Plot No- 193, Sector-8 , IMT Manesar , Gurgaon -122050 , Haryana M/s SANTEC HYDROFLUID ENGINEERS

Assembly of Band saw Machines & Manufacturing of Electrical Panel BoxesUnit -3

Plot No- 173, Sector-8 , IMT Manesar , Gurgaon -122050 , Haryana

M/s SANTEC EXIM PVT LTD

Assembly of Band saw Machines & Manufacturing of Electrical Panel BoxesUnit -4

Plot No- 93/3, Road No-1 , Mundka Udyog Vihar, New Delhi-110041

M/s SANTEC AUTOMATION INDIA PVT LTD

Manufacturing of Rubber & Scrap Processing MachineryUnit -2

Plot No- 92/6, Road No-1 , Mundka Udyog Vihar, New Delhi-110041

M/s SANTEC EXIM PVT LTD.

Manufacturing of Rubber & Scrap Processing MachineryUnit -1

M/s SANTEC EXIM PVT LTD

Plot No- 158, Sector-8 , IMT Manesar , Gurgaon -122050 , Haryana

Welding & Fabrications Shop, Assembly of Heavy & Bigger Sizes Presses, Metal Cutting Machines

Unit -5

Total – 5 Units Location : Delhi & Haryana

Group Profile

NAME OF THE GROUP:- SANTEC GROUP

YEAR OF INCEPTION:- 1999

NUMBER OF COMPANIES:- 3 ( 5 UNITS )

TOTAL LAND AREA:- 7000 SQUARE METER(APPROX.)

NO. OF EMPLOYEES:- 156 SKILLED / SEMI SKILLED

ANNUAL TURNOVER 2015-2016: Rs. 20 CRORES ( INR )

BASE OF ORGANISATION:- DELHI & HARYANA

MONTHLY PRODUCTION CAPACITY:- 15 -20 MACHINES PER MONTH

MARKET RATIO:- 70% DOMESTIC MARKET30% EXPORT MARKET

MARKET DEPENDENCY FOR PRODUCTION:- FULLY INDEGINIUS PRODUCTION

EDGE OVER COMPITITORS:- BEST QUALITY PROMPT SERVICESEFFICIENT DEDICATED WORKFORCE REASONABLE PRICES

OUR GLOBAL BUYERS:- GULF COUNTRIES, AFRICA, ASIA, USA, LATIN AMERICA, EUROPE

MEMBERSHIPS ASSOCIATION: CII-CONFEDERATION OF INDIAN INDUSTRIESAIRIA - ALL INDIA RUBBER INDUSTRIESASOCOATIONEEPC - ENGINEERING EXPORT PROMOTION COUNCILFICCI – FEDERATION INDIAN COMMERCE & INDUSTRY

Group Profile

A GLIMPSE OF OUR FACILITY ……

GUEST WAITING ROOM RECEPTION LOUNGE CONFERENCE HALL

ENTRANCE TO OFFICE GREEN AREAHEAD OFFICE

TOOL ROOM FACILITY

ASSEMBLY AREA

GUEST HOUSE FACILITY

Design Department using Solidworks software

Main office Area

Welding & Fabrication Department Machine Assembly Bay

Store Department Quality Control Department

SATEC GPRODUCTIPON RPOUP: UNIT IIProduction Area

USA

RUSSIA

•INDIA•NEPAL

BANGLADES

USA

VENEZUELA

INDONESIA

VIETNAM

MALASIA

SINGAPORE

BANGLADESH

NEPAL

RUSSIA

INDIA

OMAN

BEHARAN

IRAN

KUWAIT

SAUDI ARAB

EGYPT

UGANDA

KENYA

SOUTH AFRICA

AUSTRALIA

COLOMBIA

BELGIUM

UK

CHILLE

SYRIA

SANTEC IS AN ISO- 9001-2008

CERTIFIED ORGANISATION

CERTIFIED BY UKAS, U.K.

SANTEC: CHOSEN IN FRANCE / 2002 FOR AWARD OF “INTERNATIONAL TROPHY FOR QUALITY”

MACHINE PRODUCT “CE” CERTIFIED IF CUSTOMER DESIRE

COMPLY “JIS” STANDARDS GRADE I & II IN PRODUCTION OF ALL MACHINES

Our Corporate Philosophy-Clear Values. Clear Objective. Clear Way

Santec's objective is excellence, using best achievement against which to set future standards.

The company invests considerable resources in Research & Development activities.

Santec has a very clear picture of what its capabilities should be to achieve business excellence.

The company evaluates every aspect of the business and operation that impacts the environment.

