SARTOFLOW Compact Proven technology for wine filtration · SARTOFLOW® Compact is the logical...
Transcript of SARTOFLOW Compact Proven technology for wine filtration · SARTOFLOW® Compact is the logical...
SARTOFLOW® CompactProven technology for wine filtration
turning science into solutions
High-tech Worldwide
Sartorius Stedim Biotech GmbH is a leading
global provider of separation and filtration
technologies. We are committed to engi-
neering high-performance systems that are
tailored to the specific needs of our clients
throughout the world.
In addition to the planning, engineering
and manufacturing of filtration systems,
we supply:
– Systems for the static and dynamic
filtration of beer, wine, sparkling wine,
juice and cider
– Systems for the particulate filtration
of water
– Systems for product recovery,
concentration and purification
– Process validation
– Application expertise and technical
support
– Training courses and seminars
Your Partner for Making Perfect Wines
Making wine is an art. It requires dedica-
tion, passion, and precision. The wine itself
must have aroma, intensity of color, and
flavor. Winemaking – from cultivation
of the grapes to final bottling – is a
balancing act.
Every oenologist at some point will ask:
“Which technology and media should
I use to filter my wine? How do I ensure
the highest level of quality in my bottled
wine?”
Sartorius Stedim Biotech GmbH has all
the answers. Every filtration system their
viniculture specialists develop not only help
oenologists produce high-quality wines,
but also provide optimum process safety.
The Sartorius Stedim Biotech team provides
support for every step in the manufactur-
ing process – from clarification through
membrane filtration to checkweighing.
Sartorius Stedim Biotech GmbH is the right
partner for small wineries and large-scale
wine producers alike.
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Always First-in-Class in Quality
For years, the GMP authorities in Germany
and experts worldwide have been testing
our manufacturing and quality control
technologies and proven our strict ad-
herence to the highest quality standards.
This is a fact we are very proud of. All
our R&D, manufacturing and quality
assurance departments in Germany are
ISO 9001-certified.
We at Sartorius Stedim Biotech GmbH
turn the science of viniculture into
complete solutions for your clarification,
sterile filtration and bottling processes.
Products to streamline your manufacturing
process:
– SARTOFLOW® systems for wine clarifica-
tion and final cellar filtration
– Standard and jumbo filter cartridges for
particle removal and polishing filtration
– Membrane filter cartridges for sterile
filtration
– Filter sheets and filter modules for depth
filtration
– Automatic cartridge systems for sterile
filtration during bottling
– Equipment for microbiological testing
and analytical laboratory balances
– Filter cartridges for air, gas and steam
filtration
– Online weighing systems for quality
control of packaging
SARTOFLOW® Compact – Compact, Yet Powerful.
By automating every step in the wine
filtration process, SARTOFLOW® Compact
reduces costs. Crossflow filtration processes
rely on hollow fiber membranes. This filter
type prevents early clogging on the mem-
brane surface, while maintaining constant
filtration performance without increasing
the pressure. Crossflow filtration does not
require any filter aids that incur added
disposal costs.
Applications
SARTOFLOW® Compact systems are suitable
for all wine filtration steps – from fermen-
tation to pre-bottling sterile filtration.
That means it replaces conventional
methods that rely on the likes of
centrifuges, diatomaceous earth filters
and sheet filters.
First Racking
After fermentation, the SARTOFLOW®
Compact system can be used to conduct
first racking.
Second Racking
SARTOFLOW® Compact can also conduct
the second racking that follows the
standard treatment of the pre-clarified,
young wine performed after contact with
fining agents and sediment of the lees.
Pinlet
PoutletPP
FiltratePfiltrate
Filtratepump
PV1
Recirculationpump
externalFeedpump
LS
Last Cellar filtration
Depending on the method, SARTOFLOW®
Compact can also be used to blend differ-
ent parcels of wine after the fining process
before the ready-for-bottling wine is sent
to the aging tanks.
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The Design Concept
SARTOFLOW® Compact is the logical
extension of the Sartorius Stedim Biotech
Crossflow family. In close cooperation
with our clients, we designed these systems
to exceed the demands of the viniculture
market.
Modular Design
Process-scale SARTOFLOW® Compact sys-
tems can be designed modularly. The basic
unit and the full-extension racks each are
equipped with a total of 6 filter modules.
This modularity allows the size and
filtration capacity of each system to be
custom-adapted to the changing needs
of the winery.
