Safety Manual – TB…-L…-4FDI-4FDX – Safety Block I/O Module

Your Global Automation Partner

Safety Manual - Translation

TB…-L…-4FDI-4FDXSafety Block I/O Module

2 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

01.00 | 2020/07 3

Table of Contents1 About this Manual .............................................................................................................................. 5

1.1 Scope ................................................................................................................................. 51.2 Explanation of symbols used ........................................................................................ 5

2 Safety Integrity Level/Performance Level/Category ................................................................... 6

3 Product Description ........................................................................................................................... 73.1 Intended use..................................................................................................................... 73.2 Device overview .............................................................................................................. 73.2.1 Type label............................................................................................................................................ 83.3 Switches and connectors ............................................................................................... 93.4 Block diagram ................................................................................................................ 10

4 Safety Function ................................................................................................................................. 11

5 Safety planning................................................................................................................................. 125.1 Prerequisites................................................................................................................... 125.2 Reaction time ................................................................................................................. 125.3 Safety characteristic data ............................................................................................ 12

6 Operating Instructions .................................................................................................................... 136.1 General ............................................................................................................................ 136.2 Before operation............................................................................................................ 136.2.1 Mounting .......................................................................................................................................... 136.2.2 Connecting....................................................................................................................................... 146.2.3 Addressing........................................................................................................................................ 156.2.4 Web server – Login........................................................................................................................ 176.2.5 Configuring ...................................................................................................................................... 176.3 Operating........................................................................................................................ 186.3.1 LED displays ..................................................................................................................................... 186.3.2 Output error behavior .................................................................................................................. 206.3.3 Decommissioning.......................................................................................................................... 20

7 Appendix: Wiring diagrams............................................................................................................ 217.1 Ethernet........................................................................................................................... 217.2 Power supply.................................................................................................................. 217.3 Safety Inputs .................................................................................................................. 217.4 Safety In-/Outputs......................................................................................................... 22

8 Appendix: Switching examples ..................................................................................................... 228.1 Inputs............................................................................................................................... 228.2 Outputs............................................................................................................................ 23

9 Appendix: Designations and Abbreviations ............................................................................... 24

10 Appendix: Function Tests ............................................................................................................... 24

11 Appendix: Document History......................................................................................................... 24

12 Appendix: Technical Data ............................................................................................................... 25

13 Appendix: EC Declaration of Conformity..................................................................................... 2813.1 TBPN-L5-4FDI-4FDX ...................................................................................................... 2813.2 TBIP-L…-4FDI-4FDX...................................................................................................... 29

Table of Contents


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1 About this ManualThis safety manual contains all information that is required by users to operate the device infunctional safety systems.

Read this manual carefully before using the device. This document addresses only functionalsafety according EN ISO 13849-1 and EN 61508. All instructions must be followed in order to as-sure functional safety.

Other issues are not considered.

Always make sure that this is the latest version of the safety manual at www.turck.com. TheGerman version is considered the definitive document. Every care was taken in the productionof the translations of this document. If there is any uncertainty in its interpretation, refer tothe English version of the safety manual or contact Turck directly.

1.1 ScopeThis safety manual applies to the following Turck safety modules:

PROFIsafe module:

n TBPN-L5-4FDI-4FDX

CIP Safety module:

n TBIP-L4-4FDI-4FDXn TBIP-L5-4FDI-4FDX

1.2 Explanation of symbols usedThe following symbols are used in these instructions:

DANGERDANGER indicates a dangerous situation with high risk of death or severe injury ifnot avoided.

WARNINGWARNING indicates a dangerous situation with medium risk of death or severe in-jury if not avoided.

CAUTIONCAUTION indicates a dangerous situation of medium risk which may result in minoror moderate injury if not avoided.

NOTICENOTICE indicates a situation which may lead to property damage if not avoided.

NOTENOTE indicates tips, recommendations and useful information on specific actionsand facts. The notes simplify your work and help you to avoid additional work.

u CALL TO ACTIONThis symbol denotes actions that the user must carry out.

a RESULTS OF ACTIONThis symbol denotes relevant results of actions.

Safety Integrity Level/Performance Level/Category


2 Safety Integrity Level/Performance Level/CategoryThe devices are rated for applications rated to:

n SIL3 according to EN 61508 and EN 62061n Category 4/PLe according to EN ISO 13849-1

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3 Product DescriptionThe TBPN-L5-4FDI-4FDX is a safety block I/O module for safety applications using PROFIsafe viaPROFINET. TBIP-L4-4FDI-4FDX and TBIP-L5-4FDI-4FDX are safety block I/O modules for safetyapplications using CIP Safety via EtherNet/IP.

The TB…-L…-4FDI-4FDX is provided with four safety-related SIL3 inputs (FDI) for connecting 1-and 2-channel, mechanical safety switches and electronic safety sensors (OSSD). Four addi-tional safety-related SIL3 channels (FDX) can either be used as inputs (FDI) or outputs (FDO).The safety-related outputs are used for the safety-related disconnection of loads (resistive up to2 A).

