Safety rules and regulations on mine sites – The problem and a solution

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Safety rules and regulations on mine sites – The problem and a solution David Laurence School of Mining Engineering, University of New South Wales, Sydney, NSW 2052, Australia Received 3 August 2004; received in revised form 13 October 2004; accepted 3 November 2004 Abstract Introduction: Many accidents and incidents on mine sites have a causal factor in the rules and regulations that supposedly are in place to prevent the incident from occurring. The causes involve a lack of awareness or understanding, ignorance, or deliberate violations. The issue of mine rules, procedures, and regulations is a central focus of this paper, highlighted by this recent comment – bvery few people have accidents for which there is no procedure in place...Q Method : An attitudinal survey was conducted at 33 mines throughout NSW, Queensland and international mine sites involving almost 500 mineworkers. The survey was in the form of a self-completing questionnaire, consisting of approximately 65 questions. It aimed to seek the opinions of the mining workforce on safety rules and regulations generally, as well as how they apply to their specific jobs on a mine site. The research also aimed to investigate: (a) the level of awareness and understanding of mine rules and procedures such as manager’s rules and safe work procedures (SWPs); (b) the level of awareness and understanding of mine safety regulations and legislation; (c) the extent of communication of and commitment to rules and regulations; (d) the extent of compliance with rules and regulations; and (e) attitudes regarding errors, risk-taking, and accidents and their interaction with rules and regulations. The sample consisted of a random selection of underground and open pit mines, extracting coal, metals, or industrial minerals. Results : The insights provided by the mineworkers enabled a set of principles to be developed to guide mine management and regulators in the development of more effective rules and regulations. Conclusions and Impact on the Mining Industry : (a) Management and regulators should not continue to produce more and more rules and regulations to cover every aspect of mining. (b) Detailed prescriptive regulations, detailed safe work procedures, and voluminous safety management plans will not bconnectQ with a miner. (c) Achieving more effective rules and regulations is not the only answer to a safer workplace. D 2005 National Safety Council and Elsevier Ltd. All rights reserved. Keywords: Effective mine rules; Accident causation; Awareness; Compliance; Safety culture 1. Background The issue of mine rules, procedures, and regulations is a central focus of this paper, highlighted by this recent comment – bvery few people have accidents for which there is no procedure in place and we have a significant degree of accidents as a result of people breaking rules, ignoring rules, or simply not knowing about them...Q (Department of Mineral Resources, 2000). Therefore, if peopleTs behavior can be influenced to stop them breaking, ignoring, or not knowing about rules and regulations, then it should follow that it is possible to eliminate many accidents and injuries. This will be a challenging task. A recent study involving operators of remote control continuous miners in underground coal mining found that a large percentage of the workforce believed that it was necessary to break the rules to get the job done. bAny mine that operates 100% within the rules will not produce a single tonne of coalQ (Depart- ment of Mineral Resources, 2000). It needs to be stressed that many incidents on mines have causal factors other than the involvement of mineworkers. Failure on the part of management, for example, is recognized in the various coronersT reports to have contributed to multiple fatalities at a number of 0022-4375/$ - see front matter D 2005 National Safety Council and Elsevier Ltd. All rights reserved. doi:10.1016/j.jsr.2004.11.004 E-mail address: [email protected]. Journal of Safety Research 36 (2005) 39 – 50 www.elsevier.com/locate/jsr www.nsc.org

Transcript of Safety rules and regulations on mine sites – The problem and a solution

  • e s

    Lau

    f New

    form 1

    (Department of Mineral Resources, 2000). Therefore, if

    peopleTs behavior can be influenced to stop themment of Mineral Resources, 2000).

    It needs to be stressed that many incidents on mines

    have causal factors other than the involvement of

    Journal of Safety Researcbreaking, ignoring, or not knowing about rules and1. Background

    The issue of mine rules, procedures, and regulations is

    a central focus of this paper, highlighted by this recent

    comment bvery few people have accidents for whichthere is no procedure in place and we have a significant

    degree of accidents as a result of people breaking rules,

    ignoring rules, or simply not knowing about them. . .Q

    regulations, then it should follow that it is possible to

    eliminate many accidents and injuries. This will be a

    challenging task. A recent study involving operators of

    remote control continuous miners in underground coal

    mining found that a large percentage of the workforce

    believed that it was necessary to break the rules to get

    the job done. bAny mine that operates 100% within therules will not produce a single tonne of coalQ (Depart-Abstract

    Introduction: Many accidents and incidents on mine sites have a causal factor in the rules and regulations that supposedly are in

    place to prevent the incident from occurring. The causes involve a lack of awareness or understanding, ignorance, or deliberate

    violations. The issue of mine rules, procedures, and regulations is a central focus of this paper, highlighted by this recent comment

    bvery few people have accidents for which there is no procedure in place. . .Q Method: An attitudinal survey was conducted at 33mines throughout NSW, Queensland and international mine sites involving almost 500 mineworkers. The survey was in the form of a

    self-completing questionnaire, consisting of approximately 65 questions. It aimed to seek the opinions of the mining workforce on

    safety rules and regulations generally, as well as how they apply to their specific jobs on a mine site. The research also aimed to

    investigate: (a) the level of awareness and understanding of mine rules and procedures such as managers rules and safe work

