SAFETY3 4.3 Power supply module 17 4.4 1.1 Faulty housing ... · 6.4 Coding the E3 control...

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157_58300000002342_ARA_EN_D.doc – 09.10.07 Seite 1 von 62

1 SAFETY ........................................................ 3

1.1 Faulty housing or frame may be live!................................ 3

1.2 Hazardous voltages inside the appliance!........................ 3

1.3 Risk of damaging the appliance or components! ............ 3

2 INSTALLATION............................................ 4

2.1 Installation instructions...................................................... 4

2.1.1 Preparing the furniture .......................................................... 4

2.1.2 Appliance under worktop....................................................... 4

2.1.3 Appliance in high-sided unit .................................................. 5

2.1.4 Corner installation ................................................................. 5

2.1.5 Securing the built-in appliance .............................................. 6

3 OPERATION................................................. 7

3.1 Types of heating ................................................................. 7

3.2 Additional functions by serve@Home ............................ 12

3.2.1 Remote diagnosis ............................................................... 12

3.2.2 Information and warning messages .................................... 12

3.2.3 Status scan ......................................................................... 12

3.2.4 Remote control: “@” function .............................................. 12

4 COMPONENTS........................................... 14

4.1 Door lock ........................................................................... 14

4.1.1 Lock unit.............................................................................. 15

4.1.2 Motor unit ............................................................................ 15

4.2 Door contact...................................................................... 16

4.3 Power supply module....................................................... 17

4.4 Inserting system interface into the cooker / oven ......... 18

5 FUNCTIONS................................................19

5.1 Demonstration circuit....................................................... 19

5.2 Sabbath programme......................................................... 20

5.3 Changing standard settings ............................................ 21

5.3.1 Selecting the language ........................................................21

5.3.2 Time display ........................................................................22

5.3.3 Radio-controlled clock .........................................................23

5.3.4 Selecting the graphic display ...............................................24

5.3.5 Selecting the alarm duration of the buzzer signal ................24

5.3.6 Suggested temperature .......................................................25

5.3.7 Childproof lock.....................................................................25

5.3.8 Selecting fan run-on.............................................................26

5.3.9 Selecting the Sabbath programme ......................................27

5.4 Operating time limit .......................................................... 28

5.5 Schematic representation of the locking states ............ 29

5.6 Adjusting the SR offset value.......................................... 30

5.7 Pyrolysis mode ................................................................. 31

5.8 Temperature monitor........................................................ 32

5.9 Residual heat display ....................................................... 33

5.10 Button for oven light ........................................................ 34

5.11 Illuminated rings............................................................... 35



6 REPAIR....................................................... 36

6.1 Emergency lock release ................................................... 36

6.2 Removing the lock unit..................................................... 37

6.3 Bowden cable breaks ....................................................... 39

6.4 Coding the E3 control module ......................................... 40

6.5 Changing over the hinges on side-hinge door appliances ............................................................................................ 41

7 FAULT DIAGNOSTICS............................... 42

7.1 Test programme................................................................ 42

7.1.1 Starting the test programme:............................................... 42

7.1.2 Test steps ........................................................................... 43

7.1.3 Ending the test programme................................................. 49

7.2 “Display dark” troubleshooting plan............................... 50

7.2.1 LED on the control module is off ......................................... 51

7.2.2 LED on the control module flashes ..................................... 52

7.2.3 LED on the control module is lit continuously...................... 53

7.3 Fault codes ........................................................................ 54

7.4 Temperature measurements on ”INTERCOOKER”........ 56

7.4.1 Technical features:.............................................................. 56

7.4.2 Measurement technology.................................................... 56

7.4.3 Measuring the oven temperature WITH BEAD SENSOR ... 56

7.4.4 Measuring self-cleaning temperatures WITH PLATE SENSOR............................................................................. 56

7.4.5 Measuring the appliance surfaces ...................................... 57

7.4.6 Measuring the controls........................................................ 58

7.4.7 Measuring the furniture surfaces .........................................58

7.5 Required measurement technology for this appliance group ................................................................................. 60

8 TECHNICAL SPECIFICATIONS.................62



1. SAFETY

DANGER!

1.1 Faulty housing or frame may be live!

To prevent electric shocks, always comply with the following instructions:

• Repairs may be carried out by a qualified electrician only! • Before commencing repairs, ALWAYS disconnect the

appliance from the power supply! • If tests have to be performed while the appliance is live,

ALWAYS use a residual-current-operated circuit-breaker! • Ensure that the protective conductor is connected correctly!

This is essential for personal safety and appliance function! • When repairs are complete, perform a test in accordance with

VDE 0701. • When repairs are complete, perform a function test.

WARNING!

1.2 Hazardous voltages inside the appliance!


• Before opening the appliance and testing the controller, please disconnect the 4 hotplate plugs.

CAUTION!

1.3 Risk of damaging the appliance or components!


• Multi-phase connection of the cooker: Always disconnect the phases from the power supply first! Only then disconnect the directly earthed conductor and the protective conductor! (Otherwise an interphase voltage of 400 V could be applied to the appliance) Reconnect in reverse sequence!

• Never touch the printed conductors on the electronic printed-circuit boards – MOS components!

• NEVER attempt repairs by "randomly replacing" components! ALWAYS proceed systematically and follow the troubleshooting instructions!



2. INSTALLATION

1.4 Installation instructions

1.4.1 Preparing the furniture

• Only a correct installation according to the installation instructions will guarantee that the appliance functions reliably. The fitter is liable for any damage caused by incorrect installation.

• Installed furniture must be heat-resistant up to 90 °C, adjoining furniture fronts at least up to 75 °C.

• Perform all cutout work on furniture and worktop before installing the appliances. Remove sawdust which may impair the function of electrical components.

• The appliance junction box must be within the hatched area B or outside the installation room.

