RESUMESANTOSH RATHODPermanent AddressS/O: RANGU RATHOD At/post: makhanapur lt2 Tal/dist: BijapurPin-586119 Karnataka, IndiaEmail: rathodsantosh039@gmail.comMob: +918884425253

Professional Work InformationPresent Status: Working as Engineer – Paint shop, with Tata marcopolo motors Ltd,

Dharwad.Qualification: Diploma Mechanical EngineerInstitute: govt polytechnic bijapur. Career Experience: 3 Years 5 MonthsCurrent profile:

Role: Engineer – Paint Shop- Manufacturing Operation. Duration : From 6th April 2015 To Till Date Job Details: Working as a Asst. Engineer- Paint Shop, with Tata marcopolo Motors

Ltd, Dharwad Works, and Member of Paint Shop Manufacturing Operation Team for Bus Body Manufacturing Operations.

Present Company: Tata Marcopolo Limited, a joint venture between Tata Motors and Marcopolo S.A., Brazil. Tata Motors needs no introduction as India's largest automobile company and the world's second largest bus manufacturing company. Today it has a significant presence in Asia, Europe, Africa and Latin America, with over one million buses running on Indian and foreign roads. Marcopolo S.A., Brazil is the world leader in body building for buses and coaches. It produces over 50% of the bus bodies made in Brazil, and exports its coaches to more than 60 countries worldwide

Industry : Bus body building and coaches Job Profile and Responsibilities :

1. To meet Organizational Target of Safety, Productivity, Quality, Moral, Delivery.2. Responsible for Production with optimum utilization of Resources in Paint Shop.3. Planning work station, Manpower calculation, Time work motion studies, Ensure

safe Working Condition.

4. Lead Paint Shop for Process Engineering of Different Lines Lead and support Paint Process Control Lab.

5. Preparing & Implementing PFMEA, Control Plan, Standard Operating Procedures, Work Instruction, Output Quality Parameters.

6. Provides 7. Trouble shooting in Paint Shop Process and Paint Application Equipment’s.

Complete debugging of various problems during production, trials &

commissioning stage by coordinating & project progress tracking with equipment supplier to ensure first time right execution.

8. Planning to achieve target & man power distribution to each & every area.

9. Coordinating in Set up of Paint Shop from Concept Stage to Productionisation & Streamlining, Process Standardization, commissioning of Project in Record Time Frame.

10. Analysis of Internal and External Customer Complaints, Trend Charts, Action plan, also to improve process for Reducing Customer Complaints & Improving Productivity, Safety.

11.Implementation of Quality Systems Management like ISO-9001, ISO-14001, and EOHS integrated System of Safety and Environment Management, SMP, TPM, Continues Improvement, Information Security.

12. Internal Certified Auditor for ISO-9001 and EOHS Integrated system for Safety and Environment Management.

13.Preparing Paint & Chemical Dosing Plans, Cost Analysis of Material, Process & Product through SAP, Generation Management Information System.

14.Process Change Coordination with Manufacturing Engineering and NCCA Coordination with Quality Team.

15.Having Conversant with Conventional Paint Application System, Electrostatic Dispensing Equipment’s, Reciprocators, Paint Kitchens, Primer, Liquid Painting System, also all types of Pretreatment Process for bus body.

16.Making Strategy for Continuous Improvements with Respect To the End Customer Quality Requirements, Safety, Quality, Ergonomics, Productivity, Moral, Cost, and Delivery.

17.Identify Training Needs and Execute Training for Subordinates / Associates for Different Skilled Operations

18. To motivate workmen to innovate suggestion to improve Productivity, Quality, Safety, Moral and Cost.

19. To develop POKAYOKE’S for eliminating defects to enhance the quality of product.20. To Coordinate with Business Partners Like Equipment Suppliers, Paint/ Chemical Suppliers

for Development and Improvement of Process and Products.21. To Coordinate with Different CFT like ME, Quality, Plant Utility, Purchase, Buyers, Stores.22. Fiscal Financial Budget Planning for Capital and Revenue Requirements of Paint Shop.23. Also Team Member for Process / Product audit of Paint shop.

Major Achievements:A. A Successful improvement the masking and reduce cast and improve

proactivity .B. A Successful Commissioning of mini paint kitchen in paint shop C. Six Sigma Project: Optimization for Generation of Hazardous Paint

Sludge

Skill and Expertise:

Manufacturing, Manufacturing Operations, Paint Technology, FMEA, Process Control, SPC, Process Improvement, Cross-functional Coordination

Previous Employers:

1. John Deere India Pvt. Ltd. Pune worksa. Position Held : trainee Technician – Paint shop – Tractor Manufacturing.b. Department : Paint Shop production c. Experience : From 13 mar 2013 to 14 mar 2015 ( 2Years )d. Industry : Automotive Manufacturing

Profile Summary:1 Supporting the Continuous Improvements Projects. 2 Supporting the JDPQS Production System.3 Attending the line problem & solve problem by help of quality tools such like

7Qc tools, Why-Why analysis,5W1H, 8D report, etc.1. Conduct process audits both of all PT process & Paint line .2. Conduct internal audits to ensure process compliance to QMS.3. Collect & analyze metrics data using statically tools.4. Customer compliant tracking & reduce by the poka yok5. Design the process flows & document for organization process.6. Assist in establishing appropriates procedures, tools , templates & metrics for

internal process compliance with QMS parameter based on internal audits & associated reports.

7. Provide the management with weekly & monthly status reports detailing overall actual performance against targets with recommendations on continual improvement.

8. Graduate from any type of painting process ( Spray painting, Robotic ,CED & powder coat also)

9. Knowledge about different type of plastic painting(SMC,PCPBT,TPO) & sheet metal, Alluminium parts aloso.

10.Knowledge of manpower handling.11.Good knowledge about paint rework system, trouble shoot & action plan.

12 Knowledge of different types of measuring gauges/ instrument 13 All document are tracking such as ISO ,FMEA,CAPA,NCCA,NFFP & SPC also .

Major Achievements:A. Energy saving through Optimization of use of Chillers required for CED

Tank.B. Savings through Optimization of E Coat Paint Consumption, Appx

savings of 1 crore Rupees.C. A Successful completion of Bhachat Manthan Project for Optimization

of Powder Consumption Savings,.

Personal InformationPersonal Details:

Father’s Name : RANGU RATHODDate of Birth : 10 JULY 1992Age : 24 years Gender : Male Nationality : IndianMarital status : UnmarriedLanguages Known : English, Marathi & Hindi.Hobbies : Reading Books, Carrom.

Academic InformationAcademic Qualification:

Examination

School/College Board/University

Year ofPassing

Percentages

S.S.L.C Govt.high school nagathan,bijapur

Board of Secondary school 2008 69.12%

DME Govt. polytechnic collage., bijapur

BTE university Bangalore. 2012 71.46%

B.TECH (MECHANICAL ENGG)K

KSIIT ATHANIMysore open university , Bangalore

RUNNING72.66%(3,4,5,6 Sem)

avgSeminar & Presentation:

Presented Technical Project for Cycle Time Reduction at Paint Shop in Pune Divisional Productivity Council, Chapter of National Productivity Council, 2011.

Presented Technical Project for Productivity Improvement at Paint Shop in Pune .Award & Prizes:

Won Prize for Technical Project of “Productivity Improvement at Paint Shop” in Pune Certificate of Appreciation WOW Award in Recognition of Efforts toward Reduction of

Water Consumption at Paint Shop, DeclarationI do hereby declare that the above mentioned particulars are true to the best

of my knowledge and belief.

Date: SANTOSH RATHOD