Saab99engineeringfeatures1969 [OCR]

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    UT

    O

    S L

    ES

    ~

    B

    V L

    VO FI

    T

    RIS

    IOWr

    J PA

    1

    6131

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    NEW

    C R

    SAAB 99

    s

    the direc

    t resul t

    of

    over te

    n

    ye

    ars automotive re

    search and d e v e

    lo p -

    me n t and

    testing. Ten

    y ears

    of

    complete

    departure

    from traditio

    n-bound desig

    n

    th inking .

    During

    this period severa l new

    c oncepts in autom

    otive sty l ing

    an d design

    came

    to life. After

    st r inger . t test in

    g

    and

    retesting,

    the

    b

    est

    of

    these concepts

    were

    incor

    porated

    into the dramatically

    n e w

    SA

    AB 99.

    SAAB has

    always been in the fo

    refront

    n

    the safety f

    ie ld. [ts aircraf

    t

    parentage

    made ev e

    n the first SA A

    B models among

    the safest o

    n the

    roa

    ds with

    safe t

    y de -

    tails never before

    used in

    au t

    omotive

    design . All

    of

    SA A

    B s safety ex

    p erience ,

    toge

    ther w it

    h lessons lea

    rned in

    the

    in-

    tensive safety

    research condu

    cted in re-

    cent years ,

    has been taken in

    to considera

    t ion n the d

    es ign

    of

    SAAB 9

    9.

    Our n e

    w 99 s sty l ing s a

    unique c

    ombi

    nation of

    design an d

    dimensions. Con

    ceiv

    ed for the world s

    growing traffic

    problems

    , i t was bui

    lt

    t

    o be large and

    roomy

    on

    the inside and

    still

    comp

    act

    and

    easily

    maneuverable

    outside.

    Th

    e overall outside

    length s

    short. Bu t ,

    the

    final measuremen

    t w a s governed by

    the need for ample

    room for front and

    rear passengers ,

    and for

    ampl

    e t

    ru nk

    space . The SA AB

    99

    s

    unusually

    wide,

    giving it tremendo

    us stabi

    lity an d road-

    abi l i ty . It als

    o permits three adults

    to

    r ide comfo

    rt ably in the

    rear

    s

    eat.

    Th e

    streamlined

    design, coupled

    with a

    rare coordina

    tion

    of

    length

    and

    width ,

    give

    the

    SA

    AB 99 a sleek

    continenta

    l

    charac

    ter all its own

    .

    B

    ut

    there s

    a prac -

    tical si

    de , too . As a true aero

    dynamic

    body configu

    ration, it h

    as the lowest pos

    -

    sibl

    e air

    d

    rag to

    improve han

    dling

    safety

    and

    m ileage .

    Th e

    resul t

    o

    f SAABs decad

    e

    of

    re

    search ,

    h

    owever goes deeper tha

    n the n e w

    99 s

    body. A new front

    wheel dr ive en

    gine has

    more

    powe

    r. eff ic iency and

    dependability

    than

    most othe

    r

    power

    plants i t

    s size.

    And

    , SAAB s n ew

    safety

    feature

    s surpass

    the

    m

    otoring requireme

    nts of al

    l 30

    countr

    ies n w

    hich

    t

    s sold .

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    4

    BA

    SIC

    DE

    SIG

    N P

    RINC

    IPL

    ES

    Of c

    ourse

    SA

    AB

    99 h

    as fro

    nt w

    heel

    driv

    e. All

    SAAB

    's si n

    ce t

    he first

    SA

    AB

    was

    produ

    ced

    in 195

    0

    ha

    ve

    had

    front

    whe

    el driv

    e. Th e

    engi

    ne -

    with t

    rans

    m

    ission

    - s

    still in

    f ron

    t , ove

    r the

    d

    rive

    wh

    eels,

    for the

    ma

    ximu

    min st

    abi l i ty

    and

    ro

    adab i

    lity. T

    his

    config

    uratio

    n also

    a l

    lo

    ws the

    best

    use of

    the

    i

    nterio

    r spa

    ce ,

    and it

    gives th

    e mo

    st fa

    voura

    ble w

    eight

    d is t r ibut ion.

