SAP Implementation Change of Numbering System

Customer Manual

Sr.

No

Topics Page no

1 Introduction 3

2 LESER Vision 4

3 Change in Numbering System

(1) Change of Offer Number

(2) Change of Job Number

(3) Product Codes

(4) Change of Model Number

(5) Change of Extended Model Number

(6) Order Code

(7) Serial Number

(8) Model Number Selection Table – FL 441 ASME/API 526

(9) Model Number Selection Table – FL 441 IBR Config.

(10)Model Number Selection Table – FL 549, FL 237 IBR

(11) Option Codes

5-19

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6

6

7

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10-11

12-13

14-15

16

17-19

6 LESER Worldwide 20

Content

2

Fainger LESER is one of the leading manufacturing

companies for safety valves in India. The state of

the art manufacturing facility is located in Paithan,

Aurangabad. The sales and marketing organization

headquartered in Mumbai offers powerful and

competent service.

The company was established in 1987 as a joint

venture between Fainger Engineering, India, and

LESER GmbH & Co. KG, Germany to manufacture

safety valves with a proven design and technology.

Since 2010, Fainger LESER is a 100% subsidiary of

LESER with now more than 120 employees.

Our modern manufacturing and testing facilities

ensure high quality safety valves and a large central

stock guarantees short delivery times for valves and

spare parts. To date, the more than 150,000

Fainger LESER safety valves installed underline the

trust the customers have in Fainger LESER.

Our safety valves are being used by customers

across all major industries like oil & gas,

petrochemicals, chemicals, pharmaceuticals, and

Original Equipment Manufacturers (OEMs).

Fainger LESER has all the detailed knowledge and

modern technology required for producing high

quality safety valves. Our safety valves are

manufactured in the Paithan factory, which has an

annual capacity of 24,000 valves. In the past two

years, Fainger LESER has invested in new

processes and technologies. The facilities have

been equipped with modern CNC and drilling

machines.

Introduction

Welcome to Fainger LESER

3

The LESER Corporate Vision Provides us with guidance, and leads to transparency and

predictability. It illustrate what LESER stands for.

Precision inform our

Thinking and our actions. Commitment

Connects us. Efficiency is the

foundation of our future.

Supply Chain: Steady and

efficient processes. Safety Valves & Solutions:

Products and solutions. Customer Relations:

Close to the customers.

The LESER valves – that is us.

The LESER core activities – our customers in mind.

Our values and Core activities

LESER Vision

4

5

Change of

Numbering

System

1. Fainger LESER Offer Number

All Fainger LESER offers are identified by a unique 8 digit Number which can be found

on the cover sheet and on the top right corner of every page of a Fainger LESER

Quotation. The first two digits are always <10>. When referring to items in an offer, the

item will be added to the offer number separated by a slash (/)

Example: 10123456/10 Item 10 of offer 10123456

2. Fainger LESER Job Number

The Fainger LESER Job Number is the order acceptance number provided upon order

acceptance. It is a unique 8 digit number which always starts with the first two digits as

<20>. It can be found on the cover page and in the top right corner of every page of a

Fainger LESER order confirmation. When referring to items in an order, the item will

be added to the offer number separated by a slash (/)

Example: 20987654/10 Item 10 of offer 20987654

3. Fainger LESER Model Numbers and option codes

(3.1) Fainger LESER Valve Types

A valve type is defined by a 3 digit type code which selects a specific valve design

Change of Offer & Job Number System

Process and General Industrial Safety Valves

High Performance

FL 441 SP

High Pressure

FL 441 HP

Compact

Performance

FL 237

Compact

Performance

FL 549

SAP Implementation

6

(3.2) Fainger LESER “Model number”

The Fainger LESER model number is a 8 digit (2 x4) number that describes the valve

type and, the orifice designation/orifice diameter of the valve and for type 441 the

pressure rating of the Inlet Flange.

The model number of the different valve type can be selected from the mode number

selection tables starting from page 4 by selecting the desired valve type, orifice

designation / orifice diameter and the pressure class / sizes.

Change of Model Number

4410.0011 441 0 001 1

Valve type No material

code (Body

material and

outlet body

configurable)

1” by 2” 150#

D-orifice

Application

code/ Country

code; example 1

= India

SAP Implementation

7

(3.3) Fainger LESER “Extended Model number”

Besides the 8 digit model number so called option codes are used to configure a

Fainger LESER safety valve. An option code is identified with the help of a 3 digit Alpha

Numerical code that selects additional features for a valve.

e.g. Option code XF3 selects a stainless steel spring.