    procedures (SWPs); (b) the level of awareness and understanding of mine safety regulations and legislation; (c) the extent of

    communication of and commitment to rules and regulations; (d) the extent of compliance with rules and regulations; and (e) attitudes

    regarding errors, risk-taking, and accidents and their interaction with rules and regulations. The sample consisted of a random selection

    of underground and open pit mines, extracting coal, metals, or industrial minerals. Results: The insights provided by the mineworkers

    enabled a set of principles to be developed to guide mine management and regulators in the development of more effective rules and

    regulations. Conclusions and Impact on the Mining Industry: (a) Management and regulators should not continue to producemore andmore

    rules and regulations to cover every aspect of mining. (b) Detailed prescriptive regulations, detailed safe work procedures, and voluminous

    safety management plans will not bconnectQ with a miner. (c) Achieving more effective rules and regulations is not the only answer to a saferworkplace.

    D 2005 National Safety Council and Elsevier Ltd. All rights reserved.

    Keywords: Effective mine rules; Accident causation; Awareness; Compliance; Safety cultureSafety rules and regulations on min

    David

    School of Mining Engineering, University o

    Received 3 August 2004; received in revised

    www.elsevier.com/locate/jsr0022-4375/$ - see front matter D 2005 National Safety Council and Elsevier Ltd

    doi:10.1016/j.jsr.2004.11.004

    E-mail address: [email protected] The problem and a solution

    rence

    South Wales, Sydney, NSW 2052, Australia

    3 October 2004; accepted 3 November 2004

    h 36 (2005) 3950

    www.nsc.orgmineworkers. Failure on the part of management, forexample, is recognized in the various coronersT reports tohave contributed to multiple fatalities at a number of

    . All rights reserved.

  • Table 1

    Extracts from Significant Incident Reports 1998 to March, 2002 Queensland, NSW and WA (from Departmental web sites)

    Incident Behavioural contribution to cause of incident

    1. Queensland mines

    HIGHWAY TRUCKS COLLIDE Local road rules not clearly understood and followed.

    LIGHT VEHICLE DRIVES OFF HIGH WALL Operators should ensure that they are provided with clear work instructions

    particularly where they are working in an area of the mine with which they are

    not familiar.

    CATASTROPHIC FAILURE OF A DRAGLINE BOOM Unconfirmed reports indicate that draglines are now being loaded above their RSL

    (rated suspended load), in a drive for greater productivity.

    DUMP TRUCK WITH UNBALANCED LOAD

    BECOMES UNSTABLE

    A standing instruction that large rocks are not to be loaded but re-blasted was

    ignored by the shovel operator.

    DRILLER REPORTS FOR WORK IN AN INTOXICATED

    STATE

    The drillers offsider was disciplined and given a mine site reinduction where the

    statutory requirement of not reporting for duty in an intoxicated state was stressed.

    His workmate was also given the same mine site reinduction.

    METHANE MONITORS WERE BRIDGED OUT OF

    CIRCUIT IN TWO MINES WHILE PRODUCING COAL.

    On each occasion the tail gate methane sensor was bridged out of circuit during

    calibration checks and not recommissioned once these routine checks were completed

    DUMPING OVERBURDEN NEAR COAL CREW

    OPERATIONS

    A dump truck operator dumped overburden outside of the allotted dump area without

    knowledge or consideration of the potential consequences.

    AN OPERATOR HAD TWO FINGERS PINNED AND A

    THIRD SEVERELY LACERATED WHEN A BOLTING

    RIG AUTO RETRACTED.

    Operator was attempting to do multiple tasks consecutively and pinch points were

    not guarded or identified.

    COLLAPSE OF BRIDGED MATERIAL IN PUGMILL

    FEED BIN

    The plant operator walked along the edge of the top of the feed bin with no safety

    belt/harness attached.

    RIGGER STRUCK ON HEAD BY 500KG ASSEMBLY The crews dismantling the crusher did not understand the function of the component

    parts or were unaware of the condition of the component parts.

    DOZER RUNS OVER LIGHT VEHICLE The mine site procedure for entry into a work area was not followed.

    TRUCK FALLS BACKWARDS OVER TIPPING EDGE Ignorance of safe work practices. The truck driver was not familiar with a safe

    procedure for tipping over the edge of a stockpile.

    ROLLOVER OF REAR DUMP TRUCK The height and size of the rill was inadequate and not identified as a risk by the

    operators. Lack of handover between shifts led to hazards in the workplace not being

    communicated. The dozer operator on the previous shift had not worked to the mines

    standard for a dump area by allowing the dump face to become misaligned.

    2. New South Wales Mines

    TWO LARGE TRUCKS OUT OF CONTROL Maintenance, testing and inspection of the braking systems were inadequate.

    Drivers had not been given training in emergency response procedures.

    DANGER FROM A MISFIRE Communications were not clear between the day shift and the night shift about the

    result of the refiring.

    UNSTABLE STRUCTURE CRUSHES WORKMAN For some time before the accident, both the injured person and his supervisor had

    worked more than eleven hours a day.

    QUARRY WORKER KILLED BY FRONT END LOADER Management should have safe work procedures in place for people who need to

    approach mobile equipment. Everyone at a mine, including contractors and visitors,

    should be trained in the procedures.