Equipment Options
– Fully automated CIP (Clean in Place)
station
– Turbidity monitoring
– External feed pump
– Data logging (time, pressure,
temperature, flow rate history)
– Conductivity measurement
System Sizes and Performance Ranges
Model Modules Performance range (l/h)*
SARTOFLOW® Compact 6 6 1,800 – 6,000
SARTOFLOW® Compact 12 12 3,600 – 12,000
SARTOFLOW® Compact 18 18 5,400 – 18,000
SARTOFLOW® Compact 24 24 7,200 – 24,000
SARTOFLOW® Compact 30 30 9,000 – 30,000
SARTOFLOW® Compact 36 36 10,800 – 36,000
* Depends on the product's composition, pretreatment and cleaning condition
For more information or immediate support, please contact your local
Sartorius Stedim Biotech service representative.
The Application
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Our optimization of your wine manufac-
turing concept with SARTOFLOW® Compact
is based on our extensive expertise in sepa-
ration technology, our years of knowledge
exchange with our customers in the wine
industry and our competence in membrane
technology.
Consistently High Filtrate Output
All SARTOFLOW® Compact systems are
designed for fully automated operation.
When the flow rate stored in the control
unit drop too low, the system automatically
removes the sediment and performs an
intermediate cleaning cycle. This ensures
that the filtrate output stays consistently
high and means that larger batches can
be run on SARTOFLOW® Compact systems
overnight without operator attendance.
Hygiene Maintenance
A program can be set to automatically
activate an intermediate cleaning cycle
after filtration is finished. As a result, the
system is fully cleaned and ready to filter
new batches at any time. On SARTOFLOW®
Compact systems that are additionally
equipped with a CIP station. Even after
a manual start, chemical cleaning cycles
can be run automatically.
Successful Cleaning
At the end of each chemical cleaning cycle,
the flux rate for water is logged to measure
the efficiency of the chemical cleaning
cycle and the degree to which the filtration
capacity has been reinstated. This method
ensures that the modules are always
cleaned in the most effective and efficient
way and that the system delivers the
required filtration capacity.
Operational Safety
Another key aspect associated with fully
automated systems control is that of
operational safety. All valve settings are
monitored during each program step. This
feature rules out operator error almost
entirely.
Turbidity Measurements
Another option SARTOFLOW® Compact
systems offer is the continuous monitoring
of filtrate quality by means of turbidity
measurements. By measuring the turbidity,
the system immediately detects whenever
the modules become damaged and then
stops filtration. In last cellar filtration, this
prevents heavy overloading and premature
blocking of the sterile filter cartridges in the
subsequent filtration step before bottling.
A re-review of all advantages
What you can expect from
SARTOFLOW® Compact systems
– Fully automated, computer-controlled
functions: 24/7 operation possible
without operator attendance
– Low energy and water consumption
– Variable transmembrane pressure
– Automatic intermediate cleaning cycles
– Freely programmable filtration cycles
– Touch panel operation
– Water flux rates logging
– All process-critical valves equipped
reset switches
– Continuously monitors pressure,
temperature, filtrate flux and
compressed air
– Lowest residual volumes thanks to
automatic and freely selectable sediment
reduction
– Filtrate backflush
– No other system is more gentle on the
product thanks to a low filtrate flux
to crossflow ratio
– No wine pretreatment required
– Preserves all sensory properties of
the wine most effectively
– SARTOFLOW® is a closed, filtrate-side
filtration system with minimal CO2
release
– Reproducible results with an absolute
membrane area of 0.2 μm
– Saves on clarification media
Your Personal Benefits
– Simple handling
– Gentle filtration assures product quality
– Modular construction – perfectly tailored
to your needs
– Save money by eliminating initial invest-
ment and disposal costs for conventional
filter media
– Protects the employees' health
– SARTOFLOW® lets you achieve exception-
ally high filtrate output and throughput
rates
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Everybody Looks To the Wine –
Not the Technology Our Service
Support Sees to Your Needs
Our global service organization and
customer service network is always
available to see to your needs.
Our applications specialists apply their
extensive experience to streamlining
your processes and support you in set-
ting up operations, including cleaning
optimization and module replacement.
We are happy to advise you on the
benefits of our long-term service
agreements.
