SAP R3 Forecasting Feb 23 2004

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    SAP R/3 Forecast Module

    Vincent A. Mabert

    Indiana University

    February 2004

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    Outline

    Introducing a student to forecasting R/3 Forecast Module Background

    Navigating the Forecast Module Applying Forecast Module with Glow-

    Bright Data

    Participant Hands-on Experience

    Educational Objectives

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    Student Introduction to Forecasting

    Focus upon time series models Start with moving average and simple exponential

    smoothing models

    Use Excel as primary analysis tool to understand parameter

    estimation and starting conditions Employ a short case (Northwestern Parts) to introduce

    trend and seasonal issues, with Excel. Then move to SAPR3 system with the same data set.

    Finally, assign a more complex case (Glow Bright) forstudents to complete, normally in teams.

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    SAP General Approach A number of time series forecast models are available in SAP

    R/3 for forecasting, such as constant, trend, and seasonal

    models, as well as models for moving average values andweighted moving average values. The user can assign a

    forecast model manually, or have the system determine one.

    The user controls the forecast in the logistics data of thematerial master by maintaining parameters such as the number

    of historical periods and factors for exponential smoothing.

    By making the appropriate settings for the material master,user can estimate consumption figures for material that are

    smoothed, removing random elements from the data. Also,

    there are some user options to adjust data because of outliers.

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    Forecast Module Features

    Multiple time series analysis modelingoptions

    User or system determined components for

    trend and/or season inclusion

    User or system determined parameter values

    System evaluation and tracking messages Consumption and forecast data graphing

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    Glow Bright (40-100C) Example

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    Glow-Bright Exercise

    Some Observations

    Highly variable

    Recent strong trend

    Some seasonal swings

    No apparent outliers

    Approach Navigate around the forecast module & see features

    Employ trend model with user selected parameters

    Employ trend model with automated systemselected parameter

    Participants explore other options within the SAPR/3 forecast module.

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    Navigation to Forecast ModuleLogistics ProductionMaster DataMaterial MasterMaterial ChangeImmediately (click)

    Type a part number (e.g. 40-100c) and Enter

    Clickforecasting in Selected View

    Type a plant number (i.e. 3200) and Enter

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    Move to R/3 Forecasting Module

    Highlight

    Forecasting

    option

    Click to transfer toforecasting tab

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    Open Material Master Record for Part Number

    To load data, Click on

    Consumption Vals button

    Note there are no Consumption

    history data for item. It will need

    to be added.

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    Adding Data History:Determine Data Timeline and Origin

    Glow Bright data in sequence of oldest to

    most recent. However, R/3 system wants

    data in most recent to oldest sequence.

    Need to know

    current time point

    for forecast originthat is established

    by SAP R/3

    system clock , e. g.

    August 2003, and

    eliminate theremaining data

    from use

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    Adding Data History: Sequence Data

    Determine mostrecent data point that

    matches R/3 clock,

    say August 2003

    Sequence data history

    from most recent time

    to oldest

    Original Glow Bright data sequence, oldest to most recent

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    Adding Data History: Data Copy

    Highlight data segment in Excel to

    be transferred and click COPY

    button. Note: Eleven data cells will

    be the maximum set size per transfer

    Open R/3 Consumption Values

    screen and highlight the start cell for

    data transfer

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    Adding Data History: Data Paste

    To transfer data, use the Ctrl

    and V keys. This will paste

    the copied data set of 11 or less

    points into the R/3 Material

    Master Consumption Values

    history.

    Repeat the sequence of

    highlight-COPY of the

    spreadsheet data and then Crtl-

    V in R/3 until all data are

    transferred.

    Then save the data by clicking

    on the save icon in upper left

    corner

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    Forecasting Within R/3With data loaded within the material master

    forecasting record for an item, an individual now

    has two forecasting options to select.

    User Selection Approach (USA) all forecast

    parameters and models are manually entered byuser.

    System Selection Approach (SSA) a set of

    specific forecast parameters and models (e.g.,smoothing constant values, simple versus enhanced

    smoothing, etc.) are determined by R/3 system.

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    User Selection Approach (USA) to Forecasting

    Many modeling

    options within R/3

    system

    Go to the FORECATING tab within materialmaster record to start forecasting process.

