TOTAL SOLUTION

Machine Brochure

SAN SHING FASTECH CORP.No.355, Chung Shan Road , Section 3,Gui-Jen , Tainan , TaiwanTel :+886-6-230-9949Fax:+886-6-330-3415E-mail:machine.tool@mail.sanshing.com.twwww.sanshing.com.tw

10

20

30

40

50

60

70

66.9827

67.2207

67.4587

67.6967

67.9347

68.1727

68.4107

66.9827

67.2207

67.4587

67.6967

67.9347

68.1727

68.4107weight

pcsSNF-P Series SNF-B Series

Blank Weight Analysis

SNF The Most Precise Machine With

Cutting Edge Technology

Highest Precision, Efficiency and Flexibility Your Optimum Solution For High-Value Product

Simultaneous kick out and changeable

stroke to adapt for extensive product

requirement.

Inverter

Linear Feeding System

Human Machine InterfaceAir brake with Clutch

PKO Punch-BlockOverarm & Crankshaft with Bush

San Shing precision series is a systematic onward development of highly successful Basic series.

For achieving a higher precision, this series equips many features such as Linear Feeding System,

Main Ram with Overarm design, the Crankshaft with Bush and cooperated with Clutch System to

ensure product precision while forging.

21

Crankshaft with Bush collocated with

high pressure lube system extends

crankshaft endurance.

Overarm improves product precision.

Displaying the production info in all

aspect. Improving the management

of counter and tooling life.

Easier to handle machine condition

and to produce part.

Specifications on Page 7

Flywheel driven by motor and stopped

by air brake with clutch.

Whenever the machine stops , the main ram stays at

the BDC position.

Linear Feeding System enables

the cutting tolerance to be fine-tune

continually to within 1 %(L=0.6D),

saving material and tooling costs.

Variable speed adjustment

for the optimal output.

Precision Series

San Shing Nut Former

(Option)

SNFSan Shing Nut Former

43

Crankshaft Roller BearingRatchet Wheel Feeding System

Speed And Flexibility

Cut-Off Position Detector

Better Life Span

HMI & Touch Screen-Alarm Status

The basic series is built of San Shingʼs 40-year experiences in

massive nut production.

Hallmarks on the series are a high level of standardization and

resulting from this, a highly affordable price making for an

excellent price and performance ratio.

21

5 6

1

3 4

2

4

5

6

3Circular StripperSquare Die Block & Shortest Die Pitch

Pole Changing Motor & Overload ProtectionDouble Eccentric Punch Adjusting Device

Outstanding Performance with Competitive Price Your Best Choice for Standard Part Production

The Most Economic Machine to

Satisfy Your Standard Part Demand

Specifications on Page 7

Basic Series

When there is a deviation of cut-off position, alarm

signal will appear so that the operator will be aware

of the possible problem in the cut-off system.

Thanks to the lightened transfer finger design, San Shing nut former is

able to perform in a faster speed compare to other competitor while

producing most type of the standardized nut. Also, the cut-off length

and K.O. stroke are longer, which provides better flexibility to produce a

wider range of product.

When the gap between the main ram and clamping plate is over the

standard value, maintenance is only need to be done on the main ram

and lining plate instead of machine frame.

Clear alarm message indicates

position of the error to help

operator eliminates the error in a

shorter time.

Two oil channels in the machine chassis that

separated lubrication oil and cooling oil. Cooling oil

will go through a filter before it mixes with

lubrication oil in the oil tank. By doing this,

lubrication oil will be maintained in a clean

condition to obtain a good lubrication result that will

elongates parts life.

Lining Plate Design

SNTSan Shing 4 Spindles Nut Tapping Machine

The thread quality can reach the standard of DIN13 to within 6 and the thread angularity within 0.8 degree

65

Comprehensive Tapping Machines

To Satisfy All Demands of Nut Product.

Air cylinder pusher, simple pushing mechanism and easy stroke adjustment.

Tapping movement controlled by PLC

Automatic sensor of operation errors such as bad threads, no feeding, part jammed,

overloaded and abnormal air pressure…etc

Option with Automatic rejection system to discharge the defective parts automatically.

Human Machine Interface which can set up the tapping parameters and manage tap life.