• There must be a gap of at least 5 mm between the appliance and adjoining furniture fronts.

• Secure unattached furniture to the wall with a standard bracket C.

1.4.2 Appliance under worktop

• A ventilation hole must be cut in the false floor of the modified cupboard.

• Attach worktop to built-in furniture.

• If the built-in oven is installed under a hob, follow the installation instructions for the hob.



1.4.3 Appliance in high-sided unit

To ventilate the oven, there must be a gap of approx. 20 mm between the false floors and rear wall. Do not install appliances with oven carriage so high that the baking sheets are difficult to remove.

1.4.4 Corner installation

Take dimensions D into account for installation in a corner. Dimension E is dependent on the thickness of the furniture front and the handle.



1.4.5 Securing the built-in appliance

• If appliance features an oven carriage, remove the oven carriage.

• Insert the appliance all the way and align centrally.

• Do not kink the power cord.

• Secure the appliance with screws (4x25).

• The gap between the worktop and appliance must not be sealed by additional strips.

1.4.5.1 Appliances with swing door in the high-sided unit:

If the gap between the appliance and the door situated below is greater than 4 mm, the enclosed cover strip can be attached. The cover strip cannot be fitted if appliances feature an oven carriage.



3. OPERATION

1.5 Types of heating

Top/bottom heating

Setting range: 30 °C to 300 °C Suggested temperature: 160 °C Rapid heating up can be switched on at temperatures above 100 °C. Special top/bottom heating

Setting range: 30 °C to 300 °C Suggested temperature: 160 °C Rapid heating up can be switched on at temperatures above 100 °C.

Intensive heat

Setting range: 30 °C to 300 °C Suggested temperature: 190 °C Rapid heating up can be switched on at temperatures above 100 °C. Bottom heating

Setting range: 30 °C to 300 °C Suggested temperature: 150 °C Rapid heating up cannot be switched on.



3D hot air

Setting range: 30 °C to 275 °C Suggested temperature: 160 °C Rapid heating up can be switched on at temperatures above 100 °C. Pizza setting

Setting range: 30 °C to 275 °C Suggested temperature: 190 °C Rapid heating up can be switched on at temperatures above 100 °C. Note: During the rapid heating up process no additional heater is switched on.

Fan-air grilling

Setting range: 30 °C to 300 °C Suggested temperature: 190 °C Rapid heating up cannot be switched on. Radiant grilling, small area

Setting range: 3,2,1 Rapid heating up cannot be switched on. Radiant grilling, large area

Setting range: 3,2,1 Suggested temperature: 3 Rapid heating up cannot be switched on.



Defrost

Setting range: 20 °C to 60 °C switched off. Step size: 20 °C, then from 30 °C in 1 K settings Special case: At a setting of 20 °C there is no

temperature monitor and no actual temperature display.

Prewarming / Keeping warm

Setting range: 30 °C to 65 °C At a higher temperature keeping warm is displayed.

Setting range: 66 °C to 100 °C

Self-cleaning / Pyrolysis

Setting range: 0,1,2,3 Suggested setting: Setting 0 Rapid heating up cannot be switched on. Pyrolysis is used to clean the oven. The specific features of Pyrolysis are explained in detail in the chapter Pyrolysis operation. Super catalysis

Setting range: 0,1,2,3 Suggested setting: Setting 2



Automatic roasting

Automatic roasting is used for food in a closed utensil at a fixed temperature. A programme number and a weight are input. These inputs determine the cooking time which is stored in the oven control unit. Programme examples: Programme 1 Roast beef: Weight = 1 kg

Time = 2 h 15 min Temperature = 220 °C

Programme 10 Poultry legs: Weight = 1 kg Time = 1 h 22 min Temperature 300 °C Note: Do not input the total weight of the poultry legs but the weight of the heaviest leg.

Rapid heating up

This is activated by pressing the Rapid heating up button. During the heating up process the rapid heating up symbol is indicated. When the required temperature has been reached, a signal sounds and the rapid heating up symbol goes out. Rapid heating up is used to preheat the oven and can be switched on at any time provided the set temperature is at least 100 °C Rapid heating up is designed for top/bottom heating, special top/bottom heating, intensive heat, 3D hot air and pizza setting.



Application dishes

Under the Application dishes menu option there is an alternative setting option for the customer. The dish is selected via 2 or 3 selection levels. The dishes are on the last level. Return to the previous level with the "back" menu option on the 2nd and 3rd levels. If the dishes are not displayed, one or two info texts can be displayed via the Info button. To display a second text, press the Info button again. If the Info button is not pressed for a certain time or if the OK button is pressed, there is a return to the status from which the 1st Info was selected. When the indicated dish is selected with the OK button, a heating type is specified together with a suggested temperature and duration. On the graphic display next to the type of heating symbol a 3 x 10 character long text is indicated with the name of the dish from the last selection level. The customer can then still vary the temperature and the duration (after pressing the Clock button). The end can be set by pressing the Clock button again.

Some applications require a preheated oven. At the start of the heating process "Preheating" is added to the text. Rapid heating up is used. When the last temperature monitor segment switches on, a signal sounds once and "Insert" is added to the last line. The door contact switch (opens and closes again) detects that the food was inserted. The text is then indicated without any additions and the time starts running with the specified type of heating.



1.6 Additional functions by serve@Home

By using the system interface, the cooker / oven can now be integrated into the serve@Home network. Remote control, remote diagnosis, information/warning messages, status scans and different options for configuration are possible via the serve@Home operator interface (GUI). Further information is described in the serve@Home repair manual no. R010001.

1.6.1 Remote diagnosis

You can transmit fault messages together with the product number and customer address to customer service by SMS/e-mail.

1.6.2 Information and warning messages

Information and warning messages can be transmitted from the cooker / oven to the control unit.