3.1 Intended useTBPN-L5-4FDI-4FDX is a decentralized safety module for PROFIsafe. TBIP-L4-4FDI-4FDX andTBIP-L5-4FDI-4FDX are decentralized safety modules for CIP Safety.

The modules collect field signals and forward them safely to a PROFIsafe or CIP Safety master.Thanks to an extended temperature range from -40…+70 °C and IP67/IP69K protection, themodule can be used directly on the machine in applications in demanding industrial environ-ments.

The device is specified for the operation in industrial environment. If it is used in residential ormixing areas, radio interference may occur.

Reasonably foreseeable misuse

The devices are not suitable for:

n The use in explosive areasn Outdoor usen The permanent use in liquids

3.2 Device overview

218 [8.58]

230.5 [9.08]

C4C5C6C7

6.3 [0.25]

38.8 [1.53]

60.4 [2.38]

C0C1C2C3

24 [0.95]30.2 [1.19]

X2

X1

P2

P1

yellow

Fig. 1: TBPN-L5-4FDI-4FDX

Product DescriptionDevice overview


218 [8.58]

230.5 [9.08]

C4C5C6C7

6.3 [0.25]

38.8 [1.53]

60.4 [2.38]

C0C1C2C3

24 [0.95]30.2 [1.19]

X2

X1

P2

P1

red

Fig. 2: TBIP-L4-4FDI-4FDX

218 [8.58]

230.5 [9.08]

C4C5C6C7

6.3 [0.25]

38.8 [1.53]

60.4 [2.38]

C0C1C2C3

24 [0.95]30.2 [1.19]

X2

X1

P2

P1

red

Fig. 3: TBIP-L5-4FDI-4FDX

3.2.1 Type label

TBPN-L5-4FDI-4FDXIdent-No.: 100001826

HW:

Charge code:

YoC:

Hans Turck GmbH & Co. KG

D-45466 Mülheim a. d. Ruhr

www.turck.com

Made in Germany

Fig. 4: Type label TBPN-L5-4FDI-4FDX

TBIP-L4-4FDI-4FDXIdent-No.: 100001827

HW:

Charge code:

YoC:



www.turck.com

Made in Germany

TBIP-L5-4FDI-4FDXIdent-No.: 100001828

HW:

Charge code:

YoC:



www.turck.com

Made in Germany

Fig. 5: Type label TBIP-L4-4FDI-4FDX Fig. 6: Type label TBIP-L5-4FDI-4FDX

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3.3 Switches and connectors

TBPN-L5-4FDI-4FDX

Meaning

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

F-Address

X1 Power IN

X2 Power OUT

C0 FDI0/1, safety-related input




C4 FDX8/9, safety-related in-/output




F-Address Rotary coding switch for address setting forPROFIsafe (F-address setting)

P1 Ethernet 1

P2 Ethernet 2

FE Functional earth

TBIP-L…-4FDI-4FDX

Meaning

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address

X1 Power INTBIP-L4-4FDI-4FDX: 4 pole TBIP-L5-4FDI-4FDX 5-pole

X2 Power OUTTBIP-L4-4FDI-4FDX: 4 pole TBIP-L5-4FDI-4FDX 5-pole









IP address Rotary coding switch for address setting (last byteof the IP address for the safe functional unit)

P1 Ethernet 1

P2 Ethernet 2

FE Functional earth

Product DescriptionBlock diagram


3.4 Block diagram

4

2

C0

V1

4

2

C1

4

2

1

5

1

5

1

5

1

5

C2

4

2

4

2

4

2

4

2

1

5

1

5

1

5

1

5

4

2

C3

C4

C5

C6

C7

4

3

4

3

4

3

4

3

V2

SafetyFDI0/1

SafetyFDX8/9

SafetyFDI2/3

SafetyFDX10/11

SafetyFDI4/5

SafetyFDX12/13

SafetyFDX14/15

SafetyFDI6/7

Fig. 7: Block diagram TBPN-L5-4FDI-4FDX

4

2

C0

V1

4

2

C1

4

2

1

5

1

5

1

5

1

5

C2

4

2

4

2

4

2

4

2

1

5

1

5

1

5

1

5

4

2

C3

C4

C5

C6

C7

4

3

4

3

4

3

4

3

V2

SafetyFDI0/1

SafetyFDX8/9

SafetyFDI2/3

SafetyFDX10/11

SafetyFDI4/5

SafetyFDX12/13

SafetyFDX14/15

SafetyFDI6/7

Fig. 8: Block diagram TBIP-L…-4FDI-4FDX

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4 Safety FunctionThe TB…-L…-4FDI-4FDX provides four safe digital SIL3 inputs (FDI) and four SIL3-connectors(FDX), configurable as inputs or outputs.

The following devices can be connected to the safety inputs:

n 1- and 2-channel safety switches and sensorsn Contact based switches, e.g. emergency switches, protective door switchesn Sensors with OSSD switching outputsn Antivalently switching OSSD sensors

The four safe SIL3 outputs can be used PP- or PM-switching.