Easy tool change-over of pusher heads, chutes and sleeves

Control plate to shift the operation of left / right threads

Specifications on Page 8

Advanced Type

Advanced TypeClassic Type

11234

2

3

4 5The thread angularity reaches to within 0.8 degree

0.8° PLC&Human Machine InterfaceTapping Push Rod

Magnetic Chip Separator5 Main Motor Inverter

Torque Limiter

SNT

SNF

SNFSPECIFICATION 87

260 230 200 150

19 23 26 32

2120x

1500x

1200

2120x

1550x

1200

2685x

1730x

1250

2685x

1790x

1250

3030x

1960x

1400

3030x

2035x

1400

3230x

2070x

1500

3230x

2150x

1500

3950x

2550x

1650

3950x

2645x

1650

3900x

2580x

1800

3900x

2680x

1800

4820x

2560x

2000

4820x

2680x

2000

4950x

2780x

2100

4950x

2920x

2100

11B 14B 17B 19B 22B 24B 27B 32B

9085 130120 160145 200185 250230 300280 400375

20

14 17 19 24 32

30 30 50 100

12 15.5 17 22.5 30

320 275 220 180 110

16.5 20 22 26 36

70 85 90 110 145

60 75 80 95 100 120 140

60x4550x40

95x70

95x70 120x90

120x9050x40

38x13528x113 43x170 50x184 60x205 60x211 75x267 85x278

60x45

5550

15

11

9

400

12.5

50

50

75x55 80x60 100x75 140x100

75x55 80x60 100x75

22

50

21

200

24

108

27

75

26.5

140

30

127

140x100

5 65 6 5 6 5 6 5 6 5 6 5 6 5 6

M3 ~ M6

#4 ~ 1/4 1/4 ~ 3/8 1/4 ~ 7/16 5/16 ~ 1/2 5/16 ~ 9/16 3/8 ~ 5/8 1/2 ~ 5/8 1/2 ~ 7/8

M6 ~ M8 M6 ~ M10 M8 ~ M12 M8 ~ M14 M10 ~ M16 M12 ~ M18 M12 ~ M22

４.9 5.2 7.5 8 9.6 10.2 13.5 14.4 19.3 20.5 21 22.3 34 36.5 40 43

4600x2800x2000

6

250

24

50

32

130

100

16

70x205

100x75

100x75

24P

32

4100x2400x1800

6

160

19

40

26

110

80

13

60x160

80x60

80x60

19P

18

4300x2200x1750

6

130

17

30

23

85

75

12

50x148

75x55

75x55

17P

15

3350x2200x1750

90

6

25

14

19

10

80

60

60x45

40x120

60x45

14P

11

4 44

35 4918 23 29

110~80210~180 150~120

65~55130~110 90~70

2,4 3,4 5,4

1425 1166 855

1450x1600x1830 1620x1870x1880 1700x2370x2145

1730 2250 3400

400 550 700

19C or 19A 24C or 24A 30C or 30A

4

270~240

170~145

2,4

1629

1450x1600x1750

1610

400

16C or 16A

4

M4~M8 M8~M10 M10~M14 M12~M16 M16~M24

M4~M8 M8~M10 M10~M14 M12~M16 M16~M24

330~300

210~180

1,2

2090

1060x1370x1750

1050

250

11C or 11A

3/8~5/81/4~5/16 1/4~7/16 5/16~1/2

M8~M14M5~M8 M6~M8 M6~M10

M10~M16

5/16~9/16

M8~M12

1/4~7/16

M6~M10

1/4~5/16

M6~M8

#12~5/16

Tons

HP

mm

mm

inch

mm

inch

mm

inch

mm

mm

mm

mm

mm

mm

mm

mm

mm

Tons

pcs/min

24P19P17P14P

Tons

HP

mm

mm

mm

mm

mm

mm

mm

mm

mm

Tons

pcs/min

11B 14B 17B 19B 22B 24B 27B 32B

HP,Pole

mm

RPM

kg

L

mm

pcs/min

pcs/min

1/8"~5/16"

1/8"~5/16" 5/16"~7/16" 3/8"~9/16" 1/2"~5/8" 5/8"~7/8"

5/16"~3/8" 3/8"~1/2" 1/2"~5/8" 5/8"~7/8"

Model

Station

Max. Cut-Off Dia

Max. Cut-Off Length

Max. Kick-Out Stroke

Max. PKO Stroke

Forging Die

Punch Die

Cut-off Quill

Ram Stroke

Max. Output

Forging Power

Main Motor

Die Pitch

Hex Nut (DIN934)

