Safety, Protection, and Modification of the Product 2. Model...
Transcript of Safety, Protection, and Modification of the Product 2. Model...
IM 05P02D41-11EN page 1/14
Contents1. SafetyPrecautions2. ModelandSuffixCodes3. HowtoInstall4. HardwareSpecifications5. HowtoConnectWires6. TerminalWiringDiagrams
IntroductionThankyouforpurchasingtheUP35AProgramController.Thisoperationguidedescribesthebasicoperationsrelatedtothesingle-loopcontrolfunctionoftheUP35A.Theguideshouldbeprovidedtotheenduserofthisproduct.Besure to read thisoperationguidebeforeusing theproduct inorder toensurecorrectoperation.Fordetailsofeachfunction,refertotheelectronicmanual.Beforeusingtheproduct,refertothetableofModelandSuffixCodestomakesurethatthedeliveredproductisconsistentwiththemodelandsuffixcodesyouordered.Alsomakesurethatthefollowingitemsareincludedinthepackage.
•ProgramController(themodelyouordered)..........................................x1•SetofBrackets........................................................................................x1•UnitLabel(L4502VZ)..............................................................................x1•TagLabel(L4502VE)..............................................................................x1(Onlywhenordered.)•TerminalCover(L4502XP).....................................................................x1•OperationGuide(thisdocument)............................................................x7(A3size)(InstallationandWiring,InitialSettings,Programming,Operations,andParameters)
lTargetReadersThisguideisintendedforthefollowingpersonnel;• Engineersresponsibleforinstallation,wiring,andmaintenanceoftheequipment.• Personnelresponsiblefornormaldailyoperationoftheequipment.
1. Safety PrecautionsThefollowingsymbol isusedonthe instrument. It indicatesthepossibilityof injuryto theuserordamageto the instrument,andsignifies that theusermustrefer totheuser’smanual forspecial instructions.Thesamesymbol isused in theuser’smanualonpagesthattheuserneedstoreferto,togetherwiththeterm“WARNING”or“CAUTION.”
WARNING
Calls attention to actions or conditions that could cause serious or fatal injury to the user, and indicates precautions that should be taken to prevent such occurrences.
CAUTION
Calls attention to actions or conditions that could cause injury to the user or damage to the instrument or property and indicates pre-cautions that should be taken to prevent such occurrences.
AC
AC/DC
Theequipmentwhollyprotectedbydoubleinsulationorreinforcedinsulation.
Functionalgroundingterminals (Donotusethisterminalasaprotectivegroundingterminal).
NoteIdentifiesimportantinformationrequiredtooperatetheinstrument.
n Warning and Disclaimer(1)YOKOGAWAmakesnowarrantiesregardingtheproductexceptthosestatedin
theWARRANTYthatisprovidedseparately.(2)Theproductisprovidedonan"asis"basis.YOKOGAWAassumesnoliabilityto
anypersonorentity forany lossordamage,director indirect,arisingfromtheuseoftheproductorfromanyunpredictabledefectoftheproduct.
nSafety,Protection,andModificationoftheProduct(1) Inorder toprotect thesystemcontrolledbythisproductandtheproduct itself,
andtoensuresafeoperation,observethesafetyprecautionsdescribed in theuser’smanual.Useof the instrument inamannernotprescribedhereinmaycompromisetheproduct's functionsandtheprotectionfeatures inherent in thedevice.Weassumenoliabilityforsafety,orresponsibilityfortheproduct'squality,performanceorfunctionalityshouldusersfailtoobservetheseinstructionswhenoperatingtheproduct.
(2) Installationof protectionand/or safety circuitswith respect toa lightningprotector;protectiveequipmentforthesystemcontrolledbytheproductandtheproduct itself; foolproofor failsafedesignofaprocessor lineusingthesystemcontrolledbytheproductortheproductitself;and/orthedesignandinstallationofotherprotectiveandsafetycircuitsaretobeappropriatelyimplementedasthecustomerdeemsnecessary.
(3)BesuretousethesparepartsapprovedbyYOKOGAWAwhenreplacingpartsorconsumables.
(4)Thisproduct isnotdesignedormanufacturedtobeusedincriticalapplicationsthatdirectlyaffector threatenhuman lives.Suchapplications includenuclearpower equipment, devices using radioactivity, railway facilities, aviationequipment,airnavigation facilities,aviation facilities,andmedicalequipment.If soused, it is theuser’s responsibility to include in thesystemadditionalequipmentanddevicesthatensurepersonnelsafety.
(5)Modificationoftheproductisstrictlyprohibited.(6)Thisproduct is intendedtobehandledbyskilled/trainedpersonnel forelectric
devices.(7)This product isULRecognizedComponent. In order to complywithUL
standards,end-productsarenecessary tobedesignedby thosewhohaveknowledgeoftherequirements.
WARNING
lPower Supply Ensure that the instrument’s supply voltage matches the voltage
of the power supply before turning ON the power.l Do Not Use in an Explosive Atmosphere Do not operate the instrument in locations with combustible
or explosive gases or steam. Operation in such environments constitutes an extreme safety hazard. Use of the instrument in environments with high concentrations of corrosive gas (H2S, SOX, etc.) for extended periods of time may cause a failure.
l Do Not Remove Internal Unit The internal unit should not be removed by anyone other than
YOKOGAWA's service personnel. There are dangerous high voltage parts inside. Additionally, do not replace the fuse by yourself.
l Damage to the Protective Construction Operation of the instrument in a manner not specified in the
user’s manual may damage its protective construction.
CAUTION
This instrument is an EMC class A product. In a domestic environ-ment this product may cause radio interference in which case the user needs to take adequate measures.
2. ModelandSuffixCodes
n UP35A[Style:S2]
Model SuffixcodeOptional suffixcode
Description
UP35A
ProgramController(providedwithretransmissionoutputor15VDClooppowersupply,3DIs,and3DOs)(Powersupply:100-240VAC)2programpatterns/20programsegments(Max.20segmentsperpattern)
Type1:Basiccontrol
-0 Standardtype-1 Positionproportionaltype-2 Heating/coolingtype
Type2:Functions
0 None1 5additionalDOs,5additionalDIs
Type3:Opennetworks
0 None1 RS-485communication(Max.38.4kbps,2-wire/4-wire)2 Ethernetcommunication(withserialgatewayfunction)
3 CC-Linkcommunication(withModbusmasterfunction)
4 PROFIBUS-DPcommunication(withModbusmasterfunction)
5 DeviceNetcommunication(withModbusmasterfunction)
Displaylanguage(*1)
-1 English-2 German-3 French-4 Spanish
Casecolor0 White(Lightgray)1 Black(Lightcharcoalgray)
Fixedcode -00 Always"-00"
Optionalsuffixcodes
/AP Additional2programpatterns/20programsegments/HA Heaterbreakalarm(*2)/DC Powersupply24VAC/DC/CT Coating(*3)
*1: English,German,French,andSpanishcanbedisplayedastheguidedisplay.*2: When“-0”or“-2”isspecifiedfortheType1code,the/HAoptioncanbespecified.*3: Whenthe/CToptionisspecified,theUP35Adoesnotconformtothesafetystandards(UL
andCSA)andCEmarking.
n Accessories (sold separately)Thefollowingisanaccessorysoldseparately.• LL50AParameterSettingSoftware
Model Suffixcode DescriptionLL50A -00 ParameterSettingSoftware
•TerminalCoverForUP35A:ModelUTAP001•User’sManual(A4size)Note:User’sManualcanbedownloadedfromawebsite.•User’sManual(CD-ROM),Model:UTAP003Note:Containsallmanuals.•BracketsPartnumber:L4502TP(2pcsforupperandlowersides)
3. How to Install
n Installation LocationThe instrument shouldbe installed in indoor locationsmeeting the followingconditions:• Instrumented panel This instrument isdesignedtobemounted inan instrumentedpanel.Mount theinstrumentinalocationwhereitsterminalswillnotinadvertentlybetouched.
• Well ventilated locations Mounttheinstrumentinwellventilatedlocationstopreventtheinstrument’sinter-naltemperaturefromrising.
However,makesurethattheterminalportionsarenotexposedtowind.Exposuretowindmaycausethetemperaturesensoraccuracytodeteriorate.Tomountmul-tiple indicatingcontrollers,seetheexternaldimensions/panelcutoutdimensionswhichfollow.Ifmountingotherinstrumentsadjacenttotheinstrument,complywiththesepanelcutoutdimensionstoprovidesufficientclearancebetweentheinstru-ments.
• Locations with little mechanical vibration Installtheinstrumentinalocationsubjecttolittlemechanicalvibration.• Horizontal location Mounttheinstrumenthorizontallyandensurethatitislevel,withnoinclinationtotherightorleft.
Front panelof controller
Keep this anglewithin 30°
Rear ofcontroller
30°
NoteIf the instrument ismoved froma locationwith low temperatureand lowhumiditytoaplacewithhightemperatureandhighhumidity,or if the temperaturechangesrapidly,condensationwill result.Moreover, in thecaseof thermocouple inputs,measurementerrorswillresult.Toavoidsuchasituation,leavetheinstrumentinthenewenvironmentunderambientconditionsformorethan1hourpriortousingit.
Donotmounttheinstrumentinthefollowinglocations:• Outdoors• Locations subject to direct sunlight or close to a heater Installtheinstrumentinalocationwithstabletemperaturesthatremainclosetoanaveragetemperatureof23°C.Donotmountitinlocationssubjecttodirectsunlightorclosetoaheater.Doingsoadverselyaffectstheinstrument.
• Locations with substantial amounts of oily fumes, steam, moisture, dust, or corrosive gases
Thepresenceofoily fumes,steam,moisture,dust,orcorrosivegasesadverselyaffectstheinstrument.Donotmounttheinstrumentinlocationssubjecttoanyofthesesubstances.
• Areasnearelectromagneticfieldgeneratingsources Donotplacemagnetsortoolsthatgeneratemagnetismneartheinstrument.Iftheinstrument isusedin locationsclosetoastrongelectromagneticfieldgeneratingsource,themagneticfieldmaycausemeasurementerrors.
• Locationswherethedisplayisdifficulttosee The instrumentusesanLCDfor thedisplayunit,andthiscanbedifficult toseefromextremelyobliqueangles.Mounttheinstrumentinalocationwhereitcanbeseenasmuchaspossiblefromthefront.
• Areasclosetoflammablearticles Absolutelydonotplacetheinstrumentdirectlyonflam-mablesurfaces. Ifsuchacircumstance isunavoidableandtheinstrumentmustbeplacedclosetoaflammableitem,provideashieldforitmadeof1.43mmthickplatedsteelor1.6mmthickunplatedsteelwithaspaceofatleast150mmbetweenitandtheinstrumentonthetop,bottom,andsides.
• Areas subject to being splashed with water
WARNING
Be sure to turn OFF the power supply to the controller before in-stalling it on the panel to avoid an electric shock.
www.yokogawa.com/ns
YOKOGAWA ELECTRIC CORPORATIONNetwork Solutions Business Division
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 JAPANYOKOGAWA CORPORATION OF AMERICA
Head office and for product sales2 Dart Road, Newnan, Georgia 30265, USA
YOKOGAWA EUROPE B.V.Headquarters
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
All Rights Reserved, Copyright © 2010 Yokogawa Electric Corporation
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OperationGuide
IM 05P02D41-11EN
UP35AProgram ControllerOperation Guide
This operation guide describes installation, wiring, and other tasks required to make the controller ready for operation.
2nd Edition : Jan. 2011
Installation and Wiring
n Waste Electrical and Electronic Equipment (WEEE), Directive 2002/96/EC
This isanexplanationofhowtodisposeof thisproductbasedonWasteElectricalandElectronicEquipment(WEEE),Directive2002/96/EC.ThisdirectiveisonlyvalidintheEU.MarkingThisproduct complieswith theWEEEDirective (2002/96/EC)markingrequirement.Thismarking indicates thatyoumustnotdiscard thiselectrical/electronicproductindomestichouseholdwaste.Product CategoryWith reference to theequipment types in theWEEEdirectiveAnnex1, thisproduct is classifiedasa “MonitoringandControl instrumentation” product.Donotdisposeindomestichouseholdwaste.Whendisposingproducts intheEU,contactyourlocalYokogawaEuropeB.V.office.
IM 05P02D41-11EN page 2/14
n Mounting the Instrument Main UnitProvideaninstrumentedpanelsteelsheetof1to10mmthickness.Afteropeningthemountingholeonthepanel,followtheproceduresbelowtoinstallthecontroller:1) Insert thecontroller into theopening from the frontof thepanelso that the
terminalboardontherearisatthefarside.2) Setthebracketsinplaceonthetopandbottomofthecontrollerasshowninthe
figurebelow,thentightenthescrewsofthebrackets.Takecarenottoovertightenthem.
Bracket(top mounting hardware)
Terminal board
Bracket(bottom mounting hardware)
Panel
Insert a screwdriver into thebrackets to tighten the screws.
Direction to insert thecontroller
Appropriatetightening torque:0.25 N•m
Insert the controllerinto the opening atthe front of the panel.
CAUTION
• Tighten the screws with appropriate tightening torque within 0.25 N•m. Otherwise it may cause the case deformation or the bracket damage.
• Make sure that foreign materials do not enter the inside of the instrument through the case’s slit holes.
n External Dimensions and Panel Cutout Dimensions
(25)
(53) (2.09)
[(N-1)×96+92]117 (4.61) min.
145 (5.71)min.
+0.80
+0.8092
“N” stands for the number of controllers to beinstalled.However, the measured value applies if N≥5.
65 (2.56)
20 (0.79)
11(0.43)
UP35A
1 to 10 mm (0.04 to 0.39 inch) (panel thickness)Bracket
Bracket
94.6
(3.7
2)
91.6
(3.6
1)
105.
2 (4
.14)
Unit: mm (approx. inch)96 (3.78)
96 (3
.78)
• General mounting • Side-by-side close mounting
Terminal cover
Normal tolerance: ±(value of JIS B 0401-1998 tolerance class IT18)/2
+0.8092
+0.030(3.62 )
(0.98)+0.030(3.62 )
+0.8092
+0.030(3.62 )
([(N-1)×3.78+3.62] )+0.030
4. HardwareSpecifications
WARNING
This instrument is for Measurement Category I (CAT.I). Do not use it for measurements in locations falling under Measurement Catego-ries II, III, and IV.
Internal Wiring
Outlet
Entrance IVCable
III TI
II
Category Measurement category Description Remarks
I CAT.I FormeasurementsperformedoncircuitsnotdirectlyconnectedtoMAINS. -
II CAT.II Formeasurementsperformedoncircuitsdi-rectlyconnectedtothelow-voltageinstallation.
Appliances,portableequip-ments,etc.
III CAT.III Formeasurementsperformedinthebuildinginstallation.
Distributionboard,circuitbreaker,etc.
IV CAT.IV Formeasurementsperformedatthesourceofthelow-voltageinstallation.
Overheadwire,cablesystems,etc.
n InputSpecifications
UniversalInput(Equippedasstandard)• Numberofinputs:1• Inputtype,instrumentrange,andmeasurementaccuracy:Seethetablebelow.
Input Type Instrument Range
AccuracyºC ºF
Thermo-couple
K-270.0to1370.0ºC -450.0to2500.0ºF ±0.1%ofinstrumentrange±1digitfor
0°Cormore±0.2%ofinstrumentrange±1digitforlessthan0°C±2%ofinstrumentrange±1digitforlessthan-200.0°CofthermocoupleK±1%ofinstrumentrange±1digitforlessthan-200.0°CofthermocoupleT
-270.0to1000.0ºC -450.0to2300.0ºF-200.0to500.0ºC -200.0to1000.0ºF
J -200.0to1200.0ºC -300.0to2300.0ºF
T-270.0to400.0ºC -450.0to750.0ºF
0.0to400.0ºC -200.0to750.0ºF
B 0.0to1800.0ºC 32to3300ºF
±0.15%ofinstrumentrange±1digitfor400°Cormore±5%ofinstrumentrange±1digitforlessthan400°C
S 0.0to1700.0ºC 32to3100ºF±0.15%ofinstrumentrange±1digit
R 0.0to1700.0ºC 32to3100ºF
N -200.0to1300.0ºC -300.0to2400.0ºF±0.1%ofinstrumentrange±1digit±0.25%ofinstrumentrange±1digitforlessthan0°C
E -270.0to1000.0ºC -450.0to1800.0ºF ±0.1%ofinstrumentrange±1digitfor0°Cormore±0.2%ofinstrumentrange±1digitforlessthan0°C±1.5%ofinstrumentrange±1digitforlessthan-200.0°CofthermocoupleE.
L -200.0to900.0ºC -300.0to1600.0ºF
U-200.0to400.0ºC -300.0to750.0ºF
0.0to400.0ºC -200.0to1000.0ºF
W 0.0to2300.0ºC 32to4200ºF ±0.2%ofinstrumentrange±1digit(Note2)
Platinel2 0.0to1390.0ºC 32.0to2500.0ºF ±0.1%ofinstrumentrange±1digit
PR20-40 0.0to1900.0ºC 32to3400ºF
±0.5%ofinstrumentrange±1digitfor800°CormoreAccuracyisnotguaranteedforlessthan800°C.
W97Re3-W75Re25 0.0to2000.0ºC 32to3600ºF ±0.2%ofinstrumentrange±1digit
RTD
JPt100-200.0to500.0ºC -300.0to1000.0ºF ±0.1%ofinstrumentrange±1digit
(Note1)-150.00to150.00ºC -200.0to300.0ºF ±0.1%ofinstrumentrange±1digit
Pt100-200.0to850.0ºC -300.0to1560.0ºF ±0.1%ofinstrumentrange±1digit
(Note1)-200.0to500.0ºC -300.0to1000.0ºF-150.00to150.00ºC -200.0to300.0ºF ±0.1%ofinstrumentrange±1digit
Standardsignal0.400to2.000V
±0.1%ofinstrumentrange±1digit
1.000to5.000V4.00to20.00mA
DCvoltage/current
0.000to2.000V0.00to10.00V0.00to20.00mA-10.00to20.00mV0.0to100.0mV
Theaccuracyisthatinthestandardoperatingconditions:23±2°C,55±10%RH,andpowerfrequencyat50/60Hz.
Note1: ±0.3°C±1digitintherangebetween0and100°C,±0.5°C±1digitintherange between-100and200°C.
Note2: W:W-5%Re/W-26%Re(HoskinsMfg.Co.).ASTME988
•Inputsampling(control)period:200ms•Burnoutdetection: FunctionsatTC,RTD,andstandardsignal. Upscale,downscale,andoffcanbespecified. Forstandardsignal,burnoutisdeterminedtohaveoccurredifitis0.1Vor0.4 mAorless.