    Th

    e l

    ocat io

    n of th

    e ga

    s tank

    , be tw

    een

    the

    rear w

    heels

    . has

    been r

    eta in e

    d fo r

    safe

    ty

    r

    eason

    s.

    Start

    ing w

    ith th

    is pro

    ven e

    ng ine

    ering

    fou

    ndatio

    n, th

    e SA

    AB 99

    evolv

    ed

    i

    nto

    a

    comp

    letely

    new

    auto

    mobi

    le. La

    rger.

    Fas t

    er ,

    and

    more lu

    xur ou

    s than

    an

    y SAAB

    eve

    r bui

    lt .

    T

    he

    99 w

    as de

    s igned

    to carry

    f

    ive a

    dults

    c

    omfo

    rtably

    al l

    d

    ay

    long . M

    ax im

    um

    foot ,

    leg

    , sho

    ulder and

    he

    ad r

    oom we

    re am

    on g

    its

    prim

    ary de

    sign s

    pecif i

    ca t ion

    s . As

    an

    a

    dditio

    nal trans

    porta

    tion

    fea t

    ure ,

    the

    S

    AAB

    9

    9 qu

    ickly c

    hange

    s to a

    metal

    flo

    or st

    ation

    wagon

    with

    a loa

    d

    c

    apac i

    ty

    of

    a bo ut 30 cu. ft. It s a s imp le

    matter

    of

    f

    olding

    door th

    ru

    back

    seat .

    T

    he 9

    9, like

    all oth

    er SA

    ABs,

    s d

    es igne

    d

    for

    depen

    dable

    mot

    oring

    i

    nSwed

    en's

    rugge

    d nor

    dic w

    inters

    .

    Th

    e

    engin

    e , su s

    pensi

    on , st

    eering

    , heati

    ng ve

    ntilati

    on s

    ys

    tem an

    d body

    are

    al l

    over-e

    ngin

    eere

    d

    to f

    ight any

    a

    utom

    obile'

    s

    w

    orst

    enem

    y,

    cold

    weath

    er.

    IN

    SH

    ORT

    TH

    IS I

    S W

    HAT

    THE

    SAAB DESIGN

    G

    IVES

    Y

    OU

    P

    l

    enty o

    f

    ro

    o

    m for

    five

    perso

    ns

    Co m

    pact

    ex teri

    o r

    F

    i

    rst

    cl ass

    ridin

    g co m

    fo rt

    Sup e

    rb he

    a tin g

    a

    n

    d v

    e ntil

    ati o n

    O

    u tsta nd

    in

    g safe

    ty

    H

    igh p

    erfo rm

    a nce

    w it

    h goo

    d eco

    nom y

    ro

    nt w h

    ee l d

    ri

    v

    e

    F

    ree

    wh ee

    l

    E xce

    ll ent

    roa d

    h o ldin

    g

    JS

    -in ch

    w hee

    ls

    Wid

    e

    t

    ra

    c k

    Low

    ce nt

    er o f

    grav i

    ty

    S

    id

    ew

    ind s

    ta bi li

    ty

    L

    ow a

    i r res

    ista n

    ce

    R

    eliabl

    e

    br

    a

    kes th

    ree

    indep

    e

    n

    de

    nt

    sy s t

    em s

    G oo

    d v is i

    o n

    R ea rm

    o u

    nt ed

    gas ta

    nk

    R

    oo my

    lu gg

    age c

    o mpa

    rtmen

    t co

    n

    v

    er-

    t

    ible r

    ea r se

    a t fo

    r ex tr

    a loa

    din g

    spac e

    .

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    5

    7

    EXTE

    NSIVE

    LY TE

    STE

    ritis

    built e

    ngine

    fn the

    Fall

    of

    1962

    the bas ic e

    xterior

    desig

    n

    of

    the

    SAAB

    99

    was de

    termined

    .

    Then

    came

    th

    e ques

    tion

    o

    f

    the

    po

    wer

    p la

    nt.

    S

    AAB s tu

    d ied

    m

    any

    poss ib

    ilities in

    this

    fi

    eld, inc lu

    d ing am ong

    ot

    hers the new

    Wanke l t

    ype ro tary

    pisto

    n engine .