1.6.3 Status scan

You can check at any time the current status of the cooker / oven and when the programme will end.

1.6.4 Remote control: “@” function

The serve@Home remote control function is switched on by activating the “@” function. The programme can be selected, changed and started.

1.6.4.1 Activating the “@ ” function

► Rotate function selector switch clockwise to position 1. ► „@“ is indicated on the clear text display.

In the serve@Home function the oven light switches off again after 5 minutes.

Terminating/stopping a programme, remote diagnosis, information/warning messages and status scans are also possible at any time even when the “@” function is not activated.



1.6.4.2 Deactivating the “@” function

► Rotate function selector switch to position “0”.

1.6.4.3 Operate appliance via the control unit

If the cooker / oven was started via the remote control unit, a “@” is also indicated on the temperature display.

Only status scans and software switch-off (displays on the hob flash) are possible on the hobs applicable to the cooker.

1.6.4.4 Appliance was switched off via the control unit.

► Programme is terminated, on the appliance the two “@”

symbols flash.

Appliance is switched off by software only. Function selector switch is still switched on.

When the programme ends or was switched off via the control unit, it cannot be restarted until the appliance has been switched off with the function selector switch.



4. COMPONENTS

1.7 Door lock

This consists of two units. The lock and the motor unit. These units are connected by a Bowden cable.

1. Slide 2. Pressure spring for slide 3. Bowden cable 4. Plunger slide 5. S1 – make-contact (door locked) 6. Plunger 7. Switch slide 8. Transmission / motor (only indicated) 9. S2 – make-contact (stops motor, changes direction of rotation) 10. S3 – make-contact (has no function) 11. Rocker 12. Pressure spring for rocker 13. Bar 14. Door plate 15. Seal

Schematic representation

Lock unit Motor unit



1.7.1 Lock unit

When installed, the lock is open, i.e. the motor unit “clamps” the lock in the open position. If the Bowden cable tears, the door locks. When the Bowden cable is released, the bar pulls the door onto the seal and locks.

1.7.2 Motor unit

The motor unit is a complete component consisting of two limit switches, a door switch and a motor with transmission. The limit switch (S2) is responsible for stopping the motor and changing the direction of rotation for the next motor operation. The door switch (S1) issues the “door locked” signal when the electronics module is actuated. Pyrolysis is not started without feedback from the door switch.



1.8 Door contact

The door contact is a reed switch. This is installed under the panel and is actuated by means of a magnet in the door. When the door is opened, the circulating air motor and the heaters switch off, the oven light switches on. When the appliance is switched off and the door opened, the oven light switches on and the bulb symbol on the display comes on.



1.9 Power supply module

9,6 V = 5

GND 4

50 Hz 3

GND 2

9,6 V = 1

50 Hz 1

GND 2

9,6 V = 3

1 1

No 50 Hz signal

without earthing

230 V ~

to the hob

to the cooker



1.10 Inserting system interface into the cooker / oven

Warning!

Before inserting or removing the system interface (SI), disconnect the appliance from the power supply.

► The slot for the system interface is situated at the rear, on top

of the cooker / oven. ► Insert the system interface (SI) all the way into the designated

slot until it locks into position.



5. FUNCTIONS

1.11 Demonstration circuit

Activation:

1. Set top/bottom heating and a temperature of 30 °C or 50 °C. 2. Press rapid heating up button and hold down until the

temperature display flashes. 3. Release rapid heating up button and press again immediately.

The current time is saved as a demo time. While demo mode is activated, the demo mode display comes on (square on the temperature display) Deactivation: a) For the trade Same as activation. Following deactivation, the cooker switches to standard mode. b) For customers (description in operating manual) The rapid heating up button must be pressed within 2 minutes following a mains reset until the cooker switches to standard mode.



1.12 Sabbath programme

The Sabbath programme heats the oven at a temperature from 23:50 until 00:10 the day after next. During this time the oven can be heated up or kept warm without having to switch the oven on or off. Activation: The Sabbath programme is offered as the last programme in automatic programming. To select the Sabbath programme, press the OK button. When the heating process starts, the duration is indicated on the clock display. This counts down, starting at 24:20 hours. Following activation of the Sabbath programme the temperature can be changed at any time. Duration and end cannot be changed. When the duration has elapsed, a signal sounds. On the graphic display: Deactivation: Rotate the function selector from position P back to the zero position.

S a b b a t p r o g r a m m O b e r - / U n t e r h i t z e

B e t r i e b b e e n d e t



1.13 Changing standard settings

To access standard settings, the function selector must be in the zero position and the Info button pressed for approx. 6 sec. The settings are then selected with the bit generator. If the function selector is rotated while the standard settings are being changed, the programme ends. All changes implemented up to that point are active. The unchanged data is retained.

1.13.1 Selecting the language

19 languages can be selected. The following is indicated as a default on the graphic display: If the bit generator is rotated, the display switches to the other languages. 1. English 10. Finnish 2. French 11. Greek 3. Dutch 12. Turkish 4. Danish 13. Russian 5. Italian 14. Polish 6. Spanish 15. Czech 7. Portuguese 16. Hungarian 8. Sweden 17. Slovenian 9. Norwegian 18. Croatian 19. English for Israel

S p r a c h e a u s w ä h l e n d e u t s c h The particular language is accepted by pressing the OK button.



1.13.2 Time display

Here you can select whether the time is always to be displayed or only when the oven or hotplate is used. The following is indicated as a default on the graphic display: The display is changed by rotating the bit generator. When this is selected, the LEDs are actuated at night from 22:01 to 5:59 at reduced luminosity only. Unless the oven or the hotplates are being used. In this case the illumination is increased to full luminosity. The display is changed by rotating the bit generator. When this is selected, the clock light does not switch on unless the oven or hob is on. Otherwise the light is switched off. The particular selection is accepted by pressing the OK button.