•Inputbiascurrent:0.05µA(forTCorRTD)•Measuredcurrent(RTD):About0.16mA•Inputresistance: TCormVinput:1MΩormore Vinput:About1MΩ mAinput:About250Ω
•Allowablesignalsourceresistance: TCormVinput:250Ωorless Effectsofsignalsourceresistance:0.1µV/Ωorless DCvoltageinput:2kΩorless Effectsofsignalsourceresistance:About0.01%/100Ω• Allowablewiringresistance: RTDinput:Max.150Ω/wire(Theconductorresistancebetweenthethreewires shallbeequal.)
Wiringresistanceeffect:±0.1ºC/10Ω• Allowableinputvoltage/current: TC,mV,mAandRTDinput:±10VDC Vinput:±20VDC mAinput:±40mA• Noiserejectionratio: Normalmode:40dBormore(at50/60Hz) Commonmode:120dBormore(at50/60Hz) For100-240VAC,thepowerfrequencycanbesetmanually. Automaticdetectionisalsoavailable. For24VAC/DC,thepowerfrequencycanbesetmanually.• Referencejunctioncompensationerror: ±1.0ºC(15to35ºC) ±1.5ºC(-10to15ºCand35to50ºC)• Applicablestandards:JIS/IEC/DIN(ITS-90)forTCandRTD
nAnalogOutputSpecifications• Numberofoutputs: Controloutput:1 Cooling-sidecontroloutputofHeating/coolingtype:1• Outputtype:Currentoutputorvoltagepulseoutput• Currentoutput:4to20mADCor0to20mADC/loadresistanceof600Ωorless• Currentoutputaccuracy:±0.1%ofspan(±5%ofspanfor1mAorless) Theaccuracy isthat inthestandardoperatingconditions:23±2°C,55±10%RH, andpowerfrequencyat50/60Hz.
• Voltagepulseoutput: Use:Timeproportionaloutput On-voltage:12Vormore/loadresistanceof600Ωormore Off-voltage:0.1VDCorless Timeresolution:10msor0.1%ofoutput,whicheverislarger
nStepResponseTimeSpecificationsWithin1s(63%ofanalogoutputresponsetimewhenastepchangeof10to90%ofinputspanisapplied)
nRelayContactOutputSpecifications• Contacttypeandnumberofoutputs: Controloutput:contactpoint1c;1point Cooling-sidecontroloutputofHeating/coolingtype:contactpoint1c;1point Eventoutput:contactpoint1a;3points(commonisindependent)• Contactrating: Contactpoint1c(controloutput):250VAC,3Aor30VDC,3A(resistanceload) Contactpoint1a(controloutput):240VAC,3Aor30VDC,3A(resistanceload) Contactpoint1a(alarmoutput):240VAC,1Aor30VDC,1A(resistanceload)• Use:Timeproportionaloutput,eventoutput,alarmoutput,FAILoutput,etc.• Timeresolutionofcontroloutput:10msor0.1%ofoutput,whicheverislargerNote:Thiscannotbeusedforasmallloadof10mAorless.
nPositionProportionalOutputSpecifications• Positionsignalinput: Slideresistance:100Ωto2.5kΩoftotalresistance 100%sideandslideline:withdisconnectiondetection 0%side:withoutdisconnectiondetection Currentinput:4to20mA(withdisconnectiondetection)• Samplingperiod:50ms• Measurementresolution:0.1%ofinputspan• Positionproportionalrelayoutput: Contactpoint1a;2points,250VAC,3Aor30VDC,3A(resistanceload)Note:Thiscannotbeusedforasmallloadof10mAorless.
n RetransmissionOutputSpecifications• Numberofoutputs:Retransmissionoutput;1,sharedwith15VDClooppowersupplyorCooling-sidecontroloutput.
• Currentoutput:4to20mADCor0to20mADC/loadresistanceof600Ωorless• Currentoutputaccuracy:±0.1%ofspan(±5%ofspanfor1mAorless) Theaccuracyisthatinthestandardoperatingconditions:23±2°C,55±10%RH, andpowerfrequencyat50/60Hz.
n 15VDCLoopPowerSupplySpecifications(SharedwithretransmissionoutputorCooling-sidecontroloutput.)• Powersupply:14.5to18.0VDC• Maximumsupplycurrent:About21mA(withshort-circuitcurrentlimitingcircuit)
nContactInputSpecifications• Numberofinputs:SeethetableofModelandSuffixCodes.• Inputtype:No-voltagecontactinputortransistorcontactinput• Inputcontactrating:12VDC,10mAormore Useacontactwithaminimumon-currentof1mAormore.• ON/OFFdetection: No-voltagecontactinput: Contactresistanceof1kΩorlessisdeterminedas“ON”andcontact resistanceof50kΩormoreas“OFF.” Transistorcontactinput: Inputvoltageof2Vorlessisdeterminedas“ON”andleakagecurrentmust notexceed100µAwhen“OFF.”• Minimumstatusdetectionholdtime:Controlperiod+50ms• Use:PTNO.switch,operationmodeswitch,andeventinput
nTransistorContactOutputSpecifications• Numberofoutputs:SeethetableofModelandSuffixCodes.• Outputtype:Opencollector(SINKcurrent)• Outputcontactrating:Max.24VDC,50mA• Outputtimeresolution:Min.200ms
nHeaterBreakAlarmSpecifications• Numberofinputs:2• Numberofoutputs:2(transistorcontactoutput)• Use:Measurestheheatercurrentusinganexternalcurrenttransformer(CT)andgeneratesaheaterbreakalarmwhenthemeasuredvalueis lessthanthebreakdetectionvalue.
• Currenttransformerinputresistance:About9.4Ω• Currenttransformerinputrange:0.0to0.1Arms(0.12Armsormorecannotbeap-plied.)
• Heatercurrentsettingrange:OFF,0.1to300.0Arms Heatercurrentmeasuredvaluedisplayrange:0.0to360.0Arms Note:TheCTratiocanbeset.CTratiosettingrange:1to3300• RecommendedCT:CTfromU.R.D.,Ltd. CTL-6-S-H:CTratio800,measurablecurrentrange:0.1to80.0Arms CTL-12L-30:CTratio3000,measurablecurrentrange:0.1to180.0Arms• Heatercurrentmeasurementperiod:200ms• Heatercurrentmeasurementaccuracy:±5%ofcurrent transformer input rangespan±1digit(CTerrorisnotincluded.)
• Heatercurrentdetectionresolution:Within1/250ofcurrenttransformerinputrangespan
• BreakdetectionOn-time:Min.0.2second(fortimeproportionaloutput)
SafetyandEMCStandards• Safety:Compliantwith IEC/EN61010-1 (CE),approvedbyCAN/CSAC22.2No.61010-1(CSA),approvedbyUL61010-1.
Installationcategory:CAT.IIPollutiondegree:2 Measurementcategory:I(CAT.I) Ratedmeasurementinputvoltage:Max.10VDC Ratedtransientovervoltage:1500V(Note)Note:ThisisareferencesafetystandardvalueforMeasurementCategoryIofIEC/EN/CSA/
UL61010-1.Thisvalueisnotnecessarilyaguaranteeofinstrumentperformance.
• EMCConformitystandards: CEmarking EN61326-1ClassA,Table2(Foruseinindustriallocations) EN61326-2-3 EN55011ClassA,Group1 EN61000-3-2ClassA EN61000-3-3 C-tickmark EN55011ClassA,Group1 Theinstrumentcontinuestooperateatameasurementaccuracyofwithin±20%oftherangeduringtesting.
Construction,Installation,andWiring• Dust-proofanddrip-proof: IP56(for frontpanel) (Notavailable forside-by-sideclosemounting.)
• Material:Polycarbonate(Flameretardancy:UL94V-0)• Casecolor:White(Lightgray)orBlack(Lightcharcoalgray)• Weight:0.5kgorless• Externaldimensions(mm):96(W)×96(H)×65(depthfromthepanelface) (Depthexcepttheprojectionontherearpanel)• Installation:Directpanelmounting;mountingbracket,oneeach forupperandlowermounting
• Panelcutoutdimensions(mm):92+0.8/0(W)×92+0.8/0(H)• Mountingattitude:Upto30degreesabovethehorizontal.Nodownwardtitlingallowed.• Wiring:M3screwterminalwithsquarewasher(forsignalwiringandpowerwiring)
IM 05P02D41-11EN page 3/14
PowerSupplySpecificationsandIsolation• Powersupply: Ratedvoltage:100-240VAC(+10%/-15%),50/60Hz 24VAC/DC(+10%/-15%)(for/DCoption)• Powerconsumption:18VA(DC:9VA,AC:14VAif/DCoptionisspecified)• Databackup:Nonvolatilememory• Powerholduptime:20ms(for100VACdrive)• Withstandingvoltage Betweenprimaryterminalsandsecondaryterminals:2300VACfor1minute Betweenprimaryterminals:1500VACfor1minute Betweensecondaryterminals:500VACfor1minute (Primaryterminals:Power*andrelayoutputterminals;Secondaryterminals: AnalogI/Osignalterminals,contactinputterminals,communicationterminals andfunctionalgroundingterminals.)
*:Powerterminalsfor24VAC/DCmodelsarethesecondaryterminals.• Insulationresistance:Betweenpowersupply terminalsandagroundingterminal20MΩormoreat500VDC
• Isolationspecifications
PV (universal ) input terminals
Control relay (contact point c/contact point a x 2) output terminals
PV event-1 relay (contact point a) output terminals
PV event-2 relay (contact point a) output terminals
Time event-1 relay (contact point a) output terminals
Position proportional relay output terminals
Contact input terminals (all)RS-485 communication terminals
24 V DC loop power supply terminals
Contact output (transistor) terminals
Ethernet communication terminal
PROFIBUS-DP/DeviceNet/CC-Link communication terminals
Current transformer input terminals
Control, retransmission (analog) output terminals(not isolated between the analog output terminals)Valve position (feedback) input terminals
Internal
circuits
Power
supply
The circuits divided by lines are insulated mutually.
EnvironmentalConditions
Normal Operating Conditions:• Ambienttemperature:-10to50ºC(-10to40ºCforside-by-sideclosemounting) FortheCC-Linkoption,0to50ºC(0to40ºCforside-by-sideclosemounting)• Ambienthumidity:20to90%RH(nocondensationallowed)• Magneticfield:400A/morless• Continuousvibrationat5to9Hz:Halfamplitudeof1.5mmorless,1oct/minfor90minuteseachinthethreeaxisdirections
Continuousvibrationat9to150Hz:4.9m/s2orless,1oct/minfor90minuteseachinthethreeaxisdirections
• Short-periodvibration:14.7m/s2,15secondsorless• Shock:98m/s2orless,11ms• Altitude:2000morlessabovesealevel• Warm-uptime:30minutesormoreafterthepoweristurnedon• Startuptime:Within10seconds
*:TheLCD(aliquidcrystaldisplay)isusedforadisplayportionofthisproduct.TheLCDhasacharacteristicthatthedisplayactionbecomeslateatthelowtemperature.However,thecontrolfuctionisnotaffected.
Transportation and Storage Conditions:• Temperature:-25to70ºC• Temperaturechangerate:20ºC/horless• Humidity:5to95%RH(nocondensationallowed)
Effects of Operating Conditions• Effectofambienttemperature: VoltageorTCinput:±1µV/ºCor±0.01%ofF.S./ºC,whicheverislarger Currentinput:±0.01%ofF.S./ºC RTDinput:±0.05ºC/ºC(ambienttemperature)orless Analogoutput:±0.02%ofF.S./ºCorless• Effectofpowersupplyvoltagefluctuation Analoginput:±0.05%ofF.S.orless Analogoutput:±0.05%ofF.S.orless (Eachwithinratedvoltagerange)
5. How to Connect Wires
WARNING
• Wiring work must be carried out by a person with basic electrical knowledge and practical experience.
• Be sure to turn OFF the power supply to the controller before wiring to avoid an electric shock. Use a tester or similar device to ensure that no power is being supplied to a cable to be connected.
• As a safety measure, always install a circuit breaker (an IEC 60947-compatible product, 5 A, 100 V or 220 V AC) in an easily accessible location near the instrument. Moreover, provide indication that the switch is a device for turning off the power to the instrument.
• Install the power cable keeping a distance of more than 1 cm from other signal wires.
• The power cable is required to meet the IEC standards concerned or the requirements of the area in which the instrument is being installed.
• Wiring should be installed to conform to NEC (National Electrical Code: ANSI/NFPA-70) or the wiring construction standards in countries or regions where wiring will be installed.
• For control relay output, alarm relay output, and power terminal connections, use heat-resistant cables.
• Since the insulation provided to each relay output terminal is Functional insulation, provide Reinforced insulation to the external of the device as necessary. (Refer to the drawing below.)
This product
Functionalinsulation
A safety voltage circuit
A safety voltage circuit
This product
Reinforced insulation
Reinforced insulation
Functionalinsulation
A hazardous voltage circuit
A hazardous voltage circuit
A safety voltage circuit
A safety voltage circuit
This product
Reinforced insulation
Reinforced insulation
Functionalinsulation
A hazardous voltage circuit
A hazardous voltage circuit
A hazardous voltage circuit
A hazardous voltage circuit
CAUTION
• When connecting two or more crimp-on terminal lugs to the single terminal block, bend the crimp-on terminal lugs as shown in the figure before tightening the screw.
• Note that the wiring of two or more crimp-on terminal lugs to the single high-voltage terminal of the power supply and relay, etc. does not comply with the safety standard.
CAUTION
• Provide electricity from a single-phase power supply. If the power is noisy, install an isolation transformer on the primary side, and use a line filter on the secondary side. When measures against noise are taken, do not install the primary and secondary power cables close to each other.
• If there is a risk of external lightning surges, use a lightning arrester etc.• For TC input, use shielded compensating lead wires for wiring.
For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires.
• Since the control output relay has a life span (resistance load of 100,000 times), use the auxiliary relay to perform ON/OFF control.
• The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.
• After completing the wiring, the terminal cover is recommended to use for the instrument.
RecommendedCrimp-onTerminalLugs
(A)
(F)
(ød)
5.5 3.3
Recommendedtighteningtorque:0.6N·m Applicablewiresize:Powersupplywiring1.25mm2ormoreApplicable terminal lug Applicable wire size mm2 (AWG#) (φd) (A) (F)M3 0.25to1.65(22to16) 3.3 5.5 4.2
CableSpecificationsandRecommendedCablesPurpose Name and Manufacturer
Powersupply,relaycontactoutputs 600VGradeheat-resistantPVCinsulatedwires,JISC3317(HIV),0.9to2.0mm2
Thermocouple Shieldedcompensatingleadwires,JISC1610RTD Shieldedwires(three/fourconductors),UL2482(HitachiCable)Othersignals(otherthancontactinput/output) ShieldedwiresOthersignals(contactinput/output) UnshieldedwiresRS-485communication ShieldedwiresEthernetcommunication 100BASE-TX(CAT-5)/10BASE-TPROFIBUS-DPcommunication DedicatedcableforPROFIBUS-DP(Shieldedtwo-wires)DeviceNetcommunication DedicatedcableforDeviceNet(Shieldedfive-wires)CC-Linkcommunication DedicatedcableforCC-Link(Shieldedthree-wires)
PROFIBUS-DP/CC-LinkConnector(wiringside)(Partnumber:A1987JT)DeviceNetConnector(wiringside)(Partnumber:L4502BW)Recommendedtighteningtorque:0.5to0.6N·m
E4-terminal area
E3-terminal area
E1-terminal area(Suffix code: Type 1=-2)
101
102
103
104
105
106
107
108
109
110
111
501
502
503
504
505
506
507
508
509
510
511
512
407
401
408
409
410
411
412
301
302
303
304
305
306
201
202
203
204
205
206
207
208
210
209
211
212
101-112
501-512
401-412
301-306
201-212
ALM (Equipped as standard)Contact output
External contact output (relay)
AL3
AL2
AL1
Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load)
PV event-2 output
Time event-1 output
PV event-1 output
Common
Common
Common
UP104
105
106
107
108
109
PVPV inputTC input RTD input
Voltage (mV, V) input
A
Current (mA) input
B
b
(Equippedas standard)
202
203
201
202
203
202
203
203
204
Factory default: PV input type is undefined.
OUT(Suffix code: Type1=-0)
Control output
101
102
Relay contact output
103
NC
NO
COM
Contact rating: 250 V AC, 3 A 30 V DC, 3 A (resistance load)
Terminal wiring differs in Heating/cooling control and Position proportional control.Refer to the terminals of Position proportional control output and Heating/cooling control output below.Factory default: Control output is relay.
OUTCurrent/voltage pulse output
0-20 mA DC,4-20 mA DC,Voltage pulse (12 V)
Retransmission output
Default: 4-20 mA DC
Default: Undefined
0-20 mA DC,4-20 mA DC
Control output (Suffix code: Type1=-0, -1 or -2)
15 V DC loop power supply
14.5-18.0 V DC(Max. 21 mA DC)
207
208
207
208
207
208
Can be used for retransmission output or 15 V DC loop power supply when current/voltage pulse output is not used for control output.Current output range can be changed.In Position proportional type, can be used for retransmission output or 15 V DC loop power supply.
RETRetransmission output
4-20 mA DC or0-20 mA DC
15 V DC loop power supply
14.5-18.0 V DC(Max. 21 mA DC)
Default: 4-20 mA DC
Default: PV retransmission
Load resistance 600 Ω or less
Retransmission output (Equipped as standard)
205
206
205
206
Can be used for 15 V DC loop power supply when not used for retransmission output.
VALV(Suffix code: Type1=-1)
Position proportional control output
Resistance: 100 Ω to 2.5 kΩ
Feedback input100%
0%
Relay contact outputHIGH(direct)
LOW(reverse)
COM
Contact rating: 250 V AC, 3A 30 V DC, 3 A (resistance load)
507
508
509
510
511
512
-
Feedback inputCurrent (mA)input
When feedback input is current
510
511
512
+
HBA (Optional suffix code /HA)Heater break alarmHeater current detection input
CT1
CT2
COM
External contact output (transistor)
Transistor contact rating: 24 V DC, 50 mA
Heater break alarm-1output
Heater break alarm-2output
Common
510
511
512
HAL1
HAL2
COM
UP507
508
509
112
(24 V AC/DC power supply: Optional suffix code /DC)
Power supply100-240 V AC power supply
N
L
Allowable range: 100-240 V AC (±10%) (free voltage) 50/60 Hz shared
110
111
24 V AC/DC power supply
110
111
112 112
N
L
(Suffix code: Type 1=-2)Cooling-side control output RET/OUT2
Current/voltage pulse output
0-20 mA DC,4-20 mA DC,Voltage pulse (12V)
205
206
Can not be used for retransmission output or 15 V DC loop power supply when current/voltage pulse output is used.Can be used for retransmission output or 15 V DC loop power supply when control output is not used.Current output range can be changed.
Heating/cooling control outputHeating/cooling relay contact output
NO
Heating-side
Cooling-side
NO
COM
Contact rating: 240 V AC, 3 A 30 V DC, 3 A (resistance load)
101
102
103
OUTOUT2
DI (Equipped as standard)Contact input
Contact rating: 12 V DC, 10 mA or more
External contact input
DI3
DI2
DI1
COMCommon
DI3
DI2
DI1
COM
+5V
+5V
+5V
No-voltagecontact
Transistor contactUP UP
209
210
211
212
209
210
211
212
Function can be changed.
