Acrylic SheetSanitary Range /

Altuglas® Cast

CONTENTS

General Informations

Quality Labels

Recommendations

Standard Range

Complementary Range

3

5-8

10-12

14-16

18-21

23-28

GENERAL INFORMATION

Altuglas® cast sanitary sheetAltuglas® is one of the registered trade names of Altuglas International for its polymethylmethacrylate products : cast and extruded sheet. The Altuglas® Sanitary range is a cast PMMA sheet, specially developed for sanitaryware appliances.

RangeThe Altuglas® Sanitary Range includes three grades of sheets : Altuglas® CS : grade for all sanitaryware applications. Altuglas® CS Easy Forming : grade with a higher thermoformability for deep or complex models. Altuglas® CS Sanitized : grade with a built-in antimicrobial protection.

Each grade can be produced in three different finishes : Glossy : for a high quality gloss aspect. Satin : for an upper matt aspect. Shadow : for a colour graduation aspect.

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GENERAL INFORMAT ION

6

The Altuglas® Sanitary RangeThe Altuglas® Sanitary Range is made of cross-linked cast acrylic sheet, with a superior surface finish and high molecular weight.This material has been specially designed for the manufacturing of high quality bathtubs, shower trays and other sanitary appliances.It offers the general advantages of cast acrylic sheet well known for this application :a wide range of colours, very smooth surface finish, exceptional resistance, durability, reliable quality and fully recyclable.

Ceramic coloursThis programme is reflecting the current trends in the sanitary field.In most cases, the colour was developed using master sample tiles provided by the leading ceramic manufacturer. In all other cases, commercial samples were used.

GENERAL INFORMAT ION

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Tolerances of dimensionsAltuglas® cast sheet are supplied in compliance with the international standard ISO 7823/1 concerning cast PMMA sheet.The dimensional tolerances are : in length or width : 0/ + 3 mm - up to 1000 mm. : 0/+ 6 mm - from 1001 to 2000 mm. : 0/ + 9 mm - from 2001 to 3000 mm. : 0/ + 0,3% - from 3001 and over.

Reference face or view faceThe side of Altuglas® Sanitary sheet which will be visible in use, must be the top face (clear polyethylene film). The bottom may have slight variations in gloss and tint.

GENERAL INFORMAT ION

MaintenanceSmall accidental scratches can be removed by polishing with Special Care Polish N°1. If the damage is extensive, Altuglas International supplies kits in the desired colour. These are used to reconstitute the material on the damaged spot.

Repair setsRepair sets can be ordered for all colours of the Altuglas® range.Contact Altuglas International sales office for minimum ordered quantity and availability.These sets contain : a 25 g can of coloured resin. a 1,5 cc bottle of catalyst for the resin.They must be mixed and used according to the instructions available in the box.Please note that the delivery is exclusively combined with the delivery of Altuglas® sheet.

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QUALITYLABELS

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What is the NF mark?

The NF mark affixed to a product guarantees that it complies with the relevant standards and, where applicable, additional technical specifications requested by the market.The features set out by AFNOR Certification and CSTB (Centre Scientifique et Technique du Bâtiment) are specified in the specifications referred to as the certification rules, drawn up in consultation with the manufacturers, distributors, consumer associations, laboratories and public authorities.The certification rules concerning acrylic sheet bear the number 116. They can be downloaded from the website www.cstb.fr or www.marque-nf.com. CSTB (Scientific and Technical Centre for Building) tests the products and audits the companies within the scope of this certification.

The NF Mark is to be found on what products? The NF mark concerns cast acrylic sheet mainly used to manufacture baths and shower trays.

What does the NF mark accord?The NF mark – ACRYLIC SHEET certifies the compliance of acrylic sheet with the European standard EN 263 and additional documentation in the NF 116 certification rules approved by AFNOR Certification.

In particular for sheet, this guarantees : Compliance with thicknesses and their tolerances A VICAT softening point ≥ 105 °C Water absorption ≤ 40 mg Thermal stability during its transformation (no surface deterioration) A tensile strength greater than 60 MPa Stability of colours to light and hot water Resistance to chemicals, hot water and staining

All of these tests check the fitness of sheets to meet sanitary purposes.

QUAL IT Y L ABELS

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QUAL IT Y L ABELS

How does one recognise an NF product?All sheets referenced in this catalogue are NF Certified.Moreover, to recognise them during installation, the logo is placed either on the sheet’s protective film or on the sheet’s packaging.

CSTB84, avenue Jean Jaurès,Champs-sur-Marne – 77447 MARNE-LA-VALLEE Cedex 2 –France.

RECOMMENDATIONS

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StorageThe palettes must be stored in a dry place away from direct sunlight and rain. Nevertheless, the pallets can remain outside for a maximum duration of 24 hours after unloading. It is recommended to store sheets horizontally on their original palettes. It is strongly recommended not to stack palettes so as not to create internal stresses and alter the flatness of sheets. When only a few sheets have been used, make sure that the rest are repacked.

