Samsung HT C5500

120
SERVICE Manual 5.1CH Blu-ray Home Theater System Refer to the service manual in the GSPN (see the rear cover) for the more information. CONTENTS 1. Precaution 2. Product Specification 3. Disassembly & Reassembly 4. Troubleshooting 5. Exploded View & Part List 6. PCB Diagram 7. Schematic Diagram 5.1CH Blu-ray Home Theater System Model Name : HT-C5500 Model Code : HT-C5500/XAX Speaker PS-C5500 Front PS-FC5500 Center PS-CC5500 Rear PS-RC5500 Subwoofer PS-WC5500 HT-C5500

description

Service Manual for Samsung_HT-C5500 blu ray player

Transcript of Samsung HT C5500

  • SERVICE Manual5.1CH Blu-ray Home Theater System

    Refer to the service manual in the GSPN (see the rear cover) for the more information.

    CONTENTS

    1. Precaution

    2. Product Specification

    3. Disassembly & Reassembly

    4. Troubleshooting

    5. Exploded View & Part List

    6. PCB Diagram

    7. Schematic Diagram

    5.1CH Blu-ray Home Theater SystemModel Name : HT-C5500Model Code : HT-C5500/XAX

    Speaker PS-C5500

    Front PS-FC5500

    Center PS-CC5500

    Rear PS-RC5500

    Subwoofer PS-WC5500

    HT-C5500

  • This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

    GSPN (Global Service Partner Network)

    Area Web Site

    North America service.samsungportal.com

    Latin America latin.samsungportal.com

    CIS cis.samsungportal.com

    Europe europe.samsungportal.com

    China china.samsungportal.com

    Asia asia.samsungportal.com

    Mideast & Africa mea.samsungportal.com

    Samsung Electronics Co.,Ltd. May. 2010 Printed in Korea

  • Contents

    1. Precaution1-1 Safety Precautions ...........................................................................................1-11-2 Servicing Precautions ......................................................................................1-31-3 Precautions for Electrostatically Sensitive Devices (ESDs) .............................1-4

    2. Product Specification2-1 Product Feature ...............................................................................................2-12-2 Specifications ...................................................................................................2-22-3 Specifications Analysis .....................................................................................2-62-4 Accessories ......................................................................................................2-9

    3. Disassembly & Reassembly3-1 Overall Disassembly & Reassembly ................................................................3-13-2 DECK Disassembly & Reassembly..................................................................3-6

    4. Troubleshooting4-1 Checkpoints by Error Mode..............................................................................4-14-2 Initialization & Upgrade Methods .....................................................................4-244-3 Buyer-Region Code Setting Method ................................................................4-27

    5. Exploded View & Part List5-1 Product Exploded View ....................................................................................5-15-2 DECK Exploded View ......................................................................................5-35-3 Speaker System ...............................................................................................5-55-4 Electrical Part List ............................................................................................5-6

    6. PCB Diagram6-1 Wiring Diagram ................................................................................................6-16-2 FRONT PCB Top ..............................................................................................6-26-3 KEY PCB Top ...................................................................................................6-46-4 AMP PCB Top ..................................................................................................6-66-5 AMP PCB Bottom .............................................................................................6-86-6 MAIN PCB Top .................................................................................................6-96-7 MAIN PCB Bottom ...........................................................................................6-126-8 SMPS PCB Top ................................................................................................6-146-9 SMPS PCB Bottom ..........................................................................................6-16

  • Contents

    7. Schematic Diagram7-1 Overall Block Diagram .....................................................................................7-17-2 FRONT .............................................................................................................7-27-3 KEY ..................................................................................................................7-37-4 AMP-1 ..............................................................................................................7-47-5 AMP-2 ..............................................................................................................7-57-6 AMP-3 ..............................................................................................................7-67-7 AMP-4 ..............................................................................................................7-77-8 ETHERNET / USB / WI-FI ................................................................................7-87-9 VIDEO / IPOD VIDEO ......................................................................................7-97-10 HDMI MICOM...................................................................................................7-107-11 HDMI RX ..........................................................................................................7-117-12 HDMI TX ..........................................................................................................7-127-13 NAND FLASH / CLOCK / BBS / JTAG .............................................................7-137-14 DDR3-1333 ......................................................................................................7-147-15 GPIO / BOOT STRAP / UART / RX_SW ..........................................................7-157-16 7630 POWER / DECOUPLING ........................................................................7-167-17 F/E OPU CONNECTION..................................................................................7-177-18 F/E MOTOR DRIVE .........................................................................................7-187-19 FRONT MICOM ...............................................................................................7-197-20 DIR / ADC / RX SWITCHING / D.IN .................................................................7-207-21 DSP SDRAM / FLASH .....................................................................................7-217-22 DC-DC POWER ...............................................................................................7-227-23 IPOD ................................................................................................................7-237-24 SMPS ...............................................................................................................7-24

  • Samsung Electronics 1-1

    Precaution

    1.PrecautionFollow these safety instructions while servicing the ESD to prevent damage and to protect against potential hazards such as electrical shock and X-rays.

    1-1 SafetyPrecautions

    1. When reinstalling the chassis and its assemblies, be sure to restore all of the protective devices, including the control knobs and the compartment covers.

    2. Make sure that there are no cabinet openings through which people (particularly children) can make contact with dangerous internal components.

    3. Design Alteration Warning: Never alter or add to the mechanical or electrical design of the unit. Example: Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturers warranty.

    4. Leakage Current Hot Check (Fig. 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage-current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).