U h r z e i t s t ä n d i g

U h r z e i t m i t r e d u z i e r t e r N a c h t b e l e u c h t u n g

U h r z e i t n u r b e i B e t r i e b



1.13.3 Radio-controlled clock

The appliances can be retrofitted with a radio-controlled clock. If the radio-controlled clock has been fitted, it must be activated. The following is indicated as a default on the graphic display: The display is changed by rotating the bit generator. With this setting the display module switches over after the interface has been tested briefly and attempts to detect the radio-controlled time.

F u n k u h r n i c h t n a c h g e r ü s t e t

F u n k u h r n a c h g e r ü s t e t



1.13.4 Selecting the graphic display

It is possible to select between 3 different displays for the types of heating The following is indicated as a default on the graphic display: By rotating the bit generator the display changes to: By rotating the bit generator the display changes to: The particular selection is accepted by pressing the OK button.

1.13.5 Selecting the alarm duration of the buzzer signal

On the appliances the duration of the alarm can be set when a time or the timer has elapsed. The following is indicated as a default on the graphic display: If the bit generator is rotated to the left or right, the middle line changes to “short” or “long” respectively. The displayed setting is accepted by pressing the OK button.

D i s p l a y T e x t m i t G r a f i k

D i s p l a y n u r G r a f i k

D i s p l a y n u r T e x t e

S u m m e r m i t t e l



1.13.6 Suggested temperature

In this section the customer can change the suggested temperature of some types of heating. The following is indicated as the first display on the graphic display: The temperature which has been saved as the suggested temperature is indicated on the temperature display. The temperature can be changed with the bit generator. The displayed setting is accepted by pressing the OK button.

1.13.7 Childproof lock

This initialisation point is displayed for models with Pyrolysis only. When the childproof lock is actuated, the oven can either be locked or not locked. The following is indicated as a default on the graphic display: By rotating the bit generator the display changes to: The displayed setting is accepted by pressing the OK button.

O b e r - / U n t e r h i t z e T e m p . - V o r s c h l a g :

K i n d e r s i c h e r u n g m i t T ü r v e r r i e g e l u n g

K i n d e r s i c h e r u n g o h n e T ü r v e r r i e g e l u n g



1.13.8 Selecting fan run-on

To ensure that fan run-on is as short as possible (energy-saving) or the door does nort become steamed up, the customer can select the length of the fan run-on. When the fan has run on for the minimum time for a type of heating, the subsequent course of the temperatures is specified on the printed circuit board of the display module and in the oven. The limit temperature in the oven can be selected here. The following is indicated as a default on the graphic display: If the bit generator is rotated, the lower line changes to “short” or “long”. The limit temperatures for the individual settings are: short 140 °C medium 110 °C long 80 °C The displayed setting is accepted by pressing the OK button.

K ü h l g e b l ä s e N a c h l a u f m i t t e l



1.13.9 Selecting the Sabbath programme

This selection point supplements the Sabbath programme. The following is indicated as a default on the graphic display: By rotating the bit generator the display changes to: The displayed setting is accepted by pressing the OK button.

S a b b a t p r o g r a m m n e i n

S a b b a t p r o g r a m m j a



1.14 Operating time limit

The function of the oven safety limit is to switch off a manually set oven mode after a specific time depending on the temperature set in the cooking compartment or the selected type of grilling. The operating time limits dependent on temperature or type of heating are listed in the following table:

Selected temperature Radiant grilling Operating time limit

Oven light 1 hour

20 – 120 °C 24 hours

121 – 200 °C 6 hours

201 – 250 °C Small area 3 hours

251 – 300 °C Large area 2 hours

Five minutes before the specified times expire, the following is indicated on the clear text display:

A u t o m a t i s c h e Z e i t b e g r e n z u n g

When the operating time limit is reached and the heaters switch off, this display is retained and the buzzer sounds (signal 1). The buzzer can be switched off by pressing any button, the door switch or function selector. To disconnect the safety limit and switch the cooker back on, set the function selector to “0”. The display is deleted.



1.15 Schematic representation of the locking states

Fig. 1: Door is open. Fig. 2: Door is locked. Fig. 3: Locked without door. Fig. 1

Fig. 2

Fig. 3



1.16 Adjusting the SR offset value

To adjust the SR offset value, the customer service test programme must be started: The offset value can be adjusted between –15K and 15K as described under Step 6. The factory setting is 0K. Display:

P y r o l y s e O f f s e t : 0 K D o o r : c l o s e



1.17 Pyrolysis mode

The appliances feature three possible Pyrolysis settings. These Pyrolysis settings are illustrated in the following table:

Setting Meaning Max. heating duration Retention time

1 Self-cleaning light 1 h 00 min 20 min

2 Self-cleaning medium 1 h 30 min 45 min

3 Self-cleaning intensive 2 h 00 min 75 min

After the Pyrolysis setting (1, 2 or 3) has been selected and after a brief delay, the appliance starts heating up. Approx. 4 min after Pyrolysis has started, the door lock is activated. When the control module has locked the door, the padlock is displayed. While Pyrolysis is running, the time is indicated on the clock display. The Pyrolysis symbol and the text for the selected setting are indicated on the graphic display. The time counts down in the background and is not displayed. When the door is locked, the appliance heats up until the stagnation temperature is reached. This temperature consists of a fixed value of 465 °C and the Pyrolysis offset value. The offset value has been preset at the factory to 0K. When the maximum heating duration expires (dependent on the Pyrolysis setting), the heating elements switch off. The door is unlocked at the unlocking temperature (below 300 °C).