Start of program operation when DI1 changes from OFF to ON.
Stop of program operation when DI2 changes from OFF to ON.
Start of local-mode operation when DI3 changes from OFF to ON.
Wiring direction
External DC power supplyRelay
UP’s contactDiode(Mount it directlyto the relay coilterminal (socket).)
Relay(Use one with a relay coil rating
less than the UP’s contact rating.)
R
UP35A
DC Relay Wiring
AC Relay Wiring
UP35A
R
UP’s contact CR filter(Mount it directlyto the relay coilterminal (socket).)
External AC power supply
Relay(Use one with a relay coilrating less than the UP’s
contact rating.)
6. Terminal Wiring Diagrams
CAUTION
• Do not use an unassigned terminal as the relay terminal.• Do not use a 100-240 V AC power supply for the 24 V AC/DC model; otherwise, the instrument will malfunction.
IM 05P02D41-11EN page 4/14
E1-Terminal Area301-306 E4-Terminal Area501-506
Program patterns can be selected according to the combination of ON and OFF contact inputs.
Program pattern no. 1 2 3 4DI41 ON OFF ON OFFDI42 OFF ON ON OFFDI43 OFF OFF OFF ON
(Suffix code: Type 2=1)Contact inputExternal contact input
DI41
DI42
DI43
DI44
DI45
COMCommon
DI41
DI42
COM+5V
+5V
No-voltagecontact Transistor contact
Contact rating: 12 V DC, 10 mA or more
DI43+5V
DI44+5V
DI45+5V
Factory default: No function
Factory default: No function
UP UP
501
502
503
504
505
506
501
502
503
504
505
506
Function can be assigned to the terminals with no function.
DI
Bit-0 of program pattern number
Bit-1 of program pattern number
Bit-2 of program pattern number
(Suffix code: Type 2=1)Contact outputExternal contact output
DO12
DO11
DO13
DO14
DO15
COMCommon
UP301
302
303
304
305
306
DO
Transistor contact rating: 24 V DC, 50 mAFunction can be changed.
Time event-3 output
Time event-4 output
Alarm-2
Alarm-1
Time event-2 output
(Suffix code: Type 3=2)
Ethernet communication (with gateway function)
10BASE-T/100BASE-TXRJ45 connector
ColorLitUnlit
Amber100M bps10M bps
Green
LinkedActiveLink failure
Color
LitBlinkUnlit
Upper side LED (baud rate)
Lower side LED (link activity)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
ETHRRS-485
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
RS-485 communication(Suffix code: Type 3=1)
407
408
409
410
411
RS485
(Suffix code: Type 3=4)
PROFIBUS-DP communication (with Modbus master)
Pin1
2
Signal name DescriptionVP
RxD/TxD-P
3 RxD/TxD-N
4 DGND5 SHIELD
+5V bus powerData signal (positive data receive/transmit)
Data signal (negative data recive/transmit)
Signal groundShield ground
RS-485
RSB(+)
RSA(-)
SG
407
408
409
PROF
If the UT is located at the end of a segment for the PROFIBUScommunication wiring,terminating resistors are separately needed.These are to be prepared by users. (390 Ω: 2 pcs. 220 Ω: 1 pc., or an activeterminator.)
VP
RxD/TxD-PDataline
Dataline
390Ω
220Ω
390ΩRxD/TxD-N
DGND
CHKRDYERR
1
2
3
4
5
LEDCHK(red)
RDY(green)
Lit Unlit
ERR(red)
User profile error Normal
NormalNot connected, orcommunicationfailure (flashing)
NormalCommunicatingsuccessfully
No electricity, or Communication failure
E3-Terminal Area401-412
(Suffix code: Type 3=5)
DeviceNet communication (with Modbus master)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
DNET
If the UT is located at the end of a segment for the DeviceNetcommunication wiring,terminating resistors are separately needed.These are to beprepared by users. (121 Ω: 1 pc.)
CAN_H
CAN_L
121Ω
LEDCHK(red)
MNS(green/red)
Lit/flashing Unlit
User profile error Normal
Pin12
Signal name Description
CAN_H
CAN_L
3
V+
4
V-5
DRAINRX/TX + signal
RX/TX - signal
Shield/Drain wire
DeviceNet power supply 24V
DeviceNet power supply common
Normal, communicating successfully (green, lit).Not connected (green, flashing).
Critical link failure (red, lit).Connection timeout (red, flashing)
At power-on/Communication faulted (green/red, flashing)
No electricity
CHK
MNS
1
2
3
4
5
(Suffix code: Type 3=3)
CC-Link communication (with Modbus master)
RS-485
RSB(+)
RSA(-)
SG
407
408
409
CC-L
If the UT is located at the end of a segment for the CC-Linkcommunication wiring,terminating resistors are separately needed.These are to beprepared by users. (110 Ω: 1 pc.)
DA
DB
110Ω
LED
CHK(red)
L ERR(red)
L RUN(green)
Lit Unlit
User profile error/Address error Normal
Normal
Pin12
Signal name Description
DADB
3 DG4
SLD
5
FG
RX/TX + signalRX/TX - signal
Flame ground
RX/TX signal ground
Shield
NormalCommunicating successfully
Communication failure (CRC error)
No carrier detected/Communication timeout
CHK
L RUNL ERR
1
2
3
4
5
E4-terminal area
E3-terminal area
E1-terminal area
101
102
103
104
105
106
107
108
109
110
111
501
502
503
504
505
506
507
508
509
510
511
512
407
401
408
409
410
411
412
301
302
303
304
305
306
201
202
203
204
205
206
207
208
210
211
212
101-112
501-512
401-412
301-306
201-212
112
UP35A(Continuedfrompage3) [ Operations 13. Troubleshooting ] n Errors at Power OnTheerrorsshownbelowmayoccurinthefaultdiagnosiswhenthepoweristurnedon.(FordetailsofSetpointdisplayandinput/outputactionwheneacherroroccurs,seeUser’sManual.
PV display (Operation
Display)
Setpoint display(Operation Display)
Status indicator(Operation Display)
Parameter that displays error details Error description Cause and diagnosis Remedy
Indicationoff Indicationoff — — FaultyMCURAM/MCUROM MCURAM/MCUROMarefailed. Faulty.Contactusforrepair.
ERR
SYS-----
—
— Systemdataerror Systemdataiscorrupted. Faulty.Contactusforrepair.
PAR0004(foruserdefaultvalueerroronly)
Setupparameter(PA.ER)
User(parameter)defaultvalueerror
Userparameteriscorrupted.Initializedtofactorydefaultvalue.
Checkandreconfiguretheinitializedsettingparameters.Errorindicationiserasedwhenthepoweristurnedonagain.
PAR0010(forsetupparametererroronly) Setupparametererror Setupparameterdataiscorrupted.
Initializedtouserdefaultvalue.
PAR0020(foroperationparametererroronly) Operationparametererror Operationparameterdataiscorrupted.
Initializedtouserdefaultvalue.
PAR0040(forprogrampatternerroronly) Programpatternerror Programpatterndataiscorrupted.
Allprogrampatternsaredeleted.
SLOT0015(0015:ErroroccurstoallhardwareofE1toE4-terminalareas.)
Setupparameter(OP.ER)Nonrespondinghardwareofextendedfunction(E1toE4-terminalareas)
Inconsistenceofsystemdataandhardwareofextendedfunction.Nonrespondingcommunicationbetweenhardwareofextendedfunction(E1toE4-terminalareas).
Faulty.Contactusforrepair.
Normalindication Normalindication
RightmostdecimalpointonPVdisplayblinks.
Setupparameter(PA.ER)Calibrationvalueerror Initializedtocalibrateddefaultvaluebecause
ofcorruptedfactorydefaultvalue. Faulty.Contactusforrepair.Rightmostdecimalpoint
onSymboldisplayblinks. FaultyFRAM Datawriting(storing)toFRAMisimpossible.
Normalindication Normalindication LADDERlampblinks Setupparameter(LA.ER) Corruptedladderprogram Ladderprogramiscorrupted.
Operateswithoutladderprogram. Downloadtheladderprogramagain.
Normalindication
0.00000000(DecimalpointontheleftoftheSymboldisplayblinks)
— Setupparameter(OP.ER) Userprofileerror Userprofileiscorrupted. Downloadtheuserprofileagain.
[ Operations 13. Troubleshooting ] n Errors during OperationTheerrorsshownbelowmayoccurduringoperation.(Forinput/outputactionwheneacherroroccurs,seeUser’sManual.
PV display (Operation
Display)
Setpoint display(Operation Display)
Status indicator(Operation Display)
Parameter that displayserror details Error description Cause and diagnosis Remedy
AD.ERR Normalindication(Note) — Setupparameter(AD1.E) AnaloginputterminalADCerror•PVinput AnaloginputterminalADvalueerror Faulty.
Contactusforrepair.
RJC.E(DisplaysRJC.EandPValternately.)
Normalindication(Note) — Setupparameter(AD1.E) UniversalinputterminalRJCerror•PVinput UniversalinputterminalRJCerror
Faulty.Contactusforrepair.SettheparameterRJCtoOFFtoeraseerrorindication.
B.OUT Normalindication(Note) —
Setupparameter(AD1.E) Analoginputterminalburnouterror•PVinput Analoginputterminalsensorburnout
Checkwiringandsensor.Errorindicationiserasedinnormaloperation.
Setupparameter(PV1.E) PVinputburnouterror BurnoutofanaloginputconnectedtoPV
Checkwiringandsensorofconnectedanaloginputterminals.Errorindicationiserasedinnormaloperation.
OVER-OVER
Normalindication — Setupparameter(PV1.E)PVinputover-scalePVinputunder-scale(PVvaluesoutof-5to105%)
PVinputisoutof-5to105%.Alsooccurswhenthedataoutofrangewhichistheladdercalculationresultisinput.
Checkanaloginputvalueorladderprogram.
Normalindication OUT----- — Setupparameter(AD2.E) Feedbackinputresistor/current
burnout FeedbackinputburnoutCheckwiringoffeedbackinputresistor/current.Errorindicationiserasedinnormaloperation.
Normalindication
Normalindication LADDERlampblinks Setupparameter(LA.ER)
Laddercalculationoverflow Floatingpointcomputationforladdercalculationisinfinite. Checktheladderprogram.
Loadfactorover100%
Computationdoesnotendwithinthecontrolperiod.(Whentheloadfactoris100%ormore,andthecomputationdoesnotendwithinthecontrolperiod.)
Changethecontrolperiodorreducethenumberofstepsfortheladderprogram.
Loadfactorover200%(Forcedend)
Computationdoesnotendwithinthecontrolperiod(loadfactoris200%ormore).
Changethecontrolperiodorreducethenumberofstepsfortheladderprogram.
Ladderprogramerror Ladderprogramiscorrupted.Downloadtheladderprogramagain.Iftheerrorindicationisstillnoterased,thereisafault.Contactusforrepair.
0.00000000(DecimalpointontheleftoftheSymboldisplayblinks)
— Setupparameter(OP.ER) Peer-to-peercommunicationerror Peer-to-peercommunicationerrorCheckthatthetargetdevicesareconnectedcorrectly.Recoveryatnormalreceipt.
AT.E Normalindication — Setupparameter(PV1.E) Auto-tuningtime-out Auto-tuningdoesnotendevenwhen24hourshaveelapsedafterthestartoftuning.
Checktheprocess.Holddownanykeytoerasetheerrorindication
VAT.E Normalindication — Setupparameter(AD2.E) Valvepositionautomaticadjustmenterror
Fully-closedvalvepositionisequaltoorlargerthanthefully-openvalvepositionafterautomaticvalvepositionadjustmentisperformed.
Checkwiringandvalve.Holddownanykeytoerasetheerrorindication.
Normalindication
0.00000000(DecimalpointontheleftoftheSymboldisplayblinks)
— Setupparameter(OP.ER) Communicationerror(RS-485communication)
FramingparityerrorBufferoverflowInter-charactertime-outChecksumerror(PClinkcommunicationwithchecksum)CRCcheckerror(Modbus/RTU)LRCcheckerror(Modbus/ASCII)
Checkthecommunicationparameters.Recoveryatnormalreceipt.Holddownanykeytostopblinking.
Normalindication
0.00000000(DecimalpointontheleftoftheSymboldisplayblinks)
— Setupparameter(OP.ER) Userprofileerror Userprofileiscorrupted. Downloadtheuserprofileagain.
Normalindication Normalindication Rightmostdecimalpointon
Symboldisplayblinks. Setupparameter(PA.ER) FaultyFRAM Writing(storing)datatoFRAMisimpossible. Faulty.Contactusforrepair.
Undefined Undefined — — FaultyMCU/DCU(ROM/RAMerror,corrupted) MCU/DCUiscorrupted. Faulty.Contactusforrepair.
Note:WhenanerroroccursininputshowninAnaloginputdisplay(Operationdisplay),SetpointdisplayshowsthesamesymbolasthePVdisplay.
IM 05P02D41-11EN page 5/14
Contents1. NamesandFunctionsofDisplayParts2. SetupProcedure3. QuickSettingFunction(SettingofInputandOutput)4. AdjustingValvePositionAutomatically(foraPositionProportionalTypeControllerOnly)5. SettingAlarmType6. SettingAlarmSetpoint
1. Names and Functions of Display Parts
(1)(9)
(2)
(10)
(11)
(12)
(4)(3)
(5)
(6)
(7)
(8)
(2) + (3) + (4) : Setpoint display
No.infigure Name Description
(1) PVdisplay(whiteorred)
DisplaysPV.Displaysanerrorcodeifanerroroccurs.DisplaysthescrollingguideintheMenuDisplayandParameterSettingDisplaywhentheguidedisplayON/OFFissettoON.
(2) Groupdisplay(patternnumber)(green)
1to4representpatternnumbersintheOperationDisplay.Displaysagroupnumber(1to4orR)andterminalarea(E1toE4)intheParameterSettingDisplay.
(3) Symboldisplay(orange) Displaysaparametersymbol.(4) Datadisplay(orange) Displaysaparametersetpointandmenusymbol.
(5)Bar-graphdisplay(event,alarm)(orange)
DisplaystheeventstatusandthesegmentpositionintheOperationDisplay.(Defaultvalues:Timeeventstatus,Alarmstatus)Displayscontroloutputvalue(OUT)andmeasuredinputvalue(PV).Thedatatobedisplayedcanbesetbytheparameter.
(6) Eventindicator(orange)
LitwhenthePVeventsoccur.Eventdisplayscanbesetbytheparameter.
(7) Keynavigationindica-tor(green)
LitorblinkswhentheUp/DownorLeft/Rightarrowkeyoperationispossible.
(8) Parameterdisplaylevelindicator(green)
Displaysthesettingconditionsoftheparameterdisplaylevelfunc-tion.
Parameter display level EASY PROEasysettingmode Lit UnlitStandardsettingmode Unlit UnlitProfessionalsettingmode Unlit Lit
(9) Programmonitor(green)
Displaysthestatusofincrement,constancy,anddecrementoftheprogramsetpoint.
:Litwhenaprogramsetpointisincreasing.:Litwhenaprogramsetpointisconstant.
:Litwhenaprogramsetpointisdecreasing.
(10) Statusindicator(greenandred)
Displaystheoperatingconditionsandcontrolstatus.
Indicator Description HLD Litwheninholdmode(HLD).
PRGLitwheninprogrampatternoperationmode(PRG).LitwhiletheStartingtimeofprogramoperation(S.TM)isavailable.
RST Litwheninresetmode(RST).
MAN Litwheninmanualmode(MAN).Blinksduringauto-tuning.
(11) Securityindicator(red) Litifapasswordisset.Thesetupparametersettingsarelocked.
(12) Ladderoperationindicator(green)
Litwhiletheladderprogramoperationisexecuted.
(4)
(5)
(1)(2)
(3)
No.infigure Name Description
(1) DISPLAYkey
UsedtoswitchtheOperationDisplays.PressthekeyintheOperationDisplaytoswitchtheprovidedOperationDisplays.PressthekeyintheMenuDisplayorParameterSettingDisplaytoreturntotheOperationDisplay.
(2) PARAMETERkey
Holddownthekeyfor3secondstomovetotheOperationParameterSettingDisplay.HolddownthekeyandtheLeftarrowkeysimultaneouslyfor3secondstomovetotheSetupParameterSettingDisplay.PressthekeyintheParameterSettingDisplaytoreturntotheMenuDisplay.Pressthekeyoncetocanceltheparameterset-ting(setpointisblinking).
(3)SET/ENTERkeyUp/Down/Left/Rightarrowkeys
SET/ENTERkeyPressthekeyintheMenuDisplaytomovetotheParameterSettingDisplayoftheMenu.PressthekeyintheParameterSettingDisplaytotransfertotheparametersettingmode(setpointisblinking),andtheparametercanbechanged.Pressthekeyduringparametersettingmodetoregisterthesetpoint.Up/Down/Left/RightarrowkeysPresstheLeft/RightarrowkeysintheMenuDisplaytoswitchtheDisplays.PresstheUp/Down/Left/RightarrowkeysintheParameterSettingDisplaytoswitchtheDisplays.PresstheUp/Downarrowkeysduringparametersettingmode(setpointisblinking)tochangeasetpoint.PresstheLeft/Rightarrowkeysduringparametersettingmode(setpointisblinking)tomovebetweendigitsaccordingtotheparameter.
(4) Light-loaderinterfaceItisthecommunicationinterfacefortheadaptercableusedwhensettingandstoringparametersfromaPC.TheLL50AParameterSettingSoftware(soldseparately)isrequired.
(5)
RUNkeyRSTkeyMODEkeyPTNkey
RUNkey:PresstheRUNkeyfor1secondwhileanoperationdisplayisshownstartstheprogrampatternoperation.
RSTkey:PresstheRSTkeyfor1secondwhileanoperationdisplayisshownstopstheprogrampatternoperation.
MODEkey:PresentsadisplayforswitchingbetweentheHOLD,ADVANCE,PROG,RESET,LOCALandAUTO/MAN.Inordertochangetheoperationmode,presstheSET/ENTERkeywhilethesetpointisblinking.
PTNkey:Aprogrampatternnumbercanbeselectedduringtheoperationexcepttheprogrampatternoperation.(TheprogrampatternnumberdisplayedontheGroupdisplayblinks.)WhenthePTNkeyispressedwhiletheprogrampatternnumberisblinking,theblinkstops.
Userscanassignfunctionstothekeyusingparameters.
Note: Thecommunicationconnector(maintenanceport)forLL50AParameterSettingSoftwareisonthetopoftheunit.
2. Setup ProcedureThefollowingflowchartshowsthesetupprocedureforUP35A.
Install and wire a controller.
Monitoring and control of regular operations
Adjust PID using auto-tuning or manually for PID control.
Other setup
Operation
NO
NO NO
YES
YES YES
Set the other parameters as needed.
Programming Set the program pattern.