Santec's approach is to focus on customer's needs first, to understand their requirements, objectives and what they want to achieve.

0.4 0.9 1 1.83

5 710 11 12 14

16

2225

15

05

Rs. (INR)

CRORES

YEARS

TURNOVER

ORGANISATION CHART

Our Valued Clients

Our Valued Clients

& Many more….

Our Valued Clients

Our Claim

As a technologically-oriented, we wish to be the leading partner worldwide in satisfying the requirement of our customers.

SANTEC- stands for technical expertise , reliability , high –quality Equipments.

Our values and focus -- We do everything with utmost honesty“

Responsible thinking and acting in our top priority.

We consistently purse our business targets of long-term. Profitable growth and securing our autonomy.

Corporate Claim : Traditionally Progressive

.

Our strengths

Know –how in Automation , Process control instruments , Engineering, Production & Development of SPM’s . Technological leader at competitive prices. High development competence and flexibility. In house electrical Panel Box manufacturing. In house Hydraulic Cylinders manufacturing facility. In house all machining facility including Honing , Milling, Grinding , Turning etc.In house Hydraulic Power Packs manufacturing facility. In house R & D facility using solid works, Design Software’s.

Success Factor: Innovation Competence

(a) Raw Material :- 1. SAIL 2. Bokaro Steel Plant

(b) Hydraulic Valves: 1. Polyhydron 2. Yuken make 3. Bosch Rexroth

(c) Pumps:- 1. Veljan 2. Polyhydron 3. Mico / Dowty / Danison.

(d) Electricals Panel Components:-1. Schneider (Group of Telemechnique) 2. Siemens3. Idec (Japan) - Relay 4. MCB – Merlin Jerin, Hagger5. Power Supply – Meanwell, Taiwan 6. PLC & MMI– Omron & Mitsubishi 7. Pressure Transmitter – Zefran, IFM 8. Limit Switch – Honeywell 9. Linear Scale (LVDT)– Zefran & Novatechnic10.Electric Motors:- ABB, New India, Siemens

(e) Hydraulic Seals in Cylinders: - 1. Hallite, UK 2. Parker, Germany3. Merkel 4. NOK, Japan5. Economos

MATERIAL WE USE AT SANTEC

Quality Assurance Indicators

Each machine is compulsorily subjected to 72 hours

of reliability testing before it leaves the factory

premise.

Quality Assurance Indicators

A Detailed Report on test data is prepared during 72

Hours trials & kept as a record with Santec the same can

be made available to the customer on request basis.

Quality Assurance Indicators

Each Product is complied with all the specifications

promised by SANTEC in Offer / Quotation, Purchase

order & Drawing.

Today………..We are an established brand in both Domestic & International market in the industry of Hydraulic Presses , Scrap Balers , Rubber & plastic Processing machines.

We anticipate the needs of our customer & find their solutions

We use “Solid Works” design softwares apart from Auto CAD for fast & reliable design of all the possible machines with Simulation facility .Easy maintenance: All spares used in SANTEC machines are internationally reputed & available across the globe.Professional Sales Staff: Fast & Friendly Services – Sales & Maintenance. Cont……….

WHY SANTEC ? ??? AS YOUR SUPPLIER…….

All parts are interchangeable with other parts.

Efficient & prompt after – sales – services

Safety features & inter locking as per European “CE” Norms

Quality Management System”Santec’s total quality management system focuses on meeting &exceeding the expectations of the customers through the activeparticipation of employees in optimizing processes & resources.

We are ISO 9001 – 2008 certified by UKAS U.K.

Technical innovation in each product is very important. We believe in pro – active product development, precisely to meet the needs of customers & their operating conditions.

Our main strength is our employees: At Santec we have efficient & professional energetic team with sufficient experience, working with us since inception of this company.

Strong Backup Services: At Santec, we listen to our customers & strongly focus on “After Sales & Service” which is back bone of our company.

Timely Delivery: We dedicate ourselves to ensure ‘Target Delivery Date’ by using managing skills of CPM & PERT along with Production Planning & Control.

Tailor Made Designs: We design tailor made machines to fit our customers’ need apart from our Standard Models.

Clients Satisfaction: Over 95% of our clients give us first performance while purchasing new machines. It’s a certificate in itself (e.g. Tata Motors, Gujarat Setco)

Honest & Responsive Business Transaction: Santec deals clients honestly & try hard to make & maintain friendly relation with them. We ensure our dealing a ‘Technically Satisfying’ & pleasurable experience for our clients. We follow Gandhian policy to treat our client as God.

Competitive Prices : Our prices are very competitive in terms of Quality & Service at par with European Quality Standards which is confirmed by repeat POs from Tata, MRF, HAL, Satco, Anchor & Jamna Auto.

