commence.
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
3.13 Effective erosion and dust control measures must be
implemented. C During the site walkover, the auditor observed that the entire site is
hardsurfaced and stormwater effectively managed onsite, therefore
erosion is not deemed to be an issue onsite.
Evidence:
Hardstanding across the site
None.
3.14 All excavation works must be carried out in accordance with
the requirements of the Occupational Health and Safety Act
(Act No. 85 of 1993).
N/A This condition is considered outside of the audit period
(construction pre-2014). It is therefore considered not applicable.
None.
3.15 All sensitive areas within the boundaries of the site must be
protected. N/A There are no sensitive areas within the boundaries of the site. The
auditor notes that the site was transformed outside of the audit
period.
None.
3.16 Safety signage must be erected for the control of dangerous
equipment. C Safety signage was observed by the auditor to be erected at the
entrance to the facility. In addition, safety signage was erected
across the facility indicating the dangers, and highlighting the
relevant PPE required to be worn in that area.
Evidence:
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Examples of the signage that has been erected around
the Polypropylene site.
3.17 Ablution facilities must be provided for the duration of the
construction and operation of the project. C Construction period:
Provision of ablution facilities during the construction phase is
considered not applicable, as this falls outside of the audit period
(pre-2014).
Operational period:
The facility has a permanent ablution facilities located within the
operational Control Building and other administration buildings
surrounding the site. No portable facilities are utilised at the site.
None.
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3.18 Storm water must be effectively controlled to avoid any
associated environmental damage. C The IWWMP aims to identify the activities related to Sasol’s
operations within the context of the receiving environment (with a
focus on water resource protection), identify the risks associated
with these operations, and subsequently manage these risks by
means of an action plan committed to by Sasol management.
The IWWMP has a detailed description of stormwater
management within the Polymers Plants. The auditor was able to
confirm that the description of the management of contaminated
run-off is implemented onsite. Stormwater Management is
managed as site-wide within the Secunda complex, rather than
being plant specific.
Evidence:
— IWWMP SIC 2015 Final_2018-05-15
— SIC IWWMP Appendix 1- Polymers 2017 Rev 2
An example of a Stormwater drain on the Polypropylene
site.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
The pellet separator.
The Check Basin and Polymers API dam.
3.19 The pollution of the adjacent areas due to improper storage
of construction material or any hazardous substances must be
prevented at all costs.
C All hazardous substances being stored onsite were observed to be
stored in tanks. The tanks are within bunded, hardsurfaced areas,
with dedicated sumps to collect any spills or releases of hazardous
substances.
None.
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3.20 Spillage kit must always be made available for clean-up of
spills and leaks. C Spill kits were observed across the facility. All spills are dealt with
in accordance with the Sasol Environmental Emergency Procedure
(SGR-SHE-000023 REV6).
Evidence:
— Sasol Environmental Emergency Procedure (SGR-SHE-
000023 REV6)
None.
3.21 All petroleum products must be kept in properly bounded
areas. N/A The C3 stabilisation plant does not require the storage of petroleum
products.
None.
3.22 All waste generated on site must be segregated, stored and
disposed of at a registered landfill site or as may be directed
by any other relevant authority. The handling, storage and
subsequent disposal of waste must strictly adhere to all the
relevant environmental precepts.
C Sasol advised the auditor that waste management is handled
through implementation of a Waste Management Procedure that
addresses the approach to manage waste in line with the
internationally accepted waste hierarchy, whereby disposal to land
is considered the last management option to undertake once
avoidance, re-use, recycling, recovery and treatment options have
been considered / eliminated. The procedure further details waste
disposal and management through characterization and
classification that is detailed in site specific waste registers. It is
noted that very little waste is produced at the C3 Stabilisation
project. The majority of waste that is generated is by- products
which are sent downstream, or to the Sasol Refinery for
processing. The waste storage areas are well maintained on
hardsurfacing, signage and are lockable.
Evidence:
— Sasol Secunda Industrial Complex, Mpumalanga IWMP
2017- 2022 Rev_0
— Waste Management Procedure_SGR-SHE-
000017_Rev10_2017-09
None.
3.23 Used oil must be collected into drums and stored in a
bounded area. N/A Sasol confirmed with the auditor that no used oil is collected or
stored as part of the C3 Stabilisation Plant.
None.
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
3.24 Public access to the site must be restricted. C The C3 Stabilisation Facility is located within the Sasol Secunda
Complex, specifically within the Polymers Unit. Access to the
Secunda is gained through two security check points, which is a
security controlled access point. All visitors to the site have to
report to Charlie 1 prior to accessing the site. Access to the
Polymers unit is controlled by security. Authorised personnel have
to use tags to open the booms and all visitors have to sign in with
security.
None.
3.25 The relevant atmospheric emission license must be obtained
prior to commencement of the project. C This condition, so far as it related to pre-commencement, is
considered outside of the audit period (construction pre-2014).
Sasol received an AEL (Reference number: Polymers
0021/2015/F02, dated March 2015 and valid for five years) for the
Sasol Polymers Plant, which includes the C3 Stabilisation project.
Evidence:
— AEL Sasol Polymers 0021-2015-F02 (2015)
None.
3.26 A sump must be installed around the buffer tank and
propylene storage tanks to contain any spillage that may
occur.
NC Sasol have confirmed that no sump has been installed around the
buffer tank as they state that “the design did not require it”. This is
however deemed non-complaint as it is a requirement of the EA.
It is recommended that Sasol undertake an amendment process to
motivate for the removal of this condition.
Sasol should undertake an
EA Amendment Process to
have this condition
removed.
Target completion:
Long term
3.27 Any complaints received from the public during the
construction and operation phases of the activity must be
attended to as soon as possible and addressed to the
satisfaction of all concerned.
