SAIW 2014 Course Brochure PDF

ContentsTraining: Booking Procedures 3 Banking Details 4Accommodation 4 Welding Inspectors (Level 1) 5Senior Welding Inspector (Level 2) 9Welding Safety 10IIW Inspector (Standard Level) Construction & Design Conversion Module 11IIW Welding Practitioner 12IIW Welding Specialist 13IIW Welding Technologist 14Appreciation of Welding for Engineers 15ASME Code of Construction for Inspection of Steam Generators and Pressure Vessels 16AWS D1.1 Codes of Construction 17Heat Treatment Practitioner 18Competent Persons Foundation Week 19Competent Persons - Steam Generators - Core Week 20Competent Persons - Pressure Vessels - Core Week 21Process Plant Inspection 22Paint Inspectors 23Practical Welder Training 24International Welder 25Training: NDT - Booking Procedures 26Training: NDT - Access Conditions 27Training: Non Destructive Testing (NDT) 28Rewrites: Booking Procedures 33Rewrites: Banking Details 33Map, GPS Co-ordinates and Contact Details 35

3Training: Booking Procedures

Courses may be run at your company in house, details upon request Full payment prior to commencement of course will confirm your bookingPlease ensure that you comply with the course access conditions prior to enrolling for the course, refer to the access conditions indicated at the bottom of each course schedule. Further information is available on the SAIW website: www.saiw.co.za

All prices quoted include VAT 1 The following documentation is required for course enrolment: 1.1 Course Enrolment Application Form - completed in full1.2 Confirmation of full payment1.3 Company letter stating delegates current employment status, if applicable1.4 Legible copy of ID or Passport1.5 When doing any course, confirmation of the preceding level qualification is required *Welding 1.6 Legible copy of highest academic qualifications (School, College, University, etc.) 2 Please note that: 2.1 Once we have received all correct documents and payment, you will receive, via email, a Booking Confirmation Notice 2.2 This booking confirmation notice will include the date of the course including venue and full address 3 What you need to bring along: 3.1 Copy of your ID or Passport 3.2 Stationary, e.g. pen, pencil, notebook, eraser, highlighter and scientific calculator 4 Cancellation of Training: 4.1 Should class numbers not meet our minimum requirements, the SAIW reserves the right to cancel a course at short notice Candidates shall be informed of the cancellation and arrangements will be made to book the applicant on the next available course 4.2 Only course fees will be reimbursed, personal costs incurred for accommodation and travelling cannot be claimed 4.3 If application is cancelled by applicant 30 days prior to training date, no cancellation charge will apply 4.4 If application is cancelled by applicant less than 30 days prior to starting date, full charge will apply 5 Dress Code: 5.1 PRACTICAL WELDING: Safety clothes; safety boots, full overalls with long sleeves, gloves and helmet5.2 NDT: Long pants, shirt and safety boots5.3 ANY OTHER COURSE: Long pants, shirt and closed shoes

For any information regarding courses and booking of courses, Please contact Mrs Laetitia Dormehl in the Training Department on 011 298 2111 or on [email protected]

4Accommodation

No Guesthouse Telephone Service Contact Person Transport Required

1 Hotel Formula Inn 011 942 3350 Bed Only Reception Yes

2 The View Guesthouse 011 679 2508 B&B - Full Board on Request Bart Yes - Shuttle Available on Request

3 Kloofview Guesthouse 011 679 1908 / 072 174 6050 B&B - Full Board on Request Vissie [email protected] Yes - Shuttle Available on Request

4 Garden City Inn 011 830 2739 Bed and Self Catering Reception Yes

5 Chez Esme Guest House 011 679 1816 / 082 336 3535 B&B - Full Board on Request Esme Yes

6 Goldreef Guest House 011 477 8449 / 083 562 1904 Self Catering Sam Yes

7 Ribsis Guest House 084 465 3358 / 084 449 2929 B&B [email protected] Yes

8 Crown Lodge 011 830 1120

9 Doves Nest Guest House 011 975 1746 B&B Mari / Gabriel [email protected] Yes

083 231 5505 / 083 234 8525

10 Goldcrest Guesthouse 011 674 4367 B&B Fransien [email protected] Yes

11 Fordsburg Towers Hotel 011 832 1000 Hotel [email protected]

12 Marie Sourer 011 782 0271 / 082 928 6252 B&B [email protected]

Banking Details

Account Name: Southern African Institute of Welding

Bank: First National Bank

Branch: Hyde Park

Branch Number: 255 805

Account Number: 505 236 54470

Reference No: Surname & ID number / Invoice Number

Credit Card Facilities Available at the SAIW Finance Department

5Welding Inspector (SAIW Level 1)

Prices (Inclusive of VAT): Corporate Members: R 35,000.00Non-Member: R 37,540.00Course Duration: 25 days

2014 Johannesburg course and examination dates - Periodic breaks

Training information - Please contact SAIW Training Administrator on E-mail : [email protected] or Telephone 011 298 2111 Examination information - Please contact SAIW Examination Administrator on E-mail : [email protected] or Telephone 011 298 2128 Certification information - Please contact SAIW Certification Administrator on E-mail : [email protected] or Telephone 011 298 2108

General Access Conditions: Applicants are recommended to comply with the following: Grade 10 or Std 8.Minimum 18 years of age.Minimum 2 years of metal working experience.Sufficient English language skills are needed to understand course content.

Corporate Members: ###

Non-Member: ###Course Duration 25 Days


WEEK 1 Dur (hrs)

JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 JHB 8 JHB 9 JHB 10 JHB 11 JHB 12

Foundation Week - Fabrication

Drawings, Calculations and Technology

WEEK 2

Processes and Consumables 32 20 - 23 Jan 20 - 23 Jan 27 - 30 Jan 10 - 13 Feb 03 - 06 Mar 24 - 27 Mar 07 - 10 Apr 19 - 22 May 26 - 29 May 02 - 05 Jun 30 Jun - 03 Jul 07 - 10 Jul

Defects 8 24 Jan 24 Jan 31 Jan 14 Feb 7 Mar 28 Mar 11 Apr 23 May 30 May 6 Jun 4 Jul 11 Jul

WEEK 3

Materials Technology 16 03 - 04 Feb 17 - 18 Feb 24 - 25 Feb 10 - 11 Mar 07 - 08 Apr 12 - 13 May 19 - 20 May 09 - 10 Jun 23 - 24 Jun 30 Jun - 01 Jul 11 - 12 Aug 11 - 12 Aug

Visual Inspection 16 05 - 06 Feb 19 - 20 Feb 26 - 27 Feb 12 - 13 Mar 09 - 10 Apr 14 - 15 May 21 - 22 May 11 - 12 Jun 25 - 26 Jun 02 - 03 Jul 13 - 14 Aug 13 - 14 Aug

Distortion and Weld Symbols 8 7 Feb 21 Feb 28 Feb 14 Mar 11 Apr 16 May 23 May 13 Jun 27 Jun 4 Jul 15 Aug 15 Aug

WEEK 4

Welder Performance Qualification 24 03 - 05 Mar 10-12 Mar 24 - 26 Mar 05 - 07 May 12 - 14 May 09 - 11 Jun 23 - 25 Jun 21 - 23 Jul 21 - 23 Jul 28 - 30 Jul 15 - 17 Sep 15 - 17 Sep

Inspection and Q & A 8 6 Mar 13 Mar 27 Mar 8 May 15 May 12 Jun 26 Jun 24 Jul 24 Jul 31 Jul 18 Sep 18 Sep

Health and Safety 8 7 Mar 14 Mar 28 Mar 9 May 16 May 13 Jun 27 Jun 25 Jul 25 Jul 1 Aug 19 Sep 19 Sep

WEEK 5

Revision 24 31 Mar - 02 Apr 7-9 Apr 5 - 7 May 02 - 04 Jun 09 - 11 Jun 14 - 16 Jul 04 - 06 Aug 18 - 20 Aug 18 - 20 Aug 25 - 27 Aug 6 - 8 Oct 13 - 15 Oct

Theory Examination 6 3 Apr 10 Apr 8 May 5 Jun 12 Jun 17 Jul 7 Aug 21 Aug 21 Aug 28 Aug 9 Oct 16 Oct

Practical Examination 3 4 Apr 11 Apr 9 May 6 Jun 13 Jun 18 Jul 8 Aug 22 Aug 22 Aug 29 Aug 10 Oct 17 Oct

General Access Conditions: Applicants are recommended to comply with the following:

Minimum 18 years of age.