    OPERATOR CRUSHED BY OVERTURNED FORKLIFT No standard operating procedures were available. No formal training, refresher or

    emergency training had been given. The vehicle appears to have been traveling too

    fast for the conditions; The driver was not restrained by a seat belt.

    ELECTRIC SHOCK FROM DAMAGED CIRCUIT

    BREAKER

    It was found that the Electrical Maintenance Engineer and the electrical staff generally

    were not aware of this hazard, even though it was reported in previous safety alerts.

    CONTINUOUS MINER DRILL RIG

    FATALLY CRUSHES TRADESMAN

    Managers should also address basic hazard recognition and control skills training as

    a priority.

    THE 415 VOLT CONDUCTORS SHORTED OUT AND

    THE POWER TRIPPED OFF ON SHORT CIRCUIT

    The electrical contractor was not aware of the site Electrical Management Handbook.

    3. Western Australian Mines

    FATALITY ON HEAVY-HAUL MINE RAILWAY The operator of the ballast regulator saw the grader approach the rail crossing but

    was unable to stop when it became apparent that the grader was not going to stop at

    the STOP sign governing right of way on the level crossing.

    FATALITY IN REMOTE

    CONTROLLED BOGGING OPERATION

    Initial reports contain unconfirmed indications from an eyewitness that the deceased

    may have inadvertently operated the wrong control and unintentionally precipitated

    the incident which resulted in his death.

    D. Laurence / Journal of Safety Research 36 (2005) 395040.

  • ioural contribution to cause of incident

    mote control unit for the LHD was found placed in a cuddy next to the

    oint with its controls locked in the manual position. It was subsequently

    shed that (for reasons presently unknown) the operator was on the

    nside the stope.

    duction procedure adopted appears to suffer from two deficiencies:The volume

    ten information made available was too great to enable the inductee to gain an

    te understanding of the material before commencing work. It is clear that the

    e of some underground workers is linked to production and that pressure has

    pplied to increase production.

    o recommend that a system be developed which formalises the procedure for

    ent, both practical and theoretical, of an employees understanding of working

    es, bearing in mind the dynamic nature of those safe working practices and the

    o continually monitor and/or update them.

    uction

    g of

    ssmen

    iver w

    se op

    afety Research 36 (2005) 3950 41Incident Behav

    3. Western Australian Mines

    LOADER OPERATOR CRUSHED BY ROCK FALL IN

    STOPE

    The re

    drawp

    establi

    LHD i

    MINER STRUCK BY FACE BLAST The in

    of writ

    adequa

    incom

    been a

    MINER STRUCK BY ROCK FALL We als

    assessm

    practic

    need t

    MINER STRUCK BY ROCK FALL An ind

    standin

    re-asse

    A TOYOTA PERSONNEL CARRIER WAS REVERSED

    INTO AN ORE DRIVE IN AN UNDERGROUND

    MINE, WHERE IT WENT OVER THE BENCH EDGE

    OFAN OPEN STOPE

    The dr

    OPERATOR TRAPPED BY SUCTION HOSE The ho

    Table 1 (continued)

    D. Laurence / Journal of SAustralian mines in recent years. Furthermore, there are a

    number of other factors, including management commit-

    ment, follow-up, enforcement, resource allocation, and so

    forth that should also be considered, particularly when

    developing and implementing a worker health and safety

    program. However, these issues are not the focus of this

    paper.

    To better understand the reasons why mineworkers

    break or ignore rules or why the rules are ineffective, it

    is necessary to evaluate their attitudes and perceptions. In

    the past, regulators and senior personnel in the mining

    industry have had a major influence over the direction

    and content of the regulatory framework. This is

    exemplified in the following quotation by the author of

    a number of analyses of industrial disasters, including the

    Longford and Moura accidents, bUnfortunately the peopleat the top tend to go around giving lectures and saying

    how important safety is, and how no accident is acceptable

    and we must all pull together here. Unfortunately, no amount

    of pep talk is going to alter the way things are done. If you

    want to alter the way things are done, you have to go down to

    the grass roots level and find out how things are actually

    being done, and why they are being done, and why are these

    PRESSURE VESSEL ENTRY - SCALDING INJURY The absence

    to get autho

    experienced

    competency

    LOADER OPERATOR CRUSHED BY ROCK FALL IN

    STOPE

    The safe wo

    stipulated th

    complying w

    CRUSHED IN ARTICULATION POINT OF LHD The operato

    accidentally

    loader to theprocess should include a mechanism to evaluate the inductees under

    the material covered. The process should include provision for regular

    t of employees knowledge of induction material.

    as unaware of the position of the bench edge in the drive.

    erator had not been formally trained in the task.operators violating rules, as they often are. And there are

    always good reasons why they are violating rules. In this way

    you can find out what is needed to have them do the right

    thing. Its about changing systems and changing procedures.

    It is not about getting people to believe that safety is

    important, which is, unfortunately, so often the message that

    is conveyedQ (Safety On-line, 2001).

    of a written procedure to perform this task. The failure by the operators

    risation from supervisors to open the vessel. The absence of more

    supervisors to approve and oversee the work. The lack of adequate

    tested training in the performance of this task.

    rking procedure for loading by the use of remote control equipment

    at operators were not to go beyond the stope brow. The operator was not

    ith the procedure at the time of the accident.

    r had omitted to engage the manual lock prior to exiting the cab. He

    hit the joystick which activated the steering control and articulated the

    left, crushing the operator

    0

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    20

    30

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    50

    60

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    Disagreetotally

    Disagree Not sure Agree Agree totally

    Res

    pons

    es (%

    )

    Fig. 1. Rules and Regulations are Important for My Safety.

