Safety rules and regulations on mine sites – The problem and a solution
-
Upload
david-laurence -
Category
Documents
-
view
212 -
download
0
Transcript of Safety rules and regulations on mine sites – The problem and a solution
-
e s
Lau
f New
form 1
(Department of Mineral Resources, 2000). Therefore, if
peopleTs behavior can be influenced to stop themment of Mineral Resources, 2000).
It needs to be stressed that many incidents on mines
have causal factors other than the involvement of
Journal of Safety Researcbreaking, ignoring, or not knowing about rules and1. Background
The issue of mine rules, procedures, and regulations is
a central focus of this paper, highlighted by this recent
comment bvery few people have accidents for whichthere is no procedure in place and we have a significant
degree of accidents as a result of people breaking rules,
ignoring rules, or simply not knowing about them. . .Q
regulations, then it should follow that it is possible to
eliminate many accidents and injuries. This will be a
challenging task. A recent study involving operators of
remote control continuous miners in underground coal
mining found that a large percentage of the workforce
believed that it was necessary to break the rules to get
the job done. bAny mine that operates 100% within therules will not produce a single tonne of coalQ (Depart-Abstract
Introduction: Many accidents and incidents on mine sites have a causal factor in the rules and regulations that supposedly are in
place to prevent the incident from occurring. The causes involve a lack of awareness or understanding, ignorance, or deliberate
violations. The issue of mine rules, procedures, and regulations is a central focus of this paper, highlighted by this recent comment
bvery few people have accidents for which there is no procedure in place. . .Q Method: An attitudinal survey was conducted at 33mines throughout NSW, Queensland and international mine sites involving almost 500 mineworkers. The survey was in the form of a
self-completing questionnaire, consisting of approximately 65 questions. It aimed to seek the opinions of the mining workforce on
safety rules and regulations generally, as well as how they apply to their specific jobs on a mine site. The research also aimed to
investigate: (a) the level of awareness and understanding of mine rules and procedures such as managers rules and safe work
procedures (SWPs); (b) the level of awareness and understanding of mine safety regulations and legislation; (c) the extent of
communication of and commitment to rules and regulations; (d) the extent of compliance with rules and regulations; and (e) attitudes
regarding errors, risk-taking, and accidents and their interaction with rules and regulations. The sample consisted of a random selection
of underground and open pit mines, extracting coal, metals, or industrial minerals. Results: The insights provided by the mineworkers
enabled a set of principles to be developed to guide mine management and regulators in the development of more effective rules and
regulations. Conclusions and Impact on the Mining Industry: (a) Management and regulators should not continue to producemore andmore
rules and regulations to cover every aspect of mining. (b) Detailed prescriptive regulations, detailed safe work procedures, and voluminous
safety management plans will not bconnectQ with a miner. (c) Achieving more effective rules and regulations is not the only answer to a saferworkplace.
D 2005 National Safety Council and Elsevier Ltd. All rights reserved.
Keywords: Effective mine rules; Accident causation; Awareness; Compliance; Safety cultureSafety rules and regulations on min
David
School of Mining Engineering, University o
Received 3 August 2004; received in revised
www.elsevier.com/locate/jsr0022-4375/$ - see front matter D 2005 National Safety Council and Elsevier Ltd
doi:10.1016/j.jsr.2004.11.004
E-mail address: [email protected] The problem and a solution
rence
South Wales, Sydney, NSW 2052, Australia
3 October 2004; accepted 3 November 2004
h 36 (2005) 3950
www.nsc.orgmineworkers. Failure on the part of management, forexample, is recognized in the various coronersT reports tohave contributed to multiple fatalities at a number of
. All rights reserved.
-
Table 1
Extracts from Significant Incident Reports 1998 to March, 2002 Queensland, NSW and WA (from Departmental web sites)
Incident Behavioural contribution to cause of incident
1. Queensland mines
HIGHWAY TRUCKS COLLIDE Local road rules not clearly understood and followed.
LIGHT VEHICLE DRIVES OFF HIGH WALL Operators should ensure that they are provided with clear work instructions
particularly where they are working in an area of the mine with which they are
not familiar.
CATASTROPHIC FAILURE OF A DRAGLINE BOOM Unconfirmed reports indicate that draglines are now being loaded above their RSL
(rated suspended load), in a drive for greater productivity.
DUMP TRUCK WITH UNBALANCED LOAD
BECOMES UNSTABLE
A standing instruction that large rocks are not to be loaded but re-blasted was
ignored by the shovel operator.
DRILLER REPORTS FOR WORK IN AN INTOXICATED
STATE
The drillers offsider was disciplined and given a mine site reinduction where the
statutory requirement of not reporting for duty in an intoxicated state was stressed.
His workmate was also given the same mine site reinduction.
METHANE MONITORS WERE BRIDGED OUT OF
CIRCUIT IN TWO MINES WHILE PRODUCING COAL.