PID tuning
Input setup
Output setup
Installationand wiring
Power ON
Control type setupControl type setupInput/output setup
Valve positionadjustment
UseQuick setting
function?
Positionproportional
type?
Positionproportional
type?
For Position proportional type
3. Quick Setting Function (Setting of Input and Output)TheQuicksettingfunctionisafunctiontoeasilysetthebasicfunctionofthecontrol-ler.TurnonthecontrollertostarttheQuicksettingfunction.Thisfunctionallowsyoutoeasilysetthecontroltype,input,andoutput,andquicklystartthecontrolaction.Theitems(parameters)tobesetbyQuicksettingfunctionareasfollows.(1)Controltype(PIDcontrol,Heating/coolingcontrol,etc.)(2)Inputfunction(PVinputtype,range,scale(atvoltageinput),etc.)(3)Outputfunction(controloutputtypeandcycletime)
Afterturningonthecontroller,firstdecidewhetherornottousetheQuicksettingfunction.
Operation in Initial Display· PresstheSET/ENTERkeywhileYESisdisplayedtostarttheQuicksettingfunction.· IfyouchangeYEStoNOandpresstheSET/ENTERkey,OperationDisplaywillappearwithoutstartingtheQuicksettingfunction.
OperationGuide
Initial Settings
This operation guide describes basic settings and operations of the UP35A.For details of each function, see the electronic manual.The scrolling guide is displayed on PV display in the Parameter Setting Display.This guide can be turned on/off with the MODE key.
UP35AProgram ControllerOperation Guide
Operation for Setting· Toselecttheparametersettingdisplayedastheinitialvalue,presstheDownarrowkeytomovetothenextparameter.
· Tochangeandset theparametersetting,press theSET/ENTERkey tostartthe setpoint blinking.Theblinking stateallowsyou tomakechanges (set-tingmode).Use theUp/Down/Left/Rightarrowkeys tochange thesetpoint.PresstheSET/ENTERkeytoregisterthesetting.
Making Settings Using Quick Setting FunctionExample: Setting to PID control, thermocouple type K (range of 0.0 to
500.00C), and current control outputFor thedetailedprocedureandswitchingofdisplays,see"FlowofQuickSettingFunction"below.Fortheparameterstoset,seethenextpage.
(1)PresstheSET/ENTERkeywhileYESforQSM(Quicksettingmode)isdisplayed.(2)Setthecontroltypeparameter(CNT)toPID(PIDcontrol).(3)SetthePVinputtypeparameter(IN)toK1(-270.0to1370.00C).(4)SetthePVinputunitparameter(UNIT)toC(DegreeCelsius).(5)SetthemaximumvalueofPVinputrangeparameter(RH)to500.0.(6)SettheminimumvalueofPVinputrangeparameter(RL)to0.0.(7)Settheoutputtypeselectionparameter(OT)toOUTterminals(current).(8)Finally,EXITisdisplayed.ChangeNOtoYESandpresstheSET/ENTERkeyto
completethesetup.OperationDisplayappears.
FlowofQuickSettingFunctionInQuicksettingmode,theparameterguideappearsonPVdisplay.Thisguidecanbeturnedon/offwiththeMODEkey.
First, the control type parameter (CNT) is displayed.Initial value: PID (PID control)H/C (Heating/cooling control) for Heating/cooling type unit.
The PV input type parameter (IN) is displayed.Initial value: OFF
OFF blinks.Blinking allows you to change the setting.
K1 is displayed.
K1 has been registered.
The last digit of the upper limit value blinks.
The parameter RH (maximum value of PV input range) has been changed to 500.0.
The setpoint for the parameter RH has been registered.
The PV input unit parameter (UNIT) is displayed.Initial value: C (Degree Celsius)
Press the SET/ENTER key while YES is displayed to start the Quick setting.
Select NO with the Down arrow key and press the SET/ENTER key.
Select NO to return to the Operation Display.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up arrow key.
The upper limit value of the setting range is displayed for the parameter RH (maximum value of PV input range).
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Finally, EXIT is displayed.Press the SET/ENTER key to swtich to the setting mode.Change NO to YES and press the SET/ENTER key to complete the setup of the basic function.Operation Display appears.The Quick setting function continues in the NO state.
Displays the measured input value (PV).Displays the starting target setpoint (SSP).
Follow the same procedure to set RL to 0.0 and OT to 00.02.Set other parameters as needed.
Quick setting starts
Power-on
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
12.
7.
[YES]
Operation Display
[NO]
First, the control type parameter (CNT) is displayed.Initial value: PID (PID control)H/C (Heating/cooling control) for Heating/cooling type unit.
The PV input type parameter (IN) is displayed.Initial value: OFF
OFF blinks.Blinking allows you to change the setting.
K1 is displayed.
K1 has been registered.
The last digit of the upper limit value blinks.
The parameter RH (maximum value of PV input range) has been changed to 500.0.
The setpoint for the parameter RH has been registered.
The PV input unit parameter (UNIT) is displayed.Initial value: C (Degree Celsius)
Press the SET/ENTER key while YES is displayed to start the Quick setting.
Select NO with the Down arrow key and press the SET/ENTER key.
Select NO to return to the Operation Display.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up arrow key.
The upper limit value of the setting range is displayed for the parameter RH (maximum value of PV input range).
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Finally, EXIT is displayed.Press the SET/ENTER key to swtich to the setting mode.Change NO to YES and press the SET/ENTER key to complete the setup of the basic function.Operation Display appears.The Quick setting function continues in the NO state.
Displays the measured input value (PV).Displays the starting target setpoint (SSP).
Follow the same procedure to set RL to 0.0 and OT to 00.02.Set other parameters as needed.
Quick setting starts
Power-on
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
12.
7.
[YES]
Operation Display
[NO]
IM 05P02D41-11EN page 6/14
Parameterstobeset
Control TypeParameter Symbol Name of Parameter Setting Range
CNT Controltype
PID:PIDcontrolONOF:ON/OFFcontrol(1pointofhysteresis)ONOF2:ON/OFFcontrol(2pointsofhysteresis)H/C:Heating/coolingcontrol
Note: Somesetpointsmaynotbedisplayeddependingonthemodelandsuffixcodes.
Input FunctionParameter Symbol Name of Parameter Setting Range
IN PVinputtype
OFF:DisableK1:-270.0to1370.00C/-450.0to2500.00FK2:-270.0to1000.00C/-450.0to2300.00FK3:-200.0to500.00C/-200.0to1000.00FJ:-200.0to1200.00C/-300.0to2300.00FT1:-270.0to400.00C/-450.0to750.00FT2:0.0to400.00C/-200.0to750.00FB:0.0to1800.00C/32to33000FS:0.0to1700.00C/32to31000FR:0.0to1700.00C/32to31000FN:-200.0to1300.00C/-300.0to2400.00FE:-270.0to1000.00C/-450.0to1800.00FL:-200.0to900.00C/-300.0to1600.00FU1:-200.0to400.00C/-300.0to750.00FU2:0.0to400.00C/-200.0to1000.00FW:0.0to2300.00C/32to42000FPL2:0.0to1390.00C/32.0to2500.00FP2040:0.0to1900.00C/32to34000FWRE:0.0to2000.00C/32to36000FJPT1:-200.0to500.00C/-300.0to1000.00FJPT2:-150.00to150.000C/-200.0to300.00FPT1:-200.0to850.00C/-300.0to1560.00FPT2:-200.0to500.00C/-300.0to1000.00FPT3:-150.00to150.000C/-200.0to300.00F0.4-2V:0.400to2.000V1-5V:1.000to5.000V4-20:4.00to20.00mA0-2V:0.000to2.000V0-10V:0.00to10.00V0-20:0.00to20.00mA-1020:-10.00to20.00mV0-100:0.0to100.0mV
UNIT PVinputunit -:Nounit,C:DegreeCelsius-:Nounit,--:Nounit,---:Nounit,F:DegreeFahrenheit
RH MaximumvalueofPVinputrange
Dependsontheinputtype.-Fortemperatureinput-Setthetemperaturerangethatisactuallycontrolled.(RL<RH)-Forvoltage/currentinput-Settherangeofavoltage/currentsignalthatisapplied.Thescaleacrosswhichthevoltage/currentsignalisactuallycontrolledshouldbesetusingthemaximumvalueofinputscale(SH)andminimumvalueofinputscale(SL).(Inputisalways0%whenRL=RH.)
RL MinimumvalueofPVinputrange
SDPPVinputscaledecimalpointposition
0:Nodecimalplace1:Onedecimalplace2:Twodecimalplaces
3:Threedecimalplaces4:Fourdecimalplaces
SH MaximumvalueofPVinputscale
-19999to30000,(SL<SH),|SH-SL|≤30000SL Minimumvalueof
PVinputscale
Note1:SDP,SH,andSLaredisplayedonlyforvoltage/currentinput.Note2:W:W-5%Re/W-26%Re(HoskinsMfg.Co.),ASTME988
Output FunctionParameter Symbol Name of Parameter Setting Range
OT
Outputtypeselection
Upper two digitsLower two digits
ControloutputorHeating-sidecontroloutput(Lowertwodigits)00:OFF01:OUTterminals(voltage
pulse)02:OUTterminals(current)03:OUTterminals(relay)06:OUT2terminals(relay)07:RET/OUT2terminals(voltagepulse)08:RET/OUT2terminals(current)
Cooling-sidecontroloutput(Uppertwodigits)
00:OFF01:OUTterminals(voltage
pulse)02:OUTterminals(current)03:OUTterminals(relay)06:OUT2terminals(relay)07:RET/OUT2terminals(voltagepulse)08:RET/OUT2terminals(current)
CT
ControloutputcycletimeHeating-sidecontroloutputcycletime(inHeating/coolingcontrol)
0.5to1000.0s
CTc Cooling-sidecontroloutputcycletime
4. Adjusting Valve Position Automatically (for a Position Proportional Type Controller Only)Thefollowingoperatingproceduredescribeshowtoinputfeedbacksignalsfromthecontrolvalveandadjustthefully-openandfully-closedpositionsofthecontrolvalveautomatically.Thefully-openandfully-closedpositionsofthevalvecanbeadjustedautomaticallybyinputtingfeedbacksignalsfromthevalve.Toadjustthevalveposi-tion,youneedtocarryouttheconnectionandbringthecontrollerintomanualmode.Fortheconnection,see“6.TerminalWiringDiagrams” in"InstallationandWiring",andfor themanualmode,see“5.SwitchingbetweenAUTOandMAN” in"Opera-tions."Theautomaticadjustmentcanbedoneinprogrampatternoperationandlocaloperation.
CTL menu is displayed.
+
OUT menu is displayed.
OFF blinks.
1.
2.
3.
4.
5.
6.
7.
Show the Operation Display.
MANis lit
* When a password is set, PASS is displayed. If the correct password is not entered, setupparameters cannot be changed.
Hold down the keys for 3 seconds.
Press the Right arrow key until OUT menu appears.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter V.AT (automatic valve position adjustment) is displayed.
Press the Up arrow key.
ON is displayed.Blinks during the change.
ON has been registered and the automatic adjustment of the valve position starts.V.AT blinks during the automatic adjustment.After the adjustment is completed, press the DISPLAY key or DISP key once to return to the Operation Display.
When the adjustment is completed normally, the indication automatically returns to OFF. When VAT.E appears on PV display, it indicates an error. Check the wiring for feedback input and perform the automatic
adjustment again. To perform a valve adjustment manually, see User’s Manual.
5. Setting Alarm TypeThefollowingoperatingprocedureshowsanexampleofchangingthealarm-1type(factorydefault:PVhigh limitalarm) toPV low limitalarm(setpoint:02) (Thesealarmsworkirrespectiveoftheoperationmode.)
MODE menu is displayed.
ALRM menu is displayed.
1.
2.
3.
Show the Operation Display.
Hold down the key for 3 seconds.
Press the Right arrow key until ALRM menu appears.
Press the SET/ENTER key.
4.
5.
6.
Symbol
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter AL1 (alarm-1 type) is displayed.
The last digit of the setpoint blinks.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
The alarm-1 type setpoint 02 (PV low limit) is registered.After the setup is completed, press the DISPLAY key once to return to the Operation Display.Stand-by actionEnergized/De-energizedLatch action
To change the alarm type, change the last 2 digits of the 5-digit value.
Stand-by action and excitation are turned on or off by selecting 1 or 0. (See “ Setting Display of Alarm Type.”)
For the latch action, see User ’s Manual.
Press the Up/Down arrow keys to display the parameter needs to be changed.
MODE menu is displayed.
ALRM menu is displayed.
1.
2.
3.
Show the Operation Display.
Hold down the key for 3 seconds.
Press the Right arrow key until ALRM menu appears.
Press the SET/ENTER key.
4.
5.
6.
Symbol
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter AL1 (alarm-1 type) is displayed.
The last digit of the setpoint blinks.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
The alarm-1 type setpoint 02 (PV low limit) is registered.After the setup is completed, press the DISPLAY key once to return to the Operation Display.Stand-by actionEnergized/De-energizedLatch action
To change the alarm type, change the last 2 digits of the 5-digit value.
Stand-by action and excitation are turned on or off by selecting 1 or 0. (See “ Setting Display of Alarm Type.”)
For the latch action, see User ’s Manual.
Press the Up/Down arrow keys to display the parameter needs to be changed.
Hysteresis
Alarm setpoint PV
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation setpoint
PV
Hysteresis Hysteresis
Open(unlit)
Closed(lit)
SP or Target SPPVDeviation setpoint
Hysteresis
- -
SP or Target SP
PV
Hysteresis Hysteresis
Deviation setpoint
Open(unlit)
SP or Target SP
Alarm setpoint
Hysteresis
SP or Target SP
Hysteresis
Alarm setpoint
Alarm setpointOutput
Hysteresis
Closed(lit)
Hysteresis
Alarm setpoint Output
Alarm setpoint
Hysteresis
PV
Hysteresis
Alarm setpoint PV
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation setpoint
PV
Hysteresis Hysteresis
SP or Target SPPVDeviation setpoint
Hysteresis
SP or Target SP
PV
Hysteresis Hysteresis
Deviation setpoint
Closed(unlit)
SP or Target SP
Alarm setpoint
Hysteresis
SP or Target SP
Hysteresis
Alarm setpoint
Alarm setpoint
Hysteresis
PV
Alarm setpointOutput
Hysteresis
Hysteresis
Alarm setpoint Output
Setting Display of Alarm Type Stand-by Action
Energized (0) / De-energized (1)
Alarm typeWithout (0) or With (1) Stand-by action
Latch action (0/1/2/3/4)See User’s Manual.
PV low limit alarm setpoint
Treatedas normal
ºC
Power-on Time
The alarm output does not turn onin this region even if the PV valuleis below PV low limit alarm setpoint.
Normal Abnormal
The alarm outputturns on.
No alarm (00)
Alarm Action (De-energized)
PV high limit (01)Analog input PV high limit (19)
PV low limit (02)Analog input PV low limit (20)
SP high limit (03)Target SP high limit (09)
SP low limit (04)Target SP low limit (10)
Deviation high limit (05)Target SP deviation high limit (11)
Deviation low limit (06)Target SP deviation low limit (12)
Deviation high and low limits (07)Target SP deviation high and low limits (13)
Deviation within high and low limits (08) Target SP deviation within high and low limits (14)
Control output high limit (15)Cooling-side control output high limit (17)
Control output low limit (16)Cooling-side control output low limit (18)
Feedback input high limit (27)
Feedback input low limit (28)
PV velocity (29)
Fault diagnosis alarm (30)
FAIL (31)
Alarm Type (Alarm Setpoint) Alarm Action (Energized)
Open(unlit)
Open(unlit)
Open(lit)
Closed(lit)
Open(unlit)
Open(lit)
Closed(unlit)
Closed(unlit)
Open(lit)
Closed(unlit)
Closed(unlit)
Open(lit)
Open(lit)Closed
(lit)Closed
(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Burnout of PV input, ADC failure, RJC error.
For the factory default, the contact output is turned ON in normal operation, OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF
Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp.Note 2: Positive setpoint, Negative setpoint
Hysteresis
Alarm setpoint PV
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation setpoint
PV
Hysteresis Hysteresis
Open(unlit)
Closed(lit)
SP or Target SPPVDeviation setpoint
Hysteresis
- -
SP or Target SP
PV
Hysteresis Hysteresis
Deviation setpoint
Open(unlit)
SP or Target SP
Alarm setpoint
Hysteresis
SP or Target SP
Hysteresis
Alarm setpoint
Alarm setpointOutput
Hysteresis
Closed(lit)
Hysteresis
Alarm setpoint Output
Alarm setpoint
Hysteresis
PV
Hysteresis
Alarm setpoint PV
SP or Target SP
Hysteresis
PV Deviation setpoint
SP or Target SP
Deviation setpoint
PV
Hysteresis Hysteresis
SP or Target SPPVDeviation setpoint
Hysteresis
SP or Target SP
PV
Hysteresis Hysteresis
Deviation setpoint
Closed(unlit)
SP or Target SP
Alarm setpoint
Hysteresis
SP or Target SP
Hysteresis
Alarm setpoint
Alarm setpoint
Hysteresis
PV
Alarm setpointOutput
Hysteresis
Hysteresis
Alarm setpoint Output
Setting Display of Alarm Type Stand-by Action
Energized (0) / De-energized (1)
Alarm typeWithout (0) or With (1) Stand-by action
Latch action (0/1/2/3/4)See User’s Manual.
PV low limit alarm setpoint
Treatedas normal
ºC
Power-on Time
The alarm output does not turn onin this region even if the PV valuleis below PV low limit alarm setpoint.
Normal Abnormal
The alarm outputturns on.
No alarm (00)
Alarm Action (De-energized)
PV high limit (01)Analog input PV high limit (19)
PV low limit (02)Analog input PV low limit (20)
SP high limit (03)Target SP high limit (09)
SP low limit (04)Target SP low limit (10)
Deviation high limit (05)Target SP deviation high limit (11)
Deviation low limit (06)Target SP deviation low limit (12)
Deviation high and low limits (07)Target SP deviation high and low limits (13)
Deviation within high and low limits (08) Target SP deviation within high and low limits (14)
Control output high limit (15)Cooling-side control output high limit (17)
Control output low limit (16)Cooling-side control output low limit (18)
Feedback input high limit (27)
Feedback input low limit (28)
PV velocity (29)
Fault diagnosis alarm (30)
FAIL (31)
Alarm Type (Alarm Setpoint) Alarm Action (Energized)
Open(unlit)
Open(unlit)
Open(lit)
Closed(lit)
Open(unlit)
Open(lit)
Closed(unlit)
Closed(unlit)
Open(lit)
Closed(unlit)
Closed(unlit)
Open(lit)
Open(lit)Closed
(lit)Closed
(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Closed(lit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(unlit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Open(lit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Closed(unlit)
Burnout of PV input, ADC failure, RJC error.