Hex Nut (DIN934)

Flange Nut (DIN6923)

Hex Nut (DIN934)

Flange Nut (DIN6923)

Net Weight

Machine Size (LxWxH)

Imperial

Metric

Max. Output

Imperial

Metric

Max. Output

Max Diameter for Nut

Main Motor Qty

Motor Power

Spindle Speed

Oil Tank Volume

Model

Net Weight

Machine Size (LxWxH)

Series

Magnetic Chip Separator

Wear-resistance Tapping Spindles

Oil-proof Cover

Wear-Resistance Hopper

Inverter (For Main Motor)

Air Tank

Automatic Defect Rejection

HMI (Human Machine Interface)

Model

Model

Human Machine Interface

Inverter

Close Type Cutter

Forge Load Monitor

Linear Feeding System

Linear Feeding System

Sound Enclosure

PKO System

Crankshaft with Bush and Clutch

Overarm

Model

Station

Max. Cut-Off Dia

Max. Cut-Off Length

Max. Kick-Out Stroke

Forging Die

Punch Die

Cut-off Quill

Ram Stroke

Max. Output

Forging Power

Main Motor

Die Pitch

Human Machine Interface

Inverter

Net Weight

Machine Size (LxWxH)

SAN SHING NUT FORMER - PRECISION SERIES

SAN SHING NUT FORMER - BASIC SERIES

= Standard

= Optional

= Not available

Classic(C) Type Advanced(A) Type

C = ClassicType A = Advanced Type

ACCESSORIES：

SAN SHING NUT FORMER - PRECISION SERIES

SAN SHING NUT FORMER - BASIC SERIES

SAN SHING 4 SPINDLES NUT TAPPING MACHINE

SAN SHING 4 SPINDLES NUT TAPPING MACHINE

REMARKS : WE RESERVE THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE.

Specifications on Page 11~12

SNSSBS

San Shing Nut & Bolt Sorting Machine

Glass Plate TypeConveyor Type

SNS-45KConveyor Belt TypeNut Sorting Machine

SBS-35DIndex PlateBolt Sorting Machine

Humanized &Friendly Hardware

SNS-45GGlass Plate Type Nut Sorting Machine

109

With the most powerful sorting software, you may lay back in your office while learning all sorting info from computer.

Compulsory Equipment

for High Quality Fasteners

High transparency,

tempered,and polished to reach ±10um flatness .

CCD camera can inspect both

sides to expand sorting area.

Seamless transparent conveyor

belt without fiber texture, less

greasy dirt attached and better

image quality.

Smooth turning index plate

comprised with special actuator

to ensure stable image

capturing

Easy learning of software

and adjustable positions

of monitor and keyboard.

Clear alarm message with

picture and troubleshooting guides.

Information gathered from sorting process such as CPK value, SPC graph, and reference images can be implemented back into process improvement to reduce or even eliminate the defect.

Accurate information for process improvement

Online service

Internet

Phone or E-mail

Instead of using email and telephone which are time-consuming and tedious, San Shing service engineer can assist operator diagnose and eliminate problem on sorting machine through remote Internet access.

Remote access software

Common solution

3 simple steps of simulation for finding optimized tolerance prior to actual sorting process： A .Finding distribution of upper & lower limits. B . Modify upper & lower limits or parameters. C . With existed image file simulation, the optimized tolerance can be located to rule out defective parts efficiently, simplifying the process before actual sorting starts.

Simulation Function

MAX 18.73

NG

Use Image File Simulation

OKOK

OK

OK

OK

NGNG

Sorting Start !

Simulation

18.0

17.9

Modify upper & lower ref.

orParameter

A B

C

Index Plate Type

High-quality Fasteners

Defect Inspection

Sorti

ng Re

port

Process Improvement

18.5

17.5

Click!

SNS SBS4 Cameras : ３ Cameras：

1 LED Ring Light，4 LED Flat Light，1 Coaxial Light 1 LED Ring Light，3 LED Flat Light

Glass Plate Conveyor Belt

1 Horizontal, 3 Vertical Cameras 1 Horizontal, 2 Vertical Cameras

(Flatness Reaches to ±10 um)

Camera

Feeding Type

Illumination

Max Sorting Speed

Resolution

Sorting Accuracy

Max Diameter/Weight

SPECIFICATION

Model

Option

4 Cameras :

2 LED Ring Light，4 LED Flat Light

Index Plate

3 Horizontal, 1 Vertical CamerasCamera

Feeding Type

Illumination

Max Sorting Speed

Head Diameter

Nominal Length

Resolution

Sorting Accuracy

Sorting Diameter

Model

Option

Mirror Device for Outside 360°Vision

Additional Inclined Camera for Thread Inspection

REMARKS : WE RESERVE THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE.