Minimum 2 years of metal working experience.

Sufficient english language skills to understand course content.

Certification information - Please contact SAIW Certification Administrator on E-mail : [email protected] or Telephone 011 298 2108

Training information - Please contact SAIW Training Administrator on E-mail : [email protected] or Telephone 011 298 2111

Examination information - Please contact SAIW Examination Administrator on E-mail : [email protected] or Telephone 011 298 2128

26 - 30 May 23 - 27 Jun 30 Jun - 04 Jul

Page 5.

Grade 10 or Std 8.

40 13 -17 Jan 13 - 17 Jan 20 - 24 Jan 03 - 07 Feb 24 - 28 Feb 17 - 20 Mar 31 Mar - 04 Apr 12 - 16 May 19 - 23 May

Prices (Inclusive of VAT):

6Corporate Members: ###



WEEK 1 Dur (hrs)

JHB 13 JHB 14 JHB 15 JHB 16

Foundation Week - Fabrication


WEEK 2

Processes and Consumables 32 14 - 17 Jul 04 - 07 Aug 25 - 28 Aug 29 Sep - 02 Oct

Defects 8 18 Jul 8 Aug 29 Aug 3 Oct

WEEK 3

Materials Technology 16 11 - 12 Aug 01 - 02 Sep 15 - 16 Sep 27 - 28 Oct

Visual Inspection 16 13 - 14 Aug 03 - 04 Sep 17 - 18 Sep 29 - 30 Oct

Distortion and Weld Symbols 8 15 Aug 5 Sep 19 Sep 31 Oct

WEEK 4

Welder Performance Qualification 24 15 - 17 Sep 29 Sep - 01 Oct 20 - 22 Oct 17 - 19 Nov

Inspection and Q & A 8 18 Sep 2 Oct 23 Oct 20 Nov

Health and Safety 8 19 Sep 3 Oct 24 Oct 21 Nov

WEEK 5

Revision 24 13 - 15 Oct 27 - 29 Oct 10 - 12 Nov 08 - 10 Dec

Theory Examination 6 16 Oct 30 Oct 13 Nov 11 Dec

Practical Examination 3 17 Oct 31 Oct 14 Nov 12 Dec





Page 6.





40 07 - 11 Jul 28 Jul - 01 Aug 18 - 22 Aug 22 - 26 Sep

Grade 10 or Std 8.

Welding Inspector (SAIW Level 1)Prices (Inclusive of VAT):Corporate Members: R 35,000.00Non-Member: R 37,540.00Course Duration: 25 days




7 Welding Inspector (SAIW Level 1)Prices (Inclusive of VAT): Corporate Members: R 35,000.00Non-Member: R 37,540.00Course Duration: 25 days

2014 Johannesburg course and examination dates - Continuous


General Access Conditions: Applicants are recommended to comply with the following: Grade 10 or Std 8.Minimum 18 years of age.Minimum 2 years of metal working experience.Sufficient English language skills are needed to understand course content.* Semi-continuous

Corporate Members: ###


2014 Johannesburg course and examination dates - Continuous

WEEK 1 Dur (hrs)

JHB 30 * JHB 31 JHB 32 JHB 33 JHB 34 JHB 35 JHB 36

Foundation Week - Fabrication 14 - 17 Apr 17 - 20 June

Drawings, Calculations and Technology 22 Apr 23 Jun

WEEK 2

Processes and Consumables 32 10 - 13 Feb 23 - 25 Apr, 5 May 24 - 27 June 4 - 7 Aug 8 - 11 Sep 13 - 16 Oct 10 - 13 Nov

Defects 8 14 Feb 6 May 30 June 8 Aug 12 Sep 17 Oct 14 Nov

WEEK 3

Materials Technology 16 17 - 18 Feb 7 - 8 May 1 - 2 July 11 - 12 Aug 15 - 16 Sep 20 - 21 Oct 17 - 18 Nov

Visual Inspection 16 19 - 20 Feb 9 & 12 May 3 - 4 July 13 - 14 Aug 17 - 18 Sep 22 - 23 Oct 19 - 20 Nov

Distortion and Weld Symbols 8 21 Feb 13-May 7 July 15 Aug 19 Sep 24 Oct 21 Nov

WEEK 4

Welder Performance Qualification 24 24 - 26 Feb 14 - 16 May 8 - 10 July 18 - 20 Aug 22, 23 & 25 Sep 27 - 29 Oct 24 - 26 Nov

Inspection and Q & A 8 27 Feb 19 May 11 July 21 Aug 26 Sep 30 Oct 27 Nov

Health and Safety 8 28 Feb 20 May 14 July 22 Aug 29 Sep 31 Oct 28 Nov

WEEK 5

Revision 24 17 - 19 Mar 21 - 23 May 15 - 17 July 25 - 27 Aug 30 Sep & 1 -2 Oct 3 - 5 Nov 1 - 3 Dec

Theory Examination 6 20 Mar 26 May 18 July 28 Aug 3 Oct 6 Nov 4 Dec

Practical Examination 3 24 Mar 27 May 21 July 29 Aug 6 Oct 7 Nov 5 Dec





* - Semi-continuous

Grade 10 or Std 8.




Page 7. Prices (Inclusive of VAT):

40 27 - 31Jan 28 Jul - 1 Aug 1 - 5 Sep 6 - 10 Oct 3 - 7 Nov

8 Welding Inspector (SAIW Level 1)Prices (Inclusive of VAT):Corporate Members: R 35,000.00Non-Member: R 37,540.00Course Duration: 25 days

2014 Durban, Cape Town and Secunda course & examination dates

Corporate Members: #####

Non-Member: #####Course Duration 25 Days

2014

WEEK 1 Dur (hrs) Durban 1 Durban 2 Durban 3 Cape Town 1 Cape Town 2 Cape Town 3 Secunda 1 Secunda 2 Secunda 3 Secunda 4

Foundation Week - Fabrication 13 - 17 Jan 26 - 30 May 1 - 5 Sep 3 - 7 Nov


WEEK 2

Processes and Consumables 32 17 - 20 Feb 2 - 5 June 6 - 9 Oct 27 - 30 Jan 30 Jun - 03 Jul 27 - 30 Oct 20 - 23 Jan 2 - 5 Jun 8 - 11 Sep 10 - 13 Nov

Defects 8 21 Feb 6 June 10 Oct 31 Jan 4 Jul 31 Oct 24 Jan 6 Jun 12 Sep 14 Nov

WEEK 3

Materials Technology 16 24 - 25 Mar 14 - 15 July 27 - 28 Oct 03 - 04 Feb 07 - 08 Jul 10 - 11 Nov 10 - 11 Feb 21 - 22 Jul 29 - 30 Sep 17 - 18 Nov

Visual Inspection 16 26 - 27 Mar 16 - 17 July 29 - 30 Oct 05 - 06 Feb 09 -10 Jul 12 - 13 Nov 12 - 13 Feb 23 - 24 Jul 1 - 2 Oct 19 - 20 Nov

Distortion and Weld Symbols 8 28 Mar 18 July 31 Oct 7 Feb 11 Jul 14 Nov 14 Feb 25 Jul 3 Oct 21 Nov

WEEK 4

Welder Performance Qualification 24 31 Mar - 2 Apr 25 - 27 Aug 24 - 26 Nov 03 - 05 Mar 04 - 06 Aug 17 - 19 Nov 17 - 19 Feb 28 - 30 Jul 6 - 8 Oct 24 - 26 Nov

Inspection and Q & A 8 3 Apr 28 Aug 27 Nov 6 Mar 7 Aug 20 Nov 20 Feb 31 Jul 9 Oct 27 Nov

Health and Safety 8 4 Apr 29 Aug 28 Nov 7 Mar 8 Aug 21 Nov 21 Feb 1 Aug 10 Oct 28 Nov

WEEK 5

Revision 24 5 - 7 May 1 - 3 Sep 1 - 3 Dec 10 - 12 Mar 11- 13 Aug 1 - 3 Dec 17 - 19 Mar 4 - 6 Aug 27 - 29 Oct 01 - 03 Dec

Theory Examination 6 8 May 4 Sep 4 Dec 13 Mar 14 Aug 4 Dec 20 Mar 7 Aug 30 Oct 4 Dec

Practical Examination 3 9 May 5 Sep 5 Dec 14 Mar 15 Aug 5 Dec 24 Mar 8 Aug 31 Oct 5 Dec


Minimum 18 years of age.Minimum 2 years of metal working experience.Sufficient english language skills to understand course content.