For the factory default, the contact output is turned ON in normal operation, OFF at the time of FAIL. Control output: OFF or 0%, Alarm output: OFF
Note 1: “Open/closed” shows status of relay contact, and “lit/unlit” shows status of EV (event) lamp.Note 2: Positive setpoint, Negative setpoint
NotethattheSPinreset-modeisSSP(Startingtargetsetpoint).
6. Setting Alarm SetpointThefollowingoperatingprocedureshowsanexampleofsettingthealarm-1setpointto180.0.(Thesealarmsworkirrespectiveoftheoperationmode.)Beforesettingthealarmsetpoint,checkthealarmtype.Tochangethealarmtype,see“5.SettingAlarmType.”
Display the parameter that need to be changed.
Blinks during the change.
1.2.
3.
4.
5.
6.
Show the Operation Display.
Display MODE menu with the same procedure as described in Setting Alarm Type.
Press the Right arrow key.
AL menu is displayed.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter A1 is displayed.A1 to A8 represent the alarm-1 to -8 setpoints.
Each parameter can be changed in the Parameter Setting Displays of alarms using arrow keys.Up/Down arrow keys: changing parameters
The setpoint has been registered.After the setup is completed, press the DISPLAY key once to return to the Operation Display.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
IM 05P02D41-11EN page 7/14
Contents1. OverviewofProgramPatterns2. CreatingProgramPatterns3. ProgramPatternSetupCharts
1. Overview of Program PatternsTheprogrammingexamplegivenheredemonstrateshowtodothetasksoutlinedbelow.1) Program the controller to start program operation at 50.0°C and raise the
temperature up to 100.0°C in 50 minutes.2) When the temperature reaches 100.0°C, keep it at this level for 30 minutes.3) Raise the temperature up to 200.0°C in 60 minutes.4) When the temperature reaches 200.0°C, keep it at this level for 30 minutes.5) Lower the temperature to 50.0°C in 50 minutes.6) When the temperature reaches 50.0°C, keep it at this level for 30 minutes.
PVinputrangesarefollowing:MaximumvalueofPVinputrange:250.0°CMinimumvalueofPVinputrange:0.0°CPVinputunit:C
ZonePIDselection(ZON):SegmentPIDselection(0)Segmentsettingmethod(SEG.T):Segmenttimesetting(TIME)Programtimeunit(TMU):hour.minute(HH.MM)
Seg.1 Seg.2 Seg.3 Seg.4 Seg.5 Seg.6
321
PV event 1
Segment timeTIME
Segment PID numberS.PIDN
100.0ºC
50.0ºC
200.0ºC
Time event 1
Time event 2
4 3 2
60 min.30 min.50 min. 30 min. 50 min. 30 min. Time
Setpoint
TSP
TSP
TSP
The display symbols of the parameters, TSP (Final target setpoint), TIME (Segment time setting), and S.PID (Segmet PID number selection) are the same in each segment. However, the segment can be recognized by the number displayed on the Symbol display.
TSP
SSP
TSP
Dev. high (5ºC) PV high (110ºC)
On
On On On
OnOff
Off Off Off
Off Off Off Off OffOn
Dev. high (5ºC) PV high (210ºC) Dev. low (5ºC) PV low (10ºC)
SeeUser'sManual for theWaitandRepeatactions,ZonePID,Startofprogramoperation(Startcode),Changingoperationmodeatsegmentswitching(Junctioncode),Localmode.
OperationGuide
Programming
UP35AProgram ControllerOperation Guide
This operation guide describes basic program settings of the UP35A.For details of each function, see the electronic manual.The scrolling guide is displayed on PV display in the Parameter Setting Display.This guide can be turned on/off with the MODE key. (The scrolling guide is OFF when displaying the Program parameter setting display first.)
2. Creating Program PatternsThefollowingoperatingproceduredescribesanexampleofcreating theprogramdiscussedin“1.OverviewofProgramPatterns.”
CAUTION
Before creating the program, reverify the PV Input Range, Program Time Unit (TMU), and Segment Setting Method (SEG.T) parameters.If the setting of these setup parameter is changed, the program pat-terns created and stored so far will be all cleared (initialized) !! Be careful.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for the pattern specified.When SEGNO.=1 to 20 (40), set the parameter for the segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)8.
Segment 1
Set the final target setpoint.9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RSTlampis lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.Continues the TSP of segment 1.
12.
Set the segment PID number.Keep the initial value.
Keep the initial value.Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
Settings for the segment 3 to 6 can be done similarly. For Programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Time event-1 starts from the Off state.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for the pattern specified.When SEGNO.=1 to 20 (40), set the parameter for the segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)8.
Segment 1
Set the final target setpoint.9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RSTlampis lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.Continues the TSP of segment 1.
12.
Set the segment PID number.Keep the initial value.
Keep the initial value.Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
Settings for the segment 3 to 6 can be done similarly. For Programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Time event-1 starts from the Off state.
PTNO.=1
SEGNO.=0
1.
2.
3.
4.
5.
Set the common parameter of the specified pattern.
When SEGNO.=0, set the common parameter for the pattern specified.When SEGNO.=1 to 20 (40), set the parameter for the segment specified.
6.
7.
Starting target setpoint=50.0°C
STC=SSP (Starting target setpoint)8.
Segment 1
Set the final target setpoint.9.
10.
11.
Final target setpoint=100.0°C
Set the segment time.
Keep the initial value.
Pattern number
RSTlampis lit.
Hold down the keys for 3 seconds.
Show the Operation Display.
MODE menu is displayed.
PROG menu is displayed.
Press the Right arrow key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Press the Down arrow key.
Set the final target setpoint.Continues the TSP of segment 1.
12.
Set the segment PID number.Keep the initial value.
Keep the initial value.Set the junction code.
Segment time=50 minutes
13.
14.
15.
16.
Time event-2 starts from the Off state.
There is no the Off time.
Set the On time.
PV event-1 type=Deviation high limit
Set the PV event-1 type.
Set the PV event-1 setpoint.17.
18.
PV event-1 setpoint=5.0°C
25. Set the segment time.
19.
20.
21.
On time=25 minutes
22.
23.
24.
Segment 2
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM1 appears.)
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TSP appears.)
Press the Down arrow key.
Time event-1 starts from the Off state.
Settings for the segment 3 to 6 can be done similarly. For Programming and the settings for Wait and Repeat actions,
see User's Manual.
Set the junction code.In this case, the former segment is left unchanged.
PV event-1 type=PV high limit
Set the PV event-1 type.
26.
Segment time=30 minutes
Segment PID number=2
27.
29.
30.
Set the segment PID number.
Set the PV event-1 setpoint.32.
31.
28.
Start condition of time event 2=ON start
33.
PV event-1 setpoint=110.0°C
35. Set the time event 2.
34.
36.
37. Press the DISPLAY key once to return to the Operation Display.
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key. (Blinks during the change.)
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value and the Left/Right arrow keys to move between digits.
Change the setpoint using the Up/Down arrow keys to increase and decrease the value.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key.
Press the Down arrow key (until TIM2 appears.)
Press the Down arrow key (until TIM1 appears.)
Change the Up/Down arrow keys to move the parameters for segment-1 and the Left/Right arrow keys to move between each segments.
Press the Down arrow key.
Time event-1 starts from the Off state.
IM 05P02D41-11EN page /14
3. Program Pattern Setup ChartsYoucanregistermax.10programsegments/patternwiththeUP35Acontroller.Cre-ateasmanycopiesofthechartasnecessary.
Systemname
ProgramNo.
Programname
Model
SerialNo.
Thefollowingparametersarenecessarytobesetbeforeprogramming.Note that theprogram isdeleted ifTMUorSEG.T ischangedaftercreatingpro-grams.Forthesettingrange,see"Parameters."
< Setup Parameters >Parametersymbol Parametername Usersettings
TMU Programtimeunit
SEG.T Segmentsettingmethod
ZON ZonePIDselection
Thefollowingparametersarecommonparametersfortheprogrampatternspecified.Forthesettingrange,see"Parameters."
< Program Pattern Data (common parameter) >Parametersymbol Parametername Usersettings
SSP Startingtargetsetpoint
STC Startcode
WT.SW1 WaitfunctionON/OFF
WZ.UP1 Upper-sidewaitzone
WZ.LO1 Lower-sidewaitzone
WT.TM1 Waittime
R.CYCL Numberofrepeatcycles
R.STRT Repeatcyclestartsegmentnumber
R.END Repeatcycleendsegmentnumber
Error Indication at Program Pattern Creation and EditingErrorcode Errorinformation Causeoferror
ERR01Patterncreationoreditingisdisableduringprogramorlocaloperation.
Deletingorcopyingoftheprogrampattern,orinsertingordeletingofthesegmentwasexecutedduringprogramoperation.
ERR22 Segmentwriteerror Thetotalnumberofsegmentsexceeded20(40whentheoption“/AP”isspecified.)
ERR23 SegmentinserterrorNewsegmentcannotbeinsertedbecausethenumberofsegmentsinapatternexceeded20(40whentheoption“/AP”isspecified.)
ERR32 Patternsourcespecificationerror Nopatternexistsinthesource.
ERR33 Patterndestinationspecificationerror Patternsalreadyexistinthedestination.
ERR41 Patterndeleteerror Thepatterntobedeleteddoesnotexist.
Excepttheaboveerrors,therearesomeerrorcodesincommunication.Fordetails,seeUser'sManual.
< Program Pattern Data (parameters for segments) >MaximumvalueofPVinputrange/MaximumvalueofPVinputscale ()
Unit()
Aprogrampatterncanbedrawnintherighttable.
MinimumvalueofPVinputrange/MinimumvalueofPVinputscale ()
Parametersymbol Parametername
Segments1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TSP Finaltargetsetpoint
TIME Segmenttimesetting
TM.RT Segmentramp-ratesetting
S.PID SegmentPIDnumberselection
JC Junctioncode
PV.TY1 PVevent-1type
PV.EV1 PVevent-1setpoint
PV.TY2 PVevent-2type
PV.EV2 PVevent-2setpoint
TME1 Startconditionoftimeevent1
T.ON1 Ontimeoftimeevent1
T.OF1 Offtimeoftimeevent1
TME2 Startconditionoftimeevent2
T.ON2 Ontimeoftimeevent2
T.OF2 Offtimeoftimeevent2
TME3 Startconditionoftimeevent3
T.ON3 Ontimeoftimeevent3
T.OF3 Offtimeoftimeevent3
TME4 Startconditionoftimeevent4
T.ON4 Ontimeoftimeevent4
T.OF4 Offtimeoftimeevent4
IM 05P02D41-11EN page 9/14
Contents1. Monitoring-purposeOperationDisplaysAvailableduringOperation2. Performing/CancelingAuto-tuning3. SelectingProgramPatternNumber(PT.No)4. SwitchingbetweenRUNandRESET5. SwitchingbetweenAUTOandMAN6. ManipulatingControlOutputinManualMode7. Enabling/DisablingHold-mode(HOLD)ofProgramOperation8. ChangingProgramSetpointswheninHold-mode(HOLD)9. Executing“Advance”(ADV)Function10.SwitchingtoLocal-mode(LOCAL)Operation11.ChangingSetpointsduringLocal-mode(LOCAL)Operation12.Troubleshooting
1. Monitoring-purpose Operation Displays Available during Operation
Operation Display Switching Diagram
SP Display
TSP Display
Remaining Segment-time Display
Segment Number Display
Remaining Repetition Display
Program Pattern Display
OUT Display / Heating/cooling OUT Display
Displays the target setpoint (SP) on Setpoint display.Displays "SSP" during reset-mode.Displays "L.SP" during local-mode operation.
Displays the final target setpoint (TSP) on Setpoint display only during program operation.
Displays the remaining segment time (R.TIM) on Setpoint display during program operation.
Displays the segment number (SEG.N) for which operation is in progress, the number of segments included in the selected program pattern.
Displays the number of remaining repetitions (R.CYC) on Setpoint display. This display is displayed only when the repeat function is set and the operation mode is PROG.
Displays the program pattern (overview) on Setpoint display.Program pattern display can be scrolled using Up/Down/Left/Right arrow keys.Soak and ramp can be displayed.
Displays the measured input value on PV display.
Displays the control output value (OUT) on Setpoint display. Displays the control output values (C.H.) of heating and cooling sides on Setpoint display (C.H. can be changed in manual mode).
AftershowingtheProgramPatternDisplay,presstheDISPLAYkeytoshowthefol-lowingdisplaysconditionally.Fordetails,seeUser’sManual.
Standard, Position Proportional, and Heating/Cooling Types• SELECTDisplays1to5(whichappearwhenregistered)• AnalogInputDisplay(displayonly)(factorydefault:non-display)• PositionProportionalComputationOutputDisplay(displayonly)(factorydefault:non-display)
• PIDNumberDisplay(displayonly)(factorydefault:non-display)• HeaterBreakAlarm-1CurrentDisplay(displayonly)(forheaterbreakalarmoptiononly)• HeaterBreakAlarm-2CurrentDisplay(displayonly)(forheaterbreakalarmoptiononly)
Event DisplayTimeevent(TME),PVevent(PVE)andalarm(AL)aredisplayedontheBar-graphdisplayandtheEventIndicator.(factorydefaultsetting)
PV event 1 to 2
Time event 1 to 4
Alarm 1 to 2
Operation Display Switching Diagram
*1: For another operation, when select ADV=ON and starts program operation. In this case, the segment is advanced.
(1) Press RUN key for 1 s.(2) Press RST key for 1 s.(3) Press MODE key, select HOLD=ON and press SET/ENT key.(4) Press MODE key, select HOLD=OFF and SET/ENT key.(5) Press MODE key, select LOC=ON and press SET/ENT key.
Reset Local-modeoperation
Programoperation
Hold-modeoperation
(*1)
(1)
(2)
(2)
(2)
(3)
(1) (4)
(5)
(5)
(5)
(1)
2. Performing/Canceling Auto-tuningAuto-tuningshouldbeperformedaftersettingaprogrampattern.Makesurethatthecontrollerisinautomaticmode(AUTO)andinrunmode(RUN)beforeauto-tuning.Forsetting toAUTO,see “5.SwitchingbetweenAUTOandMAN,”andforsettingtoRUN,see“4.SwitchingbetweenRUNandRESET.”Ifthesetpointisknowninadvanceorauto-tuningdoesnotfindanyappropriatePIDconstants,setthePIDmanually.ForsettingthePIDmanually,seeUser’sManual.
CAUTION
Do not perform auto-tuning for the following processes.Tune PID manually.• Processes with fast response such as flow rate control and pres-
sure control.• Processes which do not allow the output to be turned on and off
even temporarily.• Processes which prohibit severe output changes at control
valves (or other actuators).• Processes in which product quality can be adversely affected if
PV values fluctuate beyond their allowable ranges.
1.2.
3.
4.
OFF blinks.
Blinks during the change.
The MAN lamp goes off, which means that the auto-tuning completed normally.
5.
6.
7.
8.
Show the Operation Display.
Hold down the PARAMETER key for 3 seconds to display MODE menu.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release of program operation) is displayed (during program operation.)
Press the Down arrow key until the parameter AT appears.
The parameter AT (auto-tuning switch) is displayed.
Press the Up/Down arrow keys to display the required setpoint.
The setting range is 1 to 8 (represent group numbers) or R.To perform auto-tuning for the PID of group 1, set the parameter AT to 1.To quit the auto-tuning, set the parameter to OFF.
The setpoint has been registered. This starts auto-tuning.The limiter can be set to the output during auto-tuning.For details, see User’s Manual (CD-ROM).
During auto-tuning,• The MAN lamp blinks.• The OUT symbol appears.• The output values at 100.0% and 0%
appear alternately.
1.2.
3.
4.
OFF blinks.
Blinks during the change.
The MAN lamp goes off, which means that the auto-tuning completed normally.
5.
6.
7.
8.
Show the Operation Display.
Hold down the PARAMETER key for 3 seconds to display MODE menu.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release of program operation) is displayed (during program operation.)
Press the Down arrow key until the parameter AT appears.
The parameter AT (auto-tuning switch) is displayed.
Press the Up/Down arrow keys to display the required setpoint.
The setting range is 1 to 8 (represent group numbers) or R.To perform auto-tuning for the PID of group 1, set the parameter AT to 1.To quit the auto-tuning, set the parameter to OFF.
The setpoint has been registered. This starts auto-tuning.The limiter can be set to the output during auto-tuning.For details, see User’s Manual (CD-ROM).
During auto-tuning,• The MAN lamp blinks.• The OUT symbol appears.• The output values at 100.0% and 0%
appear alternately.
3. Selecting Program Pattern Number (PT.No)Programpatternnumberselectioncanbeperformedusinganyofthefollowing:(1)key,(2)Parameter,(3)Contactinput,and(4)Communication.Thefollowingshowsanexampleofchangingtheprogrampatternnumber(PTNO.)to1usingthekey.ProgrampatternnumbercanbeselectedwhenthecontrollerisinaRESETmode.
1.2.
3.
4.
RST lamp is lit.
PTNO. has been changed to 1.
Blinks during the change.
Show the Operation Display.
Press the SET/ENTER key.
Press the PTN key.
Press the Up/Down arrow keys to display the required setpoint.
OperationGuide
This operation guide describes key entries for operating the UP35A.For operations using external contact inputs, see “DI” of “6. Terminal Wiring Diagrams” in “Installation and Wiring.”If you cannot remember how to carry out an operation during setting, press the DISPLAY key once. This brings you to the display (Operation Display) that appears at power-on.The scrolling guide is displayed on PV display in the Parameter Setting Display. This guide can be turned on/off with the MODE key.
UP35AProgram ControllerOperation Guide
Operations
4. Switching between RUN and RESETRUNandRESETswitchingcanbeperformedusinganyofthefollowing:(1)key,(2)Contactinput,(3)Parameter,and(4)Communication.Thefollowingshowsanexampleofswitchingusingthekey.Fordetailsofotherswitchingmethodsandthedisplayappearingwhentheoperationisstarted,seeUser’sManual.
Display in RUN mode
Starting target setpoint
RST lamp is lit.
Display in RESET mode
Current segment number and symbol (SP)
PRG lamp is lit.
Program setpoint
Press RUN key for 1 s.
Symbol SSP
The number of segments included in the selected program pattern.The segment number for which operation is in progress.
The figure below is displayed while the right arrow key is held down.
Press RST key for 1 s.
Whenthecontrollerisstopped,inputandoutputsareasfollows:PVinput DisplaysthePVvalue.Controloutput WhenthezonePIDselectionparameter(ZON)issettosegment
PIDselection,thepresetoutputvalueforthePIDgroupnumber1isoutput.WhenthezonePIDselectionparameter(ZON)issettootherthansegmentPIDselection,thepresetoutputvalueforthePIDgroupnumberforwhichzonecontrolisperformedisoutput.
Eventoutput Turnstheoutputoffincaseofanevent.Alarmoutput Turnstheoutputonincaseofanalarm.