Film guaranteeThe thermoforming properties of the film are guaranteed for one year from the manufacturing date which is printed on the sheet. This guarantee is valid if the sheets have been stored according to the recommendations given above. An excessive thermoforming temperature may deteriorate the sheet protective film making it more difficult to remove.

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Handling Do not handle the Altuglas® sheet with bare hands, the edges are sharp and this could pollute the surface. If possible, wear clean leather gloves. Do not wear fluffy, brightly-coloured clothes, the sheets could be polluted by cloth fibres or the cloth colouring could pass through the film, causing stains or marks. Wear white or grey cotton overalls. Do not move the sheets causing them to slide, this could damage the PE protective film and lead to the manufacturing of marked thermoformed products. Two people should carry them or a suction-paddled remover should be used.

ProcessingAltuglas® CS sheet must be thermoformed by conventional methods using a female mould under vacuum. Nevertheless versatile production procedures can be employed. After moulding, a shell is obtained, but generally this shell is too flexible and must be reinforced to give the required rigidity to the product. After reinforcement, the piece is trimmed and drilled for waste, owerflow, taps and other fittings which may be required.

RECOMMENDAT IONS

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RECOMMENDAT IONS

Technical adviceThe best performances during thermoforming, are obtained at a temperature around 160°C. The sheets must be heated about 15°C more, in order to compensate for the loss of temperature during handling. The sheet must be heated uniformly throughout the thickness and over the entire surface.It is advisable to work with aluminium moulds, with incorporated water channels to enable a temperature regulation. This is a key to consistent moulding conditions.The cooling conditions must be determined in order to cool down the entire surface, but mainly in the area of the clamping system. The shell must be removed from the mould at a temperature above 70°C but below 80°C. This avoids breakage on the mould or distortions after demoulding.

STANDARDRANGE

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The standard range is defined by the colours (given below) and the thickness (3,2 ; 4 ; 5 ; 8 mm).The sheet’s grade are : Altuglas® CS, Altuglas® CS Easy Forming, Altuglas® CS Sanitized.It’s also defined by the protection (one side clear film), the untrimmed sheets and the size (3060 x 2060 mm, 3085 x 1820 mm).

Availability of the standard rangeColours of the standard range are available from stock in the thickness, grade, protection and size indicated in this programme. Items in this range can be delivered as standard or cut to size with a minimum order line of 30 sqm or equivalent approximately to 5 standards sheets.Other thicknesses than the ones indicated are classified as special products and are subjected to the same conditions as the complementary range. The availability time is approximately 3 weeks.

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STANDARD RANGE

Standard protectionThe standard protection for all grades of Altuglas®, is a clear thermoformable film on the top face of the sheet, the other face is not protected. Except for Altuglas® CS clear which is masked both side with a thermoformable film. Satin sheets are protected by a non-thermoformable film on the top face. This film must be removed before thermoforming. (heating)

QuantityDue to the cutting optimisation, except by special agreement, a variation of 0, + 5 % can be allowed between the number of sheets ordered and the number of sheets delivered.

SizesAll types of the standard range can be delivered cut to size.

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STANDARD RANGE

COLOUR NAME REFERENCE

CREAM Pergamon 110 23195

Size3085 X 1820 :♦ ♦♦ ♦

3060 X 2060 :

ALTUGLAS® CS

THICKNESS IN MM 3,2 4 5 8

WHITE White White 110 20081 Bianco 110 20493 ♦♦ ♦♦ European White 110 20684 ♦♦ ♦♦ ♦♦ ♦

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ALTUGLAS® CS EASY FORMING (CS EF)

THICKNESS IN MM

3,2 4 5

WHITE White White 112 20081 ♦ Bianco 112 20493 ♦♦ ♦ European White 112 20684 ♦♦ ♦♦ Edelweiss 113 20688 ♦ Star White 112 23686 ♦

CLEAR Clear 112 10001 ♦ ♦

CREAM Bahamas 112 21186

GREY Manhattan 112 20683 ♦

COLOUR NAME REFERENCE

STANDARD RANGE

COMPLEMENTARYRANGE

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GENERALITIES AND DELIVERIES CONDITIONS Availability of the complementary rangeGrades, colours, thicknesses, sizes or protection which are not standard are considered as special products. This means, they are not in stock and are therefore manufactured to order and delivered in complete production batches.

General indication: size 3060 x 2060 mm a production batch is 180 m² or 30 sheets.The quantity that will be delivered can vary between 160 and 180 m². size 3085 x 1820 mm a production batch is 340 m² or 60 sheets. The quantity that will be delivered can vary between 300 and 340 m².During the order the quantity really needed must be defined. In principle, every other colour can be produced, if necessary we can match a new colour quickly : do not hesitate to contact us. The availability time is between 4 and 6 weeks. The whole production batch will be invoiced.

SizesThe sheets can also be delivered cut to size.