The Crossflow Technology
Dynamic Filtration:
The Crossflow Principle
Unlike static filtration, where the direction
of filtration and product feed are the same,
the direction of filtrate flow in dynamic
filtration is perpendicular to the feed direc-
tion (crossflow principle). The medium to
be filtered, or feed, flows tangentially and
dynamically across the membrane. This is
represented by the equation below, where
the transmembrane pressure (TMP) is direct-
ed perpendicular to the inlet flow rate:
TMP =Pinlet + Poutlet
– Pfiltrate2
Depending on the pore size of the mem-
brane, smaller molecules and colloids pass
through the membrane – creating the
filtrate, while larger colloids and particles
are retained on the membrane surface,
forming the retentate.
As filtration progresses, a cake layer, known
as fouling, builds up on the membrane,
impeding the filtrate flow. In static filtra-
tion, fouling continues to build, ultimately
causing complete blockage of the mem-
brane.
By contrast, dynamic filtration is self-
cleaning. This feature significantly acceler-
ates filtrate flow, while maintaining a
gentle and consistently high flux. The
service life of the membrane is thus
exponentially extended.
The parameters critical to crossflow
filtration performance include:
– The composition of the medium to
be filtered
– The operating parameters, such as
tangential flow, transmembrane
pressure (TMP) and temperature
– The membrane's properties and structure
Membranes
At the heart of every crossflow system
lies the membrane filter. Sartorius Stedim
Biotech GmbH supplies optimally designed
membrane systems that can be customized
and optimized to every application and
every specification. High flow rates and
minimal adsorption are just a few of the
requirements solved by these systems.
Sartorius Stedim Biotech Fibersart® High
Flow hollow-fiber modules were specifi-
cally developed for applications in the
food and beverage industry. Fibersart®
High Flow is used to remove and|or reduce
the amount of bacteria, yeast, clouding
agents and colloids from liquid media.
The hollow-fiber module is suited for
clarification and last cellar filtration of
all types of wine.
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The Fibersart®
High Flow hollow-fiber Module
Fibersart® High Flow
Fibersart® High Flow hollow-fiber modules
are designed, developed and constructed
specifically for SARTOFLOW® Compact
systems.
Technical Data
Pore size: 0.2 μm
Membrane material: PESU
Filter Area: 12.5 m2
Hollow-fiber inner diameter: 1.2 mm
Customer Support – FACTS® Program
The Sartorius Stedim Biotech FACTS®
program creates value for your business.
We provide dedicated experts for process
optimization, validation and regulatory
support, as well as profound training
courses – rapidly, deployable and globally
available.
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CONFIDENCE®
Our validation services:
– Validation designs
– Pre-approval inspection preparation
– Post-approval change support
– CFR 21 Part 11|GAMP compliance
– Regulatory liaison
– Equipment qualification
– Filter|Cleaning|Process validation
– Extractables|Leachables testing
EXPAND®
Our training services:
– FDA risk-based approach
– Regulatory inspection
– CFR 21 Part 11|GAMP
– Aseptic processing
– Upstream|Downstream processing
– Process validation
– Cell culture|Fermentation
– lntegrity testing
– Quality control and quality assurance
These services are provided by
experienced experts in collaboration
with our BioPharm-Alliance partner.
DlSCOVER®
Our audit and survey services:
– Compliance audits
– Regulatory inspection readiness
– Plant|Process surveys
– Validation surveys
– Quality system surveys
– Technical studies
lNCREASE®
Our optimization services:
– Corrective actions guidance
– Process optimization and
development support
– Design review and technology transfer
– Documentation and submittal
optimization
– Regulatory guidance