Safe status

In the safe state the device outputs are in LOW-state (0). The inputs report a LOW-state (0) tothe logic.

Fatal error

n Incorrect wiring at the output (i.e. capacitive load, energetic recovery)n Short-circuit at the line control output T2n Incorrect power supplyn Strong EMC disturbancesn Internal device error

Safety PlanningSafety characteristic data


5 Safety planningThe operator is responsible for the safety planning.

5.1 Prerequisites� Perform a hazard and risk analysis.� Develop a safety concept for the machine or plant.� Calculate the safety integrity for the complete machine or plant.� Validate the complete system.

5.2 Reaction timeIf the device is operated with higher availability, the max. reaction time is extended (see ”SafetyCharacteristic Data”).

In addition to the reaction time in the device, reaction times of the further Safety componentshave to be system considered eventually. Please find the respective information in the tech-nical data of the respective devices.

Further information about the reaction time can be found in the online help for the TurckSafety Configurator.

5.3 Safety characteristic data

Characteristic data Value Standard

PL (Performance Level) e EN/ISO 13849-1:2015

Safety category 4

MTTFD > 100 years (high)

Permissible duration of use (TM) 20 years

DC 99 %

SIL (Safety Integrity Level) 3 EN 61508

PFH 3.85 × 10-9 1/h

PFD 4.1 × 10-6

Maximum on-time 12 months

SIL CL 3 EN 62061:2005+Cor.:2010+A1:2013+A2:2015PFHD 5.08 × 10-9 1/h

SFF 98.22 %

TBPN-L5-4FDI-4FDXPROFIsafe > local output 25 ms EN 61508

Local input > PROFIsafe 20 ms

Local input <> local output 35 ms

TBIP-L…-4FDI-4FDXCIP Safety > local output 25 ms EN 61508

Local input > CIP Safety 20 ms

Local input <> local output 35 ms

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6 Operating Instructions

6.1 General� In case of a safety application, register the devices under www.turck.de/SIL.� Only allow trained and qualified personnel to assemble, install, commission and service

the devices.� The devices are not specified for a certain application. Make sure that application-specific

aspects are considered.� Replace the devices before the expiration of the permissible duration of use (see Safety

Characteristic Data [} 12]).� Execute a functional test every 12 months.� Do not repair devices. If problems occur with regard to functional safety, Turck must be

notified immediately and the devices must be returned immediately to: Hans Turck GmbH & Co. KG Witzlebenstraße 7 45472 Mülheim an der Ruhr Germany

� In case of device errors which lead to the safe state, measures to be taken which guaran-tee the safe state for the further operation of the complete control system.

� Dangerous failures to be reported immediately to Turck.

6.2 Before operationThe operator of the machine or the plant in which the safety related system is used, is respons-ible for the correct and safe overall function of every single safety component.

� Carry out a validation of the safety category for the complete system depending on theselection of the used safety components.

6.2.1 Mounting� Mount the device onto a pre-drilled and grounded mounting surface. The maximum

tightening torque for the screws is 1.5 Nm.

218 [5.58]

M6 (2x)max. 1.5 Nm

Fig. 9: Mounting

Operating InstructionsBefore operation


6.2.2 Connecting

WARNINGIntrusion of liquids or foreign bodies through leaking connectionsDanger to life due to failure of the safety function� Tighten M12 connectors with a tightening torque of 0.8 Nm.� Always seal unused connectors with suitable screw caps or blind caps.� Use appropriate 7/8" sealing caps, e.g. type RKMV-CCC. The caps not part of the

scope of delivery.

Connecting Ethernet

The maximum tightening torque for the Ethernet connectors is 0.6 Nm.

� Connect the device to Ethernet according to the pin assignment [} 21].

Connecting the supply voltage

The externally connectable circuits have to be securely disconnected from the mains supply.

WARNINGIncorrect or defective power supply unitDanger to life due to dangerous voltages on touchable parts� Only use SELV or PELV power supplies in accordance with EN ISO 13849-2, which

allow a maximum of 60 VDC or 25 VAC in the event of a fault.

� Connect the device to the power supply according to the pin assignment [} 21]. The fe-male connectors at the device have the following function:X1: Voltage INX2: Conduct voltage to next node

Connecting sensors and actuators

DANGERWrong supply of sensors and actuatorsDanger to life due to external supply� Exclude external supply.� Guarantee that the inputs are only supplied through the same 24 V source as

the device itself.

The maximum tightening torque for the M12 connectors is 0.8 Nm.

� Connect the sensors and actuators to the in- and outputs according to the pin assign-ment [} 21].

DANGERConnection of fast reacting loadsDanger to life due to connection failures� Use loads with mechanical or electrical inertia. Positive and negative test pulses

have to be tolerated.

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6.2.3 Addressing

TBPN-L5-4FDI-4FDX

� Open the cover above the switches.� Set the F address via the three rotary coding switches under the cover at the device.� Execute a power cycle.