On each occasion the tail gate methane sensor was bridged out of circuit during
calibration checks and not recommissioned once these routine checks were completed
DUMPING OVERBURDEN NEAR COAL CREW
OPERATIONS
A dump truck operator dumped overburden outside of the allotted dump area without
knowledge or consideration of the potential consequences.
AN OPERATOR HAD TWO FINGERS PINNED AND A
THIRD SEVERELY LACERATED WHEN A BOLTING
RIG AUTO RETRACTED.
Operator was attempting to do multiple tasks consecutively and pinch points were
not guarded or identified.
COLLAPSE OF BRIDGED MATERIAL IN PUGMILL
FEED BIN
The plant operator walked along the edge of the top of the feed bin with no safety
belt/harness attached.
RIGGER STRUCK ON HEAD BY 500KG ASSEMBLY The crews dismantling the crusher did not understand the function of the component
parts or were unaware of the condition of the component parts.
DOZER RUNS OVER LIGHT VEHICLE The mine site procedure for entry into a work area was not followed.
TRUCK FALLS BACKWARDS OVER TIPPING EDGE Ignorance of safe work practices. The truck driver was not familiar with a safe
procedure for tipping over the edge of a stockpile.
ROLLOVER OF REAR DUMP TRUCK The height and size of the rill was inadequate and not identified as a risk by the
operators. Lack of handover between shifts led to hazards in the workplace not being
communicated. The dozer operator on the previous shift had not worked to the mines
standard for a dump area by allowing the dump face to become misaligned.
2. New South Wales Mines
TWO LARGE TRUCKS OUT OF CONTROL Maintenance, testing and inspection of the braking systems were inadequate.
Drivers had not been given training in emergency response procedures.
DANGER FROM A MISFIRE Communications were not clear between the day shift and the night shift about the
result of the refiring.
UNSTABLE STRUCTURE CRUSHES WORKMAN For some time before the accident, both the injured person and his supervisor had
worked more than eleven hours a day.
QUARRY WORKER KILLED BY FRONT END LOADER Management should have safe work procedures in place for people who need to
approach mobile equipment. Everyone at a mine, including contractors and visitors,
should be trained in the procedures.
OPERATOR CRUSHED BY OVERTURNED FORKLIFT No standard operating procedures were available. No formal training, refresher or
emergency training had been given. The vehicle appears to have been traveling too
fast for the conditions; The driver was not restrained by a seat belt.
ELECTRIC SHOCK FROM DAMAGED CIRCUIT
BREAKER
It was found that the Electrical Maintenance Engineer and the electrical staff generally
were not aware of this hazard, even though it was reported in previous safety alerts.
CONTINUOUS MINER DRILL RIG
FATALLY CRUSHES TRADESMAN
Managers should also address basic hazard recognition and control skills training as
a priority.
THE 415 VOLT CONDUCTORS SHORTED OUT AND
THE POWER TRIPPED OFF ON SHORT CIRCUIT
The electrical contractor was not aware of the site Electrical Management Handbook.
3. Western Australian Mines
FATALITY ON HEAVY-HAUL MINE RAILWAY The operator of the ballast regulator saw the grader approach the rail crossing but
was unable to stop when it became apparent that the grader was not going to stop at
the STOP sign governing right of way on the level crossing.
FATALITY IN REMOTE
CONTROLLED BOGGING OPERATION
Initial reports contain unconfirmed indications from an eyewitness that the deceased
may have inadvertently operated the wrong control and unintentionally precipitated
the incident which resulted in his death.
D. Laurence / Journal of Safety Research 36 (2005) 395040.
-
ioural contribution to cause of incident
mote control unit for the LHD was found placed in a cuddy next to the
oint with its controls locked in the manual position. It was subsequently
shed that (for reasons presently unknown) the operator was on the
nside the stope.
duction procedure adopted appears to suffer from two deficiencies:The volume
ten information made available was too great to enable the inductee to gain an
te understanding of the material before commencing work. It is clear that the
e of some underground workers is linked to production and that pressure has
pplied to increase production.
o recommend that a system be developed which formalises the procedure for
ent, both practical and theoretical, of an employees understanding of working
es, bearing in mind the dynamic nature of those safe working practices and the
o continually monitor and/or update them.
uction
g of
ssmen
iver w
se op
afety Research 36 (2005) 3950 41Incident Behav
3. Western Australian Mines
LOADER OPERATOR CRUSHED BY ROCK FALL IN
STOPE
The re
drawp
establi
LHD i
MINER STRUCK BY FACE BLAST The in
of writ
adequa
incom
been a
MINER STRUCK BY ROCK FALL We als
assessm
practic
need t
MINER STRUCK BY ROCK FALL An ind
standin
re-asse
A TOYOTA PERSONNEL CARRIER WAS REVERSED
INTO AN ORE DRIVE IN AN UNDERGROUND
MINE, WHERE IT WENT OVER THE BENCH EDGE
OFAN OPEN STOPE
The dr
OPERATOR TRAPPED BY SUCTION HOSE The ho
Table 1 (continued)
D. Laurence / Journal of SAustralian mines in recent years. Furthermore, there are a
number of other factors, including management commit-
ment, follow-up, enforcement, resource allocation, and so
forth that should also be considered, particularly when
developing and implementing a worker health and safety
program. However, these issues are not the focus of this
paper.
