SAIC-D-2022 Rev 2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 31-Dec-05

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

SAIC-D-2022 1-Dec-06 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLYSAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE

A Non-material Requirements for Pressure Vessels (NMR-7919-1)

A1

A2 Pressure vessel is designed to ASME Sec VIII Div. 1 or Div. 2

A3

A4

A5

A6

A7

Verification of Non-Material Requirements for Vessels and Trays

ITEM No.

Non-material requirements per NMR-7919-1 were available on site for equipment verification :a. Certified drawings, literature, photographs, etc.b. Maintenance Manuals, Installation Instructions,c. Test Certs (for details see below)

32-SAMSS-004,Section 20

32-SAMSS-004,Par. 7.1.1

Vessel manufacturer has prepared drawings which indicate the ultrasonic thickness of the vessel shell section, heads and nozzles. (NOTE: An adequate number of readings were taken to represent the actual thickness of the components.)

32-SAMSS-004,Par. 20.3

Nominal thickness of shells and heads shall not be less than the following: (Put check mark on the applicable vessel material)a) 6 mm -for carbon steel materials b) 5 mm - for low chrome alloy steel materials

32-SAMSS-004,Par. 7.9.2

All materials must be clearly identified and provided with legibleoriginal or certified true copies of Mill Test Certificates. Lack ofadequate identification and certification shall be cause for rejection. (NOTE: Verification of Inspection records is required)

32-SAMSS-004,Par. 12.1.4

Alloy materials were alloy-verified by the Vessel Manufacturer and test reports verified to comply with SAES-A-206.(NOTE: Use applicable checklist items on SAIC-L-2010 for verification of compliance.)

32-SAMSS-004,Par. 12.1.6

Heat-treatment of formed components. (Put check mark on the applicable condition) • Heads and other double-curvature components with nominal thickness exceeding 50 mm. • Heads and other double-curvature components made of P-No. 3, 4, 5, 9A or 9B materials. • Any hot-formed component

04-SAMSS-004, Par.13.2.14.1

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A8

Heat treatment Reports/Certificate of vessel per Table UHT-56 of ASME Sec VIII, Div 1(attached), and for vessels in the following service conditions: (Put check mark on the applicable condition)a) All caustic soda (NaOH) solutions, including conditions where caustic carryover may occur.b) All monoethanolamine (MEA) solutions (all temperatures).c) All diglycol amine (DGA) solutions above 138°C design temperature.d) All rich amino diisopropanol (ADIP) solutions above 90°C design temperature.e) All lean ADIP solutions above 60°C design temperature.f) Boiler deaerator service (i.e., ambient temperature vacuum deaerators are exempt).g) Hydrogen service for P-No. 3, 4, and 5A/B/C base materials.

SAES-W-010Par. 13.1 & 13.3

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Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 1-Dec-06 MECH-PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE

A9

A10

A11

A12

A13

A13

A14

A15

ITEM No.

Hardness testing reports on production welds for the following applications: (Put check mark on the applicable condition)a) For all materials in sour service.b) For vessels PWHTed for service.c) Vessels of P-No. 4 or 5 material.

SAES-W-010Par. 14.1

All required NDE for final acceptance of vessel, prior to pressuretesting, shall be performed after completion of all welding & repairs. In vessels requiring PWHT, all NDE for final acceptance shall be performed after the final PWHT.

32-SAMSS-004, Par. 14.1.3

Magnetic Particle ExaminationA) Permanent magnetic yokes are not permitted.B) Prods are not permitted for use on air-hardenable materials, materials that require impact testing, and on the fluid side of pressured components for vessels in wet sour service.

MT & PT 32-SAMSS-

004, Par.14.4

Magnetic particle examination or liquid penetrant examination per theapplicable Code shall be performed on the surfaces of hot formed and reheat treated parts.

MT& PT 32-SAMSS-

004, Par.14.1.5

Except for non-Ferro magnetic materials, wet fluorescent magneticparticle examination using an AC yoke is required for the following:a) All internal welds and areas where temporary welds have beenremoved for vessels in wet sour, caustic, amine, de-aeration andhydrogen services.b) All internal and external welds and areas where temporary welds have been removed when the nominal thickness of pressured components is 25 mm and thicker.c) Vessel support attachment fillet welds.

MT & PT 32-SAMSS-004, Par. 14.4.3

In thick Wall Vessel (MPT)A) All edges prepared for welding and all openings shall be MPT examined in accordance with the applicable Code.B) Forgings shall be examined on all surfaces, utilizing wetfluorescent magnetic particle method after final machining. All defects shall be removed & repaired by welding per SAES-W-010.Exception: For welding edges, liquid penetrant exam is acceptableC) All welds, including areas where temporary welds have been removed, are to be wet fluorescent magnetic particle examined.