The Fainger LESER extended model number adds the most significant attributes of the

valve configuration by listing the selected option codes for the following attributes after

the model

The detailed selection tables for all option codes will be circulated with the revised

Fainger LESER catalogue in early 2014. The possible attributes for the extended article number can be found in the Annexure starting from page 7.

Change of Extended Model Number System

4410.0011 –D-

FL1FF4FE1XF1FF2004006 4410.0011 - D - FL1 FF4 FE1 XF1 FF2 004 006

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Sizing Standard

Construction Type

Base Material Option Code

Spring Material

Cap/Lever type

Inlet size

Outlet size

SAP Implementation

8

(3.4) Fainger LESER “Order Code”

The Order Code is the complete set of all option codes that were selected for a valve

configuration and is printed on offers and order acceptances. With this code an exact

same configuration of a valve can be reordered if required.

Change of Order code System

SAP Implementation

9

Fainger LESER Serial Number

All Fainger LESER valves, which will be delivered after the SAP Launch, will be

registered to the system with a new serial number which is a 8 digit running number for

all LESER valves worldwide. This number will be printed onto the tag plate of the valves

and is a unique identifier of the valve.

Examples for new documents and contained information:

Change of Serial System

Offer/Order Acceptance:

Technical Valve Specification

Offer Number and Date

Extended Model Number

Quantity and LESER Offer Item

No

Customer PO Line item No

Pricing

Technical Specification of Valve

SAP Implementation

10

Change of Serial System

Shop Test Report

For Valves manufacture before SAP

Go live Shop Test reports will show

the old valve serial number which

might appear of some certificates and

the new valve serial number as

provided on the Tag plates to have a

direct traceability and line for the

customer.

Old Valve Serial Number

New Valve Serial Number

Test Results

Valve Tag

(Will be attached to the valve In

addition to conventional tag plate)

Old Fainger LESER Order No. and

Serial No.

Extended Model No.

Configuration Details

New Valve Serial Number &

No Fainger LESER Job No.

SAP Implementation

11

Orifice

(area) Type

Standard Pressure (441SP series)

Nominal pressure class

150 300L 300 600

D 4410 .

0011 0031 0041

(0.11 sq.in) 1" x 2" 1" x 2" 1" x 2"

E 4410 .

0091 0111 0121

(0.196 sq.in) 1" x 2" 1" x 2" 1" x 2"

F 4410 .

0171 0181 0201

(0.307sq. In) 11/2" x 2" 11/2" x 2" 11/2" x 2"

G 4410 .

0251 0261 0281

(0.503 sq.in) 11/2" x 3" 11/2" x 3" 11/2" x 3"

H 4410 .

0331 0341 0351 0361

(0.785 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3"

J 4410 .

0401 0411 0421 0431

(1.287 sq.in) 2" x 3" 2" x 3" 3" x 4" 3" x 4"

K 4410 .

0471 0491 0501

(1.838 sq.in) 3" x 4" 3" x 4" 3" x 4"

L 4410 .

0541 0551 0561 0571

(2.853 sq.in) 3" x 4" 3" x 4" 4" x 6" 4" x 6"

M 4410 .

0611 0631 0641

(3.60 sq.in) 4" x 6" 4" x 6" 4" x 6"

N 4410 .

0671 0691 0701

(4.34 sq.in) 4" x 6" 4" x 6" 4" x 6"

P 4410 .

0731 0741 0761

(6.38 sq.in) 4" x 6" 4" x 6" 4" x 6"

Q 4410 .

0791 0811 0821

(11.05 sq.in) 6" x 8" 6" x 8" 6" x 8"

R 4410 .

0841 0861 0871

(16.0 sq.in) 6" x 10" 6" x 10" 6" x 10"

T 4410 .

0891 0911 0921

(26.0 sq.in) 8" x 10" 8" x 10" 8" x 10"

T 4410 .

0941 0961 0971

(26.0 sq.in) 8" x 12" 8" x 12" 8" x 12"

Model Number Selection Table - FL TYPE 441 ASME / API 526

SAP Implementation

12

High Pressure (441HP series)

Orifice

(Area) Type

Nominal pressure class

600 900 1500 2500

D

4410 -

0051 0061 0071 0081

(0.11 sq.in) 1" x 2" 11/2" x 2"

11/2" x

2" 11/2" x 3"

E

4410 -

0131 0141 0151 0161

(0.196 sq.in) 1" x 2" 11/2" x 2"

11/2" x

2" 11/2" x 3"

F

4410 -

0211 0221 0231 0241

(0.307sq. In) 11/2" x 2" 11/2" x 2"