To better understand the reasons why mineworkers
break or ignore rules or why the rules are ineffective, it
is necessary to evaluate their attitudes and perceptions. In
the past, regulators and senior personnel in the mining
industry have had a major influence over the direction
and content of the regulatory framework. This is
exemplified in the following quotation by the author of
a number of analyses of industrial disasters, including the
Longford and Moura accidents, bUnfortunately the peopleat the top tend to go around giving lectures and saying
how important safety is, and how no accident is acceptable
and we must all pull together here. Unfortunately, no amount
of pep talk is going to alter the way things are done. If you
want to alter the way things are done, you have to go down to
the grass roots level and find out how things are actually
being done, and why they are being done, and why are these
PRESSURE VESSEL ENTRY - SCALDING INJURY The absence
to get autho
experienced
competency
LOADER OPERATOR CRUSHED BY ROCK FALL IN
STOPE
The safe wo
stipulated th
complying w
CRUSHED IN ARTICULATION POINT OF LHD The operato
accidentally
loader to theprocess should include a mechanism to evaluate the inductees under
the material covered. The process should include provision for regular
t of employees knowledge of induction material.
as unaware of the position of the bench edge in the drive.
erator had not been formally trained in the task.operators violating rules, as they often are. And there are
always good reasons why they are violating rules. In this way
you can find out what is needed to have them do the right
thing. Its about changing systems and changing procedures.
It is not about getting people to believe that safety is
important, which is, unfortunately, so often the message that
is conveyedQ (Safety On-line, 2001).
of a written procedure to perform this task. The failure by the operators
risation from supervisors to open the vessel. The absence of more
supervisors to approve and oversee the work. The lack of adequate
tested training in the performance of this task.
rking procedure for loading by the use of remote control equipment
at operators were not to go beyond the stope brow. The operator was not
ith the procedure at the time of the accident.
r had omitted to engage the manual lock prior to exiting the cab. He
hit the joystick which activated the steering control and articulated the
left, crushing the operator
0
10
20
30
40
50
60
70
Disagreetotally
Disagree Not sure Agree Agree totally
Res
pons
es (%
)
Fig. 1. Rules and Regulations are Important for My Safety.
-
0%
10%
20%
30%
40%
50%
60%
70%
80%
Yes No
Resp
onse
s (%
)
0%5%
10%15%20%25%30%35%40%
Disagreetotally
Disagree Agree Agreetotally
Res
pons
es (%
)
Not sure
Fig. 4. I am aware of people violating the rules and regulations.
D. Laurence / Journal of Safety Research 36 (2005) 395042It is also important for mineworkers to know when to
apply the rules or act appropriately in the situation where
no rules exist. The author of a study into the Challenger
space shuttle disaster encapsulated the issue in this
quotation: (The challenge is) bhow to instill a rulefollowing mentality that will assure coordination and
control in a crisis and at the same time teach people to
. . .. recognize the situation where no rules exist and forwhich the existing rules do not applyQ (Vaughn, 1997).
A body of evidence exists suggesting that many
accidents are caused by mineworkersT failing to followprocedures or rules. A senior group safety manager
(anonymity requested) of a large Australian gold mining
company indicated to the author in 2001 that the
principal causes of two recent fatalities within the
companyTs operations were deliberate violation of rules.The findings of a recent study of risky behaviors of
continuous miner operators in underground coalmines
provided another incentive to begin this research pro-
gram. For example, it was found that more than 90% of
employees interviewed bexpressed misgivingsQ aboutsafety rules and regulations. There was a clear distinction
between operating within the rules and operating nor-
mally, with the latter referring to the quickest possible
way to complete a task. bThe issue is not whether therules are practical or not, or whether the rules should be
simply followed or not. A more serious issue is that
Fig. 2. Do you deviate or allow deviation from rules and regulations.possibly the large majority of employees (including
deputies/supervisors) operate dangerous machinery every
0%5%
10%15%20%25%30%35%40%45%50%
Disagreetotally
Disagree Not sure Agree Agree totally
Res
pons
es (%
)
Fig. 3. Is it necessary to break the rules to get the job done?day in underground mines with a basic disposition that
safety rules are dirrelevant, superfluous, non-essential orexcessive.T If this is the case, an important resource forlimiting the risky behavior of employees is critically
deficientQ (Department of Mineral Resources, 2000).A further study of 39, multiple-fatality coal mine
disasters, mainly from the USA, UK, and Australia, found
that serious violations of mining laws were discovered
among 33 (Braithwaite & Grabosky, 1985). It was found
that serious violations either caused the disaster, or were
components of the causes, or exacerbated the effect of the
disaster.
