Salas 70 pages - master slide show - chris and sabina 21.01.2015
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Transcript of Salas 70 pages - master slide show - chris and sabina 21.01.2015
Services
Assay
Laboratory
Automation
Sampling
We studied your company prior to making presentation:
Company facts here
We are here to “Listen and Learn” Our goal is to:
About You:
Identify needs;
Determine your ultimate goal;
Proposing creative, durable solutions;
Provide guaranteed customer service;
That is the commitment of SALAS consultants
Two Partners – Privately Held
Company registered in Province of Ontario ( Midland, ON – Head Office )
Russian Partner has 20 years experience in Mining and Laboratory Equipment
Canadian Partner has 13 years experience in Drilling, Exploration, and Mining Technologies . 15 years renewable energy experience.
GOAL: To bring proven, cost effective, more efficient - Sampling, Automation, Lab & Assay Supplies to Mining Companies in North and South America.
Where we have done business
About Us:
ChinaKazakhstanAustraliaTajikistanCanadaUnited States
South AfricaChilePeruMexicoRussiaUzbekistan
Slides in this Section
Sampling dry materials
Sampling slurry materials
Schematic Drawing
Example of system taking sample 300mm
Receiving the end representative sample
Systems more specific for each mine can be developed by SALAS.
Free initial drawings available for qualified buyers with project specifics that they can supply.
Sampling Design
Advantages Sampling wet or dry
Sampling
Cross all stream
Accurate for taking samples
Pneumatic driver
Easily maintained
Self lubricating
Example of installation in Apatit
( near Murmansk, RU ) Pneumatic Sampler PRO
Sampling
Example installation in Aldangold Sampler with electro control motor
Sampling
Model PRO 6 Cross stream sampler
Sampling
Model PRO 20 ( angle view ) Model PRO 20 ( side view )
Sampling
Specifications
Fully enclosed unit containing a rotating sample cutter that passes at constant speed through the falling stream of slurry or free flowing solids entering it. Correct cutter geometry design ensures radial cutter edges accurately cut a fixed portion of the stream. The portion of the stream sampled by the cutter is diverted to the customer’s sample collection system while the remainder passes through for continuous discharge.
VEZIN
Sampling Equipment
Specifications
One, two or four cutters can be fitted to ensure a representative sample is collected.
The cutters and liners are readily replaceable in the field.
VEZIN
Sampling Equipment
Desription
The UNICAL® Density Analyser is portable, hand-held calibration tool for the Production Supervisor or Instrument Technician. Fast system.
Stainless steel sampling flasks in one or 10 litre capacity.
Certified calibration weights to allow rapid verification of the analyser accuracy
UNICAL
Sampling
Advantage of “Rapide” System
Small volume of sample
Express analysis of volume products
Algorithm renders sample cutting, delivery, analysis, splitting, and dehydration completely automated
Measuring cycle of product is 15 minutes or greater
System adaptable to specific conditions of X-ray spectrometer.
Sample delivery. Sample preparation.
Sampling - Rapide
Advantage
All devices are equipped with electronic control
Siemens Logo blocks and contains all the required safety and switching components
Custom designed for your needs and system requirements
Control box.
Sampling - Rapide
System for preparing samples to analyser Courier
Sampling system “Rapide”,
Norilsky Nikel, RU
Sampling
A multiplexer for supplying liquid pulp samples to the analyzer Outotec Courier
Jet pumps for liquid samples to the analyzer Outotec Courier
Sampling - Rapide
Advantage of “Rapide” System
Small volume of sample
Express analysis of volume products
Algorithm renders sample cutting, delivery, analysis, splitting, and dehydration completely automated
Measuring cycle of product is 15 minutes or greater
System adaptable to specific conditions of X-ray spectrometer.
Sample delivery. Sample preparation.
Sampling - Rapide
Slides in this Section
Pneumatic Transport Sample System
Automation of the system.
Description of “Rapide”
Photo of 15 lines sample cutting
Variable sample from cutting flow
Sample accumulation
Sample received at delivery block
Split with pneumatic drive
Sample dehydration
Pumping device
Pneumatic control boxes
Proprietary software runs system
Sampling - Rapide
“Rapide” system can be adapted to Saturn, Pluton, Courier systems.
Photographs of “Rapide” System installed at Kaztsink, Kazakhstan
Control box uses GE and FANUC
Photographs of “Rapide” System installed at Norilskiy, Russia
Sampling - Rapide
Complete system can be designed by SALAS
Advantage of “Propul” System
Send samples, documents, other material objects through system
Everything moved by capsule
Fast delivery times
Accurate analysis at appropriate labs
Documents delivered from department to department, building to building, all in same day.