BUS

ERR

PROFINETETH1 ETH2

F-Address

0

98 7

6

5

432

1

0

98 7

6

5

432

1

0

98 7

6

5

432

1

x 100 x 10 x 1

Memory

Fig. 10: Rotary coding switches at the device

In the delivery state, the rotary switches are set to 000 (0 - 0 - 0). The addresses 000 and ≥ 900are no valid F addresses.

Switch position Meaning

0 Delivery state, no valid F address

1…899 F address, accept setting by restarting the device

900 Factory Reset: resets the device to factory settings

901 Erase Memory: deletes the content of the memory chip.

Operating InstructionsBefore operation


TBIP-L…-4FDI-4FDX

The TBIP-L…-4FDI-4FDX has two IP addresses, the Main IP address and the Secondary IP ad-dress, whereas the Secondary IP address is not used:

n Main IP Address: IP address of the device to access the device with Turck Safety Configurator, PLC, web server,Turck Service Tool, etc.

n Secondary IP Address: no function, should always be set to 0.0.0.0

NOTEThe Secondary IP address can only be set by using the web server of the device.

Setting the IP address

The first 3 bytes of the Main IP address can be set via the device's web server (IP address in de-livery state: 192.168.1.254). The last byte of the Main IP address can either be set via the rotarycoding switches at the device, via the Turck Service Tool or via the web server.

Setting the IP Address via rotary coding switches

� Open the cover above the switches.� Set the last byte of the Main IP address via the 3 rotary coding switches under the cover

at the device.� Execute a power cycle.

WINK

MS

NS

EtherNet/IP™ETH1 ETH2

IP Address

0

98 7

6

5

432

1

0

98 7

6

5

432

1

0

98 7

6

5

432

1

x 100 x 10 x 1

Memory

Fig. 11: Rotary coding switches at the device

The module is delivered with the rotary coding switch setting 600 (6 - 0 - 0).

Switch position Meaning

000 192.168.1.254

1…254 Static rotary, setting of the last byte of the Main IP address, accept thesetting with a device restart

300 BOOTP

400 DHCP

500 PGM

600 PGM-DHCP

900 Factory Reset: Resets device to factory settings

901 Erase Memory: Deletes the content of the memory chip.

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6.2.4 Web server – Login� Open the web server.� Log on to the device as administrator. The default user for the web server is "admin", the

default password is "password".

� Enter the user name and password in the login input field on the web server's start page.� Click Login.

NOTEThe password is transmitted in plain text.

Secure device access with password

NOTICEInadequately secured devicesUnauthorized access to sensitive data� Change password after first login. Turck recommends using a secure password.� Adapt the password to the requirements of the network security concept of the

system in which the devices are installed.

6.2.5 ConfiguringThe safety function of the safe channels can only be configured via the "Turck Safety Configur-ator" software.

After configuration, the device generates a configuration protocol including CRC (PROFIsafe) ora configuration signature and a time stamp (CIP Safety). The configuration protocol must bechecked and confirmed by the user. The CRC or the Configuration Signature and the timestamp are stored in the configuration of the fail-safe controller as a reference and guaranteethe correct safety function.

Further information on the Turck Safety Configurator software can be found in the online help.

The configuration of the safe I/O channels set via the Turck Safety Configurator is automaticallystored on a plug-in memory chip (included in delivery). When a device is replaced, the deviceconfiguration can be transferred to another device using the memory chip.

Operating InstructionsOperating


6.3 Operating

6.3.1 LED displaysThe device has the following LED indicators:

n Power supplyn Group and bus errorsn Statusn Diagnostics

TBPN-L5-4FDI-4FDX

LED PWR Meaning

Off No voltage connected or under voltage at V1

Green Voltage V1 and V2 OK

Red No valid state, device switches to the safe state

Red/green No valid state, device switches to the safe state

LED 0…7 Meaning

Off Input inactive

Green Input active

Green flashing Self-test input

Red flashing Cross-circuit

Red Discrepancy

LED 8…15 Meaning

Channel is input Channel is output

Off Input inactive Output inactive

Green Input active Output active

Green flashing Self-test input -

Red flashing Cross-circuit -

Red Discrepancy Overload

LED 0…15 Meaning

Red flashing, all alternating

Fatal Error

LED BUS Meaning

Off No voltage supply

Green Active connection to a master

Green flashing Device ready for operation

Red IP address conflict, restore mode or F_reset active

Red flashing Wink command active

Red/green, 1 Hz Autonegotiation and/or waiting for DHCP-/BootP-address assignment.