These findings are supported by a 1991 study,
commissioned by the NSW Department of Mineral
Resources, which found that 83% of fatal accidents from
strata movements in underground coal mines in the
period 1972-1990 were associated with breaches of rules
(Roylett, Russell, Ramon, & Blyth, 1991). Human error
was simultaneously present with breaches of rules in over
half the fatal accidents analyzed. It was concluded that
fatalities would continue to occur unless management
focused on strategies to focus on the development of
better support rules, compliance with rules, and improve-
ments in technology to bcounter against human error.Q Itshould be pointed out that subsequent investigations have
suggested that apart from rule breaches, a major contrib-
utory cause of these incidents was inadequate mine
design, including undersized pillars (Galvin, 2002).0%
10%
20%
30%
40%
50%
60%
70%
Disagreetotally
Disagree Agree Agreetotally
Res
pons
es (%
)
Not sure
Fig. 5. Management and supervisors are aware of rule and regulation
violations.
-
! Inadequate training! Lack of familiarity with equipment! Fatigue
2. Problem to be evaluated
Another study of 25 accident investigations at mine sites
throughout the world have shown that many incidents occur
because mineworkers:
! were unaware of the rules! were aware but did not understand the rules
involving the workforce in the research, it was hoped that
insights previously overlooked by regulators and mine
0%5%
10%15%20%25%30%35%40%
It w
ould
save
tim
e
It w
ould
save
en
erg
y
It w
ould
low
er th
eris
k
Man
ager
com
mitm
ent
lack
ing
Prob
lem
with
rule
s an
dre
gs
Res
pons
es (%
)
Fig. 6. If you were to deviate (or allow deviation) from mine rules and
regulations would you do so because. . ..?
D. Laurence / Journal of Safety Research 36 (2005) 3950 43A supplementary study on roof and rib fall incidents
commissioned by the Department of Mineral Resources in
1999 (Pereira, 1999) updated the findings of the Roylett
study. It found that bto effectively minimize roof fall fatalitiesthe industry must control the behavioral causal factors in-
volved in these fatalities. In particular, miners going out
under unsupported roof and not working to the support
rules.QFurther confirmation of the extent of the contribution
of unsafe behaviors to accidents and incidents on mine
sites in Australia is illustrated by Table 1. The table shows
all published incidents over a four-year period where a
human factor can be identified. The incidents are listed on
the web pages of each government minesT inspectorate inNew South Wales, Queensland and Western Australia. The
behavioral issue in each has been underlined. It can be
seen that many of these accidents were caused, at least in
part, by:
! Lack of awareness of procedures or rules! Not complying with or ignoring rules! Lack of clear instructions! Poor communication generally
! Production taking precedence over safety! Overriding or bridging out safety barriers
0%2%4%6%8%
10%12%14%16%18%20%
Too
com
plex
Too
man
y to
rem
em
ber
Poor
con
tent
/co
nta
in e
rrors
Too
rigid
/in
flexib
le
Res
pons
es (%
)
Fig. 7. If there is a problem with rulesmanagement would be obtained.
3. Research methodology
An attitudinal survey was conducted at 33 mines
throughout NSW, Queensland and international mine sites
involving almost 500 mineworkers. The survey was in
the form of a self-completing questionnaire, consisting of
around 65 questions. It aimed to seek the opinions of the
mining workforce on safety rules and regulations
generally and as they apply to their specific jobs on a
mine site. The sample consisted of a random selection of
underground and open pit mines, extracting coal, metals,
Lack
real
world
unde
rsta
ndin
g
Not
writ
ten
inpl
ain
lang
uage
Sim
ply
bad
rule
s
Oth
er! mistakenly applied the rules! ignored the rules! deliberately violated the rules! took a risk! were unable to identify hazardous situations! were poorly trained or lacked sufficient educationalbackground (Joy, 1999).
Given this apparent linkage between rules, regulations,
and safety performance, and the involvement of the work-
force, the author undertook a research program to attempt to
improve the effectiveness of the rules and regulations. Byand regulations it is because. . .?
-
or industrial minerals. The research also aimed to
investigate:
! The level of awareness and understanding of mine rulesand procedures such as managers rules and safe work
procedures (SWPs)
! The level of awareness and understanding of mine safetyregulations and legislation
! The extent of communication of and commitment to rulesand regulations
! The extent of compliance with rules and regulations! Attitudes regarding errors, risk-taking, and accidents andtheir interaction with rules and regulations
! The level of awareness of mine rules and regulations inspecific competencies such as the operation and main-
tenance of continuous miners in underground coal mines,
loaders and haul trucks in underground metal mines, and
The workforce did not demonstrate any meaningful
awareness of the concepts of duty of care, risk assess-
actica
l
Comm
on-se
nse
Relev
ant
All of
the a
bove
Other
0%5%
10%15%20%25%30%35%40%
Disagreetotally
Disagree Agree Agreetotally
Res
pons
es (%
)
Not sure
Fig. 9. Acting with common sense is safer than acting within the rules and
regulations.