“Propul” is most effective way to send samples for analysis
Sampling - Propul
Description of “Propul” System
Speeds of 8 to 10 mps
Steel or polyethylene pipes 95mm
Maximum weight of object 2.5kg
Blower powered with any level req’d
Strong joints, system connects and disconnects quickly
Service life of not less than 10 years
“Propul” installation at Norilskiy
Sampling - Propul
Advantage of “Reactifs” System
( Flotation Reagents and Lime Batch )
Proprietary software controlled
Feed calculation and flow rate performed in real time
Reagents non-crystalized in air
Purification process
Direct flow valves or pumps
System adaptable to Burkert, Milton Roy, Etatron and others
Sensors control expenditure of reagents and residual concentrations
Automated reagent batch control systems increase production.
Sampling - Reactifs
Schematics of “Reactifs”
Sampling - Reactifs
Lime batching
without crystallization
Lime batching
reduces expenses
Advantage of
“Granule Density Meter(DM)” System
Small volume of sample Reliable automated process Best for Cu / Au granular readingsMeasures percentage of solid particles
and required size and density grade in decomposing products such as Pulps and Hydraulic mixtures.
Direct methods of measuring
Numbered parts to right: 1) camera 2) settling tube 3) measuring device 4) pressure meter 5) gate 6) thermometer 7) signal lamp 8) level meter 9) pulp tube 10) calibrating vessel
Schematics of “Granule Density Meter(DM)”
Sampling – Granule(DM)
Unique product developed from 1982
The technology of determined granulometric particle size by methods of sedimentation is known more then 100 years
Innovations were made fully automated and the process was completely successful from 1982
Advantages: particle size and density measured together at the same time
Control for process on PC station
Sampling – Granule(DM)
Description of “Granule” System
Stability and accuracy of readings
Automation of sample cutting
Temperature compensation
Reading of hydraulic mixture viscosity
Differential measurements including inaccuracies associated with pressure monitor settings
Graphs and Photos of “Granule”
Sampling - Granule
Description
Density (SGU).
Volumetric Flow Rate (m3/h)
Mass Flow Rate - wet or dry - (t/h)
Totalised dry mass (t)
Totalised wet flow (m3)
APPLICATIONS
Tailing to tailings dumps
Thickener underflow
Mass balance determination in wet processes
Mass Flow Density Gauge
Automation
Advantage of “Analitique” System
Small volume of sample
15 lines of sample delivery
X-ray fluorescent analysis
Software sends data to ore plant
2 vacuum chanels reduces hardware inaccuracies
Time of analysis is 20-100 seconds
Schematics of “Analitique”
Sampling - Analitique
Automation - OTHER Level Measurement
Gamma - Continuous Level
Gamma - Cyclone Blockage Detection
Gamma - Point Level Switches
Microwave Level Gauges
Tilt Switches
Ultrasonic Level Gauges
Calibration & Auxiliary Equipment
Density Analysers / Calibrators
I-Tag Electronic Isotope Tag
Model 13 Actuator Positioner
PID Controllers
Process Variable Indicator
Radiation Measurement
Speed Sensors & Switches
Density Measurement
Density Analysers / Calibrators
Density Control Systems
Mass Flow Density Gauges
Model NDG-420/421
Blocked Chute Detector
Gamma Level Switch
Microwave Switch
In-Motion Truck Scales
Static Weighing
Bench Scales
Bin / Silo / Hopper Weighing
Blending & Batching Systems
Load Cells
Platform Scales
Slides in this Section
Sample Preparation – Crushers, Dividers, Mills
Metallurgical Testing Equipment –Abrasion Testing, Bond Index Machine, Flotation, Filter Pressure
Specifications
Digital temperature control
Damper control
Temperature -130C
1 of 2.2kW element
6 removable galvanized shelves 700x700m
Between distance 173mm
Can use on shelve 4pc small tray or 4 big
560L Dry Oven
Laboratory Equipment
Specifications
Max 130 Degrees C.
Stainless steel internal lining.
High temperature resistant insulation.
2 x mobile trolleys with high temperature resistant castors.
0.37kW recirculating fan – 380-415V 50Hz.
3 x 4kW elements.
Digital temperature control.
Twin front operated damper control.
Over temp protection.( Max setting on over temp 220deg.