    With the unit completely reassembled, plug the AC cord directly into a 120V AC outlet. With the units power switched from the ON to the OFF position, measure the current between a known ground and all exposed metal parts. Known Grounds - Earth Known Metal parts - screwheads, metal cabinets, etc.

    5. Insulation Resistance Cold Check: (1) With the units AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. (2) Set the power switch to ON. (3) Measure the resistance between the shorted AC plug and any exposed metallic parts. Example: screwheads, metal cabinets, antenna port

    If any of the exposed metallic parts has a return path to the chassis, the measured resistance should be between 1 and 5.2 megohms. If there is no return path, the measured resistance should be infinite. If the resistance is outside these limits, a shock hazard might exist. See Fig. 1-2

    DEVICE UNDER TEST

    LEAKAGE CURRENT TESTER

    TEST ALL EXPOSED METAL

    SURFACES

    2-WIRE CORD

    ALSO TEST WITH PLUG REVERSED

    (USING AC ADAPTER PLUG AS REQUIRED)

    EARTH GROUND

    (READING SHOULD NOT BE ABOVE 0.5mA)

    AntennaTerminal

    ohm

    ExposedMetal Part

    Ohmmeter

  • 1-2 Samsung Electronics

    Precaution

    6. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards

    7. Observe the original lead dress, especially near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that no wires or components touch thermally hot parts.

    8. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original--even if the replacement is rated for higher voltage, wattage, etc.

    9. Components that are critical for safety are indicated in the circuit diagram by shading, or . Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.

  • Samsung Electronics 1-3

    Precaution

    1-2 ServicingPrecautions

    1. Servicing precautions are printed on the cabinet. Follow them.

    2. Always unplug the units AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.

    3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring may be clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.

    4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.

    5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).

    6. Insulation Checking Procedure: Disconnect the power cord from the AC source. Connect an insulation resistance meter (500V) to the blades of the AC plug.

    The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.

    7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.

    8. Always connect a test instruments ground lead to the instrument chassis ground before connecting the positive lead; always remove the instruments ground lead last.

    First read the Safety Precautions section of this manual. If some unforeseen circumstance creates a conflict between the servicing and safety precautions, always follow the safety precautions.

  • 1-4 Samsung Electronics

    Precaution

    1-3 PrecautionsforElectrostaticallySensitiveDevices(ESDs)

    Some semiconductor (solid state) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity:

    1. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power--this is an electric shock precaution.)

    2. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.

    3. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.

    4. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.

    5. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static (these can accumulate sufficient electrical charge to damage ESDs).

    6. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.

    7. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.

    8. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.

  • Samsung Electronics 2-1

    Product Specification

    2.ProductSpecification2-1 ProductFeature

    FeaturesforHT-C5500- BD-LIVE- DTS-HD Master Audio decoding from the beginning of the Mass Production- MP3, HD JPG, DivX-HD, MKV, MP4, WMA, WMV- Blockbuster,Netflix,Pandora,Youtube,Widget- 2 USB port (Not only on rear, but also on front)- i-POD Docking, supporting i-POD/iPod- Wireless Ready, Wifi Ready (with optional USB adaptor)- Various Video Setups Progressive Mode Still Mode BD Wise Picture Control

    HT-BD1250HT-C5500- DLNA, WIDGET- MKV, MP4- Under 0.3W Stand-by Power Consumption Energy-Star.- Advance ASC- Variable Power / Intelligence Power

  • 2-2 Samsung Electronics

    Product Specification

    2-2 Specifications

    2-2-1 Specifications

    BasicSpecification

    GENERAL

    PowerRequirements AC 120V, 60Hz

    PowerConsumption 75 W

    Weight 7.7 Ibs

    Dimensions 16.9 (W) x 2.5 (H) x 12.8 (D) inches

    OperatingTemperatureRange +41F to +95F

    OperatingHumidityRange 10% to 75%

    FMTuner

    Signal/noiseratio 70 dB

    Usablesensitivity 10 dB

    Totalharmonicdistortion 0.5 %

    DISC

    BD(Blu-rayDisc) Reading Speed: 4.917m/sec

    DVD(DigitalVersatileDisc)

    Reading Speed: 3.49 ~ 4.06 m/sec.

    Approx. Play Time (Single Sided, Single Layer Disc): 135 min.

    CD:5inches(COMPACTDISC)

    Reading Speed: 4.8 ~ 5.6 m/sec.

    Maximum Play Time: 74 min.

    CD:3inches(COMPACTDISC)

    Reading Speed: 4.8 ~ 5.6 m/sec.

    Maximum Play Time: 20 min.

    VIDEOOUTPUT

    CompositeVideo

    1 channel: 1.0 Vp-p (75 load)

    Blu-ray Disc: 480iDVD: 480i

    ComponentVideo

    Y: 1.0 Vp-p (75 load)

    Pr: 0.70 Vp-p (75 load)

    Pb: 0.70 Vp-p (75 load)

    Blu-ray Disc: 1080i, 720p, 480p, 480iDVD: 480p, 480i

    VIDEO/AUDIO

    HDMI1080p, 1080i, 720p, 480p PCM multichannel audio, Bitstream audio, PCM audio

  • Samsung Electronics 2-3

    Product Specification

    AMPLIFIER

    Frontspeakeroutput 165W x 2 (3)

    Centerspeakeroutput 170W (3)

    Surroundspeakeroutput 165W x 2 (3)

    Subwooferspeakeroutput 170W (3)

    FrequencyrangeAnalog input: 20Hz ~ 20kHz (3dB)