Mark

Front View Dent Bottom View Dent

1211

SAN SHING OPTICAL NUT SORTING MACHINE - 45K/G

±0.03mm ±0.03mm

400pcs/min 400pcs/min

45mm(M20)/150g 45mm(M20)/150g

640x480 pixels 640x480 pixels

Packing System

Sound Enclosure For Feeding Area

SNS-45G SNS-45K

SAN SHING OPTICAL BOLT SORTING MACHINE - 35D

±0.03mm

35mm

6 ~ 85mm

400pcs/min

M3 ~ M16

640x480 pixels

Packing System

Packing System

Sound Enclosure For Feeding Area

Sound Enclosure For Feeding Area

Hopper

SBS-35D

Internal DiameterWith/Without

ThreadA/C Dimension Thread BurA/F Dimension

Opposite Assembly Washer DentWith/Without

Nylon RingNylon Ring Crack

Welding Point

External Diameter

U Nut NG1 U Nut NG2 U Nut NG3

Eccentric

Castle NG1

Castle NG2

Flange Crack

Plating or NotCamera for

Thread InspectionWith/Without

Thread (Blind Hole)

Height Stab Slope

Hydraulic Tube NutThread Bur

Side Dent Side Crack

(45G Only)

Thread Damage

Special Mirror Device

Lens Filter for Plating Inspection Lens Filter for

Plating Inspection

Bevel Thread

Thread Direction

Bottom Length Chamfer Angle

Crack Crack Surface Stain Head Height

Head O.DHead Width

Major Diameter

Mark

Pitch

Plating or Not

Point Compare RadiusRecess Depth

Roundness

Shank Diameter

LengthBetween 2 Line

Head Damage

Thread Compare

Shank Length

OPTION

ACCESSORIES :Option

Option

Special Lens for Outside 360 °Vision

Camera for Thread Inspection

8.95mm

Specifications on Page 17~18

1413

Convenient Marking Tool

Automatic measurement and marking, no setting required!Fully Ａutomated Ｍeasurement Functions

Step１ Step２

Set Product Press Start

Simple and Quick Measurement Just a few simple steps to complete

Step 1 Step 2 Step 3

Set product Select specification Press Start

Traditional measurement will create disputes due to different personal judgments

Expensive and highly occupied

Unutilized capacity caused by waiting line

Radius can`t be easily inspected, prone to error

Paper records are difficult to manage and use

Projector

Traditional tools

Surface ProfilerSBM-35L is specially designed for quick inspection purpose of bolt

products during the manufacturing process so that quality control

can be implemented on each manufacturing process. The

measurement data obtained from each process can be utilized

for complete process capability analysis and failure tracing.

SXM-30S is designed for measurement of cylindrical parts

such as punch with a high mix low volume characteristic. The

measurement and dimension marking are done automatically without

presetting requirement. With such unique intuitive automatic marking,

the result is recorded directly in the engineering drawing. Specific algorithms is

specially developed to measure the complex shape area such as punch tip.

Creates a Brand

New Inspection Era

Traditional measurement methods

The measuring dimension can be dragged and pasted directly to the engineering drawing, no handwriting or form filling required.In addition, the complete information can be saved or printed easily for data management.

Multi-Functional2-Dimensional

SBM

φ6.80

8°

0-0.05

±1°

Φ6.803 Φ6.803

DragDragMarking!Marking!

Φ6.803

High Precision

Measurement Completed !

Automatic Measurement !

Inspection results can be uploaded to database for statistical and process capability analysisInspection results can be uploaded to database for statistical and process capability analysis

For the dimension marked below, part rotation are required to measure the correct dimension

For the dimension marked below, part rotation are required to measure the correct dimension

Automatic Capturing of Best Measurement Angle

RotationRotation

SXMSan Shing Bolt Measurement Machine

San Shing Cylindrical Part Measurement Machine

1615

Compact design, little space occupied.