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    USA Example: Employ trend model with user

    selected parameters - SETUP

    Decisions to be made:

    Model choice: T

    History Periods: 60Initialization Periods: 12

    Forecast Horizon: 12

    Season cycle (if appropriate): 12

    Auto Initialize: X

    Smoothing Factors

    - Forecast: = .10 & = .20

    - Error (MAD): = .10

    Save choices

    SelectExecute Forecast

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    USA Example: Employ trend model with user

    selected parameters - Forecast Execution

    Forecast Origin

    Choice:

    ClickCheckto accept

    Echo Selected

    Basic Choices:

    ClickForecasting

    to accept

    Echo SmoothingChoices:

    ClickForecasting

    to accept

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    USA Example: Employ trend model with user

    selected parameters - Forecast Output

    Forecast Summary Table

    - Basic Metrics

    - Periods estimates

    Forecast Process

    Performance Graph

    Select Checkto return

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    System Selection Approach (SSA)

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    System Selection

    Approach

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    SSA Example: Employ trend model with system determined

    parameters -SETUP

    Decisions to be made:

    Model choice: T

    History Periods: 60

    Initialization Periods: 12

    Forecast Horizon: 12

    Season cycle (if appropriate): 12

    Auto Initialize: X

    Smoothing Factors

    - System determined

    - Error (MAD): = .10

    Save choices

    SelectExecute Forecast

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    SSA Example: Employ trend model with system determined

    parameters -Forecast Output

    Forecast Summary Table- Basic Metrics

    - Periods estimates

    Forecast Process

    Performance Graph

    Select Checkto see

    system determinedsmoothing values

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    SSA Example: Employ trend model with system determined

    parameters - System Estimated Smoothing Factors

    Smoothing Factor Values

    Select save icon if all

    work is to be retained

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    Online Help Steps1. Click on ? button to activate on

    line help at top of screen.

    2. You will see local

    help screen for current

    cursor location. Click on

    book icon with question

    mark.

    3. At web online page

    type in forecasting and

    execute search.

    The search engine will

    list all pertinent

    documents.

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    Questions?Participant Exercise

    Using the assigned material number (e.g., 40-100C),explore the following features of the forecast module

    Configure a trend and seasonal model with user

    provided parameters Configure a trend and seasonal model with system

    determined parameters

    Use a different number of consumption history

    Try a different number of initialization periods

    Have fun !

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    Available Material Numbers forParticipant Use within SAP

    40-100R40-100F

    40-100Y

    60-100C

    60-100R60-100F

    60-100Y

    80-100C

    80-100R

    80-100F80-100Y

    40-200R

    40-200Y

    80-200Y

    60-200C

    60-201C

    60-200F60-200R

    60-200Y

    80-200C

    80-201C80-200F

    80-200R

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    Creating New Part Numbers in SAP

    1. Navigation to Create New Part:

    Logistics ProductionMaster DataMaterial MasterMaterial Create(General) Immediately (click)

    While there are useable part numbers

    in the R/3 database, it is often useful to

    have unique part numbers so that data

    sets can be assigned to different users

    for assignments. The following

    illustrates the required steps.

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    Creating New Part Numbers in SAP

    2. Create Material Initial

    Entry:

    Insert unique part number inmaterial entry window (e.g.,

    mabert-201)

    Click drop down button for

    Industry Sector and then

    Material Type to select

    appropriate entries (e.g.,

    Plant Engin/Constn and

    Additionals).

    Hit enter key or click checkmark in upper left of screen.

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    Creating New Part Numbers in SAP

    3. Next will appear the

    Selected Views screen.

    PickForecastingoption and click check

    mark.

    4. The Organization

    Level will be presented,

    requiring a plant number(e.g., 3200). Enter value

    and click check mark.

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    Creating New Part Numbers in SAP

    5. At the Forecasting Tab

    screen three data entries are

    minimum required entries:a. Enter a descriptive name

    b. Using drop downforBase unit of

    measure, select

    appropriate option

    c. Using drop down forForecastmodel, select appropriate option

    d. Click check mark

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    Creating New Part Numbers in SAP

    6. Once the three minimum

    data entries have been

    complete, the record shouldbe retained by clicking the

    save icon (Disk) in upper left

    corner.

    Note: If desired, other screenentry options can be input at

    this point and saved.

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    Educational Objectives:

    Introductory Exercise Introduce student to moving average and smoothing models

    Plot consumption data and determine patterns present. Talk about

    data management and correcting for outliers

    Have students select and use different smoothing models, looking at

    MAD error to measure performance

    Possible evaluation options for student investigation:

    Which smoothing model (simple or enhanced) is best?

    What is appropriate smoothing factor value? What should be the initialization period length?

    How much demand history should be used?

    Other depending upon instructor creativity

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    Educational Objectives:

    Advanced ExercisePlay the role of a consulting team and advise the client (e.g., Glow-

    Bright0 on the best approach to implement and use the SAP

    Forecast Module.

    Issues to address:

    1. What guidelines for implementation and use would you provide the

    clients staff to lead an individual through the forecast process?

    2. What SAP model selection features should the client use within theforecast module? Does the recommended approach depend upon

    the type of patterns in the data like trend, seasonal, noise, etc.? Are

    there other important factors that need to be considered?

    3. What observations would you provide the client concerning the

    Forecast Modules strengths and weaknesses? Remember your roleas a consultant.

    The written team report should be typed, double spaced, and no longer

    than 10 pages excluding exhibits. All team member names shouldbe on the cover page. Due .