11/2" x

2" 11/2" x 3"

G 4410 -

0291 0301 0311 0321

(0.503 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3"

H

4410 - 0371 0381 0391

(0.785 sq.in) 2" x 3" 2" x 3" 2" x 3"

J 4410 -

0441 0451 0461

(1.287 sq.in) 3" x 4" 3" x 4" 3" x 4"

K 4410 -

0511 0521 0531

(1.838 sq.in) 3" x 4" 3" x 4" 4" x 6"

L 4410 -

0581 0591 0601

(2.853 sq.in) 4" x 6" 4" x 6" 4" x 6"

M 4410 -

0651

(3.60 sq.in) 4" x 6"

N 4410 -

0711

(4.34 sq.in) 4" x 6"

P 4410 -

0771

(6.38 sq.in) 4" x 6"

Model Number Selection Table - FL TYPE 441 ASME / API 526

SAP Implementation

13

Orifice Dia

(mm) Type

Standard Pressure (441SP series)

Nominal pressure class

150 300L 300 600

23 4410 . 0091

1" x 2"

0111

1" x 2"

0121

1" x 2" 23 4410 .

23 4410 . 0171 0181

0201

11/2" x 2" 11/2" x 2" 11/2" x 2"

29 4410 . 0331

11/2" x 3"

(11/2" x 2")

0341

11/2" x 3"

(11/2" x 2")

0351

11/2" x 3"

(2" x 3")

0361

11/2" x 3"

(2" x 3") 29 4410 .

37 4410 . 0401 0411 0421 0431

2" X 3" (11/2" x 3") (3" X 4")

46 4410 . 0471 0491 0501

3" x 4" (2" X 3") 3" x 4" (2" X 3")

60 4410 . 0541 0551

3" x 4" 3" x 4"

60 4410 . 0611

0631 0641

4" x 6" 4" x 6" 4" x 6"

74 4410 . 0671

0691 0701

4" x 6" 4" x 6" 4" x 6"

92 4410 . 0731 0741

0761

4" x 6" 4" x 6" 4" x 6"

98 4410 . 0791

0811 0821

6" x 8" 6" x 8" 6" x 8"

125 4410 . 0841

0861 0871

6" x 10" 6" x 10" 6" x 10"

125 4410 . 0891

0911 0921

8" x 10" 8" x 10" 8" x 10"

165 4410 . 0941

0961 0971

8" x 12" 8" x 12" 8" x 12"

Model Number Selection Table - FL TYPE 441 IBR Configurations

SAP Implementation

14

Orifice Dia

(mm)

Type High Pressure (441HP series)

Nominal pressure class

600 900 1500 2500

15 / 18 4410

0131

1" x 2"

0141

1" x 2"

0151

1" x 2"

0161

1" x 2" 15 / 18

15 / 18 4410

0211 0221 0231 0241

11/2" x 2" 11/2" x 2" 11/2" x 2" 11/2" x 2"

23 4410

0291 0301 0311 0321

11/2" x 3" 11/2" x 3" 11/2" x 3" 11/2" x 3"

29 4410

0371 0381 0391

11/2" x 3" (2 ' x 3")

37 4410

0441 0451 0461

2" x 3" (3" x 4")

46 4410

0511 0521 0531

3" x 4" 3" x 4" 4" x 6"

60

4410 0651

4" x 6"

0591 0601

4" x 6" 4" x 6"

60

74

4410 0771

4" x 6"

74

Sizes mentioned in brackets () are available as

Alternative and can be given as special

Model Number Selection Table - FL TYPE 441 IBR Configurations

SAP Implementation

15

Orifice Dia

(mm) Type

Valve Size Valve Size Valve Size

8 5490 . 0011 1/2" x 1" 3/4" x 1" 1" x 1"

12,5 5490 . 0021 1/2" x 1" 3/4" x 1" 1" x 1"

16 5490 . 0031 1" x 11/2" 11/2" x 2"

9 5490 . 0041 3/4" x 1"

Orifice Dia

(mm) Type

Valve Size Valve Size Valve Size

10 2370 . 0011 3/8" x 1/2" 1/2" x 1/2" 1/2" x 3/4"

3/4" x 1" 1" x 1"

Model Number Selection Table - FL TYPE 549, 237 IBR Configurations

FAINGER LESER Type 549

FAINGER LESER Type 237

SAP Implementation

16

Option Codes appearing in the extended Model No

17

4410.0011 –D-

FL1FF4FE1XF1FF2004006 4410.0011 - D - FL1 FF4 FE1 XF1 FF2 004 006

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Change of Option codes

Position 1: Fainger LESER Model Number

Please refer to selection charts

Positing 2: Orifice Designation / Do

Shown as Orifice Letter as per API 526 (D to T) for ASME configuration or Orifice