  • 0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    Yes No

    Resp

    onse

    s (%

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    0%5%

    10%15%20%25%30%35%40%

    Disagreetotally

    Disagree Agree Agreetotally

    Res

    pons

    es (%

    )

    Not sure

    Fig. 4. I am aware of people violating the rules and regulations.

    D. Laurence / Journal of Safety Research 36 (2005) 395042It is also important for mineworkers to know when to

    apply the rules or act appropriately in the situation where

    no rules exist. The author of a study into the Challenger

    space shuttle disaster encapsulated the issue in this

    quotation: (The challenge is) bhow to instill a rulefollowing mentality that will assure coordination and

    control in a crisis and at the same time teach people to

    . . .. recognize the situation where no rules exist and forwhich the existing rules do not applyQ (Vaughn, 1997).

    A body of evidence exists suggesting that many

    accidents are caused by mineworkersT failing to followprocedures or rules. A senior group safety manager

    (anonymity requested) of a large Australian gold mining

    company indicated to the author in 2001 that the

    principal causes of two recent fatalities within the

    companyTs operations were deliberate violation of rules.The findings of a recent study of risky behaviors of

    continuous miner operators in underground coalmines

    provided another incentive to begin this research pro-

    gram. For example, it was found that more than 90% of

    employees interviewed bexpressed misgivingsQ aboutsafety rules and regulations. There was a clear distinction

    between operating within the rules and operating nor-

    mally, with the latter referring to the quickest possible

    way to complete a task. bThe issue is not whether therules are practical or not, or whether the rules should be

    simply followed or not. A more serious issue is that

    Fig. 2. Do you deviate or allow deviation from rules and regulations.possibly the large majority of employees (including

    deputies/supervisors) operate dangerous machinery every

    0%5%

    10%15%20%25%30%35%40%45%50%

    Disagreetotally

    Disagree Not sure Agree Agree totally

    Res

    pons

    es (%

    )

    Fig. 3. Is it necessary to break the rules to get the job done?day in underground mines with a basic disposition that

    safety rules are dirrelevant, superfluous, non-essential orexcessive.T If this is the case, an important resource forlimiting the risky behavior of employees is critically

    deficientQ (Department of Mineral Resources, 2000).A further study of 39, multiple-fatality coal mine

    disasters, mainly from the USA, UK, and Australia, found

    that serious violations of mining laws were discovered

    among 33 (Braithwaite & Grabosky, 1985). It was found

    that serious violations either caused the disaster, or were

    components of the causes, or exacerbated the effect of the

    disaster.

    These findings are supported by a 1991 study,

    commissioned by the NSW Department of Mineral

    Resources, which found that 83% of fatal accidents from

    strata movements in underground coal mines in the

    period 1972-1990 were associated with breaches of rules

    (Roylett, Russell, Ramon, & Blyth, 1991). Human error

    was simultaneously present with breaches of rules in over

    half the fatal accidents analyzed. It was concluded that

    fatalities would continue to occur unless management

    focused on strategies to focus on the development of

    better support rules, compliance with rules, and improve-

    ments in technology to bcounter against human error.Q Itshould be pointed out that subsequent investigations have

    suggested that apart from rule breaches, a major contrib-

    utory cause of these incidents was inadequate mine

    design, including undersized pillars (Galvin, 2002).0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    Disagreetotally

    Disagree Agree Agreetotally

    Res

    pons

    es (%

    )

    Not sure

    Fig. 5. Management and supervisors are aware of rule and regulation

    violations.

  • ! Inadequate training! Lack of familiarity with equipment! Fatigue

    2. Problem to be evaluated

    Another study of 25 accident investigations at mine sites

    throughout the world have shown that many incidents occur

    because mineworkers:

    ! were unaware of the rules! were aware but did not understand the rules

    involving the workforce in the research, it was hoped that

    insights previously overlooked by regulators and mine

    0%5%

    10%15%20%25%30%35%40%

    It w

    ould

    save

    tim

    e

    It w

    ould

    save

    en

    erg

    y

    It w

    ould

    low

    er th

    eris

    k

    Man

    ager

    com

    mitm

    ent

    lack

    ing

    Prob

    lem

    with

    rule

    s an

    dre

    gs

    Res

    pons

    es (%

    )

    Fig. 6. If you were to deviate (or allow deviation) from mine rules and

    regulations would you do so because. . ..?