Page 8.




Grade 10 or Std 8.

Durban, Cape Town and Secunda course & examination dates


40 27 - 31 Jan 26 - 30 May 29 Sep - 3 Oct 20 - 24 Jan 23 - 27 Jun 20 - 24 Oct



9 Senior Welding Inspector (SAIW Level 2)

Prices (Inclusive of VAT):Corporate Member: R 37,700.00Non-Member: R 40,700.00Course Duration: 25 days

2014 Johannesburg, Durban and Cape Town course and examination dates


General Access Conditions: Applicants are required to hold 1. Applicants for Senior Welding Inspector (Level 2) courses must have passed the relevant SAIW Certification Welding Inspector (Level 1) qualification examination

Corporate Member: ####Non-Member: ####Course Duration 25 days


WEEK 1 Dur (hrs) JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 JHB 8 JHB 9 Durban 1 Durban 2 Cape Town 1 Cape Town 2

Construction and Design 16 13 - 14 Jan 20 - 21 Jan 3 - 4 Feb 12 - 13 May 19 - 20 May 23 - 24 Jun 30 Jun - 1 Jul 4 - 5 Aug 11 - 12 Aug 27 - 28 Jan 7 - 8 Jul 13 - 14 Jan 2 - 3 Jun

Materials Technology II 24 15 - 17 Jan 22 - 24 Jan 5 - 7 Feb 14 - 16 May 21 - 23 May 25 - 27 Jun 2 - 4 Jul 6 - 8 Aug 13 - 15 Aug 29 - 31 Jan 9 - 11 Jul 15 - 17 Jan 4 - 6 Jun

WEEK 2

Destructive Testing 8 10 Feb 17 Feb 10 Mar 9 Jun 23 Jun 21 Jul 28 Jul 8 Sep 15 Sep 3 Feb 14 Jul 20 Jan 9 Jun

Non Destructive testing 32 11 - 14 Feb 18 - 21 Feb 11 - 14 Mar 10 - 13 Jun 24 - 27 Jun 22 - 25 Jul 29 Jul - 1 Aug 9 - 12 Sep 16 - 19 Sep 4 - 7 Feb 15 - 18 Jul 21 - 24 Jan 10 - 13 Jun

WEEK 3

Heat Treatments 16 10 - 11 Mar 24 - 25 Mar 31 Mar - 01 Apr 7 - 8 Jul 14 - 15 Jul 18 - 19 Aug 25 - 26 Aug 6 - 7 Oct 13 - 14 Oct 3 - 4 Mar 18 - 19 Aug 24 - 25 Feb 14 - 15 Jul

Inspection and Quality Assurance 24 12 - 14 Mar 26 - 28 Mar 02 - 04 Apr 9 - 11 Jul 16 - 18 Jul 20 - 22 Aug 27 - 29 Aug 8 - 10 Oct 15 - 17 Oct 5 - 7 Mar 20 - 22 Aug 26 - 28 Feb 16 - 18 Jul

WEEK 4

Procedure Qualification 24 07 - 09 Apr 05 - 07 May 05 - 07 May 4 - 6 Aug 11 - 13 Aug 29 Sep - 01 Oct 29 Sep - 1 Oct 3 - 5 Nov 10 - 12 Nov 10 - 12 Mar 25 - 27 Aug 03 - 05 Mar 21 - 23 Jul

Fabrication Applications Engineering 8 10 Apr 8 May 8 May 7 Aug 14 Aug 2 Oct 2 Oct 6 Nov 13 Nov 13 Mar 28 Aug 6 Mar 24 Jul

Legal Knowledge 8 11 Apr 9 May 9 May 8 Aug 15 Aug 3 Oct 3 Oct 7 Nov 14 Nov 14 Mar 29 Aug 7 Mar 25 Jul

WEEK 5

Revision 24 12 - 14 May 26 - 28 May 2 - 4 Jun 8 - 10 Sep 15 - 17 Sep 20 - 22 Oct 3 - 5 Nov 24 - 26 Nov 1 - 3 Dec 7 - 9 Apr 6 - 8 Oct 31 Mar - 2 Apr 18 - 20 Aug

Theoretical Examination 6 15 May 29 May 5 Jun 11 Sep 18 Sep 23 Oct 6 Nov 27 Nov 4 Dec 10 Apr 9 Oct 3 Apr 21 Aug

Practical Examination 4 16 May 30 May 6 Jun 12 Sep 19 Sep 24 Oct 7 Nov 28 Nov 5 Dec 11 Apr 10 Oct 4 Apr 22 Aug

General Access Conditions: Applicants are required to hold

1. Applicants for Senior Welding Inspector (Level II) courses must have passed the relevant SAIW Certification Welding Inspector (Level I) qualification examination

Page 9. Prices (Inclusive of VAT):




10

Welding SafetyPrices (Inclusive of VAT): Corporate Members: R 11,000.00 Non-Members: R 12,750.00 Course Duration: 4 days and 1 day examination

2014 Johannesburg course and examination dates

This course is intended for: Personnel carrying responsibilityfor safety in welding operationsThe ideal course for welding supervisors and safety officers

SESSION FORMAT PLACE DATE

The course includes regulatory requirementsof the OHS Act and the Mines and Works Act Regulations JOHANNESBURG 24 - 28 Febas well as the SANS 10238 standard for welding and thermal cutting processes, health and safety

JOHANNESBURG 1 - 5 Sep


11

IIW Inspector (Standard Level) Construction & Design Conversion ModulePrices (Inclusive of VAT):Corporate Members: R 5,000.00 Non-Members: R 5,405.00 Course Duration: 2 Days

2014 Johannesburg course and examination

Dates can be obtained in Welding & Fabrication Inspectors Level 2

Modules covered over the two days: - Fundamentals of strengths of materials - Basics of weld design - Design principles of welded structures - Introduction to fracture mechanics - Behaviour of welded structures under different types of loading - Design of welded structures with predominantly static loads - Behaviour of welded structures under dynamic loading - Design of dynamically loaded structures - Reinforcing bar welded joints - Design of structures in aluminium and its alloys

Access Conditions:1. Senior certificate or N3 qualification, including mathematics and science subjects (or equivalent) or 2. Certificate of general education and Training or equivalent and have a minimum of 3 years of metal working experience in addition to guideline requirements

For further information Please contact SAIW Training Administrator on e-mail [email protected] or Telephone 011 298 2111

12

Corporate Members:

Non-Members: Course Duration Practical : 9 days / Theory : 10 days / Exams : 2 hours

Johannesburg course and examination dates

Dur (hrs) Group 1 Group 2 Group 3

PRACTICAL WELDING

the possibilities and limitations of the other processes.

This training shall end with a practical examination in more than one process

Theoretical training and understanding of all the different welding processes including MMA, MIG/MAG,

FCAW, GTAW, SAW, Oxy - Gas welding and cutting, Electrotechnics, the arc,

and different power sources available

MATERIALS AND THEIR BEHAVIOR DURING WELDING

Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at

the weld joint, Heat treatments, Structures at the welded joint, Carbon and Carbon Manganese

steels plus weldability problems and problem solving

CONSTRUCTION AND DESIGN 10 - 21 Feb 23 Jun - 04 Jul 08 - 19 Sep

Behaviour of metals under different loads, Weld joint design, Introduction to fracture mechanics

Welded structure design, Weld joint design with predominantly static loads, Thermodynamically

FABRICATION, APPLICATIONS AND ENGINEERING

Quality Assurance, Weld stresses and distortion, Plant facilities, Welding jigs and fixtures,

NDT i.e. Liquid Penetrant, Magnetic Particle, Ultrasonics, Radiography, Repair welding,

2

General Access Conditions: Applicants are required to

2. The recommended minimum age of 20 years including 2 years working experience as a welder

For further information please contact Head of Training Services on e-mail [email protected] or Telephone 011 298 2135

IIW WELDING PRACTITIONER Page 12.

