Sample TSR nyk - HALT & HASS...#2 recorde b of mitiga on the assu e shipping ng containe Top Ten Sho...
Transcript of Sample TSR nyk - HALT & HASS...#2 recorde b of mitiga on the assu e shipping ng containe Top Ten Sho...
Lansmont Corporation ▪ 17 Mandeville Court ▪ Monterey, CA 93940 ▪ Tel (831)655‐6600 www.lansmont.com
Environmental Measurement Study
Comparison of two crates shipped from Shanghai, China to Detroit, MI, USA
Prepared for:
Tyrone Stone, Director of Packaging
Expensive Products International 1600 West Jefferson Detroit, MI 48226
I
c
S
a
s
e
MI
I
I
C
C
S
L
D
Introdu
This rcomparing tShanghai, Chacquired betsummary anexperiment.
Measurnstrument I
nstrument T
nstrument S
Crate Descrip
Crated Produ
Saver Installa
Last Recorde
Data Analysi
uction
report examhe performhina to Exptween Septenalysis and
rement ID
Type
Serial Numbe
ption
uct Serial Nu
ation Date
ed Event
s Date
mines the me
ance of twoensive Prodember 7th, 2a Timer Tri
DetailsS
S
er 0
A
umber 1
S
O
O
easurement o different cducts Intern2007 and Ociggered sum
Saver #1
SAVER™ 3X9
0412‐004
Air Cushion C
1027‐180
September 7
October 22nd
October 25th
2
study condcrates in a ational in Dctober 22nd,mmary analy
90
Crate
7th, 2007
d, 2007
h, 2007
ucted for Exshipment frDetroit, MI, 2007 and cysis for eac
S
S
0
F
1
S
O
O
xpensive Prorom the Ma
USA. The compiled intch of the co
Saver #2
SAVER™ 3X9
0409‐005
Foam Cushio
1047‐263
September 7
October 22nd
October 25th
oducts Interanufacturing
measured dto a Signal Tonfiguration
90
on Crate
7th. 2007
d, 2007
h, 2007
rnational Plant in data was Triggered ns of the
M
S
D
(
CC
C
C
C
Measur
The SAVER™ 3X9Data analysis
The SSignal Trigge
ChanneChannel Num
Channel 1 (R Channel 2 (G
Channel 3 (B
rement
measureme
90 unit. Thes was providSAVER unitsered Events)
el Map mber (Color
Red Trace)
Green Trace)
Blue Trace)
Setup
ents describe SAVER mo
ded by Lansms were conf) over 1.5 g’s
) I
S
) S
S
ed in this ounting/inst
mont Corporfigured to rs with a max
SAVER™ 3
nstrument O
SAVER™ 3X9
SAVER™ 3X9
SAVER™ 3X9
3
report wereallation wasration Custorecord evenximum accel
3X90 Setup D
Orientation
90 X‐Axis
90 Y‐Axis
90 Z‐Axis
e acquired s performed
mer Supports meeting leration rang
Details
C
L
F
T
with a Land by a Lansmt. an accelerage set to 100
Crate Orient
Left to Right
Front to Bac
Top to Botto
nsmont Cormont repres
ation trigge0 g’s.
tation
of the Crate
k of the Crat
om of the Cra
rporation entative.
r criteria
e
te
ate
I
Instrum
• The S
• The cState
conta
ment Mo
SAVER’s wer
crates were es. The cratainer first, fo
ounting
e rigidly fast
loaded intote with the ollowed by t
g and Lo
tened to the
o the same Foam Cushihe crate wit
4
oading
e bases of tw
40’ ocean con Crate (mth the Air Cu
Configu
wo separate
ontainer formonitored byshion (moni
uration
crates.
r ocean shipy Saver #2) itored by Sav
pment to thwas loaded ver #1.)
e United into the
R S
S
Results
Saver #1: Air• Temp
• Relat
Saver #2: Fo• Temp
• Relat
: Temp
r Cushion Crperature Rantive Humidity
am Cushionperature Rantive Humidity
erature
rate nge: 48.3°F ‐y Range: 34.
n Crate nge: 48.3°F ‐y Range: 28.
e and H
‐ 85.1° F .9% ‐ 53.2%
‐ 86.0° F .3%‐53.3%
5
umidityy
R S
S
C
s
t
s
(
g
C
o
t
(
d
Results
Saver #1: Air
Saver #2: Foa
Conclus
Overa
shipment ththe ocean coshock and viSaver #1 Sigg’s, respectivCrate is doinonly a best gthey were lomonitoring dynamics.