1.18 Temperature monitor

The temperature monitor is used for types of heating with temperature display only and indicated during operation only. For “temperature monitor in zero position” see under residual heat display. Model 1 (Bosch) has 6 temperature monitor segments on the temperature display. Model 2 (Siemens) has 5 temperature monitor segments only. When approx. 90% of the set temperature is reached, the last segment of the temperature monitor is actuated. The other segments are calculated by a formula on the basis of the set temperature.



1.19 Residual heat display

The residual heat display is indicated in the zero position only. The temperature monitor continues to be displayed when the type of heating is switched off (function selector in the zero position). The temperature monitor runs back again as the appliance cools down. The sensor temperature of 300 °C is used as a reference value for the full temperature monitor. The switch-off temperatures for the segments are listed in the following table.

Segment Segments come on for Bosch until...

Segments come on for Siemens until...

1 Tsensor<300 °C Tsensor<300 °C





6 Tsensor<60 °C Segment does not exist



1.20 Button for oven light

The button in the function selector actuates the oven light. During Pyrolysis and at temperatures below 60 °C the oven light remains switched off! The light button has no function in the zero position and in the oven light position. When the function selector is rotated and the temperature increased from 59 °C to 60 °C, the oven light comes on. Exceptions: Defrosting; the oven light remains off or the light button was pressed previously causing a switch from automatic to manual light control. Otherwise the light button can always be used to change the status of the oven light between on and off. Example: When the type of heating has been selected, the light button is pressed. The oven light switches off. Duration and end are set. During the waiting period before the end press the light button: the light comes on. Press the button again to switch the light off. The start of the duration has no effect on the light. It stays off. The light switches on again only if the oven door is opened or the function selector rotated.



1.21 Illuminated rings

The illuminated ring on the function selector is lit statically if the function selector is situated outside the zero position. The illuminated ring in the bit generator does not come on unless settings are possible, i.e. if nothing can be set, the illuminated ring remains dark. If a temperature or setting is selected for the first time, the illuminated ring flashes. The illuminated ring also flashes for all other settings such as times, automatic programming, application dishes or initialisation. When a temperature or setting is accepted, the illuminated ring is lit statically. Even if the temperature or setting is changed during operation, the illuminated ring remains lit.



6. REPAIR

1.22 Emergency lock release

If the door lock is defective when locked, the door must be released manually. A size 3 Allen key and universal or pipe pliers are required to release the door lock. Execution:

1. Cover the door handle with a tea towel (risk of scratching). 2. Pull the locked door forwards slightly. 3. Insert the Allen key between the panel and door on the right

next to the locking hook. 4. To release the door, pull the Allen key to the left with the

universal or pipe pliers. Alternatively a telephone card can be used instead of the Allen key.



1.23 Removing the lock unit

1. Remove the upper cover and rear panel. 2. Remove the motor and transmission from the motor unit. (Fig.

1) 3. Now insert a wide screwdriver into the shaft holder of the motor

unit and turn it one half revolution in an anti-clockwise direction to release the Bowden cable. (Fig. 2)

4. If appliances feature a ventilator fan, remove the fan and undo the screw situated underneath.

5. Remove all screws from the air duct and the intermediate plate. 6. Detach the panel and fold back onto the air duct. 7. If appliances do not feature a ventilator fan, there is a cover

plate under the air duct for the fumes outlet. Remove the cover plate and undo the screw situated underneath. (Fig. 3 identified by 1)

8. Now undo the two fastening screws on the lock unit in the front area of the intermediate plate. (Fig. 4 identified by 1)

9. Raise the intermediate plate slightly and pull the lock unit forwards.

10. Detach the Bowden cable from the lock unit.

Fig. 1:

Fig. 2:



Fig. 3:

Fig. 4:



1.24 Bowden cable breaks

If the cable breaks, the plunger is pushed to the right by its compression spring and the lock is locked. If a Pyrolysis process is running, this is stopped as S1 is not actuated. The consequence of the cable break is that the door can now only be unlocked manually. (see Emergency lock release)



1.25 Coding the E3 control module

The E3 replacement module is a universal spare part. This can be coded with the aid of five micro switches. The coding depends on the functions of the appliance. This coding is indicated on the rating plate of the original module. If replacing the E3 control module, the coding which is on the rating plate of the original module must be transferred to the rating plate of the replacement module. Rating plate, original module Rating plate, replacement module BSH 5650 019 294E3 RegelmodulE.G.O. 79.92246.000-009,5Vdc / 230Vac08-05-03 3. VNS T85

BSH 5650 019 294E3 RegelmodulE.G.O. 79.92246.000-009,5Vdc / 230Vac08-05-03 3. VNS T85

BSH 5650 019 294E3 RegelmodulE.G.O. 79.92246.000-009,5Vdc / 230Vac08-05-03 3. VNS T85T85

BSH 5650 019 327Typ: E3RM-KDE.G.O. 79.92268.000-009,5Vdc / 230Vac08 - 05 - 0308 - 05 - 0308 - 05 - 03

T85VDE

40006063

on

1 2 3 4 5

BSH Nr.:5 6 5 0 0 1 9 2 9 4

X X XX X



1.26 Changing over the hinges on side-hinge door appliances

The new cooker ranges include not only appliances with an oven carriage and drop-down door, but also appliances with a side-hinge door. These appliances are manufactured with doors hinged on the left or right. However, in special cases the doors may have to be hinged on the other side. This conversion requires certain new parts. Time expenditure approx. 1.5 hours Required parts: 1x front panel bonded, with adhesive profiles and swivel arm on

the hinge 1x striker plate 1x set of adhesive strips 2x bolts with Loctite coating 1x right or left retaining plate for complementary hinge Conversion instructions:

1. Take the appliance out of the cavity and remove the switch compartment cover.

2. Undo the screws on the switch front panel and remove the switch front panel.

3. Undo the upper threaded pin on the hinge (Torx T10), keeping hold of the door; then remove the door.

4. Remove the adhesive strip and clean the adhesive area. 5. Remove the hinge arms on the cooker side (undo 4 screws;

pull out upper hinge arm forwards) 6. Remove the die cast aluminium striker plate. 7. Remove the side retaining plates. 8. Remove plastic part for screwing the cooker to the furniture

from one retaining plate and push onto the other, new retaining plate and screw on the new retaining plates.