The main processes are: MMA, MIG/MAG, FCAW, TIG and Gas Welding. 40 Hours shall be

reserved to broaden the students skills in other relevant materials within his/her welders

or more than one group of material (according ISO 9606 or national standards)

COURSE


qualification/s. A further 20 hours shall be reserved to give the student basic understanding of

2014

WELDING PROCESSES AND EQUIPMENT

loaded structures

68

21

23

6

28

Training and test can be done prior or after theoretical course

1. Hold a valid welder qualification certificate to weld in all positions without backing in at least one process, eg. 6G (H-L045) pipe weld without backing, or horizontal and vertical groove weld without backing.

Health and safety and Economics

EXAMINATION

IIW Welding PractitionerPrices (Inclusive of VAT):Corporate Members: R 22,890.00 Non-Members: R 24,750.00Course Duration: Practical : 9 days / Theory : 10 days / Exams : 2 hours


General Access Conditions: Applicants are required to 1. Hold a valid welder qualification certificate to weld in all positions without backing in at least one process, eg. 6G (H-L045) pipe weld without backing, or horizontal and vertical groove weld without backing.2. The recommended minimum age of 20 years including 2 years working experience as a welder

For further information Please contact Head of Training Services on e-mail [email protected] or Telephone 011 298 2135

13

IIW Welding SpecialistPrices (Inclusive of VAT): Corporate Members: R 37,720.00 Non-Members: R 40,770.00Course Duration: Practical : 9 days / Theory : 22 days / Exams : 8 hours


PRACTICAL WELDING 68

To gain knowledge on the control of the different welding processes. The student shall become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods

WELDING PROCESSES AND EQUIPMENT 40

Theoretical training and understanding of all different welding processes including MMA, GMAW, FCAW, GTAW, SAW, Resistance, Plasma, Electro Slag, Laser, Thermal Cutting, Surfacing, Mechanised, Robotic, Brazing and Soldering

MATERIALS AND THEIR BEHAVIOUR DURING WELDING 56

Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at the weld joint, Heat treatments, Structures at the welded joint, Carbon and Carbon Manganese steels plus weldability problems and problem solving

CONSTRUCTION AND DESIGN 24

Fundamentals of strength of materials, Basics of weld design, Behaviour of metals under different loads, Weld joint design, Weld joint design with predominantly static loads, Thermodynamically loaded structures, Structures fabricated from Aluminium and its alloys and Reinforced steels

FABRICATION, APPLICATIONS AND ENGINEERING 54

Economic considerations with regard to joint design and the influence of the amount of metal deposited, Quality Assurance, Weld stresses and distortion, Plant facilities, Welding jigs and fixtures, NDT i.e. Liquid Penetrant, Magnetic Particle, Ultrasonics, Radiography, Repair welding and Actual case studies

EXAMINATION 4 x 2 hrs

14 - 25 Apr

12 - 16 May

17 - 25 Jun

21 - 23 Jul

11 - 19 Aug

General Access Conditions: Applicants are required to 1. Hold a senior certificate (matric, N3) with a pass in mathematics and science or equivalent.2. The recommended minimum age of 20 years including a minimum of 2 years of job related experience is required

For further information: Please contact Head of Training Services on e-mail [email protected] or telephone 011 298 2135

Duration (hrs) Group 1 Group 2

07 - 16 Jul

04 - 08 Aug

15 - 23 Sep

20 - 22 Oct

10 - 18 Nov

14

IIW Welding TechnologistPrices (Inclusive of VAT): Corporate Members: R 63,650.00Non-Members: R 68,800.00Course Duration: Practical : 8 days / Theory : 37 days / Exams : 16 hours

2014 Course dates

PRACTICAL WELDING 60 14 - 25 Apr

To gain knowledge on the control of the different welding processes. The student shall become as familiar as possible with the problems and typical defects associated with incorrect use of the different welding methods

WELDING PROCESSES AND EQUIPMENT 81 19 - 30 May

Theoretical training and understanding of all different welding processes including MMA, GMAW, FCAW, GTAW, SAW, Resistance, Plasma, Electro Slag, Laser, Thermal Cutting, Surfacing, Mechanised, Robotic, Brazing and Soldering

MATERIALS AND THEIR BEHAVIOUR DURING WELDING 96 30 Jun - 15 Jul

Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at the weld joint, Heat treatments, Structures at the welded joint, Carbon and Carbon Manganese steels plus weldability problems and problem solving

CONSTRUCTION AND DESIGN 44 25 - 29 Aug

Fundamentals of strength of materials, Basics of weld design, Behaviour of metals under different loads, Weld joint design, Weld joint design with predominantly static loads, Thermodynamically loaded structures, Structures fabricated from Aluminium and its alloys and Reinforced steels

FABRICATION, APPLICATIONS AND ENGINEERING 81 6 - 17 Oct

Economic considerations with regard to joint design and the influence of the amount of metal deposited, Quality Assurance, Weld stresses and distortion, Plant facilities, Welding jigs and fixtures, NDT i.e. Liquid Penetrant, Magnetic Particle, Ultrasonics, Radiography, Repair welding and Actual case studies

EXAMINATION 4 x 4 hrs

Duration (hrs) Group 1

General Access Conditions: Applicants are required to 1. National Diploma in Engineering from a Technical University (Technikon) course approved by ECSA or an equivalent qualification.

For further information Please contact Head of Training Services on e-mail [email protected] or Telephone 011 298 2135

15

Appreciation of Welding for EngineersPrices (Inclusive of VAT):Corporate Members: R 11,580.00Non-Members: R 12,525.00Course Duration: 5 days


This course is intended for:

Welding fabrication inspectors, welding engineers, technologists and technicians, welding superintendents and supervisors

JHB DURBAN CAPE TOWN

With increasing operating stresses and temperatures, use of new materials, etc., engineers are finding it increasingly difficult to contain maintenance and fabrication costs due to their lack of knowledge of welding technology and related sciences. With increased knowledge of the above, it has been proven that substantial cost savings are possible. Personnel in senior positions have difficulty in being absent from their work for too long a period. They must, however have a good appreciation of welding technology to ensure that both maintenance, fabrication and construction work is being carried out effectively in terms of quality and cost effectiveness. This course is held on a public basis in all the major centers throughout the year.

10 - 14 Feb 5 - 9 May 9 - 13 June

Group 1 Group 1 Group 1

07 - 11 Apr

Group 2

13 - 17 Oct

Group 2

20 - 24 Oct

Group 2

01 - 05 Sep

Group 3

03 - 07 Nov

Group 4


16

ASME Code of Construction for Inspection of Steam Generators and Pressure VesselsPrices (Inclusive of VAT):Corporate Members: R 21,380.00Non-Members: R 23,110.00Course Duration: 10 days

Johannesburg, Durban and Cape Town course and examination dates

This course is intended for: Welding fabrication inspectors, welding engineers, technologists and technicians, welding superintendents and supervisors

COURSE JHB DURBAN CAPE TOWN

Introduction: Since 1986, the SAIW has held a two week course on the ASME Codes of Construction including the National Board of Boiler and Pressure Vessel

Inspection Code. This course now covers: - National Board Inspection Code - ASME Section I - ASME Section VIII Division I - ASME Section IX It has been agreed, in conjunction with the relevant committees, that this course will be included in the modules required for registration as an: - SAQCC (IPE) Inspector of Pressurised Equipment The course is specifically designed to introduce students on how to use the relevant code sections logically and methodically.

SAIW staff will lecture the same course as used by the NBIC for personnel aiming to qualify in the categories mentioned above.