5. Switching between AUTO and MANAUTOandMANswitchingcanbeperformedusinganyofthefollowing:(1)MODEkey,(2)Contactinput,(3)Contactinput,and(4)Communication.ThefollowingshowsanexampleofswitchingusingtheMODEkey.WhenAUTOandMANswitchingfunction isassignedtothecontact input,andthecontactinputisON,theswitchingbykeyoperationcannotbeperformed.Fordetails,seeUser’sManual.
Displays ”MODE MAN” in AUTO mode. Displays ”MODE AUTO” in MAN mode.
1.2.
3.
Press MODE key several times.
Show the Operation Display.
4.
MAN lamp is lit in MAN mode.
Press the SET/ENTER key.
WhenAUTOisswitchedintoMAN,thecontroloutputvalueinAUTOmodeisheld.Thecontrollercanbeoperatedmanuallyfromtheholdvalue.If themanualpresetoutput isset(MPONparameter≠OFF), thecontrollercanbeoperatedmanuallyfromthearbitraryoutputvalue(MPO1toMPO5parameters).
IM 05P02D41-11EN page 10/14
6. Manipulating Control Output in Manual Mode
NOTEInmanualmode,controloutput ismanipulatedbyoperatingthekeys(thevalue ischangedusingtheUp/Downarrowkeys,thenoutputtedasitis).Even if theSET/ENTERkey isnotpressed, thecontroloutputvaluechangesac-cordingtothedisplayedvalue.Instopmode(whentheRSTlampislit),controloutputcannotbemanipulated.
MAN lamp is lit.
Up arrow key: increases control output.Down arrow key: decreases control output.
In Position proportional control:Up arrow key; opens the valve.Down arrow key; closes the valve.Output; only while pressing a key. OUT; valve opening (0-100%)
Output manipulation in Position proportional control is not restricted from output limiters (OH, OL).
Manual operation in Heating/cooling control
Symbol of cooling side
Program pattern (PTNO.) number
Symbol of heating side
Heating-side control output
Cooling-side control output
Uparrowkey:concurrentlydecreasescooling-sidecontroloutputand increasesheating-sidecontroloutput.
Downarrowkey:concurrently increasescooling-sidecontroloutputanddecreasesheating-sidecontroloutput.
(Eithernoneof theheating-sideandcooling-sideoutputsarepresented,orbothofthemarepresentedaccordingtothedeadbandsetting.)
Actual output (%)
DB=24.8 Dead band: Operation parameter DB
Control computation output Control computation output
12.40-12.4
Manipulated output changewhen a dead band is positive (+)
Actual output (%)100
DB= -24.8
12.40-12.4
Manipulated output changewhen a dead band is negative (-)
100
Cooling-sidemanipulated output
Heating-sidemanipulated output
Heating-sidemanipulated output
Cooling-sidemanipulated output
7. Enabling/Disabling Hold Mode of Program OperationEnabling/disablingholdmodeofprogramoperationcanbeperformedduringpro-gramoperationusinganyofthefollowing:(1)MODEkey,(2)Parameter,(3)Contactinput,and(4)Communication.ThefollowingshowsanexampleofswitchingusingtheMODEkey.
1.2.
3.
4.
Show the Operation Display.
Press the MODE key.
The number of segments included in the selected program pattern.The segment number for which operation is in progress.
The figure below is displayed while the right arrow key hold down.
Displays ”HOLD ON” in PROG mode. Displays ”HOLD OFF” in HOLD mode.
HLD lamp is lit in HOLD mode.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release of program operation) is displayed (during program operation.)
1.2.
3.
4.
Show the Operation Display.
Press the MODE key.
The number of segments included in the selected program pattern.The segment number for which operation is in progress.
The figure below is displayed while the right arrow key hold down.
Displays ”HOLD ON” in PROG mode. Displays ”HOLD OFF” in HOLD mode.
HLD lamp is lit in HOLD mode.
Press the SET/ENTER key.
The parameter HOLD (Pause/cancel release of program operation) is displayed (during program operation.)
Otheroperatingproceduresfordisablingtheholdmode:(1)PresstheRUNkeyfor1secondduringhold-modeoperation. In thiscase, the
controllerresumesprogramoperation.(2)Execute the“Advance“ functionduringhold-modeoperation. In thiscase, the
segmentisadvanced.
. Changing Program Setpoints when in Hold ModeThefollowingoperatingprocedureschangesaprogramsetpointofsoaksegmentduringHold-modeoperation.Theprogramoperation isstartedwhenreleasingtheHoldafterchangingthepro-gramsetpoint.
1.
2.
Set program operation in hold mode.
3.
4.
Blinks during the change.
Blinks during the change.
Press the SET/ENTER key.
Press the SET/ENTER key.
Press the Up/Down arrow keys to display the required setpoint.
9. Executing “Advance” Function“Advance”canbeperformedduringprogramoperationusinganyofthefollowing:(1)MODEkey,(2)Parameter,(3)Contactinput,and(4)Communication.ThefollowingshowsanexampleofswitchingusingtheMODEkey.Whenexecutingthe“Advance”functionduringhold-modeoperation,theholdmodeisdisabled.
1.2.
3.
4.
The segment is advanced.
Press the SET/ENTER key.
Show the Operation Display.
Press the MODE key.
The ADV (Advance of segment) is displayed (during program operation.)
10. Switching to Local-mode (LOCAL) OperationSwitchingtolocal-modecanbeperformedusinganyofthefollowing:(1)MODEkey(userfunctionkey),(2)Parameter,(3)Contactinput,and(4)Commu-nication.ThefollowingshowsanexampleofswitchingusingtheMODEkey.
1.2.
3.
4.
“LSP” is displayed when in local-mode operation.
Press the SET/ENTER key.
Show the Operation Display.
Press the MODE key several times.
The LOC (local operation) is displayed.
12. Troubleshooting
TroubleshootingFlowIftheOperationDisplaydoesnotappearafterturningonthecontroller’spower,checktheproceduresinthefollowingflowchart.Ifaproblemappearstobecomplicated,contactoursalesrepresentatives.
Remedies if Power Failure Occurs during Operations
• Instantaneouspowerfailurewithin20ms. Apower failure isnotdetected.Normal
operationcontinues.• Powerfailureforlessthanabout5seconds,orforabout5secondsormore.
Affectsthe"settings"and"operationsta-tus."
Fordetails,seeUser'sManual.
NOTEWritedownthesettingsofparametersforarepairrequest.
FortheErrorsatPowerOnand the Errors during Op-eration, see “Installation” in this manual.
11. Changing Setpoints during Local-mode OperationThefollowingoperatingprocedureschangessetpointsduringlocal-modeoperation.
1.
2.
3.
4.
“LSP” is displayed when in local-mode operation.
Press the SET/ENTER key.
Press the SET/ENTER key.
Blinks during the change.
Blinks during the change.
Press the Up/Down arrow keys to display the required setpoint.
Is the controllerdefective?
Contact us for repair. Problem solved.
No communicationcapability
Completelyinactive?
Yes
Yes
Yes
No
No
No
Keyoperationfailure?
Yes
No
Yes
Check wiring of thepower terminals.
Check the key locksetting.
Displayfailure?
*Yes
No
Turn off power, andthen turn it on again.
I/O signalfailure?
Yes
No
Check the supply voltage.
Check the specifications and polarity
of connected devices .
Check the communication-related parameters.
Check the specificationsof communication
devices.
Check thecommunication wiring.
Communicationfailure?
No Withcommuni-
cation?
Yes
Yes
Normal?Is the
key locked?
Check the specificationsof the controller.
Yes
NoCorrect?
Correct the error(s).
Cancel the setting.
Check the I/O specificationsof the controller.
* The LCD (a liquid crystal display) is used for a display portion of this product. The LCD has a characteristic that the display action becomes late at the low temperature. Additionally, the luminance and contrast degradation are caused due to aged deterioration. However, the control function is not affected.
IM 05P02D41-11EN page 11/14
Operation Parameters / Program ParametersHolddownthePARAMETERkeyfor3secondstomovefromtheOperationDisplaytotheOperationParameterSettingDisplay.PresstheDISPLAYkeyoncetoreturntotheOperationDisplay.
Menu
DISPLAY
key key key
key key
The parameter groups can be switched using , keys.
Operation Dsipaly
Parameter
Parameter
Parameter
Parameter
Parameter
ParameterEND
PROG
PTNO.
SEGNO.
END
Menu END
END
Menu D isp lay and Parameter Setting Display are changed in a circular pattern.
Hold down PARAMETER key for 3 sec.
SET/ENTER key1 to 2 (4)
SET/ENTER key
SET/ENTER key
PARAMETER keyPARAMETER
key
PARAMETER key
1 to 20
Parameter
ParameterEND
Move to the Setup Parameter Setting Display: Hold down the PARAMETER key and the Left arrow key simultaneously for 3 sec.
Operation for Setting· Toselecttheparametersettingdisplayedastheinitialvalue,presstheDownarrowkeytomovetothenextparameter.
· Tochangeandsettheparametersetting,presstheSET/ENTERkeytostarttheset-pointblinking.Theblinkingstateallowsyoutomakechanges(settingmode).UsetheUp/Down/Left/Rightarrowkeystochangethesetpoint.PresstheSET/ENTERkeytoregisterthesetting.
Notethattherearesomeparameterswhicharenotdisplayeddependingonthemodelandsuffixcodes,controltype(CNT),etc.Theparametersforprofessionalsettingmode(LEVL:PRO)arenotdescribedinthismanual.SeeUser’sManual.
n Operation ModeMenusymbol: (MODE)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(HOLD)Pause/cancelreleaseofprogramoperation
Displayduringprogramoperation.ON:PauseOFF:Cancelrelease(Programopera-tionrestart)
OFF
EASY
(ADV)Advanceofsegment
Displayduringprogramoperation.Setas“ADV=ON”toadvancefromthecurrentsegmenttothenextseg-ment.
OFF
(MODE)Operationmode
RESET:StopofprogramoperationPROG:StartofprogramoperationLOCAL:Startoflocal-modeoperation
RESET
(A.M)AUTO/MANswitch AUTO:Automaticmode
MAN:Manualmode MAN
(PTNO.)Programpatternnumberselection
0:Notselectprogrampattern1to2(4whentheoption“/AP”isspecified.)
0
(SST)Start-of-programseg-mentnumber
1to20(40whentheoption“/AP”isspecified.)Thesettingvaluereturnsto“1”whentheprogramoperation(PROG)changesintoRESETorLOCAL.
1
(P.FWD)Fast-forwardingofprogramoperation
1:Normal,2:Twice,5:Fivetimes,10:Tentimes*Usethisfunctionwhencheckingtheprogrampatternsetting.OnlySegmenttimeandTimeeventcanbefaster.
*Theoperationreturnstothenormalspeedafterfast-forwarding.
1
(AT)AUTO-tuningswitch
OFF:Disable1to4:Performauto-tuning.TuningresultisstoredinthespecifiednumberedPID.
R:TuningresultisstoredinthePIDforreferencedeviation.
OFF
(PID)PIDnumber
ThePIDgroupnumberbeingselectedisdisplayed.1to4,R:PIDgroupforreferencedeviation.
1
n SELECT ParameterMenusymbol: (CS)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
Registeredparametersymbol
SELECTparameter10to19
Settingrangeofaregisteredparameter.Fordetails,seeUser'sManual. – Table
below EASY
Parameter n=10 n=11 n=12 n=13 n=14 n=15 n=16 n=17 n=18 n=19
CSn
FortheregistrationofSELECTparameters,seeUser'sManual.
n Program Setting ParameterMenusymbol:( PROG> PTNO.(=01to02(04)> SEGNO.(=00))
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(SSP)Startingtargetsetpoint
0.0to100.0%ofPVinputrange(EU)(Settingrange:P.RLtoP.RH) P.RL
EASY
(STC)Startcode
SSP:Programoperationbeginswiththestartingtargetsetpoint.
RAMP:Ramp-prioritizedPVstartTIME:Time-prioritizedPVstartLSP:Local-modestart*STC=TIMEcannotbeselectedwhentheparameterSEG.TisTM.RT.
SSP
(WT.SW1)WaitfunctionON/OFF
OFF:DisableON:Enable OFF
STD
(WZ.UP1)Upper-sidewaitzone
0.0to10.0%ofPVinputrange(EU)
0.5%ofPVinputrange
(WZ.LO1)Lower-sidewaitzone
0.5%ofPVinputrange
(WT.TM1)Waittime
OFF:Nofunction0.00to999.59(“hour.minute”or“min-ute.second”)*Availableonlyforthewaittimeatthesegmentswitching.
*UsetheparameterTMUtosetthetimeunit.(Commonintheinstrument.)
OFF
(R.CYCL)Numberofrepeatcycles
0to999,CONT(limitlessnumberoftimes) 0
(R.STRT)
Repeatcyclestartsegmentnumber 1to20(40)
1≤R.STRT≤R.END≤20(40)
1
(R.END)
Repeatcycleendsegmentnumber
1
n Program Setting ParameterMenusymbol:( PROG> PTNO.(=01to02(04))> SEGNO.(=01to20(40))
Parameter symbol
Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(TSP)Finaltargetsetpoint
0.0to100.0%ofPVinputrange(EU)(Settingrange:P.RLtoP.RH) P.RL
See"Pro-gram-ming"inthis
manual.
EASY
(TIME)Segmenttimesetting
-:Unregistered0.00to999.59(“hour.minute”or“minute.second”)*SettingavailablefortheparameterSEG.T=TIME.*UsetheparameterTMUtosetthetimeunit.(Commonintheinstrument.)*Ifthesettingis0.00,TSPchangesinstepwiseafteronecontrolperiod.
-
(TM.RT)
Segmentramp-ratesetting
-:UnregisteredRamp:0.0to100.0%ofPVinputrangespan(EUS)/1houror1minute
Soak:0.00to999.59(“hour.minute”or“minute.second”)*SettingavailablefortheparameterSEG.T=TM.RT*UsetheparameterTMUtosetthetimeunit.(Commonintheinstrument.)
Per1hour:TMU=HH.MM,Per1minute:TMU=MM.SS*Ifitissetto0.0%oftheinputrangespan,orthesegmenttime0.00,theprogrammovestothenextsegmentafteronecontrolperiod.
-
(S.PID)SegmentPIDnumberselection
1to4*PIDnumbercanbesetwhentheparameter“ZON=0.” 1
(JC)Junctioncode
CONT:Switchingforcontinuation.HOLD:Hold-onswitching(thecontrollerholdsthe
end-of-segmentsetpointwhenthesegmentiscompleted,toperformcontrol).
LOCAL:Local-modeswitching(thecontrollerswitchestoalocalsetpointwhenthesegmentiscompleted).
W.SW:Waitduringswitchingbetweensegments.W.IV:Waitwithinasegmentinterval.W.SL:Segmentswitching(thecontrollerswitches
toalocalsetpointwhenthesegmentiscom-pletedafterrelease.)
PLK.1toPLK.4:Linkedtopatterns1to4.INS.:Allowsasegmenttobeaddedtotheendof
aspecifiedsegment.DEL.:Allowsaspecifiedsegmenttobedeleted.
CONT
See"Pro-gram-ming"inthis
manual.
STD
n Program Setting ParameterMenusymbol:( PROG> PTNO.(=1to02(04))> SEGNO.(=01to20(40))Continued.
Parameter symbol
Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to
(PV.TY1toPV.TY2)
PVevent-1to-2type
OFF:Disable(Energized)1:PVhighlimit,2:PVlowlimit,3:SPhighlimit,4:SPlowlimit,5:Deviationhighlimit,6:Deviationlowlimit,7:Deviationhighandlowlimits,8:Deviationwithinhighandlowlimits,9:TargetSPhighlimit,10:TargetSPlowlimit,11:TargetSPdeviationhighlimit,12:TargetSPdeviationlowlimit,13:TargetSPdeviationhighandlowlimits,14:TargetSPdeviationwithinhighandlowlimits,15:OUThighlimit,16:OUTlowlimit,17:Cooling-sideOUThighlimit,18:Cooling-sideOUTlowlimit*Add100for"de-energized".Forexample,whenthePVhighlimitisde-energized,thesettingis101.
OFF
See"Pro-gram-ming"inthis
manual.
STDto
(PV.EV1toPV.EV2)
PVevent-1to-2setpoint
SetadisplayvalueofsetpointofPValarm,SPalarm,deviationalarm,oroutputalarm.-19999to30000(Setavaluewithintheinputrange.)Decimalpointpositiondependsontheinputtype.
0
to
(TME1toTME4)
Startconditionoftimeevent1to4
ON:StartONstateOFF:StartOFFstate OFF
to
(T.ON1toT.ON4)
Ontimeoftimeevent1to4
-:Unregistered0.01to999.59(“hour.minute”or“minute.second”)*Availableonlywithinthesegmenttime.*OFFwhentheoperationmodeischangedtothemodeexcepttheprogramoperation.
*UsetheparameterTMUtosetthetimeunit.(Commonintheinstrument.)
-
to
(T.OF1toT.OF4)
Offtimeoftimeevent1to4 -
PVeventandTimeeventareavailableonlyduringtheprogramoperation.PVeventparametersaredisplayedinorderofPVevent1(PV.TY1,PV.EV1),PVevent2.TimeeventparametersaredisplayedinorderofTimeevent1(TME1,T.ON1,T.OF1),Timeevent2,Timeevent3,andsoon.
n Local Setting ParameterMenusymbol: (LOC)
Parameter symbol
Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(LSP)Localtargetsetpoint
0.0to100.0%ofPVinputrange(EU)(Settingrange:P.RLtoP.RH) P.RL
EASY
(L.PID)
PIDnumberse-lectionforlocal-modeoperation
SetaPIDgroupnumbertouse.1to4*AvailableonlyfortheL.PIDwhenZON=0or5.*Ifsetto“LocalPIDselection,”localPIDisse-lectedirrespectiveoftheoperationmodes.
1
to
(L.TY1toL.TY2)
Localevent-1to-2type
OFF:Disable(Energized)1:PVhighlimit,2:PVlowlimit,3:SPhighlimit,4:SPlowlimit,5:Deviationhighlimit,6:Deviationlowlimit,7:Deviationhighandlowlimits,8:Deviationwithinhighandlowlimits,9:TargetSPhighlimit,10:TargetSPlowlimit,11:TargetSPdeviationhighlimit,12:TargetSPdeviationlowlimit,13:TargetSPdeviationhighandlowlimits,14:TargetSPdeviationwithinhighandlowlimits,15:OUThighlimit,16:OUTlowlimit,17:Cooling-sideOUThighlimit,18:Cooling-sideOUTlowlimit*Add100for"de-energized".Forexample,
whenthePVhighlimitisde-energized,thesettingis101.
OFF
STD
to
(L.EV1toL.EV2)
Localevent-1to-2setpoint
SetadisplayvalueofsetpointofPValarm,SPalarm,deviationalarm,oroutputalarm.-19999to30000(Setavaluewithintheinputrange.)Decimalpointpositiondependsontheinputtype
0
LocaleventparametersaredisplayedinorderofLocalevent1(L.TY1,L.EV1),Localevent2.
n Alarm Setpoint Setting ParameterMenusymbol: (AL)
Parameter symbol
Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to(A1toA2)
Alarm-1to-2setpoint
Thesealarmsworkirrespectiveoftheoperationmode.SetadisplayvalueofsetpointofPValarm,SPalarm,deviationalarm,outputalarm,orvelocityalarm.-19999to30000(Setavaluewithintheinputrange.)Decimalpointpositiondependsontheinputtype
0 Tablebelow EASY
Usethefollowingtabletorecordalarmsetpoints.
