SAIC-D-2012 Rev 2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 31-Dec-05

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Final Inspection of Pressure Vessels (Re-Instatement) SAIC-D-2012 1-Dec-06 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIMESAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE

A Equipment Documentation

A1 Y

A2 Y

A3 Y

A4 Y

A5 Y

A6 Y/N

A7 Y

B P&ID Check / Walkthrough

B1 Y

B2 Y

B3 Y

Instructions on use of this checklist:1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Contractor's Re-Instatement Punchlist Form, SATR-A-2011.2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting.

ITEM No.

Safety Instruction Sheet (Form SA 2694-ENG) for the vessel is complete. SAES-D-001,Para. 15.4

The EIS (Equipment Inspection Schedule) is complete and included in the Inspection Record Book as part of the Project Record Book. (NOTE: The EIS shall be submitted for approval 60 days prior to mechanical completion.)

SAEP-20,Para. 5.1.1

NMR-7919-1, Nonmaterial Requirements are complete. (Refer to SAIC-D-2022)

32-SAMSS-004,Para. 20.1

Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-D-001-01were verified to be complete and accepted.

GI-2.710Para. 4.1.1.2

All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department.

GI-2.710Para. 4.1.1.4

All log book entries have been resolved to the satisfaction of Inspection Department.

GI-2.710Para. 4.1.1.4

All equipment fabrication documents, inspection record books and Equipment Instrument Schedules (EIS) are available for review.

GI-2.710Para. 4.1.1.6

All vessel components are installed in their respective locations as shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, spectacle plates, blinds, flange spacers, etc)

P&ID #____________

All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, temperature indicators, sample probes, etc)

P&ID #____________

Installed Relief Valves were verified and the corresponding Form 3099A signed.

SAES-J-600,Sec. 10

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B4 Pressure gages installed are of the same range as shown in the P&ID. YP&ID #____________

Delete if covered by

Instrumentation

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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE

B5 Y

B6 Y

B7 N

B8 Curing and dry-out of castable liningsare complete. Y

B9 All tower, reactor and drum internals are installed and leak tested. Y

B10 Y

B11 Y

B12 Y

B13 Y

B14 Y

B15 Y

C Structural Items:

C1 Y

C2 Y

C3 Y

C4 Y

D Associated Piping/Trim

D1 Y

D2 Pipe clamps are tightened and in full contact with the pipe. Y

ITEM No.

Pressure gages are installed with block and bleed valves. (The bleed valve shall be plugged.)

SAES-J-200'Para. 6.1 & 6.4


Instrumentation

Temperature Gages installed are of the same range as shown in the P&ID.

P&ID #

____________


Instrumentation

Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (SASD AB-36019)

SAES-J-400,Para. 5.2.5


Instrumentation

GI-2.710-06,Item 5.10c

GI-2.710-06,Item 5.10d

Internal cleanliness and vessel closure has been performed. Form SATR-D-2003 has been completed.

GI-2.710-06,Item 5.10e

A detailed inspection performed on vessel internals includes holiday detection of internal coating & installation of mechanical internals.

GI-2.710-06,Item 5.10f

Properly close up all vessel internal manways and openings per the proper torquing procedures, after final inspection or after charging of chemicals, catalysts, etc., is completed.

GI-2.710-06,Item 5.10h

Install all relief valves after Aramco or approved Agency, setsand test them.

GI-2.710-06,Item 6 e

Paint and/or tag all relief valves, car sealed valves and safetyequipment per Aramco Standards.

GI-2.710-06,Item 6 g

All new fire protection equipment, systems and facilities are commissioned.

GI-2.710-06,Item 6 k

All access areas including platforms, walkways, stairs, ladders arefree of debris, tools and extraneous materials whichwould impede operation or cause an unsafe condition.

GI-2.710-06,Item 1e

All lifting equipment are tested and witnessed by the Inspection Department's Crane Inspection Representative and are provided with a current inspection sticker of the successful tests.

GI-2.710-06,Item 1i

Access platforms, ladders, stairs, walkways and handrails are complete. (Inspect using SAIC-M-2011).

GI-2.710-06,Item 2c

Access gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.)

12-SAMSS-007,Para. 6.1.16

Pipe bolted to nozzles are resting fully on pipe supports. Shims are installed and seal welded to pipe supports to maintain contact where required.