    D. Laurence / Journal of Safety Research 36 (2005) 3950 43A supplementary study on roof and rib fall incidents

    commissioned by the Department of Mineral Resources in

    1999 (Pereira, 1999) updated the findings of the Roylett

    study. It found that bto effectively minimize roof fall fatalitiesthe industry must control the behavioral causal factors in-

    volved in these fatalities. In particular, miners going out

    under unsupported roof and not working to the support

    rules.QFurther confirmation of the extent of the contribution

    of unsafe behaviors to accidents and incidents on mine

    sites in Australia is illustrated by Table 1. The table shows

    all published incidents over a four-year period where a

    human factor can be identified. The incidents are listed on

    the web pages of each government minesT inspectorate inNew South Wales, Queensland and Western Australia. The

    behavioral issue in each has been underlined. It can be

    seen that many of these accidents were caused, at least in

    part, by:

    ! Lack of awareness of procedures or rules! Not complying with or ignoring rules! Lack of clear instructions! Poor communication generally

    ! Production taking precedence over safety! Overriding or bridging out safety barriers

    0%2%4%6%8%

    10%12%14%16%18%20%

    Too

    com

    plex

    Too

    man

    y to

    rem

    em

    ber

    Poor

    con

    tent

    /co

    nta

    in e

    rrors

    Too

    rigid

    /in

    flexib

    le

    Res

    pons

    es (%

    )

    Fig. 7. If there is a problem with rulesmanagement would be obtained.

    3. Research methodology

    An attitudinal survey was conducted at 33 mines

    throughout NSW, Queensland and international mine sites

    involving almost 500 mineworkers. The survey was in

    the form of a self-completing questionnaire, consisting of

    around 65 questions. It aimed to seek the opinions of the

    mining workforce on safety rules and regulations

    generally and as they apply to their specific jobs on a

    mine site. The sample consisted of a random selection of

    underground and open pit mines, extracting coal, metals,

    Lack

    real

    world

    unde

    rsta

    ndin

    g

    Not

    writ

    ten

    inpl

    ain

    lang

    uage

    Sim

    ply

    bad

    rule

    s

    Oth

    er! mistakenly applied the rules! ignored the rules! deliberately violated the rules! took a risk! were unable to identify hazardous situations! were poorly trained or lacked sufficient educationalbackground (Joy, 1999).

    Given this apparent linkage between rules, regulations,

    and safety performance, and the involvement of the work-

    force, the author undertook a research program to attempt to

    improve the effectiveness of the rules and regulations. Byand regulations it is because. . .?

  • or industrial minerals. The research also aimed to

    investigate:

    ! The level of awareness and understanding of mine rulesand procedures such as managers rules and safe work

    procedures (SWPs)

    ! The level of awareness and understanding of mine safetyregulations and legislation

    ! The extent of communication of and commitment to rulesand regulations

    ! The extent of compliance with rules and regulations! Attitudes regarding errors, risk-taking, and accidents andtheir interaction with rules and regulations

    ! The level of awareness of mine rules and regulations inspecific competencies such as the operation and main-

    tenance of continuous miners in underground coal mines,

    loaders and haul trucks in underground metal mines, and

    The workforce did not demonstrate any meaningful

    awareness of the concepts of duty of care, risk assess-

    actica

    l

    Comm

    on-se

    nse

    Relev

    ant

    All of

    the a

    bove

    Other

    0%5%

    10%15%20%25%30%35%40%

    Disagreetotally

    Disagree Agree Agreetotally

    Res

    pons

    es (%

    )

    Not sure

    Fig. 9. Acting with common sense is safer than acting within the rules and

    regulations.

    D. Laurence / Journal of Safety Research 36 (2005) 395044heavy earthmoving and haulage equipment in surface

    coal and metal mines.

    4. Knowledge and awareness of rules and regulations

    The first question asked of the mineworkers in the survey

    was if they agree that mine safety rules and regulations are

    important. Fig. 1 illustrates that they strongly believe that

    this is the case.

    However, the research showed both in general terms and

    in more detail in the analysis of rules governing the operation

    of a specific piece of equipment, that knowledge and

    awareness of rules and regulations is limited. This is despite

    most of the workforce asserting that they have a good

    knowledge and understanding. If the workforce mistakenly

    believes it has a good knowledge and understanding of the

    rules and regulations, it will be difficult for it to be receptive

    to learning. The challenge is for regulators and workers to

    acknowledge their knowledge gaps.

    0%5%

    10%15%20%25%30%35%40%45%50%

    Involv

    emen

    t of w

    orkfor

    ceSim

    ple

    Unde

    rstan

    dable

    Pr

    Res

    pons

    es (%

    )Fig. 8. What makes a goodment, safety management systems, or any of the

    promulgated legislation, which embodies these concepts.

    The research has therefore shown that the developments

    in occupational health and safety legislation that have

    taken place in Australia since the Robens report of 1974,

    have failed to engage those who are most at risk in the

    workplace.

    One of the most important rules in underground coal

    mining is the bno standing zoneQ rule, which applies toremote-controlled continuous miners. Mineworkers had

    difficulty in defining the rule as outlined in a government

    guideline, MDG 5002. However many miners demon-

    strated that they were aware of the practical implications

    of the rule even if they could not define it exactly. The

    descriptions given were generally simple, concise, in

    plain language, practical, and relevant. The reason that

    the workforce could not define the rule was that the rule

    did not contain the elements necessary for the protection

    of operators and other personnel working near the

    machine. The potential for further training to improverule or regulation?

  • operator was deciding where to position himself to avoid

    Automatic

    CommunicationDirected

    Systems

    Learning Stage

    Quanti

    ty o

    f R

    ule

    s

    Fig. 12. The Quantity of Rules at Each Stage of the Learning Model

    (adapted from Terrey, 2000).

    0%10%20%30%40%50%60%70%80%

    totallyDisagreeDisagree Agree Agree

    totally

    Res

    pons

    es (%

    )

    Not sure

    Fig. 10. Being alert will reduce the chances of an accident occurring.