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LED ERR Meaning

Off No voltage connected

Green No diagnostics

Green flashing, 4 Hz Initialization, configuration transfer from memory chip running

Red Diagnostic message pending


LED WINK Meaning

White flashing Helps to localize the module if the Blink/Wink command is active

LEDs ETH1 and ETH2 Meaning

Off No Ethernet connection

Green Ethernet connection established, 100 Mbps

Green flashing Ethernet traffic, 100 Mbps

Yellow Ethernet connection established, 10 Mbps

Yellow flashing Ethernet traffic, 10 Mbps

TBIP-L…-4FDI-4FDX

LED PWR Meaning

Off No voltage connected or under voltage at V1

Green Voltage V1 and V2 OK

Red No valid state, device switches to the safe state


LED 0…7 Meaning

Off Input inactive

Green Input active

Green flashing Self-test input

Red flashing Cross-circuit

Red Discrepancy

LED 8…15 Meaning

Channel is input Channel is output

Off Input inactive Output inactive

Green Input active Output active

Green flashing Self-test input -

Red flashing Cross-circuit -

Red Discrepancy Overload

LED 0…15 Meaning

Red flashing, all alternating

Fatal Error

Operating InstructionsOperating


LED MS Meaning

Off Device not powered

Green No diagnostic message, device is operating in normal condition

Green flashing Device in Idle or Standby State

Red Critical fault, the device has an unrecoverable fault,may need replacing.

Red flashing Recoverable Fault

Green/red flashing n During start-up: Device is in self testn During operation: Device needs commissioning due to configura-

tion or Unique Node Identifier missing, incomplete or incorrect.

LED NS Meaning

Off n Device is not on-line.n Device not powered

Green Active connection to a master

Green flashing n Device on-line but no connections in the established state.n A connection may be established, but not completed.

Red Communication error

Red flashing One or more I/O Connections are in the Timed–Out state.

Green/red flashing n During start-up: Device is in self testn During operation: Network access error detected, communication

failed (Communication Faulted State)

LED WINK Meaning

White flashing Helps to localize the module if the Blink/Wink command is active

LEDs ETH1 and ETH2 Meaning

Off No Ethernet connection

Green Ethernet connection established, 100 Mbps

Green flashing Ethernet traffic, 100 Mbps

Yellow Ethernet connection established, 10 Mbps

Yellow flashing Ethernet traffic, 10 Mbps

6.3.2 Output error behaviorIn case of an error a switched-off output can be switched on for ≤ 1 ms.

6.3.3 DecommissioningThe decommissioning is described in the user manual.

n TBPN-L5-4FDI-4FDX (100004769)n TBIP-L…-4FDI-4FDX (100004778)

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7 Appendix: Wiring diagrams

7.1 Ethernet

v

4

1 3

2

P1

1 = TX +2 = RX +3 = TX –4 = RX –

flange = FE

v

4

1 3

2

P2

1 = RX +2 = TX + 3 = RX – 4 = TX –

flange = FE

Fig. 12: Pin assignment Ethernet connector P1 Fig. 13: Pin assignment Ethernet connector P2

7.2 Power supply

TBPN-L5-4FDI-4FDX

1 BK = GND V2

2 BU = GND V1

3 GNYE = FE

4 BN = 24 VDC V1

5 WH = 24 VDC V2

3

4

5

2

1

w v

3

4

5

2

1

X1 X2

Fig. 14: Pin assignment voltage supply connectors

TBIP-L4-4FDI-4FDX

w v

1

2

3

4

1 RD = 24 VDC V2

2 GN = 24 VDC V1

3 WH = GND V1

4 BK = GND V2

1

2

3

4

X1 X2

Fig. 15: Pin assignment voltage supply connectors, 4 pole

TBIP-L5-4FDI-4FDX

1 BK = GND V2

2 BU = GND V1

3 GNYE = FE

4 BN = 24 VDC V1

5 WH = 24 VDC V2

3

4

5

2

1

w v

3

4

5

2

1

X1 X2

Fig. 16: Pin assignment voltage supply connectors, 5pole

7.3 Safety Inputs

4

1 3

2

5

v

1 = Vaux1/T1

2 = FDI (T2)

3 = GND (V1)

4 = FDI (T1)

5 = T2

Fig. 17: Pin assignment C0…C3, FDI

AppendixInputs


7.4 Safety In-/Outputs

NOTEFor PM-switching outputs, connect the negative pole of the load to the M-connectorof the respective output (pin 2) [} 23].

4

1 3

2

5

v

1 = Vaux1/T1

2 = FDO-/FDI (T2)

3 = GND (V1)

4 = FDO+/FDI (T1)

5 = T2

Fig. 18: Pin assignment C4…C7, FDI

8 Appendix: Switching examples

8.1 Inputs

Safe equivalent input for potential-free contacts (normally closed/normally closed)

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…

Connected in the switch

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…

Two individual switches switching simultan-eously via one application

Safe equivalent input for potential-free contacts (normally closed/normally closed)

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TB…-L…-…1. 2.

In the antivalent circuit, switches can be con-nected in different ways. The decisive factorfor enabling is where the normally closed con-tact is connected.n Example 1: The LEDs of the inputs are off

when not actuated and light up when actu-ated. Use: e.g. for door monitoring withmagnetic reed contacts

n Example 2: The LEDs of the inputs are offwhen actuated and light up when not actu-ated. Use: e.g. for two-hand switches withtwo separate contacts

Safe electronic input (OSSD)

2 FDI (T2)

1 VAUX1

3 GND

4 FDI (T1)

5 n.c.

OSSD+

–

TB…-L…-…

With this connection and corresponding para-meterization, the pulsing of pins 1 and 5 isswitched off. The supply voltage at pin 5 re-mains switched on.� To avoid errors, do not use 5-pole cables

to the sensor.

