Safeguarding Chemical Regulations Compliance throughout the Supply Chain
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Transcript of Safeguarding Chemical Regulations Compliance throughout the Supply Chain
Safeguarding Supply Chain Chemical Compliance with
Robust Management System Processes
Malcolm Pollard – CEO, Baytouch Ltd
©Baytouch Ltd 2014
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“Why do people hate the word 'chemicals'?”
With acknowledgement to Dr Mark Lorch and his Four
Thought piece on BBC Radio 4 on Wednesday 27 November
http://www.bbc.co.uk/news/magazine-25103941
Or download the Four Thought podcast
http://downloads.bbc.co.uk/podcasts/radio4/fourthought/f
ourthought_20131127-2100a.mp3 (UK only)
Agenda
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Baytouch
The regulatory affairs climate
Managing Supply Chain Chemical Compliance
Solutions
About Baytouch
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Based in East Lancashire with clients in the UK, EU and N America
Cloud-based IT provider of regulatory management and compliance solutions:
ReachSuite: For company Lead Registrants and REACH Consortia with SIEF Management / Communications, SIEF cost allocation and sharing with online Letters of Access Contracts
PSMmonitor: Workplace Safety - EHS and PSM in high hazard chemical handling sites
ProductTraq: Product regulatory data storage and management solution
Common thread is “robust”, information-rich change management solutions
Clients and Partners
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Large, influential trade associations leading REACH registrations
Lower Olefins, Higher Olefins, CONCAWE, European Aluminium, Polyester Monomers, Petrol Additives, Grease Thickeners, etc.
Lead registrant and chemical-using corporate clients
Kemira, IFF, Kimberly Clark, Shell, Eastman, Arkema
Consultancy Services and Expertise Partners
Caleb Management Services, Ernst & Young (Netherlands), Jongerius Consult, Penman Managed Services, WSP Environmental
Cloud-based solutions with tens of thousands of users and <2 hours unplanned downtime in the last 365 days
Chemical Industry Trends
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1970s
Bulk chemical manufacture predominates
Small number of large companies making everything
― Centralised regulatory affairs resource
1980s
Speciality chemicals
Post-Bopal, Responsible Care and Process Safety Management start to take hold
1990s
Downsizing/rightsizing to adjust to the rise of the east
Quality Management / Assurance, Responsible Care et al become entrenched
2000s
MBOs/MBIs, divestments and the emergence of VC power
Industry fragmentation to VCs resulting in lots of small companies making “a few things”
― Loss of technical resource
2010 onwards
Advent of REACH and global regulatory uptake – the decade of the Regulatory Affairs consultant..?
Chemophobia!
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Orange Juice E300 – vitamin C by
any other name
• There is no such thing as “chemical-free”
• SO DEAL WITH IT!
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“… beginning in January 2015, it would require
suppliers to disclose ingredients online for items
sold at its stores,, and In January 2016, it would
begin to report publicly on what progress is being
made.”
©Baytouch Ltd 2014
REACH Article 33 and Procurement
Standards as Drivers
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“..Knowledge is in the hands of the supplier,
- power is in the hands of the customer.”
Customer drivers -
Reduce business risk
Minimise environmental impacts
Improve corporate image as a global citizen
Regulatory Needs & Challenges
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Objectives:
Speed to market
Compliance assurance
Risk management
Dependencies:
Management of all compliance declarations from suppliers
Supplier qualification: e.g. questionnaires
Coordination of all information to produce a declaration of compliance for the finished product
Challenges:
Complexity of global requirements
Change management of requirements
Change management of declarations
Supply Chain Compliance Transparency
What Information required to validate product compliance
How does THIS translate to product compliance
How is it updated / maintained
Benchmarks, supplier trust rankings, KPIs, etc.
Processes to ensure all compliance information is
collected, validated, stored and current
Management of Change
Processes are key!
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Collect Supplier
Documents
Review Certs /
Declarations
Produce
Compliance
Documents
Manage Change
Process status
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Processes are frequently manual
Often within a small regulatory team
Supplier information formats inconsistent – manual
and/or electronic
Periodic updates are often required, which may not be
automatic!
“We bother them until we get what we want…”
Consolidated overview of compliance status sometimes
hard to discern – and metrics not easily acquired
Process aspirations
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Collect, store and update supplier information as well as testing results would be a start
And flexible enough to collect supplier data in all sorts of formats
Management of Change would keep the business in step with requirements
Information shareable internally and with trusted service providers
Compatibility with enterprise systems is desirable
De-skill as many processes as possible to free up high value regulatory expertise
Dedicated to the Regulatory Team
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– or the hard-pressed individual!
As the list of chemicals of concern grows,
How will you check that your business is on track?
What will your REACH compliance statement actually mean?
Will you have sufficient information to support your Article
33 declarations?
How will you deal with the changes to the Candidate List?
What will you do if something goes wrong?
SVT – how will you efficiently and accurately capture
substance import volumes
ReachSuite evolved into ProductTraq
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ReachSuite ProductTraq
Large scale Substance
Management across in-house
teams and Service Providers
Product Management portfolio –
substances, mixtures, polymers,
articles (in-house teams and
Service Providers)
Document store and Proprietary
Information for dossier compilation
Store and manage declarations,
SDS, supplier/SC communications
SIEF Portal - large scale
communications, surveys and
information exchanges to/from
SIEF members
Suppliers Portal - large scale
product formulation and
declaration requests to/from
suppliers
Action tracking, change
management and version control
Action tracking, change
management and version control
ProductTraq sector functionality
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Bill of Substances
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Chemicals by CAS, EC or EC name
Total substance volumes across all Products
Also accommodate articles, packaging and other
unclassified product volumes
Exclusions for OR-managed substances
Automated comparison against SVHC Candidate List,
SIN List or any other defined list and become proactive
Formulations - supplier data entry
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IT Integration Options
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“Open” interfaces for integration
Excel/CSV file import and export at a simplistic level
Web Services Description Language (WSDL) for more comprehensive integration with ERP
Secure IT Platform
Secure Virtualised servers, SSL connections
Hashed and salted password encryption
Backups at ISP, at Baytouch
Cloud solutions since 2008
<2hrs unplanned downtime in last 365 days
100,000+ registered users supported
©Baytouch Ltd 2014
Conclusions
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Systematic approaches to request and receive supplier
information:
Increase response levels to information changes
Improve change management
Support best practices and demonstrate leadership in
chemical handling management
Institute Compliance dashboard leading to supplier
benchmarking
Lower risk which promotes corporate sustainability and a
positive image
©Baytouch Ltd 2014
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Questions
©Baytouch Ltd 2014