OUR COMPANY’S STRENGTHS

SAFETY PROVISIONSSAFETY OBJECTIVES: -

SAFETY of OPERATOR SAFETY of MACHINE

Safety Push Buttons, Emergency Push Buttons & Emergency Stop

Safety Curtains - Banner / Sick / Reer make & Over Load Safety Relay

Provisioning of Pressure Relief Valve in Hydraulic Cylinders

Hydraulic locking of the main slide

Cushioning to prevent jerky stop of cylinders at top dead centre

Safety relays in the panel for PLC protection.

Hydraulic & Electronic safety inter clocks

Proper & safe sequencing of operations

Operator & Tooling Safety, beyond operation requirement

Indicators /interlocks eg. filter clogging, low oil level, high oil temp. etc,

for easy trouble shoot & prevent malfunction

Relay (with LED) for each solenoid valve coil is provided in the panel,

so that coils’ functioning during operation is confirmed

SALIENT FEATURES OF OUR MACHINES

Sturdy Structure / Main Frame

Superior Design through Solid Works .

Quality Welding

Safety Features

Precision Hydraulic Cylinders with imported seals of standard sizes

Internationally reputed Hydraulic Pumps & Valves ( Interchangeable )

Use of High Quality Electrical Components Siemens / Schnieder / Omron make

Superb Aesthetics as per international standards

Prompt & best After Sales Services across the globe .

OTHER FEATURES

Low Noise Hydraulic Power Pack (HPP):

- HPP is designed as per international practices

- It’s assembled with internationally accepted make valves & other

components.

Manifold block with Mounted valves:

- This minimises piping and hydraulic fluid leakage to practically nil.

- Easy maintenance by replacement.

- All valves are available across the globe so user is not compelled

to buy spares from the manufacturer.

- All valves are interchangeable with other make.

CONTD..

Expertise in Hydraulic Cylinders:

- Precisely honed carbon steel seamless tubes are assembled with

hard chrome plated piston rod of EN-9.

- International quality sealing elements i.e. Hallite, Parker, Economos, Merkel

& NOK Japan

Precisely Timed Operations:

- By incorporating PLC, timings of all strokes of the operation cycle

are correctly incorporated.

- Basics are programmed as per the production need.

- Thus all the operations are achieved with time precision and accuracy.

Contd. …

Durable & Reliable Hydraulic System:

- Electric Motor runs that is good enough for maintaining the Hydraulic

pressure which is designed to be in the system.

- Ensures less strain on the Hydraulic system, saving electricity, less noise

& pollution and improvement in product quality.

Sturdy & Rigid Frame:

- Plates of heavy thickness are used to make the frame extra rigid & sturdy

that is capable enough to be loaded during frequent & fast operations

- The plates are “Ultrasonically tested” and are of good quality steel.

CONTD..

Parallel Accuracy:

- All Vertically Moving Members / Assemblies having parallel accuracy as per IS & JIS

standard .

- Platens are precisely ground up to 0.05 to 0.08 mm

- Plates are provisioned with T-slots/ tapped holes & provision of heating &

cooling arrangement as per DIN standards if required .

- Precise machining of the Structural Members is done after normalising, to

achieve -

(a) The ‘Parallelism between platen & bed’ and

(b) The ‘Right Angularity between bed & the moving platen’

Design Follows ISI Guide Lines:

- The presses are designed as per ISI guidelines.

- Standard seals in heavy duty cylinders are used

- Bronze- bushes with lubrication arrangement are used.

CONTD. ….

OPERATIONS & MAINTENANCE MANUAL COVERS ALL BASIC MACHINE OPERATIONS

SCHEMATIC ELECT. & HYDRAULIC CIRCUITS FOR MAINT. PURPOSE

SPARE PARTS LIST

TROUBLE SHOOTING GUIDE

COPIES OF ALL TEST CERTIFICATES

COVERS ALL MACHINES SPECIFICATIONS MACHINE WILL BE FITTED WITH ‘LOADING / UNLOADING SUPPORT DEVICE’