Parameter n=1 n=2
An
n SP-related Setting ParameterMenusymbol: (SPS)
Parameter symbol Name of Parameter Setting Range Initial value User
settingDisplay
level
(SPT)SPtrackingselection
TrackingisperformedwhenthemodechangesfromProgramtoLocal.(Thelocalsetpointkeepstrackoftheprogramsetpoint.)OFF,ON
OFF
STD(S.TM)Startingtimeofprogramoperation
0.00to999.59(“hour.minute”or“minute.second”(commonuseofinstrument)*UsetheparameterTMUtoset
thetimeunit.
0.00
(PNC)Programpatternnumberclearance
OFF:Notcleared.ON:Cleared.(Settheprogramnum-berbeforerestartprogramoperation)*Thecontrollerresets(clears)theprogrampatternnumberontheoperatingdisplayto“0”attheendofprogramoperation.
OFF
n Alarm Function Setting ParameterMenusymbol: (ALRM)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to
(EHY1toEHY2)
Event-1to-2hysteresis
ThehysteresissetpointofPVeventorLocaleventissettotheparcentageof0.0to100.0%.Thesettingvalue(%)isforthePVinputrangespanoroutputspan.
0.5
Tablebelow
STD
to
(AL1toAL2)
Alarm-1to-2typeExample:Alarm-1
Stand-byaction
Latch actionEnergized/De-energize
Alarmtype
Thesealarmsworkirrespectiveoftheoperationmode.Seta5-digitvalueinthefollowingorder.[Alarmtype:2digits(seebelow)]+[Without(0)orWith(1)Stand-byac-tion]+[Energized(0)orDe-energized(1)]+[Latchaction(0/1/2/3/4)]Forlatchaction,seeUser'sManual.
AL1:PVhighlimit(01)Without-Stand-by
action(0)
Energi-zed(0)Latchaction(0)
AL2:PVlowlimit(02)WithoutStand-by
action(0)
Energi-zed(0)Latchaction(0)
EASY
Alarmtype:2digits00:Disable01:PVhighlimit02:PVlowlimit03:SPhighlimit04:SPlowlimit05:Deviationhighlimit06:Deviationlowlimit07:Deviationhighandlowlimits08:Deviationwithinhighandlowlimits09:TargetSPhighlimit10:TargetSPlowlimit11:TargetSPdeviationhighlimit12:TargetSPdeviationlowlimit13:TargetSPdeviationhighandlowlimits14:TargetSPdeviationwithinhigh
andlowlimits15:OUThighlimit16:OUTlowlimit17:Cooling-sideOUThighlimit18:Cooling-sideOUTlowlimit19:AnaloginputPVhighlimit20:AnaloginputPVlowlimit27:Feedbackinputhighlimit28:Feedbackinputlowlimit29:PVvelocity30:Faultdiagnosis31:FAIL
to
(VT1toVT2)
PVvelocityalarmtimesetpoint1to2 0.01to99.59(minute.second) 1.00
to
(HY1toHY2)
Alarm-1to-2hysteresis
Setadisplayvalueofsetpointofhysteresis.-19999to30000(Setavaluewithintheinputrange.)Decimalpointpositiondependsontheinputtype.Whenthedecimalpointpo-sitionfortheinputtypeissetto"1",theinitialvalueofthehysteresisis"1.0".
10
to
(DYN1toDYN2)
Alarm-1to-2On-delaytimer
AnalarmoutputisONwhenthedelaytimerexpiresafterthealarmsetpointisreached.0.00to99.59(minute.second)
0.00
STD
(AMD)Alarmmode
0:Alwaysactive1:NotactiveinRESETmode2:NotactiveinRESETorMANmode
0
Parameter n=1 n=2
EHYn
ALn
VTn
HYn
DYNn
n PV-related Setting ParameterMenusymbol: (PVS)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(BS)PVinputbias -100.0to100.0%ofPVinputrange
span(EUS)
0.0%ofPVinputrangespan EASY
(FL)PVinputfilter OFF,1to120s OFF
OperationGuide
Yokogawa Electric Corporation
Parameters
This operation guide describes the functions of parameters briefly. The parameter symbols listed are in the order shown on the display in each group of menu symbols. In addition, each parameter table has a “User Setting” column, where you can record your setpoints when setting them in the controller. The scrolling guide is displayed on PV display in the Parameter Setting Display. This guide can be turned on/off with the MODE key.
UP35AProgram ControllerOperation Guide
IM 05P02D41-11EN page 12/14
n PID Setting ParameterMenusymbol: (PID)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(P)
ProportionalbandHeating-sideproportion-alband(inHeating/cool-ingcontrol)
0.0to999.9%When0.0%isset,itoperatesas0.1%.Heating-sideON/OFFcontrolapplieswhen0.0%inHeating/coolingcontrol
5.0%
EASY
(I)
IntegraltimeHeating-sideintegraltime(inHeating/coolingcontrol)
OFF:Disable1to6000s 240s
(D)
DerivativetimeHeating-sidederivativetime(inHeating/coolingcontrol)
OFF:Disable1to6000s 60s
(OH)
ControloutputhighlimitHeating-sidecontroloutputhighlimit(inHeating/coolingcontrol)
-4.9to105.0%,(OL<OH)InHeating/coolingcontrol:0.1to105.0%(OL<OH)
100.0%
(OL)
ControloutputlowlimitHeating-sidecontroloutputlowlimit(inHeat-ing/coolingcontrol)
-5.0to104.9%,(OL<OH),SD:TightshutInHeating/coolingcontrol:0.0to104.9%(OL<OH)
0.0%
(MR)Manualreset
EnabledwhenintegraltimeisOFF.ThemanualresetvalueequalstheoutputvaluewhenPV=SP.-5.0to105.0%
50.0%
(HYS)
Hysteresis(inON/OFFcontrolorPositionproportionalcontrol)Heating-sideON/OFFcontrolhysteresis(inHeating/coolingcontrol)
InON/OFFcontrol:0.0to100.0%ofPVinputrangespan(EUS)
InHeating/coolingcontrolorPositionproportionalcontrol:0.0to100.0%
InON/OFFcontrol:0.5%ofPVinputrangespan
InHeating/cooling
controlorPosition-proportionalcontrol:0.5%
(HY.UP)Upper-sidehysteresis(inON/OFFcontrol) 0.0to100.0%ofPVinputrange
span(EUS)
0.5%ofPVinputrangespan(HY.LO)
Lower-sidehysteresis(inON/OFFcontrol)
(DR)Direct/reverseactionswitch
RVS:ReverseactionDIR:Directaction RVS STD
(Pc)Cooling-sidepropor-tionalband
0.0to999.9%(Cooling-sideON/OFFcontrolapplieswhen0.0%inHeating/coolingcontrol)
5.0%
EASY
(Ic)Cooling-sideintegraltime
OFF:Disable1to6000s 240s
(Dc)Cooling-sidederivativetime
OFF:Disable1to6000s 60s
(OHc)Cooling-sidecontroloutputhighlimit 0.1to105.0%,(OLc<OHc) 100.0%
(OLc)Cooling-sidecontroloutputlowlimit 0.0to104.9%,(OLc<OHc) 0.0%
(HYSc)Cooling-sideON/OFFcontrolhysteresis 0.0to100.0% 0.5%
(DB)
Outputdeadband(inHeating/coolingcontrolorPositionproportionalcontrol)
InHeating/coolingcontrol:-100.0to50.0%.InPositionproportionalcontrol:1.0to10.0%.
3.0%
(PO)
PresetoutputHeating-sidepresetoutput(inHeating/cool-ingcontrol)
InRESETmode,fixedcontroloutputcanbegenerated.InPositionpropor-tionalcontrol,Valveopeningcanbeset;-5.0to105.0%
0.0%
(POc)Cooling-sidepresetoutput
InRESETmode,cooling-sidefixedcontroloutputcanbegenerated.-5.0to105.0%
0.0%
IfyouareusingtwoormoregroupsofPIDparameters,usethefollowingtabletorecordtheirsettingvalues.
Parameter n=2 n=3 n=4 R
P
I
D
OH
OL
MR
HYS
HY.UP
HY.LO
DR
Pc
Ic
Dc
OHc
OLc
HYSc
DB
PO
POc
n Tuning ParameterMenusymbol: (TUNE)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(SC)Superfunction
OFF:Disable1:Overshootsuppressingfunction
(normalmode)2:Huntingsuppressingfunction
(stablemode)Enablestoanswerthewidercharacteristicchangescomparedwithresponsemode.
3:Huntingsuppressingfunction(responsemode)Enablesquickfollow-upandshortconvergingtimeofPVforthechangedSP.
4:Overshootsuppressingfunction(strongsuppressingmode)Note:Setpoints2and3mustbeusedinPIDcontrolorPIcontrol.Disabledinthefollowingcontrols:1)ON/OFFcontrol,2)PDcontrol,3)Pcontrol,4)Heating/coolingcontrol.Donotusethefunctionforthecontrolprocesseswithresponsesuchasfloworpressurecontrol.
OFF EASY
(AT.TY)Auto-tuningtype 0:Normal
1:Stability 0 STD
(AR)
Anti-resetwindup(excessintegrationprevention)
AUTO,50.0to200.0% AUTO
STD
(OPR)Outputvelocitylimiter OFF:Disable
0.1to100.0%/s OFF
(MPON)Manualpresetoutputnumberselection
SelecttheoutputusedinMANmodewhenswitchedfromAUTOtoMANmode.OFF:HoldthecontroloutputinAUTO
mode(bumpless)1:Usemanualpresetoutput1(outputbump)2:Usemanualpresetoutput2(outputbump)3:Usemanualpresetoutput3(outputbump)4:Usemanualpresetoutput4(outputbump)5:Usemanualpresetoutput5(outputbump)
OFF
to
(MPO1toMPO5)
Manualpresetoutput1to5
-5.0to105.0%However,outputislimitedtotheoutputhighlimitandlowlimit.
0.0% Tablebelow
Usethefollowingtabletorecordthemanualpresetoutputsettingvalue.
Parameter n=1 n=2 n=3 n=4 n=5
MPOn
n Zone Control ParameterMenusymbol: (ZONE)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to
(RP1toRP3)
Referencepoint1to3
Setreferencepointsatwhichswitch-ingiscarriedoutbetweengroupsofPIDconstantsaccordingtothegiventemperaturezone.0.0to100.0%ofPVinputrange(EU)(RP1≤RP2≤RP3)
100.0%ofPVinputrange
Tablebelow STD
(RHY)ZonePIDswitchinghysteresis
Hysteresiscanbesetforswitchingatareferencepoint.0.0to10.0%ofPVinputrangespan(EUS)
0.5%ofPVinputrangespan
STD
(RDV)Referencedeviation
SetadeviationfromSP.ThePIDforreferencedeviationisusedifthereisalargerdeviationthanthepresetreferencedeviation.OFF:Disable0.0+1digitto100.0%ofPVinputrangespan(EUS)
OFF STD
ForZonecontrol,setthesetupparameterZON(zonePIDselection)toZonePIDselection.Usethefollowingtabletorecordthereferencepointsettingvalue.
Parameter n=1 n=2 n=3
RPn
n P Parameter (for Ladder Program)Menusymbol: (PPAR)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to
(P01toP10)
P01toP10parameter-19999to30000(SetadecimalpointpositionusingLL50AParameterSet-tingSoftware.)
0 Tablebelow STD
Parameter n=01 n=02 n=03 n=04 n=05 n=06 n=07 n=08 n=09 n=10
Pn
Setup ParametersHolddownthePARAMETERkeyandLeftarrowkeysimultaneouslyfor3secondstomovefromtheOperationDisplayorOperationParameterSettingDisplaytotheSetupParameterSettingDisplay.PresstheDISPLAYkeyoncetoreturntotheOperationDisplay.
Menu
key key key
key key
Operation Dsipaly
Parameter
Parameter
Parameter
Parameter
Parameter
ParameterEND
Menu
END
Menu END
END
Menu Display and P a r a m e t e r Sett ing Display are changed in a circular pattern.
Hold down PARAMETER key and Left arrow key simultaneously for 3 sec.
DISPLAY key
PARAMETER keySET/ENTER key
Move to the Operation Parameter Setting Display: Hold down the PARAMETER key for 3 sec.
Operation for Setting· Toselecttheparametersettingdisplayedastheinitialvalue,presstheDownarrowkeytomovetothenextparameter.
· Tochangeandsettheparametersetting,presstheSET/ENTERkeytostarttheset-pointblinking.Theblinkingstateallowsyoutomakechanges(settingmode).UsetheUp/Down/Left/Rightarrowkeystochangethesetpoint.PresstheSET/ENTERkeytoregisterthesetting.
NotethattherearesomeparameterswhicharenotdisplayeddependingontheModelandSuffixcodes,control type (CNT),etc.Theparameters forprofessionalsettingmode(LEVL:PRO)arenotdescribedinthismanual.SeeUser’sManual.
n Control Function Setting ParameterMenusymbol: (CTL)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(CNT)Controltype
PID:PIDcontrolONOF:ON/OFFcontrol(1pointofhysteresis)
ONOF2:ON/OFFcontrol(2pointsofhysteresis)
H/C:Heating/coolingcontrol
PIDorH/C(for
Heating/Cooling-type)
EASY
(ZON)ZonePIDselection
0:SegmentPIDselection1:ZonePIDselection(selectionbyPV)2:ZonePIDselection(selectionby
targetSP)4:ZonePIDselection(selectionbySP)5:LocalPIDselection*Ifsetto“SegmentPIDselection,”allowsPIDconstantstobeselectedforeachsegments.
*Ifsetto“ZonePIDselection,”automaticallyselectsPIDconstantsaccordingtotherangesetintheReferencepoint.
*Ifsetto“LocalPIDselection,”localPIDisselectedirrespectiveoftheoperationmodes.
1 STD
(SEG.T)Segmentsettingmethod
TIME:SegmenttimesettingTM.RT:Segmentramp-ratesetting*Note:Achangeofsettingdeletesaprogrampattern.
TIME
EASY
(TMU)Programtimeunit HH.MM:hour.minute
MM.SS:minute.second HH.MM
n PV Input Setting Parameter Menusymbol: (PV)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(IN)PVinputtype
OFF:DisableK1:-270.0to1370.00C/-450.0to2500.00FK2:-270.0to1000.00C/-450.0to2300.00FK3:-200.0to500.00C/-200.0to1000.00FJ:-200.0to1200.00C/-300.0to2300.00FT1:-270.0to400.00C/-450.0to750.00FT2:0.0to400.00C/-200.0to750.00FB:0.0to1800.00C/32to33000FS:0.0to1700.00C/32to31000FR:0.0to1700.00C/32to31000FN:-200.0to1300.00C/-300.0to2400.00FE:-270.0to1000.00C/-450.0to1800.00FL:-200.0to900.00C/-300.0to1600.00FU1:-200.0to400.00C/-300.0to750.00FU2:0.0to400.00C/-200.0to1000.00FW:0.0to2300.00C/32to42000FPL2:0.0to1390.00C/32.0to2500.00FP2040:0.0to1900.00C/32to34000FWRE:0.0to2000.00C/32to36000FJPT1:-200.0to500.00C/-300.0to1000.00FJPT2:-150.0to150.00C/-200.0to300.00FPT1:-200.0to850.00C/-300.0to1560.00FPT2:-200.0to500.00C/-300.0to1000.00FPT3:-150.00to150.000C/-200.0to300.00F0.4-2V:0.400to2.000V1-5V:1.000to5.000V4-20:4.00to20.00mA0-2V:0.000to2.000V0-10V:0.00to10.00V0-20:0.00to20.00mA-1020:-10.00to20.00mV0-100:0.0to100.0mV
OFF EASY
(UNIT)PVinputunit
-:Nounit,C:DegreeCelsius,-:Nounit,--:Nounit,---:Nounit,F:DegreeFahrenheit
C
EASY
(RH)MaximumvalueofPVinputrange
Dependsontheinputtype.-Fortemperatureinput-
Setthetemperaturerangethatisactuallycontrolled.(RL<RH)
-Forvoltage/currentinput-Settherangeofavoltage/cur-rentsignalthatisapplied.
Thescaleacrosswhichthevoltage/currentsignalisactuallycontrolledshouldbesetusingthemaximumvalueofinputscale(SH)andmini-mumvalueofinputscale(SL).(Inputisalways0%whenRL=RH.)
Dependsonthe
inputtype
(RL)MinimumvalueofPVinputrange
Dependsonthe
inputtype
(SDP)PVinputscaledecimalpointposition
0:Nodecimalplace1:Onedecimalplace2:Twodecimalplaces3:Threedecimalplaces4:Fourdecimalplaces
Dependsonthe
inputtype
(SH)MaximumvalueofPVinputscale
-19999to30000,(SL<SH),|SH-SL|≤30000
Dependsonthe
inputtype
(SL)MinimumvalueofPVinputscale
Dependsonthe
inputtype
(BSL)PVinputburnoutaction
OFF:DisableUP:UpscaleDOWN:Downscale
Dependsonthe
inputtype
STD(A.BS)
PVanaloginputbias -100.0to100.0%ofPVinputrangespan(EUS)
0.0%ofPVinputrangespan
(A.FL)PVanaloginputfilter OFF,1to120s OFF
W:W-5%Re/W-26%Re(HoskinsMfg.Co.).ASTME988,WRE:W97Re3-W75Re25
n Input Range, SP Limiter Setting ParameterMenusymbol: (MPV)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(P.UNI)ControlPVinputunit
-:NounitC:DegreeCelsius-:Nounit,--:Nounit,---:NounitF:DegreeFahrenheit
SameasPVinputunit
STD
(P.DP)ControlPVinputdecimalpointposition
0:Nodecimalplace1:Onedecimalplace2:Twodecimalplaces3:Threedecimalplaces4:Fourdecimalplaces
1
(P.RH)MaximumvalueofcontrolPVinputrange
-19999to30000,(P.RL<P.RH),|P.RH-P.RL|≤30000
Dependsonthe
inputtype
(P.RL)MinimumvalueofcontrolPVinputrange
Dependsonthe
inputtype
(SPH)SPhighlimit 0.0to100.0%ofPVinputrange(EU),
(SPL<SPH)
*Placesthelimitontheprogramsetpoint,orlocalsetpointduringprogramoperation.
