SAP Production planning

• About a Finished product - E g : carton boxes ( we pack your end products)• Organization structure • Importance of all modules and their roles ( SD/MM/PP/QM/PM/FICO)• Production planning – SAP • Master Data : Material master :Fg/Sfg/Raw, BOM,WC, Routing , Production

version• Planning : Independently or Sales order Through Production order• Execution: Confirmation with GI and GR • Cost Analysis • Technically complete• Close the Production order.

Agenda

Finished product

Carton box

Plant HYD

Finished product of the company

Organization Structure

CHINA

PLANT HYDUSA

INDIA Japan

Company

Company code

CHENNAI HYDERABAD BANGALORE

PLANTS

Importance of All modules ( SD/MM/PP/QM/PM/FICO)

SD : Sales& Distribution

MM :Material & Management

PP :Production Planning

QM : Quality management

PM : Plant Maintenance

FI CO : Finance and Control

This gets orders from market and see that it is delivered

This looks into procurement of required materials and maintain stocks by GI & GR

This looks into production of the FG for the required order quantity

This looks into Quality of Incoming, In process and before dispatch of the material for order

This looks into maintenance of the machine /equipment to give Maximum efficiency to give good out put

This looks into creation of company/company code /plant and maintain cost

centers/profit center for financial accounting in the organization

PRODUCTION PLANNING - SAP

Master Data Planning Execution

MATERIAL MASTER

BILL OF MATERIALS

WORK CENTER

ROUTINGS

PRODUCTION VERSION

PLANNED INDEPENDENT

REQUIREMENTS(Make to stock)

OR

CUSTOMER SPECIFIC REQUIREMENTS

(Make to Order)

ORDER CREATION

RELEASING OF THE ORDER

CONFIRMATION OF THE ORDER

GOODS ISSUE TO ORDER

GOODS RECEIPT OF THE ORDER

COST ANALYSIS

MASTERDATA

MATERIAL MASTER FINISHED GOODS /SEMI FINISHED GOODS/RAWMATERAIL

BILL OF MATERIALTO MAKE FG

WORK CENTER TO MAKE FG

PAPER - SFG

FINISHED GOOD – (CARTON BOX)

APPLYING GUM - RAW

PULP - RAW

MACHINE REQUIRED TO PRODUCE THE REQUIRED PRODUCT

ROUTINGTO MAKE FG

NUMBER OF OPERATIONS REQUIRED TO PRODUCE THE REQUIRED PRODUCT

NUMBER OF METHODS IN WHICH THE SAME PRODUCT CAN BE PRODUCEDUSING DIFFERENT MATERIALS AND ROUTINGS

PRODUCTIONVERSION

Planning

PLANNED INDEPENDENT REQUIREMENTS THIS ARE THE REQUIREMENTS WHICH ARE ENTERED INTO SYSTEMUSING ; TCODE : MD61

CUSTOMER SPECIFIC – VA01

MATERIAL REQ PLANG – MD02

Stocks Requirements List & Production order creation

PRODUCTION ORDER CREATIONCO01STOCK REQUIREMENTS LIST

MD04

SALES ORDER VISIBLE IF PRODUCTION IS SPECIFICE TO SALES ORDER –CO02 - Assignment

REQUIREMENT TROUGH SALES ORDER

Checking Bom, Routing, Material availability

PRODUCTION ORDER CONFIRMATIONCO11N

BILL OF MATERIAL IN PRODUCTION ORDERCO02

CHECK FOR ALL THE ABOVE MATERIAL AVAILABILITY , BOM, ROUTING AND COSTS IF ANY

Release of Production order and Confirmations and GI /GR

PRODUCTION ORDER CONFIRMATIONCO11N

RELEASE OF PRODUCTION ORDER BY CLICK GREEN FLAGCO02

GOODS RECEIPT -101 MVT TYPE

GOODS MOVMENT -261 MVT TYPE

Confirmation of the Goods receipt to the order

CHECK IN MDO4 FOR THE REQUIRED STOCK UPDATED AS CUSTOMER STOCKMD04

CHECK FOR DELIVER COMPLETE IN ORDER

Technical completion/ Settlement/Closing of Production order

TECHNICALLY COMPLELETION OF ORDERCO02

CLOSING THE PRODUCTION ORDER

SETTLEMENT OF THE PRODUCTION ORDER T.Code KO88 - FI CO Transactions

COST ANALYSIS OF THE PRODUCTION ORDERCO02

Cost analysis over view for the production order

Various Real time industrial scenarios

• Forecast based planning• Independent Requirements with

strategy 40• Consumption based planning next • Customer Specific Requirements

STRATEGY 20 50% course completed

• Discrete manufacturing• Reptative Manufacturing• Sales Operational Planning• Serial number Profile • Variant Configuration• Configuration• Factory Calendar with special rules

Contact for free demoDinakar – Direct trainerMobile :+91-9885766653Skype : HimbujWebsite :

www.sapexpertiseonline.com