Drying Ovens, M2
Laboratory Equipment
Specifications
• Maximum Feed Size - 170 mm (85% of jaw inlet)
• Usual Product Size - 25 mm
• Maximum Product Size - 50 mm
• Throughput at Usual Product Size -3000kg/h
• Dust Extraction Points - Two
• Mass - 2000kg
• Motor Power - 7.5 kW, 3 phase
Jaw Crusher JC 3030S
Laboratory Equipment
Specifications
Jaw Inlet - 200 mm x 130 mm
Maximum Feed Size - 110 mm (85% of jaw inlet)
Usual Product Size - 6 mm
Maximum Product Size - 35 mm
Throughput at Usual Product Size - 500kg/h
Dust Extraction Points - Two
Dust Extraction Flow - 200 L/s
Mass - 650kg
Dimensions (lx w x h) - 840 x 570 x1400 mm
Motor Power - 4 kW, 3 phase
JC2013 Jaw crusher
Laboratory Equipment
Specifications
Jaw Inlet - 100 mm x 200 mm
Maximum Feed Size - 70 mm (85% of jaw inlet)
Usual Product Size - 3 mm
Maximum Product Size - 25 mm
Throughput at Usual Product Size - 500kg/h
Dust Extraction Points - 1
Mass - 270kg
Dimensions (lx w x h) - 720 x 475 x630/945 (with frame) mm
Motor Power - 2,2 kW, 3 phase
JC1000
Jaw crusher
Laboratory Equipment
20 L receiving tray
Specifications
Jaw Inlet - 100 mm x 200 mm with Rotary divider in one unit
Sample is crushed in the crusher, and then after the hopper it falls into the sample receptacle divider.
Since the rotation speed is constant for sample receiver, samples are distributed on the tray in proportion to their volume.
Jaw Crusher\Divider
JC1000\RSD
Laboratory Equipment
Specifications
Jaw Inlet - 60 mm x 100 mm with divider in one unit
Three parts: Frame, Receptacle Trays, Divider.
Geared motor transmits rotation to divider in which there are five removable trays.
Three trays have the same volume - 1/4 of the original sample. Two trays have the same volume - 1/8 of the initial sample; one of them is set cutter which divides it into two parts, providing a reduction in samples from 1/8 to 1/80 by moving the partition.
JC50 Jaw crusher/ Divider
Laboratory Equipment
Specifications
• Jaw Inlet - 60 mm x 100 mm
• Maximum Feed Size - 50 mm (85% of jaw inlet)
• Usual Product Size - 2 mm
• Maximum Product Size - 20 mm
• Throughput at Usual Product Size - 200kg/h
• Dust Extraction Points - 1
• Mass - 130kg
• Dimensions (lx w x h) - 640 x 340 x600 mm
• Motor Power - 1,1 kW, 3 phase ,
JC50
Jaw crusher
Laboratory Equipment
2 L receiving tray
Specifications
• Disc diameter -65 mm
• Maximum Feed Size -1 mm
• Usual Product Size - 0,05 mm
• Material disc- SiC
• Volume chamber -70cm3
• Mass - 19kg
• Dimensions (lx w x h) - 350 x 230 x260 mm
• Motor Power - 0.25 kW, 3 phase ,
Disc mill DM-65
Laboratory Equipment
Specifications
• Disc diameter -175 mm
• Maximum Feed Size -3 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity -150 kg/hr
• Material disc- castle/ stainless still
• Mass - 140kg
• Dimensions (lx w x h) - 690 x 410 x905 mm
• Motor Power - 2.2 kW, 3 phase ,
Disc mill DM-175
Laboratory Equipment
Specifications
• Disc diameter -200 mm
• Maximum Feed Size -5 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity -150 kg/hr
• Material disc- castle/ stainless still
• Mass - 140kg
• Dimensions (lx w x h) - 690 x 410 x905 mm
• Motor Power - 2.2 kW, 3 phase
Disc Mill
DM-200
Laboratory Equipment
Specifications
• Disc diameter -250 mm
• Maximum Feed Size -5 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity - 300 kg/hr
• Material disc- castle/ stainless still
• Mass - 200kg
• Dimensions (lx w x h) - 930 x 410 x905 mm
• Motor Power - 4.0 kW, 3 phase
Disc Mill
DM-200
Laboratory Equipment
Specifications
Rolls size 150x200 (LxD)
Optimum Reduction Ratio 4:1
Usual Product Size 1mm
Throughput at Usual Product SizeDependant on gap setting
motor 2 x 1.1 kW
Easy to adjust
Fully enclosed dust cabin
Rolls
Crusher
Laboratory Equipment
Specifications
Diameter of crushing con x 100 mm
Maximum Feed Size - 10 mm
Usual Product Size - variable
Throughput at Usual Product Size - 30kg/h
Mass - 62kg
Dimensions (lx w x h) - 520 x 250 x420 mm
Motor Power - 1,5kW, 3 phase
Cone Crusher
SALAS10
Laboratory Equipment
Principal of work - Advantages
When rotational unbalance occurs from centrifugal force, the crushing cone and inner shell will still work.