D. Laurence / Journal of Safety Research 36 (2005) 395044heavy earthmoving and haulage equipment in surface
coal and metal mines.
4. Knowledge and awareness of rules and regulations
The first question asked of the mineworkers in the survey
was if they agree that mine safety rules and regulations are
important. Fig. 1 illustrates that they strongly believe that
this is the case.
However, the research showed both in general terms and
in more detail in the analysis of rules governing the operation
of a specific piece of equipment, that knowledge and
awareness of rules and regulations is limited. This is despite
most of the workforce asserting that they have a good
knowledge and understanding. If the workforce mistakenly
believes it has a good knowledge and understanding of the
rules and regulations, it will be difficult for it to be receptive
to learning. The challenge is for regulators and workers to
acknowledge their knowledge gaps.
0%5%
10%15%20%25%30%35%40%45%50%
Involv
emen
t of w
orkfor
ceSim
ple
Unde
rstan
dable
Pr
Res
pons
es (%
)Fig. 8. What makes a goodment, safety management systems, or any of the
promulgated legislation, which embodies these concepts.
The research has therefore shown that the developments
in occupational health and safety legislation that have
taken place in Australia since the Robens report of 1974,
have failed to engage those who are most at risk in the
workplace.
One of the most important rules in underground coal
mining is the bno standing zoneQ rule, which applies toremote-controlled continuous miners. Mineworkers had
difficulty in defining the rule as outlined in a government
guideline, MDG 5002. However many miners demon-
strated that they were aware of the practical implications
of the rule even if they could not define it exactly. The
descriptions given were generally simple, concise, in
plain language, practical, and relevant. The reason that
the workforce could not define the rule was that the rule
did not contain the elements necessary for the protection
of operators and other personnel working near the
machine. The potential for further training to improverule or regulation?
-
operator was deciding where to position himself to avoid
Automatic
CommunicationDirected
Systems
Learning Stage
Quanti
ty o
f R
ule
s
Fig. 12. The Quantity of Rules at Each Stage of the Learning Model
(adapted from Terrey, 2000).
0%10%20%30%40%50%60%70%80%
totallyDisagreeDisagree Agree Agree
totally
Res
pons
es (%
)
Not sure
Fig. 10. Being alert will reduce the chances of an accident occurring.
D. Laurence / Journal of Safety Research 36 (2005) 3950 45danger. The rule states that a bno standing zoneQ is ban areawhere people can not pass or work unless appropriatethe effectiveness of rules and regulations and their
implementation is clear.
5. Rule compliance
One of the questions asked of the mineworkers in the
survey is whether they deviate or allow deviation from mine
rules and regulations (Fig. 2). Almost one third indicated
that they do not always follow the rules. Approximately one
quarter believed or were unsure that it was necessary to
break the rules to get the job done (Fig. 3). In addition,
most indicated that they were aware of others breaking the
rules (Fig. 4). Disturbingly, they also indicated that
management was aware of rule breaking (Fig. 5).
When pressed as to the reason that they do deviate from
the rules, most indicated it was because it would lower the
risk or there was a problem with rules (Fig. 6).
A focus on a particular rule, such as the no standing zone
which applies to remote controlled continuous miner
operations in underground coal mining, confirmed that
mineworkers have a poor understanding of the rule as well
as an inability to define the rule. When the rule was
analyzed it was found that it did not bconnectQ with themineworker. The rule was also of limited or no use when the0%
5%
10%
15%
20%
25%
30%
Managerpressure
Peopletake risks
Machobehaviour
Peerpressure
Res
pons
es (%
)
Fig. 11. I believe risks arisolation procedures for the continuous miner have been
carried out Q.Possibly a better definition of the rule is the following:
bA dNo Standing ZoneT is any area surrounding acontinuous miner at a particular mine that is assessed,
through a risk assessment process, to be unsafe when
operating the machine in remote controlled mode. It should
take into account the potential for injury from:
! contact with the machine, in particular the cutting headand conveyor boom,
! unplanned movement of machine,! fall of ribs! fall of roof! electric shock or other causeQ
This alternative definition of the rule:
! uses risk assessment to involve the workforce and gatherthe mine-specific risks that can differ appreciably from
mine to mine
! incorporates the major risks with using the machine! allows mines with competent ribs to be able to operate itsremote controlled continuous miners safely in a similar
manner to another mine where the ribs are incompetent
and subject to spalling. In the latter case, management and
operators have more of a challenge to establish safe work
zones.Easiestway to do it
People gettired
Poor rules& regs
Other
e taken because. . .