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Safe electronic input (OSSD) antivalent switching

+

–

2 FDI (T2)

1 VAUX1

3 GND

4 FDI (T1)

5 n.c.

OSSD TB…-L…-…

V+

V+

With this connection and corresponding para-meterization, the pulsing of pins 1 and 5 isswitched off. The supply voltage at pin 5 re-mains switched on. The NC contact is connec-ted to pin 2 in order to receive a release whenit is actuated. Connection example: Banner STBTouch� To avoid errors, do not use 5-pole cables

to the sensor.

Safe inputs with single-channel mechanical contacts

TB…-L…-…

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

Inputs can be queried 1-channel.� Connect sensors via two connection

cables and a Y-plug (i.e. Ident-no.:6634405) to the M12 sockets of themodules.

NOTE: Changes to the preset properties of the inputsdirectly affect the performance level to beachieved. For more information, see the onlinehelp of the Turck Safety Configurator.

8.2 Outputs

NOTEAny change in the test pulse interval of the outputs will change the performancelevel. The software and the online help of the software contain further information.

Safe output PP-switching

2 n.c.

1 n.c.

3 GND (V1)

4 FDO +

5 n.c.

TB…-L…-…

� For PP-switching outputs, connect thenegative pole of the load to the GND-connector of the respective output(pin 3).

� Another connection of the negative poleto the GND of the power supply unit isnot permitted.

� The wiring has to allow an exclusion offaults regarding cross connection.

Safe output PM-switching

2 FDO –

1 n.c.

3 n.c.

4 FDO +

5 n.c.

TB…-L…-…

� For PM-switching outputs, connect thenegative pole of the load to the M-con-nector of the respective output (pin 2).

Appendix


9 Appendix: Designations and AbbreviationsAbbreviation Meaning

DC Diagnostic Coverage

HFT Hardware failure tolerance

MTTFD Mean Time To Failure Dangerous

PFD Probability of dangerous failure on demand

PFHD Average frequency of dangerous failure per hour

PL Performance Level

SIL Safety Integrity Level

10 Appendix: Function TestsEnsure that the function test is only carried out by qualified personnel. A suggested functiontest consists of the following steps:

Step Action

1 Switch every safety related input at least once a year.

2 Control the switching behavior by monitoring the output circuits.

3 Observe the maximum duty cycle and the total operation time de-pending on the selected PFD value.

4 If the maximum duty cycle is reached: Request the shutdown functionin order to check the function of the safety system.

Once the test has been completed, document and archive the results.

11 Appendix: Document HistoryVersion Date Modifications

1.0 01-07-2020 1. version

01.00 | 2020/07 25

12 Appendix: Technical DataDevices

TBPN-L5-4FDI-4FDX

n Ident no. 100001826

n YoC According to device labeling

Devices

TBIP-L5-4FDI-4FDX

n Ident no. 100001828


TBIP-L4-4FDI-4FDX

n Ident no. 100001827


Power supply

Connector

n TBPN-L5-4FDI-4FDX 7/8“, 5-pole

Connector

n TBIP-L5-4FDI-4FDX 7/8“, 5-pole

n TBIP-L4-4FDI-4FDX 7/8“, 4-pole

V1 (incl. electronics supply) 24 VDC

V2 24 VDC, only through connected

Permissible range 20.4…28.8 VDC

Isolation voltages ≥ 500 VAC

Interfaces

Ethernet 2 x M12, 4-pin, D coded

Service interface Ethernet

Safety inputs for potential free contacts

Loop resistance < 150 Ω

Max. cable length Max. 1 μF at 150 Ω, limited by line capacityrecommended calbe lenght: max.100 m at awith a cable cross-section of 0.5 mm²

Test pulse, typ. 0.6 ms

Test pulse max. 0.8 ms

Interval between 2 test pulses, min. 900 ms (for static inputs)

Safety inputs for OSSD

Signal voltage, low level EN 61131-2 type 1 (< 5 V; < 0,5 mA)

Signal voltage, high level EN 61131-2 type 1 (< 15 V; < 2 mA)

Max. OSSD supply per channel 2 A

Max. tolerated test pulse width 1 ms

Appendix


Safety inputs for OSSD

Min. interval between 2 test pulses 12 ms at 1 ms test pulse width8.5 ms at 0.5 ms test pulse width7.5 ms at 0.2 ms test pulse width

Safety outputs

Suitable for inputs according to EN 61131-2,type 1

Output level in OFF-state < 5 V

Output level in OFF-state < 1 mA

Test pulse resistive load, max. 0.5 ms

Test pulse max. 1.25 ms

Interval between 2 test pulses, typical 500 ms

Interval between 2 test pulses, min. 250 ms

Max. output current 2 A (resistive)

Max. total current for device 9 A

Derating curve∑ I [A]

[°C]

7

0-40 40 70

9

0

Max. output current 2 A (DC load)

Derating curveI [A]

[°C]

1.5

0-40 40 70

2

0

The user has to provide an additional overcurrent protection on site.