9. Replace plastic parts crosswise on the hinge arms on the cooker side.

10. Remove the bolt from the hinge arm on the cooker side; screw new bolt into the other hinge arm and tighten well. Do not use the old bolt!!

11. Fit the hinge arms point symmetrically to the new hinge side; tighten hand-tight.

12. Dismantle the door completely and replace the front panel with a new one.

13. Fit the new die cast aluminium striker plate to the side opposite the hinge arms. Do not use the old one!!

14. Hang the door on the lower bolt and close. 15. Screw in the new, upper bolt. Do not use the old one!! 16. Attach and secure switch front. 17. Adjust the position of the door with respect to the switch front

(gap in the middle for appliances with SR: 10+1 mm, for appliances without SR: 8+1 mm). Door must not brush against anything; adjust the door by loosening the four screws on the hinge arms on the cooker side and move the hinge arms; following the adjustment tighten all four screws well!!

18. Attach new adhesive strips. 19. Install appliance and screw into place.



7. FAULT DIAGNOSTICS

1.27 Test programme

1.27.1 Starting the test programme:

The test programme can be accessed according to the following options:

1. When the appliance is switched off, press the rapid heating up button and the clock button. While pressing the buttons, rotate the function selector from the zero position to any other switch position.

2. Set function selector to Intensive heat and the temperature to 30 °C. Press the rapid heating up button and increase the temperature to 36 °C.

Test mode is acknowledged by the “test” symbol lighting up. All segments are lit on the temperature and clock display. The rapid heating up symbol flashes continuously during test mode. Press the rapid heating up button to progress through the test steps.



1.27.2 Test steps

Step 1:

• Press rapid heating up button. The graphic display indicates the types of display module, control module and the BSH bytes. Step 2:

• Press rapid heating up button. In this test step the hardware type (RM) set on the DIP switch and the resulting implementation are indicated on the display (AM). AM = Display module RM = Control module BSH = BSH bytes 0 = display is spare part.

1 = display was tested on the final inspection bench in the factory.

A M 0 . 1 8 D A T A 0 . 1 8 R M 0 . 1 9 A M 4 R M 4 B S H 1



Step 3: • Press rapid heating up button.

Press the OK button to start the button test. First all user-specific segments on all displays switch on. The graphic display is not indicated. While the individual buttons are pressed, a numeral which represents each button is indicated on all seven-segment displays next to the test symbol.

1 Clock button 2 Timer button 3 Info button 4 Key button 5 OK button 6 Quick-start oven heating button 7 Button in function selector

2 different test patterns (chess board) are indicated on the graphic display. When all buttons have been pressed once, you leave the button test after releasing the last button. To prevent becoming stuck in this test step in the event of faults, there is an automatic switch to the next test step if buttons are not pressed for 2 minutes.

T e s t o f b u t t o n s ? T a s t e n t e s t ? p r e s s O K




Fault counter indicated on the graphic display. (n = positions for fault number)

E r 1 n n n E r 4 n n n E r 2 n n n E r 5 n n n E r 3 n n n E r 6 n n n

• Press rapid heating up button.

E r 7 n n n E r 1 0 n n n E r 8 n n n E r 1 1 n n n E r 9 n n n E r 1 2 n n n

• Press rapid heating up button.

E r 1 3 n n n E r 1 4 n n n E r 1 5 n n n




Activate / de-activate incorrect mains connection detection function. De-activate by rotating the bit generator. Step 6:

• Press rapid heating up button. For Pyrolysis an offset between –15 and 15 K can be set under “BB” on the graphic display. Default: 0 K. The status of the door is indicated on the lower line: open / closed.

D e t e c t i o n o f w r o n g v o l t a g e o n D e t e c t i o n o f w r o n g v o l t a g e o f f P y r o l y s e O f f s e t : B B K D o o r : c l o s e




The current sensor temperature and the current and maximum printed circuit board temperature are displayed. The displayed value of temp.oven is indicated in °C. The values of Temp.electr. and Temp.elecmax are indicated as decimal numbers and must be converted to °C according to the following table. Step 8:

• Press rapid heating up button. Operating-hours counter is displayed. The display of the operating-hours counter is increased always after 10 operating hours.

T e m p . o v e n : T e m p . e l e c t r . : T e m p . e l e c m a x : s e r v i c e l i f e : 0

90°C

160

102°C

180

118°C

200

143°C

220

77°C 67°C 57°C 47°C 35°C 23°C 5°C

140 120 100 80 60 40 20




P o w e r t e s t 0 0 0 All consumers can be selected in succession for the performance test. The respective number of the consumer is indicated on the lower line of the graphic display. Initially 000 is indicated at this location. The appropriate consumers are actuated with the bit generator according to the following table.

Display Consumers to be switched on 000 Rest position

K27 Inner grill heating element

K17 Outer grill heating element

K42 Middle grill heating element and rotisserie

K12 Bottom heating

K39 Ring heating element with circulating air motor (quick)

K25 Oven light

T1 Oven light with Soft light

K36 Cooling fan on (for appliances with Pyrolysis: slow)

K09 Only for appliances with Pyrolysis: cooling fan speed (quick) (patch in K36)

K15 Circulating air motor (slow)

K29 Circulating air motor speed: quick (patch in K15)

K37 For appliances with Pyrolysis: ventilator fan or otherwise: bypass flap

K26 For appliances with Pyrolysis. Door lock impulse only, as during operation. Activate with OK button When the door is locked, the padlock symbol is displayed.