: Shock
r Cushion Cra
am Cushion
sion: Sh
all, the Air an the Foamontainer indbration inpugnal Events 1vely. Saver ng a better joguess based oaded in ththe shippi
k Data
ate
Crate
hock Da
Cushion Cm Cushion Cdependently
ut. At 10:54196 &197, a#2 recordeob of mitiga
on the assue shipping ng containe
Top Ten Sho
ata
Crate experiCrate. It is im. When ins4 AM on Octnd Saver #2ed an event ating shock imption thatcontainer. er itself) co
6
ock Events S
ienced highmportant toide the conttober 12th, b2 Event 312.)of 10 g’s. input to thet both systemFurther chaould be pu
Sorted by ve
her accelerao note that ttainer, the cboth crates r) Saver #1 rThis data sue crated systms experiencaracterizatio
rsued to b
rified peak a
ation shock the two cratcrates probarecorded sigrecorded eveuggests thattem. Howevced the samon of the shetter under
acceleration
events dutes were loaably saw vergnal triggereents of 16 g’t the Foam ver, this concme input levehipping envirstand the
levels
ring this aded into ry similar ed events ’s and 12 Cushion clusion is els where ronment shipping
S
Results
Saver #1: Air
s: Vibra
r Cushion Cra
Prim
Seco
tion Da
ate
mary Resonanondary Resona
ata Powe
ce @ 4.1 Hznce @ 9.9 Hz
7
er Spectral D
Densities of SSignal and T
Timer Trigger
red data
S
Results
Saver #2: Foa
s: Vibra
am Cushion
tion Da
Crate
ata Powe
Primary
Seconda
8
er Spectral D
y Resonance @ary Resonance
Densities of S
@ 55.4 Hz @ 4.1 Hz
Signal and T
Timer Trigger
red data
R
C
r
G
i
i
C
b
t
e
3
e
e
b
w
t
r
f
r
a
Results
Chan(Side to Side
Chan(Front to Bac
Chan(Top to Botto
Number oEve
Conclus For b
recorded duGrms, whichndication thmmediate d
While
Cushion Cratboth the inttriggered eve
For tevent greate327 times oevents was a
To beensure transbased upon will have its that that pacresonances. frequency berecorded andamount of
: Vibrat
nnel 1 e of the Crate)
nnel 2 k of the Crate)
nnel 3 om the Crate)
of Vibration ents
sion: Vi
both Savers, ring this shih is in line wihat the vibradamage potee both cratete was more
tensity of thents recordehis shipmen
er than 1.5 gon the Air Capproximate
e an effectisportability. the use of thown identifickage reson Ideally, aelow 20 Hz.d shown in tvibration
tion Sum
Signal T
Timer T
Signal T
Timer T
Signal T
Timer T
Signal T
Timer T
A
bration
the timer tpment was ith typical laation intensitential. es seem to e effective ihe signal tred. nt, a signal tg’s. This thrCushioned cely 23% highive package Packaging hose materi
iable resonaance characn unpackag Should thethe SAVER’sexposure,
mmary
Triggered Data
Triggered Data
Triggered Data
Triggered Data
Triggered Data
Triggered Data
Triggered Data
Triggered Data
All Data
n Data
triggered vibvery similar
arge crated sties experien
be doing an reducing vriggered vib
triggered evreshold wasrate. Further on the Fo/product symaterials poals (thicknesant charactecteristics do ged system e system has PSD Plots, twhich crea
9
SaAir C
0
0
0
0
a 0
0
3
2
5
bration datar. The resposystems in innced in this
an adequatevibration inration even
vent was recs met 1199 thermore, theoam Cushionystem, all syossess their ss, area, loadristics. It’s inot align wshould notve an ampli
the system’s
ates a less
aver #1Cushion Crat
.138 Grms
.044 Grms
.109 Grms
.063 Grms
.294 Grms
.101 Grms
327 Events
271 Events
598 Events
in the vertonse was in nternational
shipment a
e job of mit
put during tts recorded
corded evertimes on the average in Crate. ystem comp
own naturading); the remportant to
with any of tt have anyification rans critical coms than opt
e S
Foa
ical axis (Chthe range ol shipments.
re not extre
tigating vibrthis shipmen
d, and in th
y time a SAe Foam Cusntensity of
ponents mus
al frequencyesulting prodo tune the pahe product’y componen
ge that ovemponents wtimal packa
Saver #m Cushion C
0.070 Grms
0.023 Grms
0.119 Grms
0.036 Grms
0.382 Grms
0.106 Grms
1199 Events
543 Events
1742 Events
hanel 3 of thof 0.10 Grm These leveeme and do
ration input,nt. This is ee quantity
AVER experieshion Crate, the signal t
st work togy characterisduct/packag
ackaging dess critical comnts with a rlaps with till have an iaging config
2 Crate
s
s
s
s
s
s
s
s
he Saver) s to 0.11 els are an not offer
, the Air vident in of signal
enced an but only triggered
gether to stics, and e system sign such mponent resonant he those ncreased guration.