-
Communication
Systems
Directed
Automatic
Learning Stage
Qualit
y of
Rule
s
Fig. 13. The Quality of Rules at Each Stage of the Learning Model (adapted
from Terrey, 2000).
0%
10%
20%
30%
40%
50%
60%
Res
pons
es (%
)
Disagreetotally
Disagree Agree Agreetotally
Not sure
Fig. 15. I should be involved in making mine rules.
D. Laurence / Journal of Safety Research 36 (2005) 395046! aligns with a miners perception of bdangerQ! is simple, practical, relevant, and understandable
6. Rule content
When asked to comment on why they had problems with
rules and regulations, mineworkers indicated that there
were a number of bcontentQ issues such as (Fig. 7):
! lacking real world understanding! too many to remember! too complex! too rigid and not flexible enough.
The workforce believe that the content of effective rules
and regulations should:
! provide minimum standards! be simple, concise, understandable, practical, relevant,and easy to remember (see Fig. 8)
! be illustrated where appropriate! be flexible, well documented, up to date, clear, andavoids confusion
! reflect a common sense approach, although this is notunanimously supported (see Fig. 9)! make people think
0%
10%
20%
30%
40%
50%
60%
Disagreetotally
Disagree Agree Agreetotally
Res
pons
es (%
)
Not sure
Fig. 14. Operating and maintaining a continuous miner/bogger/earthmoving
equipment/truck are risky tasks.! make people aware and alert (see Fig. 10)! make people foresee possibilities of incidents! make people responsible! make people react automatically! require miners to look after each other! be proactive! encourage communication and consultation! reduce fatigue (see Fig. 11)! be site specific rather than general! be easily applied! be aligned with the attitudes and perceptions of theworkforce.
7. Quantity and Quality of Rules
The mining workforce strongly believes that there are too
many rules and regulations. They are calling for fewer rules
but of a higher quality. The Swedish mining industry and its
regulator appears to have followed this philosophy where a
deliberate attempt to reduce the volume of rules has resulted
in a relatively brief mining regulation. This also confirms
the theorem of the safe behavior model where a mine, in the
automatic phase of safe behavior, is controlled by fewer
rules but of a higher quality than the earlier directed,
systems phases (Figs. 12, 13 and see Howell, 1982;
Laurence, 2002; Senge, 1990). Fig. 12 illustrates that the
volume of rules, regulations, and legislation reaches a peak0%10%20%30%40%50%60%70%80%
Res
pons
es (%
)
Disagreetotally
Disagree Agree Agreetotally
Not sure
Fig. 16. Communication about rules and regulations is generally pretty
good around here.
-
in the systems stage of the model, decreasing to a minimal
amount in the automatic stage. The quality and effectiveness
of the rules, however, continue to increase throughout each
8. Risk assessment
Rules that are based around a risk assessment process
will be supported due to the recognition that many mining
tasks are inherently risky (Fig. 14). Good rules should
minimize/eliminate errors from becoming accidents and
injuries and should eliminate a risk of accident through
human error. In the words of an operator there should be
bmore emphasis on hazard awareness, identification ofcontrols, risk management training.Q And this bthe involve-ment of the workers in the M.S.M.S (mine safety manage-
ment system) has definitely made this place a much safer
environment to work in. With worker involvement in
performing SWP (safe work procedure), hazards and risks
have been identified and eliminated which otherwise would
still be there to cause possible serious accidents in the
encourage those who will be involved in a task to plan, act,
do, and check before and during that task.
as illustrated in Figs. 16 and 17. Most mineworkers
rely on personal communication through their supervisor
0%
10%
20%
30%
40%
50%
60%
Res
pons
es (%
)
Disagreetotally
Disagree Agree Agreetotally
Not sure
Fig. 17. Managers explain why a rule or regulation is needed.
D. Laurence / Journal of Safety Research 36 (2005) 3950 47stage and reaches its peak in the automatic stage as
illustrated in Fig. 13. The automatic stage should thus be
the goal where there are minimal rules and regulations but
their quality is high. At this stage, a miner, supervisor and/or
manager:
! has developed safe working habits,! is able to detect hazardous situations, identify warningsigns, and is able to respond to them
! does not take risks/cut corners! cares for his fellow workers! reacts automatically and appropriately in crisis oremergency situations
! is not lumbered with onerous, complex rules andregulations to impede his safe work behaviors or conflict
with internalized safe habits.
Clearly, the primary emphasis should be on engineering
out the hazard so that the opportunity for an injury is
eliminated. If a bhardQ barrier is established, employers willnot have to rely on the softer barriers of procedures and
rules to protect the workforce.
30%0%
5%
10%
15%
20%
25%
Mine
man
./und
erman
.