    The

    final ch

    o ice was

    a straigh

    t four-cy

    linder

    engine w

    ith ove

    rhead camshaf

    t. The

    British

    eng ineer

    ing f i rm of R

    icardo

    Co

    E ngine

    ers Ltd

    built a num

    ber of

    test

    engine

    s of this ty

    pe whic

    h w ere

    del ivere

    d

    to

    SA AB in

    the Fall of

    1963. T

    ests at

    Trollhat

    tan

    determi

    ned that th

    is was the

    id ea

    l type of

    a

    po

    wer pl

    ant for

    t

    he ne

    w

    car .

    6

    8

    Th

    roughconta

    cts

    be tween

    SA

    ABa

    nd the

    la

    rge Bri ti

    sh Leyl

    and corpora

    tion i

    t was

    discove re

    d that both

    co

    mpanies had

    p

    lans

    f

    or similar

    engine

    types for

    the futu

    re

    and

    it was

    decid

    ed

    that

    the

    two corpo

    ra

    t

    ions wou

    ld se e

    k to coordin

    ate their

    eng ine

    produc

    tion.

    Th e t

    est

    s

    tandards

    ap

    plied by

    SAAB

    are

    extre

    mely dem

    a nding

    - many

    series

    pro

    duced eng

    ines

    are

    contin

    ually

    sub

    je c te

    d to a se

    vere test

    with al ternati

    ng

    id ling speed

    an d

    fu ll

    throttle

    runnig dur

    in

    g a perio

    d of 40 0

    hours

    5) .

    N

    o v

    alve

    ad

    justment

    s must

    be necess

    a ry duri

    ng th is

    te s

    t , for exam

    ple wh

    ich rev

    eals th

    e

    ru

    n

    n

    ing re l ia

    bi l i ty an d

    l i fe t im

    e

    of

    th

    een

    g

    ines.

    The

    fir

    st drivin

    g test of

    a

    h

    andma

    de

    pr

    ototype

    of the

    new ca

    r tookplace

    in

    Jun

    eof

    1965 .

    Secre t ly

    and well

    disguise

    d ,

    the

    car

    was t

    ested du

    ring the

    summe

    r

    of

    1965

    both

    in

    Sweden and

    on

    the

    E

    uropean

    con

    tinent.

    fn Januar

    y

    of

    19 6

    6 a coupl

    e

    of oth

    er

    SAAB 99

    cars w er

    e sent fo

    r

    g ru

    el l ing win

    ter dri

    ving , in

    tempera

    tures

    as

    low as -4

    5 degre

    es Cen

    tigrade

    -

    49F) .

    During the

    w h o le

    t ime,

    supplem

    entary

    tests were

    carrie

    d

    out

    in

    the

    SAA

    B labo

    ra torie s

    - exam

    inations

    of

    the c

    old

    starting

    characte

    risticsof

    the carbure

    tor

    the func t ion

    of

    the eng ine

    and

    the way

    it ra nat

    id l ing

    speed

    and how f

    ast the

    passe

    nge r co m

    partmen

    t war

    med up w h

    en

    the car

    wass

    tarted a n

    run at

    -20 de

    gre es

    C (-4 F

    . Also s

    ubjected

    t

    o sever

    e

    te s

    ts were s

    uch co

    mponent

    s in the car

    as ,

    for exam

    ple , th

    e

    han

    d

    brake m ech

    a

    nis m

    7), t

    he rear ax

    le

    a

    nd

    the suspen

    s

    t0 n.

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    2

    Free f

    all and f

    rontal c

    ollisions

    T

    heste

    el body of

    the

    car in c lu d

    es s tr ong

    windsh i

    eld pil lar

    profiles

    , rein fo r

    ced

    d

    oor

    thresho

    lds an

    d side mem

    bersa

    ble to

    stand u

    to late

    ral impa

    ct - fa c

    tors

    which

    all ensur

    e

    th

    at th

    e passen

    ger com-

    partm

    ent re main

    s in tact

    even in

    case

    of

    a seve

    re co llis

    ion. This

    has bee

    n verified

    in real

    ly tough

    tests w h

    ich inclu

    ded

    dropp

    ing test

    car s o

    nto a con

    crete f loo

    r

    fro m

    a heig h

    t

    of

    near

    ly seven

    feet 8 ,

    10).