    Digital input: 20Hz ~ 44kHz (3dB)

    S/NRatio 70dB

    Channelseparation 60dB

    Inputsensitivity (AUX) 500mV

    SpeakerSpecification

    SPEAKER

    Speakersystem5.1ch Speaker System

    Front Surround Center Subwoofer

    Impedance 3 3 3 3

    Frequencyrange140Hz ~ 50KHz

    140Hz ~ 20KHz

    140Hz ~ 20KHz

    40Hz ~ 160Hz

    Outputsoundpressurelevel 87dB/W/M 87dB/W/M 87dB/W/M 90dB/W/M

    Ratedinput 165W 165W 170W 170W

    Maximuminput 330W 330W 340W 340W

    Dimensions(WxHxD)Front / Surround: 3.96 x 8.27 x 3.90 inchesCenter: 11.80 x 2.32 x 1.97 inchesSubwoofer: 7.91 x 15.90 x 16.10 inches

    WeightsFront / Surround: 1.54 IbsCenter: 0.73 IbsSubwoofer: 11.90 Ibs

  • 2-4 Samsung Electronics

    Product Specification

    2-2-2 6GBD-HTSOutputResolution

    - During CD-DA Play HPD Off/On Stop (Black Screen) After Changing Resolution Logo - During DVD, BD Play HPD Off/On (Black Screen) After Changing Resolution Play

    BDPlayback(includeCD-DA,Logo)

    OutputSetup

    HDMI_HPDOn HDMI_HPDOff CVBSOutput

    RemarkHDMI Component Component

    BDWiseSource

    Resolution480i Cannot select 480i

    AutoMax Resolution which TV can

    support480i Cannot select 480i

    HDMI 1080p setup HPD off

    Component 1080i

    1080P@60F 1080P@60F 480i Cannot select 480iHDMI 1080p setup

    HPD off Component 1080i

    1080P@24F 1080P@24F 480i Cannot select 480iSource is only 1080P@24F

    1080i 1080i 480i 1080i 480i

    720P 720P 480i 720P 480i

    480P 480P 480i 480P 480i

    480i Cannot select Cannot select 480i 480i

    DVDplayback

    OutputSetup

    HDMI_HPDOn HDMI_HPDOff CVBSOutput

    RemarkHDMI Component Component

    BDWise 480i 480i Cannot select 480i

    AutoMax Resolution which TV can

    support480i Cannot select 480i

    1080P@60F 1080P@60F 480i Cannot select 480i

    1080i 1080i 480i 480P 480i

    720P 720P 480i 480P 480i

    480P 480P 480i 480P 480i

    480i Cannot select Cannot select 480i 480i

  • Samsung Electronics 2-5

    Product Specification

    2-2-3 6GBD-HTSPALOutputResolution

    PALBD-Rom(1080i@50Hz&720p@50Hz&576i@25Hz)Playback

    OutputSetup

    HDMI_HPDOn HDMI_HPDOff CVBSOutput

    RemarkHDMI Component Component

    BDWiseSource

    Resolution576i Can select 576i

    AutoMax Resolution which TV can

    support576i Can select 576i

    1080P@60F 1080p@50F 576i Can select 576i

    1080i 1080i@25F 576i 576p 576i

    720P 720p@50F 576i 576p 576i

    576P/480P 576p@50F 576i 576p 576i

    576i/480i Can select Can select 576i 576i

    PALDVDPlayback

    OutputSetup

    HDMI_HPDOn HDMI_HPDOff CVBSOutput

    RemarkHDMI Component Component

    BDWise 576i 576i Can select 576i

    AutoMax Resolution which TV can

    support576i Can select 576i

    1080P@60F 1080p@50F 576i Can select 576i

    1080i 1080i@25F 576i 576p 576i

    720P 720p@50F 576i 576p 576i

    576P/480P 576p@50F 576i 576p 576i

    576i/480i Can select Can select 576i 576i

  • 2-6 Samsung Electronics

    Product Specification

    2-3 SpecificationsAnalysis

    ModelName HT-C5500 HT-BD3252 HT-BD1250

    Photo

    ProfileBlu-ray 2.0 from the

    beginningBlu-ray 2.0 from the

    beginningBlu-ray 2.0 from the

    beginning

    DVD,CD

    MP3,JPG (MP4, HD JPG, MKV,

    WMA, WMV)

    USBHOST

    i-POD/i-Phone (only USA)

    WirelessLAN (Ready) (Bundle included) (Ready)

    DivX (DivX-HD support) (DivX-HD support) (only EU / SD support)

    WirelessRear (Ready) (Bundle included) (Ready)

    MemorySlot X (External USB support) X (External USB support) X (External USB support)

    DLNA,Widget X X

    Energy-Star 0.27W 0.7W 0.7W

    BD-REsupport Support 1.0 Support 1.0 Support 1.0

    HDMI

    HDMI 1.3 1.3 1.3

    1080P/24-framevideo

    CEC(Anynet+)

    DeepColor (10 bit) X (8bit) X (8bit)

    xvYCC

    HDAudioTransmission

    PictureQualitycontrol

    (Progressive Mode, Still Mode, BD Wise,

    Picture Control, Sharpness, Movie)

    (Progressive Mode, Still Mode, BD Wise,

    Picture Control)

    (Progressive Mode, Still Mode, BD Wise,

    Picture Control)

    : Feature Included, X: Not Included

  • Samsung Electronics 2-7

    Product Specification

    ModelName HT-C5500 HT-BD3252 HT-BD1250

    Photo

    Video

    VideoProcessor Main SOC Internal Scaler Main SOC Internal Scaler Main SOC Internal Scaler