Lansmont Corporation’s Data Analysis Center takes pleasure in presenting Expensive Products International with the results of this study. The instruments used on this shipment were especially designed for this purpose, in good condition and recently calibrated. The data presented is considered to be accurate and reliable. However, there is no warranty expressed or implied with the submission of this report and Lansmont Corporation is not responsible for the client’s use of the data contained in this report.
___________________________ Patrick Blizinski
Customer Service Engineer Lansmont Corporation
___________________________ Eric Whitfield
Customer Service Manager Lansmont Corporation
APPENDIX I
Saver #1: Air Cushion Crate
SH
Saver #1:
12
HOCK DATAAir Cushion
Crate
SH
Saver #1:
13
HOCK DATAAir Cushion
Crate
VIBR
Saver #1:
14
RATION DATAAir Cushion
A Crate
APPENDIX II
Saver #2: Foam Cushion Crate
SH
Saver #2: F
16
HOCK DATAoam Cushio
n Crate
SH
Saver #2: F
17
HOCK DATAoam Cushio
n Crate
VIBR
Saver #2: F
18
RATION DATAoam Cushio
A n Crate
APPENDIX III
GLOSSARY OF TERMS
A
t
p
h
d
D
m
G
T
f
s
H
p
t
P
u
r
R
c
v
t
p
S
o
A
s
S
e
S
T
T
T
e
V
s
V
d
i
e
Acceleration
the rate of inper second phowever, thdetermine a
Duration – milliseconds
Grms – AcceTypical averfrom 0.10 Grsubjected to
Humidity – pressure of temperature
Power Spectunit of freqresonances.
Resonance (caused by a vibration pertune the pacproduct’s cri
Shock – An ionset; also: Acceleration
shipping env
Signal Triggestablished t
SAVERTM – S
Time TriggerTriggered ev
Temperature
expressed in
Velocity Chasecond (in/se
Vibration – directions frntensity is environment
n – The accencrease of veper second is value mu
n event’s da
Continuanc
(msec.)
eleration Roaged over‐trms (air‐ride random vib
The relativwater vap
e. Relative h
tral Density quency (G2
/
(Natural Frerelatively sriod of the sckaging desigtical compo
mpinging orthe impetu
, Duration, vironment.
gered Memo
threshold va
hock and Vi
red Memory
vents are rec
e – A meas
terms of un
ange – The ec.)
A periodic mrom the pomeasured it.
leration of aelocity per u(G.) Accelest be considamage poten
ce in time;
oot Mean She‐road vibe) to 0.25 Grbration profi
ve humidity por in the humidity is e
(PSD) ‐ InteHz.) PSD p
equency) ‐ Asmall periodsystem. Defgn such thatnent resona
r striking espus communi
and Velocity
ory – A malue. Signal T
bration Envi
y – A memor
corded at pre
sure of the nits or degre
rate of chan
motion of tosition of eqn Grms, an
a body in freeunit of time aeration is thedered alongntial.
the time d
Square (Avebration meas
rms (leaf‐sprles of 1.15 G
of an air‐wmixture to expressed a
nsity of randplots vibrat
A vibration oic stimulus fined by the t that packagances.
pecially of onicated in ory Change, a
emory partTriggered ev
ironment Re
ry partition edetermined
average kiees designate
nge of accel
he particlesquilibrium wd is a prim
20
e fall under and assignede most com with the ve
during whic
raged accelsurements (ring). Comm
Grms and hig
water mixtu
the saturaas a percent
dom vibratioion intensit
of large amp
of the same
peak frequege resonance
ne body agar as if in a nd is a prim
tition used vents are rec
ecorder
used to captd time interv
netic energed on a stan
leration with
of an elastwhen that emary cause o
the influencd the standammon unit uelocity chan
ch an even
eration ove(acquired frmon testing pgher.
ure is definated vapor age.
on in terms oty vs. frequ
plitude in a e or nearly encies in a Se characteri
inst anothercollision.
mary cause o
to capturecorded every
ture backgrovals.
gy of the pandard scale.
h respect to
tic body or equilibrium of product
ce of earth’s ard value of sed to quannge and dura
t exists or
r a specifieom vehicle, protocols ca
ned as the pressure o
of mean‐squuency. Inte
mechanical the same pSaver PSD plstics do not
r; a forceful Expressed aof product d
e events thy time the th
ound steady
articles in a
o time. Exp
medium in has been damage in
gravity expr980.665 cenntify shock iation of an
lasts. Expr
d frequencynot produc
all for packag
ratio of theof water at
uare acceleraensity peaks
or electricaperiod as theot. It’s impo
align with a
contact, colas a combin
amage in a
at exceed hreshold is m
y state event
a sample of
ressed in in
alternately disturbed. Va dynamic
ressed as ntimeters ntensity; event to
ressed in
y range.) ct) range ges to be
e partial a given
ation per s denote
al system e natural ortant to ny of the
llision, or nation of dynamic
the pre‐met.
ts. Timer
f matter,
ches per
opposite Vibration shipping