S1 Buzzer signal 1

S2 Buzzer signal 2

S3 Buzzer signal 3




All texts of the clear text display can be indicated during the clear text test. The start text is the designation of the languages. The other languages are selected with the Info button. The bit generator is used to scroll through the text.

• Press rapid heating up button. The test programme restarts at step 1.

1.27.3 Ending the test programme

Leave the test mode by:

1. Switching off the appliance by rotating the function selector to the zero position.

2. If there is no actuation for 10 minutes, the test programme ends by itself.

S p r a c h e a u s w ä h l e n d e u t s c h



1.28 “Display dark” troubleshooting plan

The customer service test programme cannot be used for this fault. For this reason there are three flow diagrams which must be applied during troubleshooting in order to localise the defective component.



1.28.1 LED on the control module is off

no

yes

yes

no

yes

LED off – no voltage

On the switched-mode power supply measureFlat push-on lug 1 againstflat push-on lug 2 = 230 V~

no Check mains connection of appliance anddomestic installation

Measure connection cable between control module and switched-mode power supply

on the switched-mode power supply: Pin 1 against Pin 2 = 9.6V-

Check protective conductor

PE is Ok Replace switched-mode power supply

no

Measure connection cable between controlmodule and switched-mode power supply

on the control module: Pin 1 against Pin 2 = 9.6V-

and control module

Replace connection cable between switched-mode power

supply and control module



1.28.2 LED on the control module flashes

LED flashes – communicationControl module – display module o.k.

Measure connection cable between control module and display module on the display

module: Pin 2 against Pin 3 = 9.6 V-

Replace display module

yesMeasure connection cable between control module and display module on the control

module: Pin 7 against Pin 8 = 9.6 V-

no

Replace connection cablebetween display module

and control module

yes

Replace control module

no



1.28.3 LED on the control module is lit continuously

LED is lit continuously

control module has detected a fault

Check connection cable between control module and display module

Replace connection cablefrom control module

to display module

yes

Measure connection cable between control module and display module on the display module:

Pin 2 against Pin 3 = 9.6 V-Pin 1 against Pin 3 = 3 V-

no


yes

Measure connection cable between control module and display module on the display module:

Pin 4 against Pin 3 = 3 V-

no


yes

Replace display module

no



1.29 Fault codes

Display Fault Response of the cooker if a fault occurs Er 0 Incorrect module combination

installed Following a main reset, the control and power module identifies the model of the operating and display board. If the two modules do not belong together, the display module outputs this fault code. The cooker can no longer be controlled and cannot be operated.

Er 1 Temperature sensor PT500 interrupted (e.g. not connected or cable break)

An interruption in the temperature measurement corresponds to a very high temperature in the analysis. When the maximum value is determined, this fault code occurs. This fault is detected within 10 sec. The cooker is not heating. The fans switch on. After correctly measuring the temperature at least twice, the fault is deleted again and the cooker continues heating.

Er 2 Incorrect mains connection (400 V instead of 230 V)

No consumers are switched on.

Er 3 Electronics module is overheating (temperature on printed circuit boards above 85 °C)

If printed circuit board temperatures measured on the electronics module are above the stored temperature limit value, the cooker switches the heaters off and the fans switch to fan run-on. When the temperature has dropped by more than 5 K below the limit value, the fault display is deleted and the appliance can heat up again.

Er 4 Temperature sensor PT500 short-circuited

A short-circuit in the temperature measurement corresponds to a very low temperature in the analysis. When the minimum value is determined, this fault code occurs. This fault is detected within 10 sec. The cooker is not heating. After correctly measuring the temperature repeatedly, the fault is deleted again and the cooker continues heating.

Er 5 Communications fault

No communication can be established between E3minus or the display and control module. The modules then actuate a reset in the other module in order to re-establish communication.

Er 6 Oven does not lock (e.g. defecting locking unit)

If the oven door is not locked even after the specified number of attempts, the locking process is terminated. Pyrolysis can no longer be operated.

Er 7 Oven does not unlock (e.g. defecting locking unit)

If the oven door is still locked even after the specified number of attempts, the unlocking process is terminated. The oven can no longer be operated.

Er 9 Error during ROM check Following a reset the controllers implement a ROM check. If a fault is detected, all heaters switch off.

Er 10 Error during DataFlash check Following a reset the controllers implement a DataFlash or PROM check. This check does not include the whole memory but only the area relevant to the control parameters. If a fault occurs, all heaters switch off. The fans continue running as in fan run-on.



Display Fault Response of the cooker if a fault occurs Er 11 A button is actuated continuously After a button has been actuated continuously for xx seconds, this fault code is generated.

The button is then no longer functional. When the continuous actuation has been eliminated, the fault code is deleted and the button is functional again.

Er 12 Defective temperature sensor on the electronics module

This fault is not displayed! All functions which revert to the electronics module temperature run as if the temperature were low.

Er 13 Power too high If the power of the heating elements to be actuated is higher than the stored maximum power which may be actuated, this fault code is indicated. The heating process is terminated. Following correct power measurement, the fault is cleared and the cooker continues heating up. The entire function has been designed exclusively as an aid for development phase and testing and may no longer actually occur in the field.

Er 14 Plausibility check If data to be used for control is outside the defined range, this fault code is displayed. The heating process is terminated. After the type of heating has been changed, the fault is deleted and the cooker can heat up again.

Er 15 Cooker too hot If the actual temperature is above 380 °C, the heating elements switch off and the oven is locked. The oven door does not unlock until the temperature drops below 300 °C again. (This fault does not occur if Pyrolysis runs correctly).



1.30 Temperature measurements on ”INTERCOOKER”

1.30.1 Technical features:

► Upper cover plate always one-piece! ► Electronic control unit in various designs, with rotary selectors

for temperature and operating mode, entry-level appliances also with capillary tube controller.