C Sasol advised the auditor that all environmental complaints
received from interested and affected parties, both internal and
external to the organisation, are recorded in a complaints register
that is available and the Environmental department. Complaints
are investigated and reported in line with the Sasol Environmental
Complaints Procedure (SGR-SHE-000022 REV5) and as per legal
requirements.
None.
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
Environmental complaints contact details are communicated to
internal and external stakeholders.
The auditor was provided with the complaints register and relevant
complaints procedure. No complaints had been lodged against the
C3 Stabilisation project. It is noted that the complaints register has
been compiled in accordance with the procedure, which ensures
that feedback is provided and proof of the feedback being issued.
Evidence:
— Environmental complaints procedure_SGR-SHE-
000022_Rev05_2019-01
— Environmental Complaints Register_2019-02-18
SITE CLOSURE AND DECOMMISSIONING
3.28 Should the use of the facilities installed as part of this
authorisation ever cease or become redundant, the applicant
must undertake the required actions as prescribed by
legislation at the time and comply with all relevant legal
requirements administered by any relevant and competent
authority at that time.
N/A Noted. Sasol advised that there are no plans to make this site
redundant in the foreseeable future.
None.
GENERAL
3.29 A copy of this authorisation must be kept at the property
where the activity will be undertaken. The authorisation
must be produced to any authorised official of the
Department who requests to see it and must be made
available for inspection by any employee or agent of the
holder of the authorisation who works or undertakes work at
the property.
C Copies of all authorizations and licenses are sent to, and details
communicated with, relevant business units. Copies of these
documents are also available at the SHE: Environment department
and on SAP EC and SharePoint. Sasol Provided the auditor with
the evidence that the responsible persons, Eric Munyangane
(Senior Manager of Polypropylene Production, Polymers and
Nitro) and Francois du Toit (legal appointee of Polymers and
Nitro), was made aware of the EA in September 2016.
Evidence:
None.
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
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REF: COMMITMENT COMPLIANCE FINDING RECOMMENDATION
— EA_EX Handover_SCO_Poly_Nitro_Poly
3.30 Where any of the applicant's details change, including the
name of the responsible person, the physical or postal
address and/ or telephonic details, the applicant must notify
the Department as soon as the new details become known to
the applicant.
C On the 28 April 2017 the Department issued an amendment to the
EA pertaining to the change in the Company’s name from Sasol
Synfuels (Pty) Ltd to Sasol South Africa (Pty) Ltd.
Evidence:
— SCO_POL_Amendment_C3 Stabilization Project_1.3.1.16.4
G-38_2017-04-28
None.
3.31 The holder of the authorisation must notify the Department,
in writing and within 24 (twenty-four) hours, if conditions of
this authorisation are not adhered to. Any notification in
terms of this condition must be accompanied by reasons for
the non-compliance.
NC No evidence has been provided to the auditor that the Department
has been informed of the non-compliance (Condition 3.26) noted
associated with this EA.
Going forwards, Sasol
should ensure that all non-
conformances are reported
within 24 hours.
Target completion:
Medium term
3.32 Non-compliance with a condition of this authorisation may
result in criminal prosecution or other actions provided for in
the National Environmental Management Act, 1998 and the
regulations.
N/A Noted. Sasol has advised the auditor that they are aware of this
Condition.
None.
3.33 National government, provincial government, local
authorities or committees appointed in terms of the
conditions of this authorisation or any other public authority
shall not be held responsible for any damages or losses
suffered by the applicant or his successor in title in any
instance where construction or operation subsequent to
construction be temporarily or permanently stopped for
reasons of non-compliance by the applicant with the
conditions of authorisation as set out in this document or any
other subsequent document emanating from these conditions
of authorisation.
N/A Noted. None.
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
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5 SUMMARY OF THE AUDIT FINDINGS
5.1 ENVIRONMENTAL AUTHORISATION
The audit findings have been summarised into the following categories: compliance, non-compliance and not
applicable. The overall audit findings concerning compliance to the EA conditions are as listed in Table 3
below.
Table 3: Summary of EA Compliance Audit Findings
SECTION OF THE EA NO. COMMITMENTS C NC N/A
SCOPE OF AUTHORISATION 7 3 0 4
APPEAL OF AUTHORISATION 2 0 0 2
MANAGEMENT AND MONITORING OF ACTIVITY 2 0 0 2
COMMISSIONING AND OPERATION OF THE ACTIVITY 16 10 1 5
SITE CLOSURE AND DECOMMISSIONING 1 0 0 1
GENERAL 5 2 1 2
Total Count 33 15 2 16
Total Percentage 45% 6% 48%
Percentage Compliance with Applicable Conditions 88%
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
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Figure 3 illustrates the number/count contribution of the findings of the EA per section while Figure 4 presents
the total proportion of compliance for the facility.
Figure 3: Number/Count contribution of findings made to the EA conditions per Section
Figure 4: Overall count findings on compliance to the EA conditions
02468
1012141618
Sectional Count Contribution
C
NC
N/A
15
2
16
Total Compliance
C
NC
N/A
ENVIRONMENTAL AUTHORISATION COMPLIANCE AUDIT REPORT Project No. 41101534 SASOL CHEMICALS OPERATIONS: POLYPROPYLENE 2
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Figure 5 illustrates the percentage contribution of the findings of the EA conditions. Figure 6 presents the total
percentage compliance for the facility.
Figure 5: Percentage contribution of findings made to the EA conditions per Section
Figure 6: Overall percentage findings on compliance to the EA conditions
0102030405060708090
100
Sectional Percentage Contribution
C
NC
N/A
45%
6%
48%
Total Percentage Compliance
C
NC
N/A
APPENDIX
A ENVIRONMENTAL AUTHORISATION
(17/2/2/1 (J) GS-01)