    T h i

    s results

    in consid

    erab le i

    mpact w

    hen

    th e

    body hi

    ts the fl o

    o r

    a

    t a s

    peedo

    f

    about

    14mi

    les per hour

    bu t

    the roo

    f

    an

    d

    the pillar

    s stand up

    to it.

    fn order

    to find out

    w heth

    er the ne

    w

    S

    A A B car

    sa tisfie

    d thesaf

    ety dem

    ands

    in the c

    ase of a

    frontal c

    ollis ion,

    several

    crashte s

    ts were arr

    anged

    so that

    the car

    ra nin t

    o a conc

    rete ba

    rrier at a s

    peedo

    f

    30 mile

    s per ho

    ur

    The S

    A A B 99

    has also

    be en

    put throu

    gh

    shak

    e bench

    tests (6)

    which ar

    e

    a

    mong

    13

    the w or

    st a c

    ar can be s

    ubjecte d

    to - it

    is run

    until som

    ethin g

    brakes.

    During

    this test

    the c

    ar is fully l

    oaded and

    weig h

    s

    about

    3 ,30 0 pound

    s .

    The st

    r ength

    of th ebo

    dy w as a

    lso te sted

    by m

    easuring

    the tens

    ions in th

    e str uc

    tu re and

    no t ing

    how it

    was st re

    t ched

    w hen

    heavily

    loaded i

    n var i ous

    w ays (9

    ).

    Acidb

    ath sh ow

    s resista

    nce to c

    orrosion

    Of

    course

    the car

    was sub j

    ectedto

    fur

    ther che

    cks on t

    he

    S

    AAB

    te st tra

    cks at

    Trollhattan

    , w hi ch inc lu de all ty pes

    of

    surface

    s ca lcula

    ted to su

    bject th

    e su spen

    si on, b

    ody rigi

    dity, sho

    ck abso

    rbersan

    d

    th e en t

    i re car t

    o maxi

    mum stres

    ses (11

    12 .

    Jn ord

    er to

    measure

    eventual

    rusting,

    the

    car h

    as been

    driven

    throug

    h

    e

    xt rem ely

    corr

    osive ba

    ths made

    up of a

    cet icaci

    d

    and road

    sal t (13).

    U

    nique t

    ests p

    rivate d

    riversco

    n-

    tributed

    Th

    e SAAB

    99 mad

    e its pub l

    ic bow i

    n

    ov

    em ber 1

    967 - b

    efore the

    final te

    st

    dr i

    vings ha

    d been c

    o m p leted

    - in

    order

    to

    make i

    t possibl

    e to carry

    out re a

    listic

    te

    sts qui t

    e open ly

    on the Sw

    edish ro

    ads.

    T

    est ing h

    as been

    carried out

    bySA

    AB

    test driv

    ers but ,

    in additio

    n toth i

    s, a

    large

    numbe

    r

    of

    cars w e

    re a lloca

    ted to

    ord

    inary m otor

    is t s all o

    ver S w ed

    en wit h

    the righ

    t to use

    the SAA

    B 99 car

    s in the i r

    daily w ork andwiththe ob ligation to

    se nd

    in regu la

    r reports

    to SAA

    B con

    cernin

    g all th e

    ir observ

    at ions.

    The

    ob jecti

    ve of th i

    s long and

    ex tens

    ive

    testi

    ng program

    me h

    as been

    to m ake

    it

    poss

    ible for

    the SAA

    B com

    pany to pr

    e

    sen

    t the

    c us

    to m ers w

    ith the

    SA A B 99

    as

    a car

    in a

    fully dev

    eloped c

    ondi t ion

    w

    ithout

    any teeth

    ing trou

    bles .

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    2

    3

    sh ield

    washer

    s

    operated e l ec tr ical ly .

    Wiper arms are

    m

    ade

    of d

    ull fin ish me

    tal.

    The re

    ar-v iew mi

    rrors

    a

    re de sig n ed

    to

    give

    the driver

    a

    clear undistorted

    view

    a

    nd are mad

    e to

    b

    reak of fon imp

    act.