    D. Laurence / Journal of Safety Research 36 (2005) 3950 45danger. The rule states that a bno standing zoneQ is ban areawhere people can not pass or work unless appropriatethe effectiveness of rules and regulations and their

    implementation is clear.

    5. Rule compliance

    One of the questions asked of the mineworkers in the

    survey is whether they deviate or allow deviation from mine

    rules and regulations (Fig. 2). Almost one third indicated

    that they do not always follow the rules. Approximately one

    quarter believed or were unsure that it was necessary to

    break the rules to get the job done (Fig. 3). In addition,

    most indicated that they were aware of others breaking the

    rules (Fig. 4). Disturbingly, they also indicated that

    management was aware of rule breaking (Fig. 5).

    When pressed as to the reason that they do deviate from

    the rules, most indicated it was because it would lower the

    risk or there was a problem with rules (Fig. 6).

    A focus on a particular rule, such as the no standing zone

    which applies to remote controlled continuous miner

    operations in underground coal mining, confirmed that

    mineworkers have a poor understanding of the rule as well

    as an inability to define the rule. When the rule was

    analyzed it was found that it did not bconnectQ with themineworker. The rule was also of limited or no use when the0%

    5%

    10%

    15%

    20%

    25%

    30%

    Managerpressure

    Peopletake risks

    Machobehaviour

    Peerpressure

    Res

    pons

    es (%

    )

    Fig. 11. I believe risks arisolation procedures for the continuous miner have been

    carried out Q.Possibly a better definition of the rule is the following:

    bA dNo Standing ZoneT is any area surrounding acontinuous miner at a particular mine that is assessed,

    through a risk assessment process, to be unsafe when

    operating the machine in remote controlled mode. It should

    take into account the potential for injury from:

    ! contact with the machine, in particular the cutting headand conveyor boom,

    ! unplanned movement of machine,! fall of ribs! fall of roof! electric shock or other causeQ

    This alternative definition of the rule:

    ! uses risk assessment to involve the workforce and gatherthe mine-specific risks that can differ appreciably from

    mine to mine

    ! incorporates the major risks with using the machine! allows mines with competent ribs to be able to operate itsremote controlled continuous miners safely in a similar

    manner to another mine where the ribs are incompetent

    and subject to spalling. In the latter case, management and

    operators have more of a challenge to establish safe work

    zones.Easiestway to do it

    People gettired

    Poor rules& regs

    Other

    e taken because. . .

  • Communication

    Systems

    Directed

    Automatic

    Learning Stage

    Qualit

    y of

    Rule

    s

    Fig. 13. The Quality of Rules at Each Stage of the Learning Model (adapted

    from Terrey, 2000).

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    Res

    pons

    es (%

    )

    Disagreetotally

    Disagree Agree Agreetotally

    Not sure

    Fig. 15. I should be involved in making mine rules.

    D. Laurence / Journal of Safety Research 36 (2005) 395046! aligns with a miners perception of bdangerQ! is simple, practical, relevant, and understandable

    6. Rule content

    When asked to comment on why they had problems with

    rules and regulations, mineworkers indicated that there

    were a number of bcontentQ issues such as (Fig. 7):

    ! lacking real world understanding! too many to remember! too complex! too rigid and not flexible enough.

    The workforce believe that the content of effective rules

    and regulations should:

    ! provide minimum standards! be simple, concise, understandable, practical, relevant,and easy to remember (see Fig. 8)

    ! be illustrated where appropriate! be flexible, well documented, up to date, clear, andavoids confusion

    ! reflect a common sense approach, although this is notunanimously supported (see Fig. 9)! make people think

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    Disagreetotally

    Disagree Agree Agreetotally

    Res

    pons

    es (%

    )

    Not sure

    Fig. 14. Operating and maintaining a continuous miner/bogger/earthmoving

    equipment/truck are risky tasks.! make people aware and alert (see Fig. 10)! make people foresee possibilities of incidents! make people responsible! make people react automatically! require miners to look after each other! be proactive! encourage communication and consultation! reduce fatigue (see Fig. 11)! be site specific rather than general! be easily applied! be aligned with the attitudes and perceptions of theworkforce.

    7. Quantity and Quality of Rules

    The mining workforce strongly believes that there are too

    many rules and regulations. They are calling for fewer rules

    but of a higher quality. The Swedish mining industry and its

    regulator appears to have followed this philosophy where a

    deliberate attempt to reduce the volume of rules has resulted

    in a relatively brief mining regulation. This also confirms

    the theorem of the safe behavior model where a mine, in the

    automatic phase of safe behavior, is controlled by fewer

    rules but of a higher quality than the earlier directed,

    systems phases (Figs. 12, 13 and see Howell, 1982;

    Laurence, 2002; Senge, 1990). Fig. 12 illustrates that the

    volume of rules, regulations, and legislation reaches a peak0%10%20%30%40%50%60%70%80%

    Res

    pons

    es (%

    )

    Disagreetotally

    Disagree Agree Agreetotally

    Not sure

    Fig. 16. Communication about rules and regulations is generally pretty

    good around here.