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Sales and Service ContactsFor further contacts, visit www.sartorius-stedim.com
Europe
GermanySartorius Stedim Biotech GmbHAugust-Spindler-Strasse 1137079 Goettingen
Phone +49.551.308.0Fax +49.551.308.3289
www.sartorius-stedim.com
Sartorius Stedim Systems GmbHSchwarzenberger Weg 73–7934212 Melsungen
Phone +49.5661.71.3400Fax +49.5661.71.3702
www.sartorius-stedim.com
FranceSartorius Stedim Biotech S.A.ZI Les PaludsAvenue de Jouques – BP 105113781 Aubagne Cedex
Phone +33.442.845600Fax +33.442.845619
Sartorius Stedim France SASZI Les PaludsAvenue de Jouques – CS 7105813781 Aubagne Cedex
Phone +33.442.845600Fax +33.442.846545
AustriaSartorius Stedim Austria GmbHFranzosengraben 12A-1030 Vienna
Phone +43.1.7965763.18Fax +43.1.796576344
BelgiumSartorius Stedim Belgium N.V.Leuvensesteenweg, 248/B1800 Vilvoorde
Phone +32.2.756.06.80Fax +32.2.756.06.81
DenmarkSartorius Stedim Nordic A/SHoerskaetten 6D, 1.DK-2630 Taastrup
Phone +45.7023.4400Fax +45.4630.4030
HungarySartorius Stedim Hungária KftKagyló u. 52092 Budakeszi
Phone +36.23.457.227Fax +36.23.457.147
ItalySartorius Stedim Italy S.p.A.Via dell’Antella, 76/A50012 Antella-Bagno a Ripoli (FI)
Phone +39.055.63.40.41Fax +39.055.63.40.526
NetherlandsSartorius Stedim Netherlands B.V.Edisonbaan 243439 MN Nieuwegein
Phone +31.30.6025080Fax +31.30.6025099
PolandSartorius Stedim Poland Sp. z o.o.ul. Wrzesinska 7062-025 Kostrzyn
Phone +48.61.647.38.40Fax +48.61.879.25.04
SpainSartorius Stedim Spain SAC/Isabel Colbrand 10, Oficina 70Polígono Industrial de Fuencarral28050 Madrid
Phone +34.90.2110935Fax +34.91.3589623
SwitzerlandSartorius Stedim Switzerland AGRingstr. 24 a8317 Tagelswangen
Phone +41.52.354.36.36Fax +41.52.354.36.46
U.K.Sartorius Stedim UK LimitedLongmead Business ParkBlenheim Road, EpsomSurrey KT19 9 QQ
Phone +44.1372.737159Fax +44.1372.726171
America
USASartorius Stedim North America Inc.5 Orville DriveBohemia, NY 11716
Toll-Free +1.800.368.7178Fax +1.631.254.4253
Sartorius Stedim SUS Inc.1910 Mark CourtConcord, CA 94520
Phone +1.925.689.6650Toll Free +1.800.914.6644Fax +1.925.689.6988
Sartorius Stedim Systems Inc. 201 South Ingram Mill RoadSpringfield, MO 65802
Phone +1.417.873.9636Fax +1.417.873.9275
ArgentinaSartorius Argentina S.A. Int. A. Avalos 4251 B1605ECS Munro Buenos Aires
Phone +54.11.4721.0505 Fax +54.11.4762.2333
BrazilSartorius do Brasil LtdaAv. Dom Pedro I, 241Bairro Vila Pires Santo André São PauloCep 09110-001
Phone +55.11.4451.6226Fax +55.11.4451.4369
MexicoSartorius de México S.A. de C.V.Circuito Circunvalación Poniente No. 149Ciudad Satélite53100 Naucalpan, Estado de México
Phone +52.5555.62.1102Fax +52.5555.62.2942
Asia|Pacific
AustraliaSartorius Stedim Australia Pty. Ltd.Unit 5, 7-11 Rodeo DriveDandenong South Vic 3175
Phone +61.3.8762.1800Fax +61.3.8762.1828
ChinaSartorius Stedim BeijingRepresentative OfficeNo. 33, Yu’an Road,Airport Industrial Zone B, Shunyi DistrictBeijing 101300
Phone +86.10.80426516Fax +86.10.80426580
Sartorius Stedim ShanghaiRepresantative OfficeRoom 618, Tower 1, German Centre,Shanghai, PRC., 201203
Phone +86.21.28986393Fax +86.21.28986392.11
Sartorius Stedim Guangzhou OfficeRoom 704, Broadway Plaza,No. 233–234 Dong Feng West RoadGuangzhou 510180
Phone +86.20.8351.7921Fax +86.20.8351.7931
IndiaSartorius Stedim India Pvt. Ltd.#69/2-69/3, JakkasandraKunigal Road, Nelamangala TqBangalore – 562 123
Phone +91.80.4350.5361Fax +91.80.4350.5253
JapanSartorius Stedim Japan K.K.KY Building, 8–11 Kita Shinagawa 1-chomeShinagawa-kuTokyo 140-0001
Phone +81.3.3740.5407Fax +81.3.3740.5406
MalaysiaSartorius Stedim Malaysia Sdn. Bhd.Lot L3-E-3B, Enterprise 4Technology Park MalaysiaBukit Jalil57000 Kuala Lumpur
Phone +60.3.8996.0622Fax +60.3.8996.0755
SingaporeSartorius Stedim Singapore Pte. Ltd.1 Science Park Road, The Capricorn, #05-08A,Singapore Science Park 2Singapore 117528
Phone +65.6872.3966Fax +65.6778.2494 S
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