    Wide d

    oors sa fety l

    ocks

    The

    doors are w

    i e

    enou

    gh t

    o

    allow for

    easy

    entering and exiting.

    The

    d

    oor

    width

    s 37.8 in.

    and

    the

    doors

    have an

    open

    ing an g l e

    of 60 degrees .

    The

    door opening co n

    tour s recessed

    at

    the lo

    wer

    end

    -

    instead

    of

    fo l l o win g

    the

    l o we

    r ou t

    er

    edge of

    the body

    it fo

    rms

    a d eep

    cut-out

    and

    ru n

    s clos

    et o the

    sill

    beam.

    Th edoor

    locksare

    of

    course

    of

    th

    e

    sa

    fety

    type a

    nd equipped

    with heavy

    ove

    rlapping

    at st r ik i

    n g pla te so

    they

    can

    not com

    e

    o

    pen even at heav

    y

    c

    olli

    sion

    impact.

    Good lighting

    SA

    AB

    99

    has

    dual

    headlight

    s. Adjust

    ment

    s

    crews for

    the he

    adlights

    are ea

    sy

    2

    2

    2

    4

    to

    reach

    from

    in s

    ide

    the engine compart

    ment. Automatic

    back

    up

    l ights

    and blin

    ke rs that

    can also be used a

    s warning

    f lashers are

    part

    of

    the

    standard

    eq

    uip-

    ment.

    The

    head

    lights

    are

    automatically

    swit

    ched off

    with

    the ign i t ion

    current .

    1

    4 The

    S

    AAB 99 is de

    signed to g ive

    low

    air resistance

    and to be

    roomy

    in s

    ide

    compact outside.

    1

    5 16. Glass ure

    as are lar ge

    and the

    pillars th in .

    The w indshield is

    manufac

    tured of hig

    h impac t lamina t

    ed glass. It is

    w idely cur

    ved while the fu

    l l-width rea r

    windo

    w

    is

    a lmos t flat.

    17 18.

    Wide doors

    and open ings that

    form

    cut-outs at the

    lower

    body

    ed g

    es

    allo

    w for easy en teri

    ng an

    d

    exit ing .

    19.

    The h

    ood

    is stam

    ped

    in

    one pi ece

    with the u

    pper parts of the

    front fenders.

    r opens

    from th e rear fo r

    safety and

    srands

    up vertically in fr

    ont of the gr i

    e

    making the engine

    compartment com

    plet

    ely accessible fro

    m bothsides.

    20.

    The safety-typ

    e

    d

    oor loc ks can wi

    th

    s

    tand severe loads.

    21 22. SAAB

    99 hasdual hea

    dlights.

    The

    rear lig

    ht assem blies incl

    ude re ar

    lights backup

    lights b rake l ight

    s blinkers

    andreflector

    s . S ide mark

    er

    l

    amps are

    st andard.

    Bumper overrider

    s have rubber

    in serts.

    23.

    To fu l ly utilize the

    body w idth

    and

    also

    to give clean surf

    aces the SAAB 9

    9

    has

    no convention

    l waist line.

    24. SA

    AB99 has 1

    5-inch w heels

    and

    r

    adial ply tires. Sp

    lash guards

    and tow ing

    hoo

    ks

    are part of

    the s tandard eq

    uip

    ment.

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    8

    30

    3

    Also a

    part

    of the SAAB 99 safety equip

    ment

    are

    the unique full visibility head

    rests (30) designed to protect driver

    and front seat passenger

    at

    impact, while

    a lso allowing full visibility in all direc

    tions for both front and back seat riders.

    The doughnut shaped headrests are ma-

    nu

    fa

    ctured of steel tubing with a pro

    tective padding.

    An a utomatically locked latch keeps the

    back rest firmly in position during driv

    ing, but can be easily released to allow

    backseat passengers to get in or out .

    All window frames

    are

    covered with im

    pact absorbing upholstery.

    The

    soft metal

    instrument panel will give at impact and

    is covered with padding on top. All seats

    a re securely fastened to the body, and

    the upper edges of the front seats

    are

    padded with foam

    pl

    astic.

    The three-point safety belts for the front

    seats are easily adjustable.