Depu
ty/tea
m lea
der
Safet
y offic
er
Mine
s insp
ector
Othe
Res
pons
es (%
)
Fig. 18. How are people informedor team leader, mine manager, or safety officer to
r govt
office
r
Check
inspe
ctor
Notice
board Oth
er10. Presentation and communication of Rules
Mine rules and regulations need to be well commu-
nicated. The reasons for their implementation need to be
explained. Most mineworkers believed that communica-
tion is good at their mine, and explanations are givenfutureQ and bgood risk assessment leads to good controls.Q
9. Formulation
The workforce wants to be involved in making rules and
regulations as shown in Fig. 15. This might involve, for
example, working with others having expertise in technol-
ogy or ergonomics and debugging a rule. This shouldabout rules and regulations?
-
provide that information, rather than the notice board
(Fig. 18).
Although Figs. 16 and 17 illustrate that most miners
thought communication was good at their mine, there were
many comments that did not support this finding. The
following is a selection of their comments:
! We are not kept up to date and we have to ask afterhearing from other workers;
! Safe work procedures and risk assessments should bereadily available to the workforce, not hidden in
computers;
These responses provide an interesting contrast with
identified that bnew regulatory approaches can be designed
0%5%
10%15%20%25%30%35%
repo
rt is m
ade
coun
sellin
g
retra
ining/r
eindu
ction
discip
linary
actio
n
no a
ction t
aken
other
Res
pons
es (%
)
Fig. 20. The action taken when a rule is broken.
0%5%
10%15%20%25%30%35%40%45%
repo
rt is m
ade
coun
sellin
g
retra
ining/r
eindu
ction
discip
linary
actio
n
no a
ction t
aken
other
Res
pons
es (%
)
D. Laurence / Journal of Safety Research 36 (2005) 395048! Need to be in a language people can understand andreasons for them;
! Due to 4 on / 4 off roster, the crew on days off some timesmisses out on some crucial meetings and comments;
! Although communication is of a reasonable standard, Ithink the work force should have more of an under-
standing of rules and regulations imposed on it by
management;
! Generally the legislation is not well understood; Thisis a very difficult process (1) to communicate any
new rule / regulation to everybody effectively; (2) to
ensure that all personnel adopt the new rule and do
not inadvertently / unconsciously return to previous
rule;
! Communication is what builds a safety culture - withoutit the words are not worth the paper it is written on;
! Generally only given out when an induction or accidentoccurs;
! Information about hazards and risk assessment is notfreely available or the average worker has little or no
knowledge in acquiring this information. Most workers
have very little knowledge of WHMS (work health
management system).
11. Training and education
The survey respondents agreed that improved training,
including refresher training as well as inductions, will
0%
10%
20%
30%
40%
50%
60%
70%
Res
pons
es (%
)
Disagreetotally
Disagree Agree Agreetotally
Not sureFig. 19. Improved training and induction will assist in understanding and
application of rules and regulations.to foster high performance safety culture.Q A number ofmines are recognized for outstanding efforts in attaining theSwedish miners where disciplinary action is virtually ignored
and counseling is by far the favored means of dealing with
this type of undesirable behavior (Fig. 21). Counseling in this
context is a non-threatening discussion between a worker and
manager where punishment is not an expected outcome.
13. Safety culture
A positive safety culture will provide the platform on
which to build a greater awareness, understanding, and
compliance with rules and regulations. The work of Pitzer
(Minerals Council of Australia, 1999) has added to the
literature and understanding of culture on mine sites. Heassist in the better comprehension of rules and regulations
(Fig. 19).
12. Enforcement
The consensus seemed to be that if a rule is to be
implemented, it needs to be enforced. As far as sanctions
are concerned, if a rule is broken, Australian miners tended
to rely on disciplinary action and the writing of a report
(Fig. 20).Fig. 21. Response of Swedish miners to action taken when a rule is broken.
-
right culture and their safety records reflect these efforts.
25%es (%
afetyThe discussion has raised an important issue of mine safety
culture and its alignment with a continuous improvement
model a better regulatory framework will encourage a
positive safety culture which in turn will lead to better
attitudes and more desirable behaviors. This in turn will
provide the opportunity to formulate and implement more
effective rules and regulations by having the workforce
more actively involved.
A positive safety culture requires (Williamson, 2000):
! Higher management commitment to safety! Open communication channels! A stable, experienced workforce! High quality housekeeping! A safety emphasis in training! Full-time safety personnel reporting directly to topmanagement.
The field questionnaire deliberately did not focus on
safety culture but responses to some items did provide an
indication of this construct. For example, most mineworkers
responding to the survey indicated that money was the
major motivator to working at the mine (Fig. 22). However,
many also indicated that enjoyment of work and mateship or
friendship were important drivers. These are indicators of a
more positive culture than working for the money.0%5%
10%15%20%
I enjoy the work The money isgood
I enjoy themateship
Other
Res
pons
Fig. 22. Why do you work at this mine?30%35%40%
)D. Laurence / Journal of S14. Fitness for work
The workforce responses often mentioned the need to
regulate on the issue of fitness for work, particularly fatigue.