03 - 14 Feb 19 - 30 May 2 - 13 June

24 Mar - 04 Apr 17 - 28 Nov 13 - 24 Oct

08 - 19 Sep

17 - 28 Nov



Group 3

Group 4


17

AWS D1.1 Codes of ConstructionPrices (Inclusive of VAT):Corporate Members: R 4,410.00Non-Members: R 4,770.00Course Duration: 3 days

Johannesburg, Durban and Cape Town course and examination dates

COURSE JHB DURBAN CAPE TOWN

The course content is as follows: - General requirements relating to welded steel structures - Section 1 - Pre-qualified welding procedures - Section 3 - Welding procedure and performance qualification - Section 4 - Fabrication requirements - Section 5 - Inspection requirements - Section 6 The code is used internationally for components such as bridges, buildings, draglines, oil production platforms, mining headgear, shaft steelwork, earthmoving and mining equipment, power station structures, etc. This AWS Code is being incorporated into the SANS 10162 document Structural Use of Steel.

17 - 19 Mar 17 - 19 Mar 14 - 16 Apr

18 - 20 Jun

22- 25 Sep

01 - 03 Dec


Group 2

Group 3

Group 4


18

Heat Treatment PractitonerPrices (Inclusive of VAT):Corporate Members: R 23,130.00Non-Members: R 25,000.00Course Duration: 10 days


Temperature Measurement and Control for on-Site Preheat and Postweld Heat Treatment for Welded components

Group 1 27 Jan - 7 Feb

Group 2 17 - 28 Feb

Group 3 21 Jul - 1 Aug

Group 4 29 Sep - 10 Oct

Group 4 10 - 21 Nov


19

Competent Persons: Foundation WeekPrices (Inclusive of VAT):Corporate Members: R 11,780.00Non-Members: R 12,740.00Course Duration: 5 days


Competent Persons Foundation Group 1 Group 2 Group 3 Group 4 Group 5

This one week foundation course will cover an introduction to the different welding processes and consumables, PLEASE READ FOOTNOTEbasic metallurgy welding defects and how to avoid them PLEASE SEE FOUNDATION WEEK DATES Competent Persons Foundation Week

JOHANNESBURG 27 - 31 Jan 24 - 28 Mar 02 - 06 Jun 13 - 17 Oct 01 - 05 Dec

DURBAN Dates available on request

CAPE TOWN 1 - 5 Sep

NOTE: The Competent Person Foundation module is mandatory for all new students not holders of Welding Inspector qualification (SAIW Level 1).


CP PVCore Syllabus

5 Days

CP PVAditional Plant Syllabus

20 Days

For PV certification limited to air receiversor small autoclaves

Exemption from the Foundation Weekis possible depending

on prior training qualifications

For unlimited PV Certification

CP Steam GeneratorCore Syllabus

10 Days

PLUS

Foundation CourseWelding and NDT Syllabus

5 Days

20

Competent Persons: Steam Generators - Core WeekPrices (Inclusive of VAT):Corporate members: R 23,570.00Non-Members: R 25,480.00Course Duration: 10 days


Competent Persons Foundation Group 1 Group 2 Group 3 Group 4

This one week foundation course shall be applicable to both Pressure Vessels and Steam Generators PLEASE READ FOOTNOTEfor all new students wishing to register PLEASE SEE FOUNDATION WEEK DATES

Competent Persons Steam Generators

JOHANNESBURG 24 Feb-07 Mar 12 - 23 May 25 Aug - 5 Sep 10 - 21 Nov


CAPE TOWN 20 - 31 Oct

Outcomes of Training

Candidate will have a basic understanding to perform inspections on Steam Generators.



CP PVCore Syllabus

5 Days


20 Days






10 Days

PLUS


5 Days

21

Competent Persons: Pressure Vessels - Core WeekPrices (Inclusive of VAT):Corporate members: R 11,780.00Non-Members: R 12,740.00Course Duration: 5 days

2014 Johannesburg, Durban and Cape Town course and examination dates Competent Persons Foundation Group 1 Group 2 Group 3 Group 4

This one week foundation course shall be applicable to both Pressure Vessels and Steam Generators for all new PLEASE READ FOOTNOTEstudents wishing to register PLEASE SEE FOUNDATION WEEK DATES

Competent Persons Pressure Vessels

JOHANNESBURG 24 - 28 Mar 9 - 13 Jun 28 Jul - 1 Aug 3 - 7 Nov


CAPE TOWN 24 - 28 Nov

Outcome of Training

On successful completion of the required examinations this qualification will give the candidate limited scope for inspection of Pressure Vessels, to qualify for full scope the candidate will need to complete the required Process Plant Inspectors Modules.



CP PVCore Syllabus

5 Days


20 Days






10 Days

PLUS


5 Days

22

Process Plant InspectionPrices (Inclusive of VAT):Corporate Members: R 31,025.00Non-Members: R 33,540.00Course Duration: 20 days


API 510 Inspection of Pressure Vessels ASME VIII Calculations API 510 0Drawing and Design Appreciation

API 574 Inspection Practices for PipingAPI 574 Piping Inspection CodeB31.3API 576 Pressure Relief Devices

API 571 Damage Mechanisms API 580 Risk Based InspectionAPI 572 Process Equipment KnowledgeProcess DiagramsNBICRecommended Repair methods

API 579 Fitness for ServiceAdvanced NDT and Wall ThicknessAPI 653 Tank InspectionReport Writing

03 - 07 Mar

Last day of each week

20 - 24 Oct


10 - 14 Mar


27 - 31 Oct


31 Mar - 04 Apr


24 - 28 Nov


07 - 11 Apr


01 - 05 Dec


Group 1 Group 2


23

Paint InspectorsPrices (Inclusive of VAT):Corporate Members: R 11,180.00Non-Members: R 12,090.00Course Duration: 4 days and 1 day examination


This course is intended for

Paint inspector trainees and welding inspectors who wish to increase their knowledge and have a dual purpose inspection career, contractors and other interested personnel who wish to pursue a career in paint inspection, i.e. mechanical technicians wishing to apply themselves to corrosion protection Session Format GROUP Date

The course involves lectures and demonstrations, with hands-on training using equipment and instruments in a classroom environment Group 1 13 - 17 Janfor the theoretical aspects and in a workshop for practical demonstrations and student exercises. Group 2 5 - 9 May Group 3 28 Jul - 1 Aug Group 4 3 - 7 Nov


24

Practical Welder TrainingPrice (Inclusive of VAT):Minimum booking for training: 5 days per processStudents are to supply their own personal protective equipmentPerformance Qualification per test: R 2,170.00

Introduction

The SAIW assists companies to produce high quality welds and increase productivity through training by highly skilled instructors. Courses can be developed to suit company or individual requirements at the SAIW Training School, which can accommodate up to 40 students.

Main Processes

SMAW: Shielded Metal Arc Welding GMAW: Gas Metal Arc Welding GTAW: Gas Tungsten Arc welding FCAW: Flux Cored Arc WeldingMMA: Manual Metal Arc Welding MIG/MAG: Inert or Active Gas Welding TIG: Tungsten Inert Gas Welding R 5,700.00 per day R 5,700.00 per day R 5,700.00 per day R 5,700.00 per day

Main Positions

Fillet Welder Plate Welder Pipe Welder 1F, 2F, 3F, 4F and 5F 1G, 2G, 3G and 4G 1G, 2G, 5G and 6G

Other Courses

Welding of castings, Welding of alloy steels, Oxy-fuel welding and brazing, Oxy-fuel cutting, Stove pipe weldingR 5 700 per week (For Castings and Special Alloys Material and Consumables are to be supplied by candidate attending)

Add 30% to pricelist for training using Aluminium or Stainless Steel suppplied by SAIW,else student to supply own material. Courses run weekly Monday Friday. To confirm booking full payment is required.

For further information Please contact Head of School of Practical Welding on e-mail [email protected] or Telephone 011 298 2122

25

International WelderIntroduction

The South African Industry needs specialised skills in welding. SAIW therefore now offers the International Welding training programme to candidates wishing to pursue a career in welding. IIW courses consist of theoretical education, practical training and examination and comprises of three levels of education and training. Modules are International Fillet Welder, International Plate Welder and International Pipe Welder. Material for practical welding will be limited to carbon and low alloy steel. It is possible to specialise in more difficult steels at an additional cost of 20%.