  • in the systems stage of the model, decreasing to a minimal

    amount in the automatic stage. The quality and effectiveness

    of the rules, however, continue to increase throughout each

    8. Risk assessment

    Rules that are based around a risk assessment process

    will be supported due to the recognition that many mining

    tasks are inherently risky (Fig. 14). Good rules should

    minimize/eliminate errors from becoming accidents and

    injuries and should eliminate a risk of accident through

    human error. In the words of an operator there should be

    bmore emphasis on hazard awareness, identification ofcontrols, risk management training.Q And this bthe involve-ment of the workers in the M.S.M.S (mine safety manage-

    ment system) has definitely made this place a much safer

    environment to work in. With worker involvement in

    performing SWP (safe work procedure), hazards and risks

    have been identified and eliminated which otherwise would

    still be there to cause possible serious accidents in the

    encourage those who will be involved in a task to plan, act,

    do, and check before and during that task.

    as illustrated in Figs. 16 and 17. Most mineworkers

    rely on personal communication through their supervisor

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    Res

    pons

    es (%

    )

    Disagreetotally

    Disagree Agree Agreetotally

    Not sure

    Fig. 17. Managers explain why a rule or regulation is needed.

    D. Laurence / Journal of Safety Research 36 (2005) 3950 47stage and reaches its peak in the automatic stage as

    illustrated in Fig. 13. The automatic stage should thus be

    the goal where there are minimal rules and regulations but

    their quality is high. At this stage, a miner, supervisor and/or

    manager:

    ! has developed safe working habits,! is able to detect hazardous situations, identify warningsigns, and is able to respond to them

    ! does not take risks/cut corners! cares for his fellow workers! reacts automatically and appropriately in crisis oremergency situations

    ! is not lumbered with onerous, complex rules andregulations to impede his safe work behaviors or conflict

    with internalized safe habits.

    Clearly, the primary emphasis should be on engineering

    out the hazard so that the opportunity for an injury is

    eliminated. If a bhardQ barrier is established, employers willnot have to rely on the softer barriers of procedures and

    rules to protect the workforce.

    30%0%

    5%

    10%

    15%

    20%

    25%

    Mine

    man

    ./und

    erman

    .

    Depu

    ty/tea

    m lea

    der

    Safet

    y offic

    er

    Mine

    s insp

    ector

    Othe

    Res

    pons

    es (%

    )

    Fig. 18. How are people informedor team leader, mine manager, or safety officer to

    r govt

    office

    r

    Check

    inspe

    ctor

    Notice

    board Oth

    er10. Presentation and communication of Rules

    Mine rules and regulations need to be well commu-

    nicated. The reasons for their implementation need to be

    explained. Most mineworkers believed that communica-

    tion is good at their mine, and explanations are givenfutureQ and bgood risk assessment leads to good controls.Q

    9. Formulation

    The workforce wants to be involved in making rules and

    regulations as shown in Fig. 15. This might involve, for

    example, working with others having expertise in technol-

    ogy or ergonomics and debugging a rule. This shouldabout rules and regulations?

  • provide that information, rather than the notice board

    (Fig. 18).

    Although Figs. 16 and 17 illustrate that most miners

    thought communication was good at their mine, there were

    many comments that did not support this finding. The

    following is a selection of their comments:

    ! We are not kept up to date and we have to ask afterhearing from other workers;

    ! Safe work procedures and risk assessments should bereadily available to the workforce, not hidden in

    computers;

    These responses provide an interesting contrast with

    identified that bnew regulatory approaches can be designed

    0%5%

    10%15%20%25%30%35%

    repo

    rt is m

    ade

    coun

    sellin

    g

    retra

    ining/r

    eindu

    ction

    discip

    linary

    actio

    n

    no a

    ction t

    aken

    other

    Res

    pons

    es (%

    )

    Fig. 20. The action taken when a rule is broken.

    0%5%

    10%15%20%25%30%35%40%45%

    repo

    rt is m

    ade

    coun

    sellin

    g

    retra

    ining/r

    eindu

    ction

    discip

    linary

    actio

    n

    no a

    ction t

    aken

    other

    Res

    pons

    es (%

    )

    D. Laurence / Journal of Safety Research 36 (2005) 395048! Need to be in a language people can understand andreasons for them;

    ! Due to 4 on / 4 off roster, the crew on days off some timesmisses out on some crucial meetings and comments;

    ! Although communication is of a reasonable standard, Ithink the work force should have more of an under-

    standing of rules and regulations imposed on it by

    management;

    ! Generally the legislation is not well understood; Thisis a very difficult process (1) to communicate any

    new rule / regulation to everybody effectively; (2) to

    ensure that all personnel adopt the new rule and do

    not inadvertently / unconsciously return to previous

    rule;

    ! Communication is what builds a safety culture - withoutit the words are not worth the paper it is written on;

    ! Generally only given out when an induction or accidentoccurs;

    ! Information about hazards and risk assessment is notfreely available or the average worker has little or no

    knowledge in acquiring this information. Most workers

    have very little knowledge of WHMS (work health

    management system).

    11. Training and education

    The survey respondents agreed that improved training,

    including refresher training as well as inductions, will

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    Res

    pons

    es (%

    )

    Disagreetotally

    Disagree Agree Agreetotally

    Not sureFig. 19. Improved training and induction will assist in understanding and

    application of rules and regulations.to foster high performance safety culture.Q A number ofmines are recognized for outstanding efforts in attaining theSwedish miners where disciplinary action is virtually ignored

    and counseling is by far the favored means of dealing with

    this type of undesirable behavior (Fig. 21). Counseling in this

    context is a non-threatening discussion between a worker and

    manager where punishment is not an expected outcome.