StyleShadow : *♦ ♦♦ ♦

Satin : **

COMPLEMENTARY RANGE

White Klassiek WhiteRoca EdelweissDolomite BiancoC-WhiteSterling

Chinchilla Grigio SkyWhisper GreyOysterFlanellTaupeSlate

200802268422687 226892369323684

20685 206862069020694206962268223680

WH

ITE

GRE

Y

NAMENAME CERAMISTCERAMIST REFERENCE REFERENCE

Sphinx Roca**Dolomite Cersanit Sphinx

Keramag** Dolomite Ideal Standard Armitage Villeroy & Boch**Sphinx Ideal Standard

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COMPLEMENTARY RANGE

BlackPearlGris MexicoEbonyGraphitManhattan JaspéTendre’S GrisOpaline Gris

JasminAnemoneMagnoliaIndian IvoryChampagneCaramel

Peche CélestePeachPebbleChamoisWhisper PeachPêche DoréeWhisper AbricotSableCameeDuneLaufen BoneSoft CreamCandleNaturaJaune Austral

3053030641306533063630639406524065340654

20189 2019520880 201922019920283

Duravit Ideal Standard Sarreguemines Villeroy & Boch** Roca** Villeroy & Boch* Sarreguemines* Duravit*

Villeroy & Boch**Villeroy & Boch**Villeroy & Boch**CBCSM Ideal Standard Villeroy & Boch

Jacob Delafon Shires Ideal Standard Selles Ideal Standard Selles Ideal Standard Jacob Delafon Sphinx Sarreguemines Laufen Stelrad Ideal Standard Villeroy & Boch Ideal Standard

GRE

Y

CRE

AM

CRE

AM

NAMENAME CERAMISTCERAMIST REFERENCE REFERENCE

202902089921884221842218922197221992318123183231872318823190231972418424186

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COMPLEMENTARY RANGE

Jaune BeigeMelbaSunrisePastel IvoryTopazePergameTendre’S Beige

SaumonMandarineCeylanStella MagnoliaSunsetFlamingo

Whisper Pink ChinaRose CourrègesRosa IföRosa IllusionCorailRose PastelMagnolia BrillantGris RoseBisqueViolineRose GaranceTendre’S RoseAméthyste

24189241922419424195241962510340257

20289202912029220681208802088120882

GME Duravit Sphinx Ideal Standard Sarreguemines Allia Sarreguemines* Sarreguemines Selles Sarreguemines Villeroy & Boch**Villeroy & Boch**Villeroy & Boch Keramag

Ideal Standard Dolomite Keramag Ifö Roca Ideal Standard Allia Allibert Selles Sphinx Sarreguemines Sarreguemines* Sarreguemines* Sarreguemines*

NAMENAME CERAMISTCERAMIST REFERENCE REFERENCE

PIN

K

PIN

K

20883 20884208852088920893218822188521886226922319423688408504085740950

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CRE

AM

COMPLEMENTARY RANGE

PacificTurquoiseCrocusCornflowerBermudaSky BlueWhisper BlueBleu CourrègesBlau RengersBleu MyosotisBleu CélesteAzul TurquesaCapriKey WestBleu PastelMedical Blue

Bleu AzurGlacierTurkis RoyalVert BleuSorrentoAquamarinaBleu SèvresBleuetBlue MoonBleu LavandeBleu OcéanBleu MarineBlitz BlauDeepsea BlueBleu PacificTendre’S Bleu

21482226933032730360304363044130457304583047530476304933049630498304994045040455

20390203992048020481204822048320484204852048720489204902049220494204982049921480

Sphinx Ideal Standard Villeroy & Boch** Twyfords Ideal Standard CBCSM Ideal Standard Keramag Rengers Selles Jacob Delafon Roca Villeroy & Boch Duravit Allia RAK Ceramics

Allia Selles Duravit Sarreguemines CBCSM Dolomite Allia Allia Sphinx Leroy Merlin Leroy Merlin Allibert Wiro RAK Ceramics Sarreguemines* Sarreguemines*

BLU

E

NAMENAME CERAMISTCERAMIST REFERENCE REFERENCE

BLU

E

27

COMPLEMENTARY RANGE

Moss GreenWhisper GreenLagon VertSauce GreenVert d’EauVert ClairFrisson Vert ClairGreenwichAgaisVert AustralAnisetteMaraisVert FoncéVert Oxford

CalypsoRainforest Green

CanaryCurry

Penthouse RedRossoLilasRouge MandarineRuby RedAmethyst

2038520388203912039220395203972138021381213822138721388303373035330358

3035930361

2218830114

308203085430855308583086130909

CBCSM CBCSMSellesRocaJacob Leroy Merlin Sarreguemines Duravit Keramag Ideal Standard Sarreguemines AlliaLeroy Merlin Castorama

Villeroy & Boch RAK Ceramics

Villeroy & Boch CBCSM CBCSM Guzzini Castorama Allibert RAK Ceramics Ideal Standard

GRE

EN

GRE

ENYE

LLO

WRE

D

NAME CERAMISTREFERENCE

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NAME CERAMISTREFERENCE

Altuglas International - Arkema Group Immeuble «Vision Défense» 89 Boulevard National 92257 La Garenne-Colombes cedex - France www.altuglasint.com www.altuglas.com www.altuglas-online.com

Photos : cover, p.9, p.17 : Poolspa - p.2, 4, 13, 22, 29, 31: Hoesch.

- March 2015 -30

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