Diameter in mm for IBR configuration

Position 3: Sizing Standard

Position 4: Construction Type

Position 5: (A) Base Material (Flanged Valves)

Valve Shell : Body & Bonnet

Valve Trim : Nozzle & Disc

SAP Implementation

Option Code

FL 1 According to IBR

FZ4 According to ASME VIII/API 526

FZ5 DIN – EN IS0 4126-1

Option Code

FF 1 Conventional

FF4 Bellows Design

000 Special

Position 5: (B) Base Material(Screwed Valves)

Material Group Option Code

Carbon Steel

Grade

F1H Shell WCB

Trim SS316

Stainless Steel

Grades

F1J Shell CF8

Trim SS316

F1K Shell CF8M

Trim SS316

F1L Shell CF3M

Trim SS316L

Material

Group

Option Code

Carbon

Steel

Grade

FE1, F1E,

F2E

Shell WCB

Trim CF8M/SS316

FE2, F3E Shell WCB

Trim CF3M/SS316L

Stainless

Steel

Grades

FE3, F4E,

F5E

Shell CF8

Trim CF8M, SS316

FE4, F6E,

F8E,

Shell CF8M

Trim CF8M, SS316

FE5, F7E Shell CF8M

Trim CF3M, SS316L

FE6,F9E Shell CF3

Trim CF3M, SS316L

FE7, F1F Shell CF3M

Trim CF3M, SS316L

Special

Grades

FE8, F2F Shell LCB

Trim CF8M, SS316

FE9, F3F,

F4F

Shell WC6

Trim CF8M, SS316

F5F Shell WCB

Trim PTFE

F6F Shell CF8

Trim PTFE

F7F Shell CF8M

Trim PTFE

Change of Option Codes

Position 7: Cap / Lever

Position 8: Inlet Size

SAP Implementation

Option Code

X03 Alloy steel to DIN 1.8159/1.7102

X04 Stainless steel to DIN 1.4310

X06 Carbon steel to DIN 1.1200

XF1 CS IS 4454 Grade II / Grade III

XF2 Alloy steel to DIN 1.8159/1.7102

XF3 SS316

000 Special

Position 6: Spring Material

18

Option Code

FF2 H2 Closed Cap

FF7 H2 Closed Cap with Test Gag

FF3 H4 Packed Lever Cap

FF8 H4 Packed Lever Cap with Test Gag

Option Code Size

002 NPS 1/2"

003 NPS 3/4"

004 NPS1"

006 NPS 1 1/2"

007 NPS 2"

008 NPS 2 1/2"

009 NPS 3"

011 NPS 4"

015 NPS 6"

017 NPS 8"

Inlet Connection – Screwed Valves

201 G 3/8"

202 G1/2"

203 G 3/4"

Option Code Size

Inlet Connection – Screwed Valves

204 G 1"

205 G1 1/4"

206 G1 1/2"

207 G2"

301 NPT 1/2"

302 NPT 3/4"

303 NPT 1"

305 NPT 1 1/2"

306 NPT 2"

401 R 1/2"

402 R 3/4"

403 R 1"

404 R 1 1/2"

405 R2"

Change of Option Codes

SAP Implementation

Position 9: Outlet Size

Option Code Size

002 NPS 3/4"

003 NPS1"

005 NPS 1 1/2"

006 NPS 2"

007 NPS 2 1/2"

008 NPS 3"

009 NPS 4"

011 NPS 6"

012 NPS 8"

013 NPS 10"

014 NPS 12"

Outlet Connection – Screwed Valves

202 G1/2"

203 G 3/4"

204 G 1"

Option Code Size

Outlet Connection – Screwed Valves

206 G1 1/2"

207 G 2"

301 NPT 1/2"

302 NPT 3/4"

303 NPT 1"

305 NPT 1 1/2"

306 NPT 2"

501 Rc 1/2"

502 Rc 3/4"

503 Rc 1"

504 Rc 1 1/2"

505 Rc 2"

19

Tel : +91 22 28501692

+ 91 22 283532200

Email : salesfl@faingerleser.com

Web : www.faingerleser.com

Fainger LESER Valves Pvt. Ltd.

136/137, Sanjay Bldg.

3,Mittal Estate Marol,

Andheri (E), 400 059 Mumbai, India