► Partly graphic display of symbols, partly wording on panel. ► No microwave appliances. 1.30.2 Measurement technology

Obligatory measuring sensor: ► Thermocouple 34 0959 with simple welding bead for

measurement of the oven temperature (within useful temperature range only!!!)

► Thermocouple 34 0958 with copper plate for measurement of SR temperatures and oven monitoring during measurement of surface temperature

► Thermocouple holder 34 095 ► Surface sensor 34 0961 Required measuring instrument: ► Multimeter mat. no. 34 0944 ► Adapter mat. no. 34 0948. Existing Impac-Tastotherm can still be used (“immersion measurement” setting). A temperature data logger Testo 175-T3, Testo mat. no. 0563 1756, can be used to record the measurement

1.30.3 Measuring the oven temperature WITH BEAD SENSOR

► Settings: Top / bottom heating 200 °C or circulating air 200 °C

► Measurement: Delay after switching on the oven: 30 min, then note the indicated measured value.

► On entry-level appliances

with capillary tube controller a maximum value (1) and a minimum value (2) must be measured after 30 min. and the mean value taken: (maximum value + minimum value) / 2

1.30.4 Measuring self-cleaning temperatures WITH PLATE SENSOR

► Settings: Self-cleaning (Pyrolysis) Setting 1 ► Measurement: Delay after switching on the oven: 60 min, then

note the indicated measured value and compare with table value. Entry-level appliances without electronics module: (maximum value + minimum value) / 2

Self-cleaning Measured value



Door locked at the latest at: 350 °C Stagnation temperature after delay

460 – 495 °C (nominal: 475 °C) 1.30.5 Measuring the appliance surfaces

Plate sensor for monitoring the oven temperature

If featured, select HOT AIR for measurement! Setting Hot air

200 °C Top/bottom heating 185 °C

Checking the oven temperature:

Delay after switching on the oven: 60 min., then note the indicated measured value.

Delay after switching on the oven: 30 min.,

• then read off the next temperature peak. Read off the following temperature minimum. Add both values and divide by 2.

• Subtract result from 200 °C. • Re-adjust determined difference

value on the oven controller. • Wait another 30 min., • then read off the next

temperature peak. Read off the following temperature minimum. Add both values and divide by 2.

Note the result, it should be approx. 200 °C.

Measure-ment:

Immediately afterwards: Measure the appliance surfaces by connecting a special surface sensor to the measuring instrument.

Evaluation: Determine room temperature and subtract from the measurement result. Compare result with the following table value according to material and installation method.

Appliance surfaces off: Metal Enamel Glass Plastic Installation above worktop,

Door and control panel: 60 K

65 K

80 K

100 K

45 K

50 K

60 K

80 K

Install under worktop, Door +. guard surface:

control panel, etc. 60 K 65 K 80 K 100 K



1.30.6 Measuring the controls


If featured, select HOT AIR for measurement! Setting Hot air 220 °C Top/bottom heating 225 °C Checking the oven tempera-ture:


Delay after switching on the oven: 30 min.,

• then read off the next temperature peak. Read off the following temperature minimum. Add both values and divide by 2.

• Subtract result from 240 °C. • Re-adjust determined

difference value on the oven controller.

• Wait another 30 min., • then read off the next

temperature peak. Read off the following temperature minimum. Add both values and divide by 2.

Note the result, it should be approx. 240 °C.

Measure-ment:

Immediately afterwards: Measure the controls by connecting a special surface sensor to the measuring instrument.

Evaluation: Determine room temperature and subtract from the meas-urement result. Compare result with the following table value according to material

Controls off Metal Porcelain Plastic 35 K 45 K 60 K

1.30.7 Measuring the furniture surfaces


If featured, select PYROLYSIS for measurement! Setting Hot air 220 °C Top/bottom heating 225 °C Pyrolysis

Setting 1 Checking the oven temper-ature:


Delay after switching on the oven: 30 min., then read off the next tem-perature peak. Read off the following temperature mini-mum. Add both values and divide by 2. Subtract result from 240 °C. Re-adjust determined difference value on the oven controller. Wait another 60 min., then read off the next temperature peak. Read off the following temperature minimum. Add both values and divide by 2. Note the result, it should be approx. 240 °C.

Observe tempera-ture char-acteristic: When the stagnation tempera-ture is reached and drops again by approx. 10 K, take measure-ments on the furni-ture.

Meas-urement:

Immediately afterwards: Measure the furniture surfaces by connecting a special surface sensor to the measuring instrument. Compare measurement result with the table:

AMK Hot air Top/bottom heating Pyrolysis Limit values on the furniture: (Room

65 °C 65 °C 65 °C



temp. = 23 °C)

If the limit values are exceeded, note the room temperature.



1.31 Required measurement technology for this appliance group

► Thermocouple with pill /

welding bead, mat. no. 34 0959. Picture shows the thermocouple with holder already attached. For measurement of the oven useful temperature only!

► Thermocouple with copper

plate, mat. no. 34 0958. Picture shows the thermocouple with required measuring instrument: holder already attached. Only for SR measurements and for monitoring the oven during surface measurements!

► Thermocouple holder, mat.

no. 34 0955. The holder includes instructions for the correct installation of the thermocouples.

► Surface sensor, mat. no. 34 0961 ► Adapter for connection of

thermocouples to the multimeter, mat. no. 34 0948.



► Multimeter mat. no. 34 0944



8. TECHNICAL SPECIFICATIONS

SAFETY3 4.3 Power supply module 17 4.4 1.1 Faulty housing ... · 6.4 Coding the E3 control...

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Transcript of SAFETY3 4.3 Power supply module 17 4.4 1.1 Faulty housing ... · 6.4 Coding the E3 control...