SAES-L-350,Para. 14.2.2

SAES-L-350,Para. 14.2.2

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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATEITEM No.

D3 Y/N

D4 Y

D5 Y

D6 Y

D7 Y

D8 Y

D9 All pressure instrument installations are equipped with vent/drain valves. Y

D10 N

D11 Pressure test of field installed piping and components are complete. Y

D12 All nuts and bolts of flange connections are fully engaged. Y

D13 Y

E Painting Works

E1 Y/N

E2 Y/N

E3 Scope of Work N

E4 Y

E5 N

Jack screw bolts installed in flanges with spectacle plates.(NOTE: With concurrence from the proponent, jack screw bolts may be deleted if flange spreader is available.)

SAES-L-350,Para. 10.5

Standpipe and individual level instruments are connected directly to vessels and not to inlet or outlet piping.

SAES-J-300,Par. 4.1

Standpipe is not connected to the bottom of vessels especially where settlement of solids are expected.

SAES-J-300,Par. 4.1

A 2" dia. block valve is installed at the top and bottom connection of the standpipe to the vessel. (Saudi Aramco Library Drawing DC-950045.)Type of block valve installed is in conformance with the project drawing or P&ID.

SAES-J-300,Par. 4.5.1

Vent valve with plug installed on the top blind flange and drain valve on the bottom blind flange of the standpipe. (Saudi Aramco Library Drawing DC-950045.)

SAES-J-300,Par. 4.5.1

Standpipe is rigidly supported on the vessel. Diagonal bracing in horizontal and/or vertical plane may be required to avoid vibration.(Saudi Aramco Library Drawing DC-950045.)

SAES-J-300,Par. 4.5.1

SAES-J-200,Par. 6.4

Atmospheric drain and vent valves shall be provided with a plug or blind on the discharge side.

SAES-L-108,Para. 7.7

GI-2.710-6,Item 4a

GI-2.710-6,Item 1.j.

Flange joints for piping Class ANSI 600# and above were verified to be tightened using the applicable Torque procedure.

GI-2.710-6,Item 1.j.

Identification of all equipment are provided. Identification numbers shall be legible from 50 feet away for process equipment.

GI-2.710-06,Item 1a

Painting are complete enough so that an excessive amount of scaffolding is not left still standing in the areas where the operators must work to start up the plant.

GI-2.710-06,Item 1d

Coating on structural items is complete and conforms with the project coating requirements.

Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide.

SAES-B-067,Para. 4.2.3 a

Lifting equipment and devices shall be painted safety yellow and clearly marked with the rated capacity of the equipment in Arabic and English in metric tons.

SAES-B-067,Para. 4.4

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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATEITEM No.

F Insulation works/Fire Proofing

F1 All fire proofing are complete. Y

F2 Scope of Work Y

REMARKS:

REFERENCE DOCUMENTS:

1. G.I.-2.710 (13 July, 2004) Mechanical Completion and Performance Acceptance of Facilities

2. SAES-D-001 (30 March 2005) Design Criteria for Pressure Vessels

3. SAEP-20, Equipment Inspection Schedule, (29 January, 2003)

4. SAES-M-001(30 June, 2004) Structural Design Criteria for Non-Building Structures

5. SAES-L-350 (30 September, 2003), Construction of Plant Piping

6. SAES-J-200 (31 May, 2003), Pressure

7. SAES-J-600 (30 March, 2005) Pressure Relief Devices

8. SAES-B-054 (15 March, 2006) Access, Egress, and Materials Handling for Plant Facilities

8. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)

10. SAES-J-400, Temperature, (31 May, 2004)

11. SAIC-M-2011, Saudi Aramco Inspection Checklist for System Punchlisting of Structural Installation, Rev. 0

Contractor / Third-Party Saudi Aramco

Name, Initials and Date:Work is Complete and Ready for Inspection:

Name, Initials and Date:T&I Witnessed QC Record Reviewed Work Verified

QC Inspector PID Representative

Name, Initials and Date:Performed Inspection Work / Rework May Proceed

Name, Initials and Date:T&I Witnessed QC Record Reviewed Work Verified

QC Supervisor Proponent and Others

Name, Sign and Date: Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

GI-2.710-06,Item 1c

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-001-02

Construction Representative* PMT Representative

Name, Organization,Initials and Date:

SAIC-D-2012 Rev 2

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Transcript of SAIC-D-2012 Rev 2