MT & PT 32-SAMSS-

004, Par. 14.4.4

Magnetic particle examination is required for the weld-up of skirt to vessel joints (Para. 10.2.10) after each 6 mm depth weld deposit. For non-Ferro magnetic mat'ls, liquid penetrant exam shall be used.

MT & PT 32-

SAMSS-004, Par. 14.4.5

Radiographic Exams follows Table 4 (Attachment 1) and: Butt welds in forged skirt-to-head junction ring, conforming to ASMESEC VIII D2, Figure AD-912-1 (k), shall be 100% Radiograped See Attachment 1 for Table 4 Notes & UT interface with RT

RT EXAMS 04-

SAMSS-004, Par.14.2.3 &

Table 4 Notes

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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATEITEM No.

A16

A14

A15 Pressure Test Reports

A16 Paints and Coating Reports and Quality Control Records

A17

B Non-material Requirements for Column Trays (NMR-7919-2)

B1

B2

B3

REMARKS:

ATTACHMENTS: 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT Requirements for Vessels

REFERENCE DOCUMENTS:

1. SAES-A-005, Safety Instruction Sheet (28 February 2005)

2. SAES-A-206, Positive Material Identification, (29 December, 2004)

3. SAES-D-001, Design Criteria for Pressure Vessels (30 March 2005)

4. SAES-W-010 (30 June, 2002), Welding Requirements for Pressure Vessels

5. SAES-W-014 (30 June, 2002) Weld Overlays and Welding of Clad Materials

6. 32-SAMSS-004 (30 March, 2005), Manufacture of Pressure Vessels

7. 32-SAMSS-020 (30 March, 2005), Manufacture of Trays and Packing

8. SAIC-L-2010, (Saudi Aramco Inspection Checklist)-Positive Material Identification (PMI) of Alloy Components, Rev. 2

Contractor / Third-Party Saudi Aramco

Where it is not possible to meet the 20 mm (toe to toe) spacing rule for butt weld encroachment (nozzle, repad, structural attachment):A) If the nozzle is installed onto or encroaching on a butt weld in the vessel wall:1) RT the butt weld in the vessel wall for a length equal to 3 x diam. of the opening with the center of the opening at mid-length.2) Where a repad is required, the butt weld shall be ground flush and RT'd, prior to the installation of the reinforcing pad.B) Where attachment weld (repad or structural component) will either intersect or encroach on a butt-weld in vessel:1) Butt weld is RT'd for a length equal to projection of intersecting or encroaching segment of attachment weld plus 50 mm on either side2) Perform magnetic particle examination on the vessel side of the joint attaching the reinforcing pad or structural component.

RT EXAMS 04-

SAMSS-004,

Par. 14.2.4

Ultrasonic Examination follows Table 5 (Attachment 1) and:Ultrasonic examination is required for thick wall vessels as follows:Plates and Weldsa) All plates, including plate-like forgings, such as shell rings shall be ultrasonically examined by the Vessel Manufacturer in accordance with ASME SA-435.b) All pressure retaining welds and vessel support attachment full-penetration welds shall be 100% UT examined after final PWHT.

UT EXAMS 04-

SAMSS-004, Par. 14.3

04-SAMSS-004, Par. 16.3

SAES-H-100,Par. 9.2

The following Test/Inspection Reports were available and verified for Cladded/overlayed Vessels:a) Chemical Composition of final Weld overlay Surface (Par.6.3)b) Ferrite measurement (between 3 & 10FN) for austenitic SSc) Liquid Penetrant testing of final layer-100% of overlay weld.

SAES-W-014, Sec. 6

Data or information on Vessel design data sheets for trays (SA-9524-2-ENG) was verified for validity, consistency & completeness.

SAES-C-001,Par. 5.1

Certified drawings of shop details, installation drawings and installation instructions are included in the shipment.

32-SAMSS-020,Par. 14.2.7

Alloy materials were alloy-verified by Vessel Manufacturer and test reports verified to comply with SAES-A-206. Use SAIC-L-2010

32-SAMSS-004,Par. 12.1.6

Construction Representative* PMT Representative

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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATEITEM No.

Name, Initials and Date:Work is Complete and Ready for Inspection:

Name, Initials and Date:T&I Witnessed QC Record Reviewed Work Verified

QC Inspector PID Representative

Name, Initials and Date:Performed Inspection Work / Rework May Proceed

Name, Initials and Date:T&I Witnessed QC Record Reviewed Work Verified

QC Supervisor Proponent and Others

Name, Sign and Date: Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Name, Organization,Initials and Date:

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 2 (Standards Cutoff - December 2005) REV 2 31-Dec-05


Verification of Non-Mat'l Reqmts for Vessels and Trays SAIC-D-2022 1-Dec-06 MECH-

ATTACHMENT 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT of Vessels

ATTACHMENT 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT of Vessels

SAIC-D-2022 Rev 2

Documents

Transcript of SAIC-D-2022 Rev 2