Material that falls on the guide in the housing chamber will be vibrated and gravity discharged through the nozzle.
Selective crushing without overgrinding;
3 speed selection of the oscillation in crushing cone
installation of long or short fingers
Ability to work "under the rubble," without dosage crushed material;
Cone Crusher
SALAS10
Laboratory Equipment
Specifications
Volume of drum x 50 L
RPM - 49
The angle of inclination of the longitudinal axis of the barrel to the axis of its rotation, deg., "Without dosage crushed material;
Mass -135kg
Dimensions (lx w x h) - 1130 x 770 x1040 mm
Motor Power - 0,75kW, 3 phase ,
Material of drum- stainless steel
Mixer 50L
Laboratory Equipment
Specifications
Available for sample from 10kg up to 60 kg
in different model design.
Dividing sample automatically using regulated vibro feeder system
Size of reduction can be any according requirements
Easy to operate
Representative result
Rotary sample divider
Laboratory Equipment
Specifications
Width of grooves 10 mm
Full sample receptacle volume 2x1,3 dm3
Number of grooves piece 16
Particle size of sample not more than 3 mm
Overall dimensions, L x W x H 260x215x200 mm
Weight 3 kg
Riffle Splitter
Divider D10
Laboratory Equipment
Specifications
Width of grooves 15 mm
Full sample receptacle volume 2x4,4 dm3
Number of grooves piece 16
The particle size of the sample not more than 5 mm
Overall dimensions, L x W x H 395x295x315 mm
Weight 7.3kg
Riffle Splitter
Divider D15
Laboratory Equipment
Specifications
Width of grooves 20 mm
Full sample receptacle volume 2x10 dm3
Number of grooves piece 16
The particle size of the sample not more than 6.5 mm
Overall dimensions, L x W x H 420x375x370mm
Weight 10.8kg
Riffle Splitter
Divider D20
Laboratory Equipment
Specifications
Touch Screen for more accurate control
Cabinet front is fully removable for easy access and maintenance
Internal control box for maximum safety
2.2kW motor for extra power
Power drive is separate to motor to reduce wear
Easy to adjust belt tension
Maximum sample weight of 1600gms
Pneumatic clamping system to ensure that a full range of grinding bowls can be fitted quickly
Pulverizer
PV2
Laboratory Equipment
Specifications
Bowl jack for making lifting easier
Swing arm with incorporated pneumatic clamp
Touch screen for more accurate control
Internal control box for maximum safety
4kW motor for extra power
Power drive is separate to the motor to reduce wear
Two piece, acoustic insulated steel cabinet
Easy to adjust belt tension
particular size of 90% passing 75 micron in a standard cycle.
Pulverizer
PV5
Laboratory Equipment
Specifications
Fully painted mild steel body.
Built in funnel & screen
Mild steel barrel as standard. Stainless steel available on request.
Acoustic enclosure fitted as standard.
Replaceable lifterbars.
Ball &
Rod Mill
Laboratory Equipment
Specifications
Available different size:
200x200 ball mill
200x250 rod mill
250x250 ball mill
250x250 rod mill
300x300 ball mill
300x360 rod mill
Laboratory Equipment
Specifications
Bond index ball mill, supplied complete with controls, stand, funnel and screen, ball charge
Crate dimensions
1550 x 950 x 1500mm
mass 360kg
Bond Index Mill BWI (Ball or Rod)
Laboratory Equipment
Specifications
Available: 5L; 10L; 13L; 21L; 40L
Construction of Filter pressure has cylindrical body with a filter cloth installed at bottom.
The slurry is poured into the top of unit.
The lid is screwed down securely and manually pressurised using the installed control valve.
The pressurised air then forces the excess to be concentrated into a cake to be removed at the bottom of the body
Filter Pressure
Laboratory Equipment
Specifications
• Impeller speed is variable
• Air supply is fed through impellor shaft, this requires the machine to be connected to an air supply (compressor)
• Rotor diameters vary with the size of the cell being used.