    1080P/60-framevideo

    1080i/60-framevideo

    1080P/24-framevideo

    480i/pvideooutputforBlu-ray

    SimultaneousVideoOutputbetweenHDMI/Component/CVBS

    Video

    FactoryDefault 480p 480p 480p

    WhenconnectedtoaTVwithcorrectEDID

    Maximum resolution for TV input

    Maximum resolution for TV input

    Maximum resolution for TV input

    WhenconnctedtoaTVwithanincorrectEDID

    480p 480p 480p

    RemarkHT-C5500 can also output 480i/480p resolution with

    Blu-ray Disc

    HT-BD3250 can also output 480i/480p

    resolution with Blu-ray Disc

    HT-BD1250 can also output 480i/480p

    resolution with Blu-ray Disc

    Audio

    DDPlusdecoding

    DolbyTrueHDdecoding

    DTSHDHRAdecoding

    (DTS-HD Master Audio essential)

    (DTS-HD Master Audio

    essential)

    (DTS-HD Master Audio

    essential)DTS-HDMAdecoding

    Re-encoding (intoDTS) (into DTS) (into DTS)

    HDaudiobitstreamoutputonHDMI1.3

    DTS-HD MA Essentialdts-HD HRA

    TrueHDDD+

    DTS-HD MA Essentialdts-HD HRA

    TrueHDDD+

    DTS-HD MA Essentialdts-HD HRA

    TrueHDDD+

    : Feature Included, X: Not Included

  • 2-8 Samsung Electronics

    Product Specification

    ModelName HT-C5500 HT-BD3252 HT-BD1250

    Photo

    H/W

    SMPS2 trans

    Stand-By Power Consumption 0.7W

    2 transStand-By Power

    Consumption 0.7W

    2 transStand-By Power

    Consumption 0.7W

    Deck Draw type Plastic Cover Draw type Plastic Cover Draw type Plastic Cover

    PickUp 6G VE Pickup 5G VE Pickup 5G VE Pickup

    FrontMicom SANYO SANYO SANYO

    MAINCHIP BCM7630 BCM7601 BCM7440

    WirelessRearSpeaker

    Ready (SWA-5000) Included (SWA-4100) Ready (SWA-5100)

    WiFiLanDongle Ready Included Ready

    HDMIINX (Except USA, all support

    2 Input)2 Inputs support X

    MainLoaderOne Board

    (BCM 7630 - Back end, SoC chip - Front end)

    One Board(BCM 7601 - Back end, BCM7620 - Front end)

    One Board(BCM 7440 - Back end, BCM7620 - Front end)

    : Feature Included, X: Not IncludedFeature Included, X: Not Included

  • Samsung Electronics 2-9

    Product Specification

    2-4Accessories

    2-4-1 SuppliedAccessories

    Accessories Item Itemcode Remark

    Remote ControlBattery

    AH59-02298A 4301-000121

    Local Samsung Dealer

    Cloth Clean AH81-02286C

    iPod Dock AH96-00051A

    ASC Microphone AH30-00099A

    Audio Cable AH39-40001V

    FM Antenna AH42-00021A

    Users Manual AH68-02258L

  • 2-10 Samsung Electronics

    MEMO

  • Samsung Electronics 3-1

    Disassembly & Reassembly

    3.Disassembly&Reassembly3-1 OverallDisassembly&Reassembly

    - Be careful to follow the disassembly sequence described in the manual. Otherwise, the product may be damaged.

    - Be sure to carefully read and understand the safety instructions before performing any work as the IC chips on the PCB are vulnerable to static electricity.

    - In order to assemble reverse the order of disassembly.

    No. Description DescriptionPhoto

    1 1) Unfasten 5 screws on the DECO-SIDE.

    2) Remove DECO-SIDE & TOP on the direction of Rear.

    2 1) Unfasten 1 screw to remove CABINET-FRONT.

  • 3-2 Samsung Electronics

    Disassembly & Reassembly

    No. Description DescriptionPhoto

    2 2) Loosen hooks from CABINET-BOTTOM.

    3) Disconnect wire, then remove the CABINET-BOTTOM.

    3 1) Unfasten 1 screw, then remove ASSY PCB FRONT.

  • Samsung Electronics 3-3

    Disassembly & Reassembly

    No. Description DescriptionPhoto

    4 1) Unfasten 4 screws, disconnect FPC wire, and remove ASSY-DECK.

    5 1) Unfasten 2 screws, then remove BRACKET-TOP.

    2) Unfasten 3 screws, loosen 1 hook, and disconnect 2 wires and remove ASSY-SMPS and POWER-CORD.

  • 3-4 Samsung Electronics

    Disassembly & Reassembly

    No. Description DescriptionPhoto

    6 1) Unfasten 2 screws and 1 wire, then remove ASSY PCB MAIN.

    7 1) Unfasten 5 screws to remove AMP and FAN.

  • Samsung Electronics 3-5

    Disassembly & Reassembly

    No. Description DescriptionPhoto

    8 1) Remove ASSY PCB AMP and FAN.