Course Access

Appropriate health as well as physical and mental capability is required to enter at Fillet Welder level. Access to higher levels is allowed upon passing of relevant theoretical examinations and demonstration of required practical skill.

Main Processes

SMAW: Shielded Metal Arc GMAW: Gas Metal Arc GTAW: Gas Tungsten Arc FCAW: Flux Cored Arc MMA: Manual Metal Arc MIG/MAG: Inert or Active Gas TIG: Tungsten Inert Gas

International Fillet Welder Duration Prices (Inclusive of VAT):

1F, 2F, 3F and 4F position 12 Weeks Prices (Inclusive of VAT): R 43 480

International Plate Welder Duration Prices (Inclusive of VAT):

1G, 2G, 3G and 4G position 10 Weeks Prices (Inclusive of VAT): R 36 840

International Pipe Welder Duration Prices (Inclusive of VAT):

5G and 6G position 6 Weeks Prices (Inclusive of VAT): R 21 670

Recommended duration is based on average time required to attain the expected level of knowledge. This may vary depending on the capability of the student. The practical simulated training will bring the candi-date to the comprehensive skill level required by industry, but it is advised that candidates undergo an equivalent duration of industrial welding experience prior to attempting the code certification test.

Assessment of Training

Demonstrating the required level of skill in accordance with ASME section IX or ISO EN 287-1 and passing the required theoretical examination.

Outcomes of Training

International Welder Diploma

For further information Please contact Head of School of Practical Welding on e-mail [email protected] or Telephone 011 298 2122

26

Training: NDT - Booking Procedures

Prices (Inclusive of VAT):All Prices indicate the combined total for both the training and initial qualification examination costsFull payment is to be made prior to the commencement of the course and examPlease ensure that you comply with the course access conditions prior to enrolling for the course, refer to the access conditions indicated on the NDT Access Conditions TableFurther information is available on the SAIW website: www.saiw.co.za 1 The following documentation is required for course enrolment:

1.1 NDT Course Enrolment Application Form - completed in full1.2 Confirmation of full payment1.3 Company letter stating delegates current employment status, if applicable1.4 Legible copy of ID or Passport1.5 When doing any Level 2 or Level 3 course, confirmation of the preceding Level qualification is required1.6 Legible copy of highest academic qualifications (School, College, University, etc.)

2 Please note that:

2.1 Once we have received all correct documents and payment, you will receive, via email, a Booking Confirmation Notice2.2 This booking confirmation notice will include the date of the NDT course including venue and full address

3. What you need to bring along:

3.1 For NDT courses, you would require 4 coloured ID photos taken within the previous 6 months3.2 Copy of your ID or Passport3.3 Stationary, e.g. pen, pencil, notebook, eraser, highlighter and scientific calculator3.4 Copy of the booking confirmation letter or notice

4 Cancellation of Training:

4.1 Should student numbers enrolled for a course not meet our minimum requirements, the SAIW reserves the right to cancel a course at short notice. Candidates shall be informed of the cancellation and arrangements will be made to book the applicant on the next available course4.2 Only course fees will be reimbursed if so required. Personal costs incurred for accommodation and travelling cannot be claimed4.3 If application is cancelled by applicant 30 days prior to training date, no cancellation charge will apply4.4 If application is cancelled by applicant less than 30 days prior to starting date, full charge will apply

5 Dress Code:

5.1 NDT: Wear long pants, shirt, protective overalls and safety boots

For any information regarding courses and booking of courses, Please contact Mrs Laetitia Dormehl in the Training Department on 011 298 2111 or on [email protected]

27

Training: NDT - Access ConditionsLevel 1 - MT, VT, PT

Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 10 (Proof of Grade 10 or equivalent such as N1; certificate is required). Level 1 - UT, RT, ET, RI

Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 12 (Proof of Grade 12 or equivalent such as N3; certificate is required). Alternatively the candidate shall be required to pass a proficiency exam for NDT methods, prior to being eligible to sit the applicable NDT course.

Please note that the proficiency exam is free of charge and only assess the basic skills relating to mathematics, science, comprehension and communication capabilities required within the applicable NDT method. The pass mark for the proficiency exam is 70%. Please contact Harold Jansen ([email protected]) to ascertain availability and to make a booking. Proficiency exams are to be conducted on Thursdays between 8:00 and 11:00. The candidate shall be required to enrol for an Introduction to NDT course, held quarterly, should he be unsuccessful after the third attempt at the proficiency exam.

Level 2 - All Methods

Candidate shall be qualified (i.e. received training) in accordance with ISO9712: 2012 requirements and have passed the Level 1 qualification examinations (certified is preferred) as a Level 1 NDT Technician in the applicable method and sector.

Direct Access to Level 2

Candidate shall have passed both mathematics and science at Grade 12 level (Equivalent to N3 - proof of Grade 12 certificate is required). Combination of Level 1 & Level 2 Training hours in accordance with an ap-proved syllabus and training program as per SAQCC - NDT requirements and based on Certification body approval. The Level 1 qualification examinations shall also have been successfully passed.

Level 3 - All Methods

Candidate shall be qualified (i.e. received training) in accordance with ISO9712: 2012 requirements and have passed the Level 2 qualification examinations (certified is preferred) as a Level 2 NDT Technician in the applicable method and sector, appropriate tertiary qualifications (relevant to the NDT method - chemistry, mathematics or physics; and/or to the product or industry sector - chemistry, metallurgy, engineering, etc.) are advantageous.

All candidates for Level 3 Certification in any NDT method shall have successfully completed the Level 2 Practical exam. If not certified as Level 2, the practical examination shall have been passed within 1 year from date of writing the Level 3 main method examination.

Valid Level 2 Certificate in the applicable method and sector is mandatory when equipment operation or accepting tested components are required.

Direct Access to Level 3

Combination of Level 1, 2 and 3 Training hours in accordance with an approved syllabus and training program as per ISO 9712 : 2012 and SAQCC - NDT requirements and based on Certification body verification. The Level 2 qualification examinations shall also have been successfully passed. No reduction in requirements for industrial experience. Suitable tertiary qualifications (relevant to the NDT method - chemistry, mathematics or physics; and/or to the product or industry sector - chemistry, metallurgy, engineering, etc.) are mandatory.

Training information - Please contact SAIW Training Administrator on E-mail : [email protected] or Telephone 011 298 2111Examination information - Please contact SAIW Examination Administrator on E-mail : [email protected] or Telephone 011 298 2128 Certification information - Please contact SAIW Certification Administrator on E-mail : [email protected] or Telephone 011 298 2108

28

Training: Non Destructive Testing (NDT)Please note that the training schedule is revised and updated monthly. Please refer to the SAIW website for the latest versionPlease contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course, based on your companys time schedule (subject to the availability of resources). The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.


Duration

(hrs) TRAINING & EXAMINATION

(Non Members)

TRAINING & EXAMINATION

(Corporate Members)

CERTIFICATION (Initial)

Group 1 : 20 - 23 Jan Group 2 : 3 - 6 Febr Group 3 : 3 - 6 March Group 4 : 10 - 13 March

Exam : 24 Jan Exam : 7 Febr Exam : 7 March Exam : 14 March

Group 5 : 7 - 10 April Group 6 : 5 - 8 May Group 7 : 2 - 5 June Group 8 : 23 - 26 June

Exam : 11 April Exam : 9 May Exam : 6 June Exam : 27 June

Group 9 : 11 - 14 Aug Group 10 : 8 - 11 Sept Group 11 : 3 - 6 Nov Group 12 : 17 - 20 Nov

Exam : 15 Aug Exam : 12 Sept Exam : 7 Nov Exam : 21 Nov

Group 1 : 17 - 20 Febr Group 2 : 31 March - 3 April Group 3 : 19 - 22 May Group 4 : 14 - 17 July