Times

Internal delay time (for calculating the Watch-dog time)

10 ms

Response Times See Safety Characteristic Data [} 12]

General technical data

Max. cable length

n Ethernet 10 m (per segment)

n Sensor/actuator 30 m

Operating/storage temperature -40 °C… +70 °C (- -40 °F…+158 °F)

01.00 | 2020/07 27

General technical data

Protection class IP67/IP69KThe degree of protection is only guaranteed ifunused connections are closed with suitablescrew caps or blind caps.

Housing material Fibre-glass reinforced Polyamide (PA6-GF30)

Window material Lexan

Tests

Vibration test According to EN 60068-2-6, IEC 68-2-47, acceleration up to 20 g

Drop and topple According to IEC 60068-2-31/IEC 60068-2-32

Shock test According to EN 60068-2-27

Electro-magnetic compatibility According to EN 61131-2/EN 61326-3-1

AppendixTBPN-L5-4FDI-4FDX


13 Appendix: EC Declaration of Conformity

13.1 TBPN-L5-4FDI-4FDX

EG Konformitätserklärung Nr. EC Declaration of Conformity No.: / Déclaration CE de conformité n° / Declaración CE de conformidad n.° / Dichiarazione CE di conformità N. / deklaracji zgodności WE nr:

5353M

Wir/We/Nous/Nosotros/Noi/My HANS TURCK GMBH & CO KG WITZLEBENSTR. 7 D – 45472 MÜLHEIM A.D. RUHR

erklären in alleiniger Verantwortung, dass die Produkte declare under our sole responsibility that the products / déclarons sous notre seule responsabilité que les produits / declaramos bajo nuestra propia responsabilidad que los productos / dichiariamo sotto la nostra esclusiva responsabilità, che I / deklaruje z pełną odpowiedzialnością, że produkty

Safety Block I/O Modul Safty block I/O Module / Modules de sécurité E/S / Módulos de E/S de bloque de seguridad / Moduli I/O di sicurezza / Kompaktowe moduły bezpieczeństwa I/O

TBPN-L5-4FDI-4FDX

auf die sich die Erklärung bezieht, den Anforderungen der folgenden EU-Richtlinien durch Einhaltung der folgenden Normen genügen: to which this declaration relates are in conformity with the requirements of the following EU directives by compliance with the following standards: / concernés par la présente déclaration répondent aux exigences des directives européennes suivantes conformément aux normes suivantes: / a los que hace referencia esta declaración cumplen los requisitos de las siguientes directivas de la UE ya que son conformes a las siguientes normas: / cui la presente dichiarazione fa riferimento, soddisfano i requisiti delle seguenti direttive UE in conformità alle seguenti norme: / do których odnosi się ta deklarcja, spełniają wymagania następujących dyrektyw UE poprzez zgodność z następującymi normami

EMV-Richtlinie / EMC Directive /

Directive EMC / Directiva CEM / Direttiva EMC (compatibilità elettromagnetica) / Dyrektywa EMC

2014 / 30 / EU 26/2/2014

EN 61000-6-2:2005 EN 61000-6-4:2007 + A1:2011 EN 61131-2:2007 Maschinenrichtlinie / Machinery directive /

Directive machines / Directiva sobre máquinas / Direttiva macchine / Dyrektywa Maszynowa

2006 / 42 / EC 17/5/2006

EN ISO 13849-1:2015 EN ISO 13849-2:2012 EN 62061:2005+Cor.:2010+A1:2013+A2:2015 RoHS Richtlinie / RoHS directive /

Directive RoHS / Directiva RoHS / Direttiva RoHS / Dyrektywa RoHS

2011 / 65 / EU 08/6/2011

Weitere Normen, Bemerkungen Additional standards, remarks / Autres normes, remarques / Otras normas, observaciones / Norme aggiuntive, osservazioni / Inne standardy, komentarze

EN 61326-3-1:2008 EN 61508-1…7:2010

Dokumentationsbevollmächtigter: Authorized representative for documentation: / Représentant pour la documentation: / Rappresentante per la documentazione: / Representante para la documentación: / upoważnionego reprezentatywne dla dokumentacji:

Dr. M. Linde Witzlebenstr. 7 45472 Mülheim a. d. Ruhr

Nummer der EG-Baumusterprüfbescheinigung / Number of EC Type Examination Certificate / Nom du certificat d'examen de type CE / Número del certificado de examen CE de tipo / Numero del certificato di esame CE del tipo / numer świadectwa badania typu WE

44 205 16045403

Benannte Stelle / Notified body / Organisme notifié / Organismo notificado / Organismo notificato / Jednostka notyfikowana

0044 TÜV NORD CERT GmbH Langemarckstraße 20 45151 Essen, Germany

Mülheim, 30.04.2020

i.V. Dr. M. Linde, Leiter Zulassungen / Manager Approvals / Responsable des

autorisations / Director de aprobaciones / Direttore Omologazioni / Kierownik jednostki certyfikującej