  • 3-6 Samsung Electronics

    Disassembly & Reassembly

    3-2 DECKDisassembly&Reassembly

    3-2-1 AssyCoverRemoval

    Description

    1. Remove 2 Screws 1.2. Push 4 Hooks 2 in the Direction of Arrow A.3. Lift up the Assy Cover 3 in direction of arrow B.

    1 2 SCREWS(M 2 X 7 W)

    3 ASS'Y COVER

    2 4 HOOKS

    A

    A

    A

    A

  • Samsung Electronics 3-7

    Disassembly & Reassembly

    3-2-2 TrayDiscRemoval

    Description

    1. Insert a Screw Driver into Hole 1 and rotate Gear Tray 2 in the direction arrow Open.2. When the Tray Disc 3 comes out a little, pull in the direction of arrow A using your hand.3. Pull the Tray Disc 3 to disassemble, while simultaneously pushing 2 Stoppers 4 (left, right) in the

    direction arrow B, C.

    SCREW DRIVER

    2 GEAR TRAY

    (BOTTOM VIEW)

    4 STOPPER

    B

    A

    C

    3 TRAY DISC

    (TOP VIEW)

    1 HOLE

  • 3-8 Samsung Electronics

    Disassembly & Reassembly

    3-2-3 CoverBottomRemoval(Optional)

    Description

    1. Remove 4 Screws 1.2. Lift up the Cover Bottom 2.3. Remove FFC Cable 3.

    2 COVER BOTTOM

    1 4 SCREWS(M 1.7 X 5 W)

    3 FFC CABLE

  • Samsung Electronics 3-9

    Disassembly & Reassembly

    3-2-4 AssyTraverseDeckRemoval

    Description

    1. Remove FFC PU Cable 1.2. Removal 4 Screws 2.3. Lift up the Assy Traverse Deck 3.4. Remove FFC Deck Cable 4.

    2 4 SCREWS(M 2.6 X 6 B)

    3 ASSY TRAVERSE DECK

    4 FFC DECK

    1 FFC PU

  • 3-10 Samsung Electronics

    Disassembly & Reassembly

    3-2-5 AssyPickUpRemoval

    Description

    1. Remove 1 Screw 1 and Lift up the Assy Hinge PU 2.2. Remove 1 Screw 3 and Lift up Brkt Shaft Fix R 4.3. Lift Up Shaft P/U 5 and Remove the Assy Pick Up 6.

    5 SHAFT P/U6 ASS'Y PICK UP

    1 1 SCREW(M 1.7 X 5 W)

    2 ASS'Y HINGE PU

    (BOTTOM VIEW)

    (TOP VIEW)

    3 1 SCREW(M 1.7 X 5 W)

    4 BRKT SHAFT FIX R

  • Samsung Electronics 3-11

    Disassembly & Reassembly

    3-2-6 AssyPickUpAssemble

    Description

    1. Insert the Shaft P/U 1 into the Assy pick up 2.2. Insert the Brkt Shaft Fix R 3 Assemble 1 Screw 4.3. Insert the Assy Hinge PU 5 Assemble 1 Screw 6.

    ASS'Y PICK UP

    BRACKET SHAFT PU

    6 1 SCREW(M 1.7 X 5 W)

    5 ASS'Y HINGE PU

    SHAFT P/U

    SHAFT P/U

    4 1 SCREW(M 1.7 X 5 W)

    1 SHAFT P/U2 ASS'Y PICK UP3 BRKT SHAFT FIX R

    SHAFT P/U

  • 3-12 Samsung Electronics

    MEMO

  • Samsung Electronics 4-1

    Troubleshooting

    4.Troubleshooting4-1 CheckpointsbyErrorMode

    OscilloscopeSettingValues

    Voltage/DIV 1V/div

    TIME/DIV 500ms/div

    4-1-1 NoPower

    No Power Detected(Stand by LED OFF)

    Yes

    Yes

    No No

    Check MAIN PCB.

    NoChange Fuse.

    Change SMPS.Yes

    Check MAIN PCB.

    F1R and CON1 are shorted?(SMPS)

    Is there 5.4V in CON3 pin 12, 13, and 14?

    Is there 2.5V in ICFB5401 pin 1?

  • 4-2 Samsung Electronics

    Troubleshooting

    4-1-2 NoSound

    Change MAIN PCB.

    No

    No

    Change AMP PCB.

    Yes

    Yes

    Check AMP PCB L10 ~ 15?

    AMP CON1 Pin 20 ~ 25 Signal Check?

    There is no audio sound from speaker.

    Check the signal output from jack(SP1) and if there is no signal,

    change AMP PCB.

  • Samsung Electronics 4-3

    Troubleshooting

    4-1-3 DiscLoadingError

    Check SMPS 12V, 5.3V.

    No

    No

    Reinsert DECK cables correctly.

    Yes

    Is the Deck cable (between MAIN & DECK)

    inserted correctly?

    Check whether there is 3.3V in CN14, 5V in IC19, and12V in IC20,

    which are all located in the Main PCB Deck?

    Disc Loading Error

    Yes

    Change the DECK.

  • 4-4 Samsung Electronics

    Troubleshooting

    4-1-4 Remotedoesntwork

    Check the Battery.

    No

    No

    Re-insert FFC cable correctly.

    No

    Change REYE or change the FRONT PCB.

    (How to check REYE.Pin 1 - SIGNAL OUT,

    Pin 2 - VCC 5V, Pin 3 - GNDCheck pin 1 signal when you press

    any Remote button. If the signal is not output, change the Remote

    Module. / Checnk pin 2 if the voltage level is 4.75V~5.25V or not. It must

    be between 4.75~5.25V.)

    Yes

    Yes

    Yes

    Remote Battery OK?

    1REYE Pin 1 Signal OK?

    Remote control does not work

    Change the power of IC1302 Pin 7, change the MAIN PCB.

    Refer to wave pattern image of Fig. 4-1.