INTIMATE PAINT COLOUR CODING IN THE PO IT SELF ELSE CHANGE WILL INCUR EXTRA

TRANSIT DAMAGE: TO BE INFORMED WITHIN 24 HRS OR SANTEC HAS NO RESPONSIBLE

Contd. …

GUARANTEE 12 MONTHS FOR ALL MECHANICAL PARTS

EXCLUDES – DAMAGE DEFECTS, IMPROPER MAINTENANCE, OPERATIONS FAULTS, LIGHTENING FLASH DAMAGES

COMMISSIONING & TRAINING

Exhibition in 2014 at Pragati Maidan, New Delhi

Amtex Exhibition in 2014 at Pragati Maidan, New Delhi

Product RangeALL KIND OF HYDRAULIC PRESSES

‘C’ FRAME TYPE PRESSES

‘H’ TYPE OR FABRICATED4-COLUMN TYPE

4 NOS HARD CHROMEPILLARS TYPE PRESSES

8 POINT GIBGUIDED HYDRAULIC PRESSES

STRAIGHT SIDED PRESSES

Product RangeCOMPRESSION MOULDING PRESSES

DOWNSTROKING:- UPSTROKING:-

Product RangeCompression Molding Press

– Down StrokingINSOLE – 250 Tons Press

Hydraulic Press- 1000 Tons Capacity

Product Range

Hydraulic Trimming Press

Hydraulic Press for Bullet Proof Helmet.

Project Done Earlier

M/S PARACOAT PRODUCTS – 500 TONS

M/S MRF LTD – 500 TONSM/S HP-PELZER – 500 TONS

Project Done Earlier

Project Done Earlier

M/S RMC SWITHGEA– 1000 TONS

M/S ESSENBARG HOLDING – 2000 TONS

M/S– PARACOAT PRODUCTS - 500 TONS

Project Done EarlierCustomer :- JRK Auto Parts (India) Ltd.

(A Sister Concern of Summit Auto Seats Ltd., Thailand)

Type :-Hydraulic 15 Tons capacity press for Carpet Forming

with Vacuum sheet pick & place, conveyor, Heating oven with infrared heaters & conveyor arrangements.

Project Done EarlierCustomer :- CUBIS Industries Ltd., England

Capacity :- 300 Tons

Type :- 4 Columns type press with all safety arrangements as per CE - Standards

Project Done EarlierCustomer :- Sarralle Equipments (I) Pvt. Ltd., Kolkata

Capacity :- 500 Tons for Straightening of big size structures.

Type :- First time manufactured by Indian company in ‘C’ type frame of 500 Tons capacity.

Customer :- Toshiba JSW Steam Turbine Ltd., Chennai

Capacity :- 2500 Tons Capacity

Platen Size:- 4500 x 2000 mm

Daylight :-

Stroke Length :-

Wt. of the M/c :- 240 Tons

1500 mm

2500 mm

Project Done Earlier

Customer: IZOP d.o.o. Slovenia (Europe)Capacity:- 1500 TonsType :- 4 Columns type press with PLC Controlled fully automatic embossing / forming press.

PROJECTS DONE EARLIER

Customer: CAPAK Z.O.O., POLANDCapacity:- 1800 TonsType :- Multi frame multi cylinders Hy. Press for S. S. Doors forming. PLC controlled with safety arrangements as per CE – Standards.

Customer: CUBIS Industries Ltd., England

Capacity:- 300 TonsType :- 4 Columns type press with

all safety arrangements as per CE - Standards

Hy. Press – 4 Pillars type – 120Tons capacity(ISIL, ITALY)

Hydraulic ‘C’ Frame Press -150 Tons capacity(ISIL, ITALY)

Customer: Amtek Auto Ltd.Capacity:- 150 TonsType :- 4 Pillars type with Automatic feeding arrangement, Ejection & Roller Conveyor arrangement.

KHIMJIRAMDAS

OMAN

MULTI PRESS PROJECT

Hy. Press – 4 Pillars type – 120Tons capacity(ISIL, ITALY)

Hydraulic ‘C’ Frame Press -150 Tons capacity(ISIL, ITALY)

LPG Cylinder Halve Press

LPG Cylinders

Customer: JRK Auto Parts (India) Ltd.(A Sister Concern of Summit Auto Seats Ltd., Thailand)Machine :- Hydraulic 15 Tons capacity press for Carpet Forming with Vacuum sheet pick & place, conveyor, Heating oven with infrared heaters & conveyor arrangements.

Compression Molding Press –Down Stroking

INSOLE – 250 Tons Press

Hy. Press 150 Tons capacity with feeding conveyor & outward Roller conveyor for trimming (Ritters Automotives)

BACK SIDE VIEW

INSOLE – 250 Tons Capacity

Hydraulic Press – 150 Tonscapacity (ENPRO Bearings,Pune

Hydraulic ‘C’ Frame Press -150 Tons capacity(ISIL, ITALY)

Electrical Panel

SIDE VIEW

FOR MORE INFORMATION PLEASE VISIT OUR WEBSITE…

www.santecindia.com , www.cobramachines.com , www.santecmachine.com, www.hydraulicsindia.com

THANK YOU