Ort und Datum der Ausstellung / Place and date of issue / Lieu et date d'émission / Lugar y fecha de expedición / Luogo e data del rilascio / Miejsce i data wydania

Name, Funktion und Unterschrift des Befugten / Name, function and signature of authorized person / Nom, fonction et signature de la personne autorisée / Nombre, cargo y firma del autorizado / Nome e funzione della persona autorizzata / Nazwisko, stanowisko i podpis osoby upoważnionej

01.00 | 2020/07 29

13.2 TBIP-L…-4FDI-4FDX

EG Konformitätserklärung Nr. EC Declaration of Conformity No.: / Déclaration CE de conformité n° / Declaración CE de conformidad n.° / Dichiarazione CE di conformità N. / deklaracji zgodności WE nr:

5354M

Wir/We/Nous/Nosotros/Noi/My HANS TURCK GMBH & CO KG WITZLEBENSTR. 7 D – 45472 MÜLHEIM A.D. RUHR

erklären in alleiniger Verantwortung, dass die Produkte declare under our sole responsibility that the products / déclarons sous notre seule responsabilité que les produits / declaramos bajo nuestra propia responsabilidad que los productos / dichiariamo sotto la nostra esclusiva responsabilità, che I / deklaruje z pełną odpowiedzialnością, że produkty

Safety Block I/O Modul Safty block I/O Module / Modules de sécurité E/S / Módulos de E/S de bloque de seguridad / Moduli I/O di sicurezza / Kompaktowe moduły bezpieczeństwa I/O

TBIP-L4-4FDI-4FDX TBIP-L5-4FDI-4FDX

auf die sich die Erklärung bezieht, den Anforderungen der folgenden EU-Richtlinien durch Einhaltung der folgenden Normen genügen: to which this declaration relates are in conformity with the requirements of the following EU directives by compliance with the following standards: / concernés par la présente déclaration répondent aux exigences des directives européennes suivantes conformément aux normes suivantes: / a los que hace referencia esta declaración cumplen los requisitos de las siguientes directivas de la UE ya que son conformes a las siguientes normas: / cui la presente dichiarazione fa riferimento, soddisfano i requisiti delle seguenti direttive UE in conformità alle seguenti norme: / do których odnosi się ta deklarcja, spełniają wymagania następujących dyrektyw UE poprzez zgodność z następującymi normami

EMV-Richtlinie / EMC Directive /

Directive EMC / Directiva CEM / Direttiva EMC (compatibilità elettromagnetica) / Dyrektywa EMC

2014 / 30 / EU 26/2/2014

EN 61000-6-2:2005 EN 61000-6-4:2007 + A1:2011 EN 61131-2:2007 Maschinenrichtlinie / Machinery directive /

Directive machines / Directiva sobre máquinas / Direttiva macchine / Dyrektywa Maszynowa

2006 / 42 / EC 17/5/2006

EN ISO 13849-1:2015 EN ISO 13849-2:2012 EN 62061:2005+Cor.:2010+A1:2013+A2:2015 RoHS Richtlinie / RoHS directive /

Directive RoHS / Directiva RoHS / Direttiva RoHS / Dyrektywa RoHS

2011 / 65 / EU 08/6/2011

Weitere Normen, Bemerkungen Additional standards, remarks / Autres normes, remarques / Otras normas, observaciones / Norme aggiuntive, osservazioni / Inne standardy, komentarze

EN 61326-3-1:2008 EN 61508-1…7:2010

Dokumentationsbevollmächtigter: Authorized representative for documentation: / Représentant pour la documentation: / Rappresentante per la documentazione: / Representante para la documentación: / upoważnionego reprezentatywne dla dokumentacji:

Dr. M. Linde Witzlebenstr. 7 45472 Mülheim a. d. Ruhr

Nummer der EG-Baumusterprüfbescheinigung / Number of EC Type Examination Certificate / Nom du certificat d'examen de type CE / Número del certificado de examen CE de tipo / Numero del certificato di esame CE del tipo / numer świadectwa badania typu WE

44 205 16045404

Benannte Stelle / Notified body / Organisme notifié / Organismo notificado / Organismo notificato / Jednostka notyfikowana

0044 TÜV NORD CERT GmbH Langemarckstraße 20 45151 Essen, Germany

Mülheim, 30.04.2020

i.V. Dr. M. Linde, Leiter Zulassungen / Manager Approvals / Responsable des

autorisations / Director de aprobaciones / Direttore Omologazioni / Kierownik jednostki certyfikującej

Ort und Datum der Ausstellung / Place and date of issue / Lieu et date d'émission / Lugar y fecha de expedición / Luogo e data del rilascio / Miejsce i data wydania

Name, Funktion und Unterschrift des Befugten / Name, function and signature of authorized person / Nom, fonction et signature de la personne autorisée / Nombre, cargo y firma del autorizado / Nome e funzione della persona autorizzata / Nazwisko, stanowisko i podpis osoby upoważnionej

Over 30 subsidiaries and over60 representations worldwide!

www.turck.com

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Safety Manual – TB…-L…-4FDI-4FDX – Safety Block I/O Module

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