    Is the FFC Cable (between Front panel & MAIN)

    properly connected?

  • Samsung Electronics 4-5

    Troubleshooting

    P[6]

    P[5

    ]

    P[5]

    P[3

    ]

    P[4

    ]P

    [4]

    P[3

    ]

    P[2

    ]

    P[2

    ]

    P[1

    ]

    P[1

    ]

    P[2

    2]

    G[9

    ]

    G[8

    ]

    G[7

    ]

    G[6

    ]

    G[5

    ]

    P[2

    2]

    G[4

    ]

    P[2

    1]

    G[3

    ]

    P[2

    0]

    G[2

    ]

    P[2

    1]

    G[1

    ]

    P[2

    0]

    G[2

    ]

    P[1

    8]

    P[1

    9]

    G[3

    ]

    P[1

    9]

    P[1

    7]

    G[9]

    G[4

    ]

    P[17]

    P[1

    8]

    G[8]

    G[5

    ]

    P[15]

    P[1

    6]

    G[7]

    G[6

    ]

    P[1

    5]

    P[16]

    G[1

    ]

    P[1

    4]

    P[13]

    P[1

    3]

    P[14]

    P[1

    1]

    P[11]

    P[1

    2]

    P[9]

    P[1

    0]

    P[12]

    P[8

    ]

    P[10]

    P[9

    ]

    P[7]

    P[7

    ]

    P[8]

    P[6

    ]

    ST5.4V

    D_GND

    ST5V

    FC

    1

    47

    nF

    RCD1200mA

    FR7

    47

    FC

    2

    10

    00

    0n

    F

    REMO_IN

    FCN115P,ANG

    12

    34

    56

    78

    910

    1112

    1314

    15

    VOL_DOWNVOL_UP

    ST_LED_OFF

    D_GND

    ST5.4V

    RD1200mA

    KEY_SCLKEY_SDA

    VOL_LED

    TOUCH_POWER_KEY

    VF

    R3

    10

    0

    VF

    R1

    10

    K

    VFD_GND

    VFD_GND

    VFD_-28V

    IC1 HNV-09SS82T

    1

    F+_

    1

    2

    F+_

    2

    3

    1G

    4

    P1

    5

    P2

    6

    P3

    7

    P4

    8

    2G

    9

    P5

    10

    P6

    11

    P7

    12

    3G

    13

    P8

    14

    P9

    15

    4G

    16

    P10

    17

    5G

    18

    P11

    19

    P12

    20

    P13

    21

    P14

    22

    6G

    23

    P15

    24

    P16

    25

    7G

    26

    P17

    27

    P18

    28

    8G

    29

    P19

    30

    9G

    31

    P20

    32

    P21

    33

    P22

    34

    F-_

    1

    35

    F-_

    2

    VFD_GND

    VF

    R5

    82

    K

    VF

    C1

    10

    00

    0n

    F

    VFD- VFD+

    VF

    C6

    10

    0n

    F

    VFD_GND

    VFD_GND

    VF

    C7

    10

    0n

    F

    DS5V

    ES

    D1

    ML

    VS

    -06

    03

    -E0

    8

    VF

    C4

    10

    0n

    F

    VF

    D_C

    E

    VF

    C2

    10

    0n

    F

    VF

    D_D

    AT

    A

    VF

    R4

    10

    0

    VF

    D_C

    LK

    UIC2PT6324-QL

    1C

    LK

    2D

    IN

    3S

    TB

    4D

    OU

    T

    5K

    1

    6K

    2

    7O

    SC

    8G

    ND

    _8

    9V

    DD

    _9

    10S

    G1

    /KS

    1

    11S

    G2

    /KS

    2

    12S

    G3

    /KS

    3

    13S

    G4

    /KS

    4

    14SG5/KS5

    15SG6/KS6

    16SG7/KS7

    17SG8/KS8

    18SG9/KS9

    19SG10/KS10

    20SG11/KS11

    21SG12/KS12

    22SG13/KS13

    23SG14/KS14

    24SG15/KS15

    25SG16/KS16

    26SG17

    27S

    G1

    8

    28S

    G1

    9

    29S

    G2

    0

    30S

    G2

    1

    31S

    G2

    2

    32S

    G2

    3

    33S

    G2

    4

    34G

    R1

    35G

    R2

    36G

    R3

    37G

    R4

    38G

    R5

    39G

    R6

    40 GR7

    41 GR8

    42 GR9

    43 GR10

    44 GR11

    45 GR12

    46 GR13

    47 GR14

    48 GR15

    49 GR16

    50 VEE

    51 VDD_51

    52 GND_52

    VF

    R2

    10

    0

    MIC37P

    1

    2

    3

    4

    5

    6

    7

    ASC_IN

    AB

    L1

    AB

    ASC_SENSE

    D_GND

    AB

    D1

    ML

    VS

    -06

    03

    -E0

    8

    AB

    C1

    10

    nF

    (OP

    EN

    )