100.0%ofPVinputrange
(SPL)SPlowlimit
0.0%ofPVinputrange
IM 05P02D41-11EN page 13/14
nOutput Setting ParameterMenusymbol: (OUT)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(OT)
Outputtypeselection
Upper two digits
Lower two digits
ControloutputorHeating-sidecontroloutput(Lowertwodigits)00:OFF01:OUTterminals(voltagepulse)02:OUTterminals(current)03:OUTterminals(relay)06:OUT2terminals(relay)07:RET/OUT2terminals(voltagepulse)08:RET/OUT2terminals(current)
Cooling-sidecontroloutput(Uppertwodigits)00:OFF01:OUTterminals(voltagepulse)02:OUTterminals(current)03:OUTterminals(relay)06:OUT2terminals(relay)07:RET/OUT2terminals(voltagepulse)08:RET/OUT2terminals(current)
Standardtype:00.03
Heating/coolingtype:06.03
EASY(CT)
ControloutputcycletimeHeating-sidecontroloutputcycletime(inHeating/coolingcontrol) 0.5to1000.0s
30.0s
(CTc)Cooling-sidecontroloutputcycletime 30.0s
(V.AT)Automaticvalvepositionadjustment
OFF:StopautomaticadjustmentON:Startautomaticadjustment OFF
(V.RS)Valvepositionsettingreset
SettingV.RStoONresetsthevalveadjustmentsettingsandcausestheindication“V.RS”toblink.
OFF
(V.L)Fully-closedvalveposi-tionsetting
PressingtheSET/ENTERkeywithvalvepositionsettothefully-closedpositionbyDownarrowkeycausestheadjustedvaluetobestored.WhenV.Ladjustmentiscompleted,V.Lstopsblinking.
-
(V.H)Fully-openedvalveposi-tionsetting
PressingtheSET/ENTERkeywithvalvepositionsettothefully-openedpositionbyUparrowkeycausestheadjustedvaluetobestored.WhenV.Hadjustmentiscompleted,V.Hstopsblinking.
-
(TR.T)Valvetravelingtime 5to300s 60s
STD
(V.MOD)Valveadjustingmode
0:Valvepositionfeedbacktype1:Valvepositionfeedbacktype(movestotheestimatingtypeifafeedbackinputerrororbreakoccurs.)
2:Valvepositionestimatingtype
0
(RTS)RetransmissionoutputtypeofRET
OFF:DisablePV1:PVSP1:SPOUT1:OUT(Valveopening:0to100%inPositionproportionalcontrol)
LPS:15VDClooppowersupplyTSP1:TargetSPHOUT1:Heating-sideOUTCOUT1:Cooling-sideOUTMV1:Positionproportionaloutput(internalcomputedvalue)
PV:PVterminalsanaloginput
PV1 EASY
(RTH)
MaximumvalueofretransmissionoutputscaleofRET
WhenRTS=PV1,SP1,TSP1,PVRTL+1digitto30000-19999toRTH-1digitDecimalpointposition:WhenRTS=PV1,SP1,orTSP1,
decimalpointpositionissameasthatofPVinput.
WhenRTS=PV,decimalpointpositionissameasthatofPVinputscale.
100%ofPVinputrange
STD
(RTL)
MinimumvalueofretransmissionoutputscaleofRET
0%ofPVinputrange
(O1RS)
RetransmissionoutputtypeofOUTcurrentoutput
SameasRTS OFF
STD(O1RH)
MaximumvalueofretransmissionoutputscaleofOUTcurrentoutput
WhenO1RS=PV1,SP1,TSP1,PVO1RL+1digitto30000-19999toO1RH-1digitDecimalpointposition:WhenO1RS=PV1,SP1,orTSP1,deci-
malpointpositionissameasthatofPVinput.
WhenO1RS=PV,decimalpointpositionissameasthatofPVinputscale.
-
(O1RL)
MinimumvalueofretransmissionoutputscaleofOUTcurrentoutput
-
(OU.A)OUTcurrentoutputrange 4-20:4to20mA
0-20:0to20mA20-4:20to4mA20-0:20to0mA
4-20
STD
(RET.A)RETcurrentoutputrange 4-20
n Heater Break Alarm Setting ParameterMenusymbol: (HBA)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(HB1.S)Heaterbreakalarm-1functionselection 0:Heatercurrentmeasurement
1:Heaterbreakalarm
1
EASY
(HB2.S)Heaterbreakalarm-2functionselection 1
(HB1)Heaterbreakalarm-1currentsetpoint
OFF,0.1to300.0Arms
OFF
(HB2)Heaterbreakalarm-2currentsetpoint OFF
(CT1.T)CT1coilwindingnumberratio
1to3300
800
(CT2.T)CT2coilwindingnumberratio 800
(HDN1)Heaterbreakalarm-1On-delaytimer
0.00to99.59(m.s)
0.00
STD
(HDN2)Heaterbreakalarm-2On-delaytimer 0.00
IncaseswherethecurrenttransformersmanufacturedbyU.R.D.Co.,Ltdareused,setthefollowingvalueforthecoilwindingnumberratio.CTL-6-S-H:800,CTL-12L-30:3000
n RS-45 Communication Setting Parameter (E3-terminal Area)Menusymbol: (R485)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(PSL)Protocolselection
PCL:PClinkcommunicationPCLSM:PClinkcommunication(with
checksum)LADR:LaddercommunicationCO-M:CoordinatedmasterstationMBASC:Modbus(ASCII)MBRTU:Modbus(RTU)P-P:Peer-to-peercommunication
MBRTU
EASY(BPS)
Baudrate
600:600bps,1200:1200bps,2400:2400bps,4800:4800bps,9600:9600bps,19200:19.2kbps,38400:38.4kbps*ThebaudrateforRS-485isupto19.2kbpsinE4-terminalarea.
19200
(PRI)Parity NONE:None,EVEN:Even,
ODD:Odd EVEN
(STP)Stopbit 1:1bit,2:2bits 1
(DLN)Datalength 7:7bits,8:8bits 8
(ADR)Address 1to99 1
Ethernet Communication Setting Parameter (E3-terminal Area)Menusymbol: (ETHR)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(HSR)High-speedresponsemode OFF,1to8 1
EASY
(BPS) Baudrate 9600:9600bps,19200:19.2kbps,38400:38.4kbps 38400
(PRI) Parity NONE:None,EVEN:Even,ODD:Odd EVEN
to(IP1toIP4)
IPaddress1to40to255Initialvalue:(IP1).(IP2).(IP3).(IP4)=
(192).(168).(1).(1)Seeleft Table
below
to(SM1toSM4)
Subnetmask1to40to255Initialvalue:(SM1).(SM2).(SM3).
(SM4)=(255).(255).(255).(0)Seeleft Table
below
to(DG1toDG4)
Defaultgateway1to40to255Initialvalue:(DG1).(DG2).(DG3).
(DG4)=(0).(0).(0).(0)Seeleft Table
below
(PRT)Portnumber 502,1024to65535 502
(IPAR)IPaccessrestriction OFF:Disable,ON:Enable OFF
to,
to
(1.IP1to1.IP4,2.IP1to2.IP4)
PermittedIPaddress1-1to1-4PermittedIPaddress2-1to2-4
0to255Initialvalue:
(1.IP1).(1.IP2).(1.IP3).(1.IP4)=(255).(255).(255).(255)(2.IP1).(2.IP2).(2.IP3).(2.IP4)=(255).(255).(255).(255)
Seeleft Tablebelow
(ESW)Ethernetsettingswitch
Settingthisparameterto“ON”en-ablestheEthernetcommunicationparametersettings.OFF,ON
OFF
UsethefollowingtabletorecordEthernetcommunicationsettingvalue.
Parameter n=1 n=2 n=3 n=4
IPn
SMn
DGn
1.IPn
2.IPn
n PROFIBUS-DP Communication Setting Parameter (E3-terminal Area)Menusymbol: (PROF)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(BR)Baudrate
9.6K:9.6kbps19.2K:19.2kbps93.75K:93.75kbps187.5K:187.5kbps0.5M:0.5Mbps1.5M:1.5Mbps3M:3Mbps6M:6Mbps12M:12MbpsAUTO45.45K:45.45kbps
AUTO
EASY
(ADR)Address 0to125 3
(BPS)Baudrate
9600:9600bps19200:19.2kbps38400:38.4kbps
38400
(FILE)Profilenumber 0,11to13 0
n DeviceNet Communication Setting Parameter (E3-terminal Area)Menusymbol: (DNET)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(BR)Baudrate
125K:125kbps250K:250kbps500K:500kbps
125M
EASY(ADR)
Address 0to63 63
(BPS)Baudrate
9600:9600bps19200:19.2kbps38400:38.4kbps
38400
(FILE)Profilenumber 0,11to13 0
n CC-Link Communication Setting Parameter (E3-terminal Area)Menusymbol: (CC-L)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(BR)Baudrate
156K:156kbps625K:625kbps2.5K:2.5kbps5M:5Mbps10M:10Mbps
10M
EASY(ADR)Address 1to64 3
(BPS)Baudrate
9600:9600bps19200:19.2kbps38400:38.4kbps
38400
(FILE)Profilenumber 0,11to13
(0,11:Ver.1.10)(12,13:Ver.2.00) 0
DisplayFunctionSettingParameterMenusymbol: (DISP)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(PCMD)ActivecolorPVdisplayswitch
0:Fixedinwhite1:Fixedinred2:Linktoalarm1(AlarmOFF:white,
AlarmON:red)3:Linktoalarm1(AlarmOFF:red,
AlarmON:white)4:Linktoalarm1or2(AlarmOFF:
white,AlarmON:red)5:Linktoalarm1or2(AlarmOFF:
red,AlarmON:white)6:PVlimit(Withinrange:white,Out
ofrange:red)7:PVlimit(Withinrange:red,Outof
range:white)8:SPdeviation(Withindeviation:
white,Outofdeviation:red)9:SPdeviation(Withindeviation:red,
Outofdeviation:white)10:LinktoDI(ON:red,OFF:white)
0
EASY
(PCH)PVcolorchangehighlimit
SetadisplayvaluewheninPVlimitorSPdeviation.-19999to30000(Setavaluewithintheinputrange.)Decimalpointpositiondependsontheinputtype.
0
(PCL)PVcolorchangelowlimit 0
(PTSL)Programdisplaypatternselection
PTN:PatterndisplaySK.RP:Rampandsoakdisplay PTN
STD
(BAR1)Bar-graphdisplayregis-tration
0:Disable1:OUT,Heating-sideOUT,Internalvalue
inPositionproportionalcontrol2:Cooling-sideOUT3:PV4:SP5:Deviation6to16:Disable17:Feedbackinput(valveopening)18:PVterminalsanaloginput19to22:Disable23:Timeeventandalarmstatus
23
(BDV)Bar-graphdeviationdisplayband
0.0to100.0%ofPVinputrangespan(EUS)
10.0%ofPVinputrangespan
STD(GUID)GuidedisplayON/OFF OFF:Nondisplay,ON:Display ON
(ECO)Economymode
OFF:Disable1:EconomymodeON(AllindicationsexceptPVdisplayOFF)
2:EconomymodeON(AllindicationsOFF)
3:Brightness10%(wholeindication)
OFF
(BRI)Brightness (Dark)1to5(Bright) 3 EASY
(MLSD)LeastsignificantdigitalmaskofPVdisplay
OFF:WithleastsignificantdigitON:Withoutleastsignificantdigit OFF STD
SELECTDisplaySettingParameterMenusymbol: (CSEL)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
to
(CS1toCS5)
SELECTDisplay-1to-5registration
Registertheoperationparameter(excepttheOperationMode)thatisfrequentlymodifiedtodisplayitintheOperationDisplay.OFF,2201to5000Forthesettingrange,seeUser'sManual.
OFF STD
UsethefollowingtabletorecordSELECTDisplaysettingvalue.
Parameter n=1 n=2 n=3 n=4 n=5
CSn
KeyLockSettingParameterMenusymbol: (KLOC)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(COM.W)Communicationwriteenable/disable OFF:Enable,ON:Disable OFF
STD
(DATA)Frontpanelparameterdata(,)keylock
OFF:Unlock,ON:Lock
OFF
(RUN)FrontpanelRUNkeylock OFF
(RST)FrontpanelRSTkeylock OFF
(PTN)FrontpanelPTNkeylock OFF
(MODE)FrontpanelMODEkeylock OFF
IM 05P02D41-11EN page 14/14
DIFunctionRegistrationParameterMenusymbol: (DI.SL)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(PRG)SwitchtoPROG(Startofprogramoperation)
SetanIrelaynumberofcontactinput.Set“OFF”todisablethefunction.
StandardterminalsDI1:5025,DI2:5026,DI3:5027
E4-terminalareaDI41:5089,DI42:5090,DI43:5091,DI44:5092,DI45:5093
5025
STD
(RST)SwitchtoRESET(Stopofprogramoperation) 5026
(LOC)
SwitchtoLOCAL(LSP)(Startoflocal-modeoperation)
5027
(P/R)PROG/RESETSwitch OFF
(P/H)PROG/HOLDSwitch OFF
(P/L)PROG/LOCAL(LSP)Switch OFF
(HOLD)SwitchtoHOLD(Startofhold-modeoperation) OFF
(ADV)Advanceofsegment OFF
(WAIT)WaitON/OFFswitch OFF
(A/M)AUTO/MANswitch OFF
(AT)Auto-tuningSTART/STOPswitch OFF
(LAT)Latchrelease OFF
(LCD)LCDbacklightON/OFFswitch OFF
(PVRW)PVred/whiteswitch OFF
DIFunctionNumberingParameterMenusymbol: (DI.NU)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(PT.B0)Bit-0ofprogrampatternnumber
SetanIrelaynumberofcontactinput.Set“OFF”todisablethefunction.
StandardterminalsDI1:5025,DI2:5026,DI3:5027
E4-terminalareaDI41:5089,DI42:5090,DI43:5091,DI44:5092,DI45:5093
5089
EASY(PT.B1)
Bit-1ofprogrampatternnumber 5090
(PT.B2)Bit-2ofprogrampatternnumber 5091
(PN.B0)Bit-0ofPIDnumber OFF
STD
(PN.B1)Bit-1ofPIDnumber OFF
(PN.B2)Bit-2ofPIDnumber OFF
(MP.B0)Bit-0ofmanualpresetoutputnumber OFF
(MP.B1)Bit-1ofmanualpresetoutputnumber OFF
(MP.B2)Bit-2ofmanualpresetoutputnumber OFF
AL1-AL3FunctionRegistrationParameterMenusymbol: (ALM)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(AL1.S)AL1functionselection
SetanIrelaynumber.Fortheitemsotherthanbelow,seeUser'sManual.
Ex.)Setthenumber4353forAL1.Stousethealarm1.
Set“OFF”todisablethefunction.Settingrange:4001to6304Nofunction:OFFPVevent1:4801,PVevent2:4802Timeevent1:4817,Timeevent2:4818,Timeevent3:4819,Timeevent4:4821Alarm1:4353Alarm2:4354AUTO(ON)/MAN(OFF)status:4177ProgramRESETstatus:4181ProgramRUNstatus:4182Localoperationstatus:4183HOLDmodestatus:4189Programadvancestatus:4187Patternendsignal(1second):4265Patternendsignal(3seconds):4266Patternendsignal(5seconds):4267Waitendsignal(1second):4257Waitendsignal(3seconds):4258Waitendsignal(5seconds):4259FAIL(NormallyON)output:4256
4801
STD
(AL2.S)AL2functionselection 4802
(AL3.S)AL3functionselection 4817
(OR.S)OUTrelayfunctionselection OFF
(OR2.S)OUT2relayfunctionselection OFF
DOSettingParameter(E1-terminalArea)Menusymbol: (DO)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(DO1.S)DO11functionselection
SameasAL1.SSet“OFF”todisablethefunction.
4353
Tablebelow STD
(DO2.S)DO12functionselection 4354
(DO3.S)DO13functionselection 4818
(DO4.S)DO14functionselection 4819
(DO5.S)DO15functionselection 4821
UsethefollowingtabletorecordDOsettingvalue.
Parameter E1-terminalArea
DO1.S
DO2.S
DO3.S
DO4.S
DO5.S
SystemSettingParameterMenusymbol: (SYS)
Parameter symbol Name of Parameter Setting Range Initial value User
settingDisplay
level
(R.MD)Restartmode
Sethowthecontrollershouldrecoverfromapowerfailureof5secondsormore.CONT:Continueactionsetbefore
powerfailure.MAN:StartfromMAN.RESET:StartfromAUTOandRESET.Outputsthepresetoutputvalue.
CONT
STD
(R.TM)Restarttimer
Settimebetweenpoweronandtheinstantwherecontrollerstartscompu-tation.0to10s
0
(EPO)Inputerrorpresetoutput
SetpresetoutputvaluewhentheinputburnoutorADCerroroccurs.Manualoutputispriori-tizedwhentheinputburnoutoccursinMAN.0:Presetoutput1:0%output2:100%output
0 STD
(FREQ)Powerfrequency AUTO,60:60Hz,50:50Hz AUTO
EASY
(QSM)Quicksettingmode OFF:Disable
ON:Enable ON
(LANG)Guidedisplaylanguage
ENG:EnglishFRA:FrenchGER:GermanSPA:Spanish
Dependsonthemodelandsuffixcodes
(PASS)Passwordsetting 0(Nopassword)to65535 0
ErrorandVersionConfirmationParameter(fordisplayonly)Menusymbol: (VER)
Parameter symbol Name of Parameter Status record Display
level
(PA.ER)Parametererrorstatus
EASY
(OP.ER)Optionerrorstatus
(AD1.E)A/Dconvertererrorstatus1
(AD2.E)A/Dconvertererrorstatus2
(PV1.E)PVinputerrorstatus
(LA.ER)Laddererrorstatus
(MCU)MCUversion
(DCU)DCUversion
(ECU1)ECU-1version(E1-terminalarea)
(ECU3)ECU-3version(E3-terminalarea)
(ECU4)ECU-4version(E4-terminalarea)
(PARA)Parameterversion
(H.VER)Productversion
(SER1)Serialnumber1
(SER2)Serialnumber2
(MAC1)MACaddress1(E3-terminalarea)
(MAC2)MACaddress2(E3-terminalarea)
(MAC3)MACaddress3(E3-terminalarea)
ParameterDisplayLevelParameterMenusymbol: (LVL)
Parameter symbol Name of Parameter Setting Range Initial
valueUser
settingDisplay
level
(LEVL)Parameterdisplaylevel
EASY:EasysettingmodeSTD:StandardsettingmodePRO:Professionalsettingmode
STD EASY
*ForProfessionalsettingmode,seeUser’sManual.
Trademarks Our product names or brand names mentioned in this manual are the trademarks or registered trademarks of Yokogawa Electric Corporation. Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated. Ethernet is a registered trademark of XEROX Corporation in the United States. Modbus is a registered trademark of Schneider Electric. PROFIBUS-DP is a registered trademark of PROFIBUS User Organization. DeviceNet is a registered trademark of Open DeviceNet Vendor Association. CC-Link is a registered trademark of CC-Link Partner Association. We do not use the TM or ® mark to indicate these trademarks or registered trademarks in this manual. All other product names mentioned in this manual are trademarks or registered trademarks of their respective companies.