Exam : 21 Febr Exam : 4 April Exam : 23 May Exam : 18 July

Group 5 : 13 - 16 Oct Group 6 : 24 - 27 Nov

Exam : 17 Oct Exam : 28 Nov

Group 1 : 30 June - 4 July

Exam : 7 - 8 July

Group 1 : 20 - 23 Jan Group 2 : 27 - 30 Jan Group 3 : 10 - 13 March Group 4 : 24 - 27 March

Exam : 24 Jan Exam : 31 Jan Exam : 14 March Exam : 28 March

Group 5 : 12 - 15 May Group 6 : 9 - 12 June Group 7 : 21 - 24 July Group 8 : 4 - 7 Aug

Exam : 16 May Exam : 13 June Exam : 25 July Exam : 8 Aug

Group 9 : 1 - 4 Sept Group 10 : 15 - 18 Sept Group 11 : 20 - 23 Oct Group 12 : 10 - 13 Nov

Exam : 5 Sept Exam : 19 Sept Exam : 24 Oct Exam : 14 Nov

Group 1 : 24 - 27 Feb Group 2 : 7 - 10 April Group 3 : 7 - 10 July Group 4 : 18 - 21 Aug

Exam : 28 Febr Exam : 11 April Exam : 11 July Exam : 22 Aug

Group 5 : 6 - 9 Oct Group 6 : 1 - 4 Dec

Exam : 10 Oct Exam : 5 Dec

Group 1 : 17 - 23 June

Exam : 24 - 25 June

SURF

AC

E M

ETH

OD

S : I

SO 9

712

(201

2)

PT 1.A Pre - & In - Service

Testing


Testing

Magnetic Testing (MT) : Level 1

Magnetic Testing (MT) : Level 2

NDT Level 3 : Main Method Magnetic Testing (MT) (MT 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory)

NDT Level 3 : Main Method Penetrant Testing (PT) (PT 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory)

Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version.

Please Contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course based on your company's time schedule. (Subject to the availability of resources)

Industrial Sector

Product Sector/ Category

(Single Sector available on request)


Testing

PT 2.1 Forgings; PT 2.2 Castings;

PT 2.3 WeldsR 10397,00

R 10900,00

32 (TR) + 8 (EX)

R 10397,00

PT 1.1 Forgings; PT 1.2 Castings;

PT 1.3 Welds

MT 1.1 Forgings; MT 1.2 Castings;

MT 1.3 Welds

MT 2.1 Forgings; MT 2.2 Castings;

MT 2.3 Welds

R 1950,00

MT 2.A Pre - & In - Service

Testing


Testing

TRAINING : Non Destructive Testing (NDT) Page 28.


The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.



R 1950,00


40 (TR) + 16 (EX)

R 10397,00

R 10900,00

2014

R 1950,00

40 (TR) + 16 (EX)

R 13602,00 R 1950,00


Testing

Course dates

R 13602,00

R 14190,00

R 1950,00

Penetrant Testing (PT) : Level 232 (TR) + 8

(EX)R 10900,00

Penetrant Testing (PT) : Level 132 (TR) + 8

(EX)R 10900,00

R 1950,00

32 (TR) + 8 (EX)

R 10397,00

R 14190,00

29

Training: Non Destructive Testing (NDT)Prices (Inclusive of VAT)

Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version. Please contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course, based on your companys time schedule (subject to the availability of resources). The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.


Duration


(Non Members)


(Corporate Members)


Group 1 : 24 Febr - 7 March Group 2 : 7 - 22 April Group 3 : 7 - 18 July Group 4 : 4 - 15 Aug

Exam : 10 - 14 March Exam : 23 - 25 April Exam : 21 - 25 July Exam : 18 - 22 Aug

Group 5 : 6 - 17 Oct

Exam : 20 - 24 Oct

Group 1 : 2 - 13 June Group 2 : 1 - 12 Sept

Exam : 17 - 20 June Exam : 15 - 19 Sept

Group 1 : 25 - 30 Aug

Exam : 1 - 2 Sept

Group 1 : 3 - 14 Nov

Exam : 17 - 21 Nov

Group 1 : 21 - 24 July Group 2 : 25 - 28 Aug Group 3 : 15 - 18 Sept

Exam : 25 July Exam : 29 Aug Exam : 19 Sept

Group 1 : 20 - 23 Oct

Exam : 24 Oct

R 1950,00

R 1950,00R 19702,00

R 10397,00




R 1950,00

Industrial Sector



80 (TR) + 40 (EX)

R 19702,00

ECT 1.A Pre - & In - Service

Testing

ECT 1.1 Surface; ECT 1.2 Tubes & Bars

R 1950,00

2014



Testing

ECT 2.5 Digital Application &

Signal Analysis

Course dates

Eddy Current Testing (ECT) : Level 180 (TR) + 40

(EX)

R 18539,00

R 18539,00

Eddy Current Testing (ECT) : Level 2

80 (TR) + 40 (EX)

R 21862,00 R 20699,00


Testing

Advanced Eddy Current Testing (ECT) (ECT 2.A Mandatory)

NDT Level 3 : Main Method Eddy Current Testing (ECT) (ECT 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory)

48 (TR) + 40 (EX)


R 1950,00

Visual Testing (VT) : Level 232 (TR) + 8

(EX)R 10900,00 R 1950,00

R 1950,00

R 18010,00 R 17136,00

R 14194,00

NDT Level 3 : Main Method Visual Testing (VT) 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory

40 (TR) + 8 (EX)

ECT 2.1 Surface; ECT 2.2 Tubes & Bars

SURF

AC

E M

ETH

OD

S : I

SO 9

712

(201

2)

R 13605,00



VT 1.A Pre - & In - Service

Testing

VT 1.1 Forgings; VT 1.2 Castings;

VT 1.3 Welds


Testing

VT 2.1 Forgings; VT 2.2 Castings;

VT 2.3 Welds


TestingComing in 2015

R 10397,0032 (TR) + 8

(EX)R 10900,00


Visual Testing (VT) : Level 1

30


Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version. Please contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course, based on your companys time schedule (subject to the availability of resources). The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.


Duration


(Non Members)


(Corporate Members)


Group 1 : 27 Jan - 6 Feb SASOL B : 24 March - 3 April SASOL A : 7 - 17 April Group 2 : 2 - 12 June

Exam : 7 Feb Exam : 4 April Exam : 22 April Exam : 13 June

Group 3 : 7 - 17 July Group 4 : 1 - 11 Sept Group 5 : 6 - 16 Oct Group 6 : 24 Nov - 4 Dec

Exam : 18 July Exam : 12 Sept Exam : 17 Oct Exam : 5 Dec

Group 1 : 10 - 14 Feb Group 2 : 28 July - 1 Aug

Exam : 17 Feb Exam : 4 Aug

Group 1 : 17 - 28 Feb Group 2 : 4 - 15 Aug

Exam : 3 - 7 March Exam : 18 - 22 Aug

Group 1 : 3 - 14 Nov

Exam : 17 - 21 Nov

Group 1 : 26 - 30 May

Exam : 2 - 3 June

Group 1 : 5 - 16 May

Exam : 19 - 23 May


Castings & Forgings : RT 1.1 X-Ray; RT 1.2

Gamma; Welds : RT 1.5 X-Ray, RT 1.6 Gamma

RT 2.9 Digital Radiography

Castings & Forgings : RT 2.1 X-Ray; RT 2.2

Gamma; Welds : RT 2.5 X-Ray, RT 2.6 Gamma

RT 3.A Pre - & In - Service

Testing

R 1 950.00

Radiographic Testing (RT) : Level 2


Testing (Dense Alloys) (RT 2.B : Light alloys;

available on request)

80 (TR) + 40 (EX) R 23 030.00 R 21 779.00 R 1 950.00

Radiographic Testing (RT) : Level 1 (RT Safety Mandatory)


Testing (Dense Alloys) (RT 1.B : Light alloys;

available on request)

80 (TR) + 40 (EX) R 20 870.00


2014 Industrial SectorProduct Sector/

Category (Single Sector available on request)


Course dates

R 1 950.00

Stat

utor

y D

OH

Industrial Radiographic Safety (RT S) 40 (TR) + 8 (EX) R 13 795.00 R 13 007.00 N / A

ISO

208

07 (2

004)

Radiographic Interpreters (RI) Limited Qualification & Certification - Film Interpretation only

R 1 950.00

Advanced Radiographic Testing (RT) (RT 2.A Mandatory)

80 (TR) + 40 (EX) R 23 030.00 R 1 950.00R 21 779.00





VO

LUM

ETRI

C M

ETHO

DS

: ISO

971

2 (2

012)

NDT Level 3 Main Method Radiographic Testing (RT) (RT 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory)

40 (TR) + 16 (EX) R 16 110.00 R 15 378.00

R 19 619.00

RT Inter Pre - & In - Service

Testing

72 (TR) + 8 (EX) R 19 205.00 R 18 095.00

Welds (Casting & forgings on request)


31

Training: Non Destructive Testing (NDT)Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version. Please contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course, based on your companys time schedule (subject to the availability of resources). The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.