    D_GND

    D_GND

    USB1

    1 1

    3 3

    4 4

    2 2

    US

    C1

    10

    0n

    F

    USB5V

    USB1_DATA-

    D_GND

    D_GND

    USB1_DATA+

    US

    C2

    47

    uF

    16

    V

    US

    C5

    10

    00

    0n

    F

    US

    D1

    ML

    VS

    -06

    03

    -E0

    8

    VFD_GND

    USB1_DATA-

    REMO_IN

    VFD_DATA

    D_GND

    DS5V

    KEY_SDA

    USB5V

    VFD+

    ST5.4V

    MM

    R2

    1

    10

    K

    ST_LED_OFF

    VFD_CLK

    KEY_SCL

    ASC_SENSE

    DS5V

    VFD_-28V

    FCON128P,ANGLE

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    ASC_IN

    VFD_CE

    VFD-

    USB1_DATA+

    D_GND

    TOUCH_POWER_KEY

    VOL_DOWN

    VOL_LED

    VOL_UPR1 33R2 33

    DS5V

    EC

    C1

    10

    0n

    F

    EC

    C2

    10

    0n

    F

    EC

    C3

    10

    0n

    F

    D_GND

    EC

    C4

    10

    0n

    F

    D_GND

    L1OPEN

    L2

    1u

    H

    DS5V

    REYE

    HORIZONTAL

    1 OUT

    3 GND

    2 VCC

    REMOCON-EYE PARTS

    DGND

    DGND+5V

    KEY

    DGND

    KEY_SDA

    LED1

    DGND

    +5V

    VOULUME_UP

    +5V

    KEY_SCL

    VOLUME_LED

    VOLUME_DOWN

    PWR_ON

    VFD_PARTS

    ASC_PARTS

    USB_PARTS

    -28V

    PWR_TOUCH_KEY

    GND

    VFD4.6V(+)

    ASC_MIC_SENSE

    VOL_LED

    GND

    ASC

    VOL_DOWN

    +5V

    REMOTE CON

    CLK_VFD

    GND

    GND

    DATA-

    GND

    VOL_UP

    DATA_VFD

    TC_CLK

    TC_DATA

    DATA+

    VFD4.6(-)

    STANDBY IND

    USB5V

    CE_VFD

    +5.6V

    MIC_DATA

    TC_INT

    C6500_TOUCH_RST2

    C6500_MIC

    C6500_KEY_UPDATE

    C6500_RST1

    C6500_MIC_CLK

    C6500_TOUCH_INT

    C6500_MIC_DATA

    FRONT, page 7-2

    M M R 2 1

    ESD1

    U S B 1

    U S C 1

    R E Y E

    USC2

    U S C 5

    V F R 1V F R 2

    V F R 3

    VFR4

    V F R 5

    F C 1

    F C 2

    U S D 1

    RD1

    RCD1

    F C N 1

    M I C 3

    ABC1

    L1L2

    ABD1

    F R 7

    V F C 1

    VFC2

    V F C 4

    VFC6

    V F C 7

    I C 1

    R 1

    R 2

    E C C 1

    ECC2

    ECC3

    E C C 4

    ABL1

    U I C 2

    F C O N 1

    X - R F

    R E V115

    15.S

    T_LE

    D14

    .D_G

    ND

    12.D

    _GND

    13.T

    C_P_

    KEY

    11.S

    T5.4

    V10

    .DS

    5V

    1.AS

    C2.

    GND

    3.MI

    C_SE

    N4.

    VFD_

    CLK

    5.VF

    D_DA

    TA6.

    VFD_

    CE7.

    VFD_

    GND

    8.VF

    D_4.

    6+

    11.G

    ND12

    .ST5

    .4V

    13.M

    IC_D

    ATA

    14.S

    T_LE

    D

    16.D

    S5V

    17.V

    OL_L

    ED18

    .REM

    O_IN

    19.V

    OL_D

    OWN

    20.T

    OUCH

    _P_K

    EY21

    .D_G

    ND22

    .KEY

    _SDA

    23.K

    EY_S

    CL24

    .TC_

    INT

    25.G

    ND26

    .USB

    _DAT

    A+27

    .USB

    _DAT

    A-28

    .USB

    5V

    AH41-01305AHT-C5500_FRONT 2009.12.01

    9.D_

    GND

    7.SC

    L

    5.DS

    5V

    3.VO

    L_LE

    D2.

    VOL_

    UP1.

    VOL_

    DOW

    N

    4.D_

    GND

    6.SD

    A

    8.NC

    9.VF

    D_4.

    6-10

    .VFD

    _28V

    15.V

    OL_U

    P

    00

    FCON1

    UIC2

    MIC3

    FCN1

    FRONT PCB Top, page 6-2

    1

    1

    1

  • 4-6 Samsung Electronics

    Troubleshooting

    4-1-5 NoPicture

    Logo screen is OK?

    Yes

    Yes

    BD/DVD Playback is OK?No No

    No Picture

    Change the MAIN PCB

    HDMI?No

    A. No Logo (HDMI)

    No

    Component?

    Yes

    B. No Logo (HDMI)Yes

    C. No Logo(CVBS / S-Video)

  • Samsung Electronics 4-7

    Troubleshooting

    4-1-6 NoPicture(HDMI)-LabelA

    Check the Video select, cable connection, TV mode.

    No

    No

    Check IC402, IC501 prepheral circult. X401 oscillation, power 3.3V and 1.8V.

    No 2Check R624 ~ R637. If there is no

    signal, change IC501.

    Yes

    Yes

    Yes

    1Check D401 ~ D402 signal?

    Video selection accords with cable connection and

    TV mode?

    2Signal from VT11 ~ VT19 check?

    No Picture (HDMI)

    HDMI Cable Error

    No Check HIC6 peripheral devices like power and soldering.Check CN4 soldering status?

    Yes

    Refer to wave pattern image of Fig. 4-2 and Fig. 4-3.

    Refer to wave pattern image of Fig. 4-4.

    Refer to wave pattern image of Fig. 4-5.