Simple tooling structure, lower costs.

Automatic Lubrication System ensures machine life.

Easy operation and maintenance.

Perfect monitoring function, guarantees product quality.

Automatic feeding of vibration bowl.

Automatic stop of chute when no feeding.

Option:

Main motor inverter to adjust speed accordinglyAbnormality inspection in filling process such as no nylon ring or double ringsAutomatic defectiveness rejectionHuman Machine Interface with touch panel, managing all production recordsAutomatic monitoring of feeding turntable when in error position.

Compact Size Simple Operation and

Easy Maintenance

Automatic Lubrication System Automatic stop of chute when no feeding.

HMI with touch panel Automatic monitoring of feeding turntableFiber beam sensor Automatic separation

SNABasic Series

Specifications on Page 18

San Shing Nylon Insert Assembly Machine

Telecentric LensTelecentric Lens

Model

Model

Machine Size (LxWxH)

Machine Size (LxWxH) Machine Size (LxWxH)

Max Diameter

Diameter

Max Length

Length

Resolution

Lens

Illumination

Resolution

Illumination

Measurement Range

Accuracy

Voltage

Model

Collimated IlluminatorCollimated Illuminator

SAN SHING CYLINDRICAL PART MEASUREMENT SYSTEM - 30SSAN SHING BOLT MEASUREMENT SYSTEM - 35L

Suitable Width of Across Flat

Max.Thickness of Nut

Motor Power

Net Weight

Gross Weight

Max Output

SAN SHING NYLON INSERT ASSEMBLY MACHINE

Main Motor Inverter

Abnormality Inspection Device

Automatic Defectiveness Rejection

Automatic Monitoring of Feeding Turntable

Human Machine Interface

Length

Diameter Radius of bearing surface

Radius

Radius

Tail point angle

Pitch

A/C

Rotation

Distance Radius

Angle

Thread

Bearing Diameter Rotation Function

Flexible Measurement Functions

Rotation

Initial distance of thread

Rotation

Best measurement angle

Length

Production Range (DIN982 985)

1 : Shank Length2 : Head Thickness3 : Tail Length4 : Angle5 : Head Diameter6 : Radius7 : Thread Thickness8 : Pitch9 : Thread Minor Diameter10 : Thread Major Diameter

<ITEMS>

Set point, line, axis to measure thedistance in between

Radius of head, bearing surface andtail

Use the built-in inspection programto facilitate the thread measurement

Estimate the angle between two linesto measure the various angles quickly

Simplify the difficult measurementon bearing surface

Extend the measurementfunctions such as A/F & A/C of the hexagonscrew, initial distance of thread, etc...

Distancebetweentwo points

Threadminor diameter

Threadmajor diameter

OD of bearing surface

Lens

Measurement Range

Accuracy

Voltage

Max Diameter

Diameter

Max Length

Length

SPECIFICATION 1817

Option

Thread angle

REMARKS : WE RESERVE THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE.

SBM-35L SXM-30S

8000pixels

mm

30mm

200mm

±0.003mm

±0.008mm

11B 14B 19B 24B 30B

110V or 220V

1112x734x1537 mm 704x380x505

1600x1200

35mm

170mm

±0.005mm

±0.010mm

pcs/min

110V or 220V

mm

HP

mm

mm

mm

inch

kg

kg

8.5 12 16 19.5 24

2 2 3 3 5

1000 1200 1500 1750 2250

830 1000 1250 1480 1960

250 200 180 145 130

1180x1000x1520 1300x1230x1550 1340x1300x1560 1430x1350x1560 1600x1550x1760

8.2-11.3 11.3-14.3 14.3-19 19-24 24-30

M5~M6 M6~M8 M8~M12 M12~M16 M16~M20

#12~1/4 1/4~5/16 5/16~1/2 1/2~5/8 5/8~3/4

pixels

①

⑩

②③

④

⑤

⑥

⑦

⑧ ⑨

SBM

SNA

SXM

26.97 mm

Pitch diameter

TOTAL SOLUTION

Machine Brochure

SAN SHING FASTECH CORP.No.355, Chung Shan Road , Section 3,Gui-Jen , Tainan , TaiwanTel :+886-6-230-9949Fax:+886-6-330-3415E-mail:machine.tool@mail.sanshing.com.twwww.sanshing.com.tw

2013 09 ver.4.8