Safety, Process, And Ergonomic Improvements
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Transcript of Safety, Process, And Ergonomic Improvements
![Page 1: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/1.jpg)
Aaron Stevens
Project Samples
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Lean Approaches and Goals
• Use just what you need when you need it.• 99.9% of the time, addressing ergonomic
and safety issues will reduce cycle time / tack time and increase Kaizan time (Improvement).
• Team member cross training and 5’s.• Simplifying, Standardizing, Sorting,
Sustaining, and Systematic Cleaning.
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My Several hat’s
• Industrial Health and Safety Engineer• Project Manager• Safety Manager• Process Improvement Engineer• Associate Engineer Technician• Safety Specialist• Ergonomic Specialist• Welder Specialist• Fabrication Specialist• Production Specialist
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From Solid Works to the Floor
![Page 5: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/5.jpg)
From Solid Works to the Floor
![Page 6: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/6.jpg)
From Solid Works to the Floor
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From Solid Works to the Floor
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From Solid Works to the Floor
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From Solid Works to the Floor
![Page 10: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/10.jpg)
From Solid Works to the Floor
![Page 11: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/11.jpg)
From Solid Works to the Floor
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Before and After
Working on the Floor
Working at the right height
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Before
Make shift build Table to place bar after its been punched, then TM screws in the hardware from boxes as shown.
Fresh air stop punch
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After
TM can now punch Stucco and regular frame bar, then slide over into new slot. Once bar is in slot, TM can screw in hardware easily. Punch has New shelf to hold three bins for screws and hardware, and holder for the air drill.
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AfterFresh Air Stop Punch and Build Table
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Before:Bins taking up space on shop floor
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After:Space on shop floor has really opened up!
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Before:Smoke Shack/Lunch Room
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After:New Storage Area!
![Page 20: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/20.jpg)
• Eliminating Trip Hazards
Before and After
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• New Step Ladder to replace Wood Bench
Before and After
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• New Guard Rail for electrical panel
Before and After
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Designated Areas Marked
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• No guarding/unsafe work conditions
• Pinch Points and rotating parts
Before
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After
• New Machine Guarding
• Safe operation for Team Members
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Storage Shed
OSHA compliant and organized!
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Before
Bead Bundles stored outside on racks, which Team Members have to climb up to get Bead down.
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Bead Bundles are now stored inside on a new cart, this gives Team Members easy access to bead when they need it.
After
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Before
Team Members pulling and sliding heavy garbage bins across floor to dumpster.
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After: New Bin Dollies
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Before and After
• Balances on the floor
• Balances now on a new rack
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Before
• Balances on the floor
![Page 33: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/33.jpg)
After
• New Balance Rack
![Page 34: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/34.jpg)
Before and After
• Wooden Step Stool • New ANSI approved Step Stool
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New Battery Charging and Eye Wash Stations
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New Machine Guarding
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New Machine Guarding
![Page 38: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/38.jpg)
New Machine Guarding
![Page 39: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/39.jpg)
Before and After
Manually Lifting No More Lifting
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Custom Tools
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Modified Equipment
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Carts
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Carts
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Solid Works
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Solid Works
![Page 46: Safety, Process, And Ergonomic Improvements](https://reader037.fdocuments.in/reader037/viewer/2022102804/54530fe0af7959bd2b8b5cd1/html5/thumbnails/46.jpg)
Thank You