  • 4-8 Samsung Electronics

    Troubleshooting

    1. D2+2. D2 SHILD

    3. D2-4. D1+

    5. D1 SHIELD7. D0+6. D1-

    8. D0 SHIELD9. DO-

    11. CK SHIELD10. CK+

    13. CE REMOTE

    14. NC

    18. +5V19. HPDET

    17. GND16.DDC DATA15. DDC CLK

    12. CK-

    PORT1

    16.DDC DATA15. DDC CLK

    9. DO-

    5. D1 SHIELD

    3. D2-

    1. D2+

    7. D0+

    4. D1+

    11. CK SHIELD10. CK+

    6. D1-

    12. CK-14. NC

    2. D2 SHILD

    13. CE REMOTE

    8. D0 SHIELD

    17. GND19. HPDET

    18. +5V

    PORT0

    HT1

    HT3

    HT0

    PR NC

    NC

    ADJ

    P1_5V

    P1_5V D5.0V_PW

    P1_5V

    P0_5V

    P0_5V D5.0V_PW

    P0_5V

    D5.0V_PW

    M3.3V

    D5.0V_PW

    D5.0V_PW

    M3.3V M3.3VM3.3V

    M3.3V

    M3.3V

    1.8VD3.3V

    AL5V_PW CE3.3V

    M3.3V

    D3.3V

    4C5>P1_PWR5V

    P0_PWR5V 4C5>

    RX21P

    RX21M

    RX01M

    RX11PRX11M

    RX01P

    HT1_CTLB

    RXC1MRXC1P

    RX10MRX10P

    RX20P

    RXO0PRXO0M

    RXC0PRXC0M

    RX20M

    I2C_INT

    EP94A2_INTB

    HT0_CTLB

    EPF021A_P70

    EPF021A_OP0

    EPF021A_P71

    F_RESET

    P1_PWR5VP3_PWR5V

    P0_PWR5V

    MCU_SDA

    HT0_CTLBHT1_CTLB

    EPF021A_OP0

    EDID_CLK

    EP94A2_RSTBHT3_CTLB

    HPD1

    I2C_HDMI_CLK

    I2C_HDMI_DATA

    H_W_CLK

    H_W_DATA

    EE_SDA

    FD05015-19

    CN402

    1

    10111213141516171819

    23456789

    MGND1

    MGND2

    MGND3

    MGND4

    DGND

    DGNDRCLAMP0524P.TCT

    D404

    1 102345 6

    789

    DGND RCLAMP0524P.TCT

    D403

    1 102345 6

    789

    1KO

    HM

    1/16

    W

    R40

    2

    47KOHM1/16W

    R40

    4

    DGND

    56KOHM1/16W

    RE

    73

    0OHM1/16WR412

    1/16W0OHMR411

    1/16

    W10

    KO

    HM

    R40

    6

    1/16W0OHM R410

    NC

    R41

    4

    NC

    R42

    4

    FD05015-19

    CN401

    1

    10111213141516171819

    23456789

    MGND1

    MGND2

    MGND3

    MGND4

    DGND

    DGNDRCLAMP0524P.TCT

    D402

    1 102345 6

    789

    DGND RCLAMP0524P.TCT

    D401

    1 102345 6

    789

    DGND

    DGND

    10OHMR498 10OHMR497

    5D5

    9C3>

    9C3>14F8

    14F8

    16C5

    15E9

    DSP_DATA19C5>DSP_DATA09B5>

    D3.3V

    M12

    L128

    168A

    -6TG

    D3.3V

    D1.25V_PW

    D3.3V

    DSP_ENA

    D3.3V

    1571

    1/16W

    1/16

    W

    F_NEMU1

    F_NEMU0

    F_NTRST

    F_TMS

    F_TDI

    F_TCK

    F_TD0VARI_PC_B

    VARI_PC_A

    F_EXTA17F_EXTA16

    F_EXTA12F_EXTA13

    F_EXTA15F_EXTA14

    F_EXTA18

    DSP_UPD

    RESET_DSP

    MCLK_IN

    DSP_GPIO

    DSP_SYSCLK

    F_N

    TRS

    TF_

    TMS

    MISO_DSPMOSI_DSP

    CLK_DSPCS_DSP_OUT

    F_O

    E

    F_C

    S2

    F_B

    A0

    F_R

    AS

    F_C

    S0

    F_B

    A1

    F_A

    F_TD

    0F_

    TDI

    F_TC

    KF_

    NE

    MU

    1

    F_N

    EM

    U0

    F_DQM0F_WE

    F_CKE

    F_DQM1

    F_CAS

    F_D

    F_D

    F_CLK

    F_W

    EF_

    DQ

    M0

    F_C

    AS

    F_C

    LKF_

    DQ

    M1

    F_D

    RESET_DSP

    F_A

    F_E

    XTA

    18

    F_E

    XTA

    12F_

    EX

    TA13

    F_E

    XTA

    16F_

    EX

    TA17

    F_W

    E

    F_E

    XTA

    15

    F_D

    F_R

    AS

    F_C

    KE

    F_C

    S0

    F_B

    A1

    F_B

    A0

    F_A

    F_O

    E

    F_C

    S2

    F_B

    A1

    D3.3V

    1/16W1KOHM

    R15041/16W1KOHM

    R1503

    16G7

    DGND

    CN1501

    1

    10111213

    23456789

    D3.3V

    5000MA

    0.01OHM

    BD1501 0.01

    OH

    M

    5000

    MA

    BD

    1502

    50V22NF

    C1523

    DGND

    16G7DGND

    1/16

    W1K

    OH

    M

    R15

    01

    TP15

    01

    16G

    7