• Available different volume of cells:
• 0.5; 0.75; 1.0; 1.5; 2.0; 3.0;5.0L or others
Flotation Machine
Laboratory Equipment
Slides in this Section
Fusion Furnaces – Gas & Electrical
Cupellation Furnaces
Multi Pour Systems
Crucibles and Cupels
Description
Power Requirements:
Volts: 240v Phase: 1 Kilowatts: 1
Fuel Type: Natural Gas.
Gas Consumption: 540Mj Per Hr
Operating Pressure: 3.5Kpa
Gas Pressure Requirements:
Min Inlet: 3.5Kpa Max Inlet: 7Kpa
Measurements - Overall Height 1980mm, Working Height 935mm, Overall Width 2070mm, Overall Depth 1200mm
Temperature 1100 C
50 Place Fusion Furnace Natural Gas
FAS-120-NG
Laboratory - Furnaces
Description
Volts: 110v Phase: 1 Kilowatts: 1
Fuel Type: Natural Gas Or LPG
Gas Consumption: 540Mj Per Hr
Operating Pressure: 3.5Kpa, ( 140 for LPG )
Gas Pressure Requirements:
Min Inlet: 3.5Kpa
Max Inlet: 7Kpa
50 Place Fusion Furnace
Laboratory - Furnaces
Furnaces available in different fuel types and voltages:
Natural gas
Nat Gas/LPG
LPG
Oil / Diesel
Description
100-400 Samples per day
Electrical 3 phase
Transformer 24va Multi-tap 50-60Hz.
Crucibles: 25 x 50gram, 25 x 65gram,42 x 30gram, 42 x 40gram, 42 x 55 gram
Working AreaD*W*H = 560* 590* 195 mm
Dimension Size L*W*H = 1640* 1890* 2030mm
Weight 1200KG
Temperature 1,150 C
Electric 25 Place, Fusion Furnace,
FAS-155-E
Laboratory Furnaces
Specifications
100 to 400 samples per day
Electrical Connection 3 phase
Transformer 10.5va Multi-tap 50-60Hz. Crucibles: 25 x 50gram, 25 x 65gram,42 x 30gram, 42 x 40gram, 42 x 55 gram
Crucibles: 50x 6A, 50x 7A or 7AS
Working Area
D*W*H = 560* 590* 195 mm
Dimension Size
L*W*H = 1290* 1090* 1930mm
Weight 480KG
Temperature 1,110 C
•
Electric 50 Place, Cupellation Furnace
FAS-140-C
Laboratory Furnaces
Specifications
• Power Requirements:
• Volts: 240v Phase: 1 Kilowatts: 1
• Fuel Type: Natural Gas.
• Gas Consumption: 270Mj Per Hr
• Operating Pressure: 3.5Kpa
• Gas Pressure Requirements:
• Min Inlet: 3.5Kpa Max Inlet: 7Kpa
Dimension Size
L*W*H = 860* 990* 1700mm
Temperature 1,110 C
100 Place Cupellation Furnace, Natural Gas - 240v, FAS-170-NG
Laboratory Furnaces
** 168 Place Fusion Furnace ( larger model available )
Specifications
Variety of multiple crucible loading and pouring systems suit most fire assay crucibles
Natural and LP gas, electric and distillate-fired fusion furnaces and cupellation furnaces
Cupel forks to suit various configurations
Tongs, cupel trays and other manual fire assay tools
Aluminium and Stainless Steel test tube racks
Typical Fire Assay Multipour System
Laboratory Furnaces
Slides in this Section
Installation and Maintenance
Warranty
Spare Parts
Mining Technologies
Technical Audits
Seminars and Consulting
Engineering and Design
Images of Spare Parts Pouring Mould 7 place 55g
Laboratory Spare Parts
Bowls and Discs for Pulverisers
Laboratory Spare Parts
Bowls Available for sample weights 50g to 3.5Kg Suitable for following mills:
LM1, LM2, LM5 ( Essa, FLS ) and model PV2, PV5 B300, B400, B800, B1000, B2000, B5000
We provide Spare Parts for all
Laboratory Spare Parts
Mills
Crushers
Furnaces
Sampling Automation Systems
Please contact us for detailed lists
Reagents PAX, MIBC Flocculants Grinding Rods Grinding Balls Conveyors Conveyor Belts
Idlers Filtration Industrial Cones Industrial Screens Grizzlies Plastic Mesh Wire Mesh
Additional Products, More Information available on request
Presentation 19.01.2015
Thank you for your attention.
Questions?