    13. Safety culture

    A positive safety culture will provide the platform on

    which to build a greater awareness, understanding, and

    compliance with rules and regulations. The work of Pitzer

    (Minerals Council of Australia, 1999) has added to the

    literature and understanding of culture on mine sites. Heassist in the better comprehension of rules and regulations

    (Fig. 19).

    12. Enforcement

    The consensus seemed to be that if a rule is to be

    implemented, it needs to be enforced. As far as sanctions

    are concerned, if a rule is broken, Australian miners tended

    to rely on disciplinary action and the writing of a report

    (Fig. 20).Fig. 21. Response of Swedish miners to action taken when a rule is broken.

  • right culture and their safety records reflect these efforts.

    25%es (%

    afetyThe discussion has raised an important issue of mine safety

    culture and its alignment with a continuous improvement

    model a better regulatory framework will encourage a

    positive safety culture which in turn will lead to better

    attitudes and more desirable behaviors. This in turn will

    provide the opportunity to formulate and implement more

    effective rules and regulations by having the workforce

    more actively involved.

    A positive safety culture requires (Williamson, 2000):

    ! Higher management commitment to safety! Open communication channels! A stable, experienced workforce! High quality housekeeping! A safety emphasis in training! Full-time safety personnel reporting directly to topmanagement.

    The field questionnaire deliberately did not focus on

    safety culture but responses to some items did provide an

    indication of this construct. For example, most mineworkers

    responding to the survey indicated that money was the

    major motivator to working at the mine (Fig. 22). However,

    many also indicated that enjoyment of work and mateship or

    friendship were important drivers. These are indicators of a

    more positive culture than working for the money.0%5%

    10%15%20%

    I enjoy the work The money isgood

    I enjoy themateship

    Other

    Res

    pons

    Fig. 22. Why do you work at this mine?30%35%40%

    )D. Laurence / Journal of S14. Fitness for work

    The workforce responses often mentioned the need to

    regulate on the issue of fitness for work, particularly fatigue.

    For example, bno more two night shifts (in a four shiftroster), I think operator fatigue runs hand in hand with

    accidents or machine damageQ and bworking hours anddays worked are too long e.g. 12 hour shifts, 7 day weeks.Q

    15. Continuous improvement

    As with any management system, a continuous improve-

    ment process should be implemented by monitoring and

    no. 5004). In C.J. Pitzer (ed). Sydney, New South Wales, Australia:Department of Mineral Resources.

    Galvin, J. (2002). Personal Communication.

    Howell, W. C. (1982). The Empathic Communicator. Belmont CA7Wadsworth Publishing Company.

    Joy, J. (1999), Learning from mistakes in mining. Australian Journal

    of Mining, June. Available from http://www.qrc.org.au/_files/docs/

    conferences/OHS_1999/Safety_Joy.doc

    Laurence, D. C. (2002). Learning Safe Work Behavior A New Tool forupdating the rule and regulatory subsystem at a mine at

    regular intervals. The advantage of having a mine-specific

    package of SWPs, guidelines, codes, and rules enables the

    mine to keep up with changing technology and changing

    societal expectations more rapidly than relying on changing

    legislation.

    16. Conclusion

    This paper presented the results of initial research into the

    development of more effective mine safety rules and

    regulations. Responses from almost 500 mineworkers were

    analyzed and some simple guidelines established, in par-

    ticular, regarding rule content. They can be summarized as:

    (a) Management and regulators should not continue to

    produce more and more rules and regulations to cover

    every aspect of mining. Miners will not read nor

    comprehend to this level of detail.

    (b) Detailed prescriptive regulations, detailed safe work

    procedures, and voluminous safety management plans

    will not bconnectQ with a miner. The aim should be tooperate with a framework of fewer rules but of the

    highest quality.

    (c) Of course, achieving more effective rules and regu-

    lations is not the only answer to a safer workplace.

    Possibly less emphasis should be on content and more

    about the process.

    (d) In particular, ensuring that a positive safety culture

    exists and that communication channels are open and

    working well. This was confirmed in the survey when

    the expressions bsimply bad rulesQ or bpoor rulesQwere rarely bblamedQ for accidents and incidents, risktaking or error-making.

    (e) It was more the problems of implementation,

    communication, and learning that were the main

    causal factors.

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    Dr. David Laurence is an Associate Professor at the School of Mining

    Engineering, University of New South Wales, Sydney, Australia. David has

    worked in and with the Australian and international mining industries for

    the past 25 years in a variety of roles including a miner, general manager,

    Chief Inspector of Mines and an academic. His passion for improving

    safety outcomes on mines drives his research in the developed and

    developing world.

    D. Laurence / Journal of Safety Research 36 (2005) 395050

    Safety rules and regulations on mine sites - The problem and a solutionBackgroundProblem to be evaluatedResearch methodologyKnowledge and awareness of rules and regulationsRule complianceRule contentQuantity and Quality of RulesRisk assessmentFormulationPresentation and communication of RulesTraining and educationEnforcementSafety cultureFitness for workContinuous improvementConclusionReferences