For example, bno more two night shifts (in a four shiftroster), I think operator fatigue runs hand in hand with
accidents or machine damageQ and bworking hours anddays worked are too long e.g. 12 hour shifts, 7 day weeks.Q
15. Continuous improvement
As with any management system, a continuous improve-
ment process should be implemented by monitoring and
no. 5004). In C.J. Pitzer (ed). Sydney, New South Wales, Australia:Department of Mineral Resources.
Galvin, J. (2002). Personal Communication.
Howell, W. C. (1982). The Empathic Communicator. Belmont CA7Wadsworth Publishing Company.
Joy, J. (1999), Learning from mistakes in mining. Australian Journal
of Mining, June. Available from http://www.qrc.org.au/_files/docs/
conferences/OHS_1999/Safety_Joy.doc
Laurence, D. C. (2002). Learning Safe Work Behavior A New Tool forupdating the rule and regulatory subsystem at a mine at
regular intervals. The advantage of having a mine-specific
package of SWPs, guidelines, codes, and rules enables the
mine to keep up with changing technology and changing
societal expectations more rapidly than relying on changing
legislation.
16. Conclusion
This paper presented the results of initial research into the
development of more effective mine safety rules and
regulations. Responses from almost 500 mineworkers were
analyzed and some simple guidelines established, in par-
ticular, regarding rule content. They can be summarized as:
(a) Management and regulators should not continue to
produce more and more rules and regulations to cover
every aspect of mining. Miners will not read nor
comprehend to this level of detail.
(b) Detailed prescriptive regulations, detailed safe work
procedures, and voluminous safety management plans
will not bconnectQ with a miner. The aim should be tooperate with a framework of fewer rules but of the
highest quality.
(c) Of course, achieving more effective rules and regu-
lations is not the only answer to a safer workplace.
Possibly less emphasis should be on content and more
about the process.
(d) In particular, ensuring that a positive safety culture
exists and that communication channels are open and
working well. This was confirmed in the survey when
the expressions bsimply bad rulesQ or bpoor rulesQwere rarely bblamedQ for accidents and incidents, risktaking or error-making.
(e) It was more the problems of implementation,
communication, and learning that were the main
causal factors.
References
Braithwaite, J., Grabosky, P. (1985). Occupational Health and Safety
Enforcement in Australia. A report to the National Occupational
Health and Safety Commission, Sydney, New South Wales, Australia:
NOHSC.
Department of Mineral Resources. (2000). A Study of the Risky Positioning
Behavior of Operators of Remote Control Mining Equipment (Report
Research 36 (2005) 3950 49the Mining Industry. Proceedings NSW Minerals Council OHS
Conference, Terrigal, 1-3 August, 2002.
-
Minerals Council of Australia. (1999). Australian Minerals Industry Safety
Culture Survey Report. Available from: www.mca.com.au
Pereira, N. (1999). Report into and Management of Roof Fall Fatalities in
NSW Coal Mines. Sydney, New South Wales, Australia7 Department ofMineral Resources.
Roylett, B., Russell, I., Raman, R., & Blyth, D. (1991). Analysis of
Accidents from Strata Movements in Pillar Extraction in New South
Wales Coal Mines. Internal Report for NSW Department of Mineral
Resources. Sydney, New South Wales, Australia7 Department ofMineral Resources.
Safety On-line. (2001). Available from: http://www.safetyonline.com.au/
industry_wrap/default3.asp
Senge, P. M. (1990). The Fifth Discipline The Art and Practice of the
Learning Organisation. Australia, Sydney7 Random House.Terrey, G. (2000). Personal communication.
Vaughn, D. (1997). The Trickle Down Effect: Policy Decisions, Risky
Work, and the Challenger Tragedy. California Management Review,
39(2), 80102.
Williamson, A. (2000). Safety Culture Lessons from Research in Industry.
Safety and Health Culture Conference. Sydey, Australia7 MineralsCouncil of Australia.
Dr. David Laurence is an Associate Professor at the School of Mining
Engineering, University of New South Wales, Sydney, Australia. David has
worked in and with the Australian and international mining industries for
the past 25 years in a variety of roles including a miner, general manager,
Chief Inspector of Mines and an academic. His passion for improving
safety outcomes on mines drives his research in the developed and
developing world.
D. Laurence / Journal of Safety Research 36 (2005) 395050
Safety rules and regulations on mine sites - The problem and a solutionBackgroundProblem to be evaluatedResearch methodologyKnowledge and awareness of rules and regulationsRule complianceRule contentQuantity and Quality of RulesRisk assessmentFormulationPresentation and communication of RulesTraining and educationEnforcementSafety cultureFitness for workContinuous improvementConclusionReferences