Duration


(Non Members)


(Corporate Members)


Group 1 : 20 - 23 Jan Group 2 : 17 - 20 March Group 3 : 31 March - 3 April Group 4 : 14 - 17 April

Exam : 24 Jan Exam : 21 March (Public Holiday)

Exam : 4 April Exam : 18 April (Public Holiday)

Group 5 : 22 - 25 April Group 6 : 26 - 29 May Group 7 : 17 - 20 June Group 8 : 30 June - 3 July

Exam : 26 April (Saturday) Exam : 30 May Exam : 21 June (Saturday) Exam : 4 July

Group 9 : 28 - 31 July Group 10 : 25 - 28 Aug Group 11 : 29 Sept - 2 Oct

Exam : 1 Aug Exam : 29 Aug Exam : 3 Oct

SASOL A : 27 Jan - 7 Feb SASOL B : 17 - 28 Feb Group 1 : 10 - 24 March Group 2 : 5 - 16 May

Exam : 10 - 14 Febr Exam : 3 - 7 March Exam : 25 - 28 March Exam : 19 - 23 May

Group 3 : 1 - 12 Sept Group 4 : 6 - 17 Oct Group 5 : 24 Nov - 5 Dec

Exam : 15 - 19 Sept Exam : 20 - 24 Oct Exam : 8 - 12 Dec

Group 1 : 7 - 18 July Group 2 : 3 - 14 Nov

Exam : 21 - 25 July Exam : 17 - 21 Nov

Group 1 : 14 - 22 April

Exam : 23 - 24 April

Group 1 : 2 - 20 June

Exam : 23 - 27 June

Group 1 : 4 - 15 Aug

Exam : 18 - 22 Aug




UTWT Pre - & In - Service

Testing

UT 1.A Pre - & In - Service

Testing

UT 1.1 Wrought Products;

UT 1.2 Castings; UT 1.3 Butt Welds in

Plate; UT 1.4 Butt welds in

Pipe


Testing

UT 2.1 Wrought Products;

UT 2.2 Castings; UT 2.3 Butt Welds in

Plate; UT 2.4 Butt welds in

Pipe


Testing

UT 2.9 Austenitic Stainless

Steel

UT 2.10 Phased Array

UT 2.11 Time of Flight

Diffraction

Ultrasonic Testing (UT) : Level 1

Advanced Ultrasonic Testing (UT) (UT 2.A Mandatory)

120 (TR) + 40 (EX)


80 (TR) + 40 (EX) R 23 200.00 R 21 936.00 R 1 950.00


Industrial SectorProduct Sector/

Category (Single Sector available

on request)

Course dates

ISO 2

0807

(200

4)

Ultrasonic Wall Thickness Testing (UTWT) Limited Qualification & Certification -Compression probe (A-scan & D-meter)

32 (TR) + 8 (EX) R 9 100.00 R 8 597.00 R 1 950.00

VOLU

MET

RIC

MET

HODS

: ISO

971

2 (2

012)


40 (TR) + 16 (EX) R 16 110.00

Dates available on request

R 1 950.00

R 1 950.00

R 1 950.00


80 (TR) + 40 (EX) R 21 860.00

80 (TR) + 40 (EX) R 21 860.00 R 20 697.00 R 1 950.00

Dates available on requestR 20 697.00 R 1 950.00


80 (TR) + 40 (EX) R 21 860.00 R 20 697.00

UT 2.5 T-Joints; UT 2.6 Nozzles &

other Weld Config; UT 2.7 Nodes

UT 2.8 Critical Flaw Sizing

R 31 630.00 R 29 734.00


2014




Dates available on request

R 15 378.00

R 1 950.00

Ultrasonic Testing (UT) : Level 2 80 (TR) + 40 (EX) R 21 800.00 R 20 697.00 R 1 950.00

R 18 537.0080 (TR) + 40 (EX) R 19 700.00

NDT Level 3 Main Method Ultrasonic Testing (UT) (UT 2.A Prac Exam / Cert & NDT Lev 3 Basic Mandatory)

32

Duration


(Non Members)


(Corporate Members)


Group 1 : 24 - 28 March Group 2 : 19 - 23 May

Exam : 31 March Exam : 26 May

Group 1 : 3 - 7 Feb (JHB) Group 2 : 17 - 21 Feb (CPT) Group 3 : 23 - 27 Jun (DBN)

Exam : N / A Exam : N / A Exam : N / A




Pre - & In - Service Testing

Ap

pre

cia

tion

Co

urse

Appreciation of NDT for Engineers 40 R 12520,00 R 11581,00 N/A

TRAINING : Non Destructive Testing (NDT) Page 32. Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version.




Course dates

ISO

971

2 (2

012)

NDT Level 3 Basic N/A

2014

R 13433,0040 (TR) + 8

(EX) Pre - & In - Service

Testing

Industrial Sector



R 14165,00


Please note that the training schedule is revised and updated monthly - please refer to the SAIW website for the latest version. Please contact the NDT Manager - Harold Jansen (E-mail : [email protected]) should you have sufficient student numbers to accommodate an additional course based on your companys time schedule (subject to the availability of resources). The following courses can currently be presented at a suitable venue supplied by the booking company viz. UTWT, RT Inter and Appreciation of NDT for Engineers.

Training information - Please contact SAIW Training Administrator on E-mail : [email protected] or Telephone 011 298 2111Examination information - Please contact SAIW Examination Administrator on E-mail : [email protected] or Telephone 011 298 2128 Certification information - Please contact SAIW Certification Administrator on E-mail : [email protected] or Telephone 011 298 2108

33

Rewrites: Booking Procedures

Full payment is to be made prior to the commencement of the examinationAll prices quoted include VAT

1 The following documentation is required for rewrite examination enrolment:

1.1 All documentation regarding rewrite examinations to be forwarded to Mrs Martie Beetge in the Examination Department on 011 836 4132 or to [email protected] Examination Application Form - completed in full with special attention given to signatures and valid email address (Initial candidates attending the training course shall be required to complete this form on the first day of the course)1.3 Confirmation of full payment1.4 For NDT Examinations - A valid vision acuity certificate obtained from a qualified optometrist within 6 months of writing the exam is required1.5 Legible copy of ID or Passport

2 What you need to bring along:

2.1 Copy of your ID or Passport2.2 Stationary, e.g. pen, pencil, notebook, eraser, highlighter and scientific calculator

3 Cancellation of Examination:

3.1 If application is cancelled by applicant 15 days prior to examination date, no cancellation charge will apply3.2 If application is cancelled by applicant less than 15 days prior to starting date, full charge will apply3.3 Only examination fees will be reimbursed, personal costs incurred for accommodation and travelling cannot be claimed

4 Dress Code:

4.1 NDT: Long pants, shirt and safety boots4.2 ANY OTHER COURSE: Long pants, shirt and closed shoes

Examination Banking Details

Account Name: SAIW CERTIFICATIONBank: First National BankBranch: Hyde ParkBranch Number: 255 805 Account Number: 620 739 56850Reference No: Surname & ID number/ Invoice Number

For any information regarding examinations, Please contact Martie Beetge in the Training Department at 011 298 2128 or on [email protected]

Credit Card Facilities Available at the SAIW Finance Department

SAIW 2014 Course Brochure PDF

Documents

Transcript of SAIW 2014 Course Brochure PDF