    The

    back seat

    has lap-type belts.

    9

    3

    33

    S B

    99 inside dimensions

    61

    ,

    H 63,

    34,

    51,

    L 7

    L 17 ,

    40,

    Effective head room, front seat .

    .

    . .

    . . . .

    ..

    .

    Effective

    head room,

    rear

    seat

    .

    .

    .

    .

    Max. effective front leg

    room

    - accelerator . . . . .. . . . . . . . . .

    Min. effective rear leg room . . . . . . .

    Steering wheel to torsoline . .. . . . . . . . . . .

    Point travel (seat adjustment) .

    .. . . .

    Front

    seat

    back

    angle .

    .

    . .

    ..

    ..

    .

    .

    .

    Adjustable from 12 to 40 and from 45 to 68)

    38.4 in.

    37.7 in.

    39.l in.

    36.9 in.

    13 .0 in.

    6.3

    in .

    20

    W 5,

    Front

    hip room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.9 in.

    W

    6

    Rear hip

    room

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.4 in.

    W 3,

    Front shoulder room

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2 in.

    W 4,

    Rear

    shoulder

    room

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 in.

    WE ,

    Elbow room

    rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59.9 in.

    (All measurements with the front seat in the lowest

    and

    rearmost position -

    SAE

    paper 662A)

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    34

    5

    7

    IN

    STRU

    MENT

    TIO

    N ND

    CONTROLS

    Sa

    fety das

    h

    The

    SAAB 99

    dash board

    is constru

    cted

    of

    thin meta

    l , so it

    can give on

    i m p a c

    t .

    The

    up

    per

    par t of

    it

    is

    uph

    olstered

    with

    im pac t a

    bsorbing

    cel lular

    plastic.

    Easy to read instruments

    n

    a black

    , non- g l

    are

    in

    strumen

    t cl

    uster

    -

    direct l

    y in fron

    t

    of

    th

    e

    dr iver -

    are

    t h r ee round

    ins

    tr um ents

    34 , 40 )

    : speed

    om

    et er

    plus tw

    o

    com

    bination

    ga

    uges . Th e

    left h

    a nd combina

    tion

    dial c

    ontains the

    fuel

    gauge w

    ith a w

    arning li g

    ht to adv

    ice

    the

    dr iver

    when he

    is

    runn

    ing

    s

    hort

    of

    f

    uel ,

    an

    d

    a

    tem

    per

    a

    tu

    re ga

    uge.

    n

    the

    8

    center

    is th

    e speed

    ometer w

    hich has

    easy

    to-rea

    d

    whi te f i

    gures on

    a black

    back

    gro

    und a

    nd is gra

    duated

    to l I0

    m ph. t

    also

    contains

    an

    od

    ometer.

    Th e

    r ight

    hand

    dial contain

    s

    indicatio

    n lights f

    or

    h ig

    h

    be

    am an

    d blin

    kers ,

    an

    dwa

    rning

    li

    ghts for

    low oil p

    ressure ,

    loss of bat t

    ery

    char

    ge ,

    pul led han

    dbrake

    as wel

    l s a

    large r

    ed l am p

    to

    ale

    rt the

    driv

    er

    to

    any

    possib

    le

    bra

    ke

    line fai l

    u re , by i

    n dicat ing

    if th

    e

    bra

    ke

    pedal ha

    s to be

    pushed

    deeper

    than normal

    before neces sary

    brake

    ef

    fect is re

    ached .

    Sa fety b

    elt s

    SAAB

    99 h

    as three

    -point safety

    belt

    s for

    the

    f ront s

    eats.

    The

    y are

    ea

    sy to opera

    te

    and

    sepa

    rately adjusta

    ble

    for

    th

    e l

    ap

    an

    d

    ches t se

    ctions. The

    back

    seat is equippe

    d

    with

    lap bel t

    s.

    6

    3

    9

    Ea

    sy to re

    ach con

    tr ols

    W

    earing his

    safety b

    elt ,

    th

    e d

    r iver can

    easily

    reach a

    ll contr

    ols on

    th

    e

    dash and

    on

    the

    s te

    e r ing co lumn

    .

    On the le

    ft

    h

    and s

    ide of the

    dash are

    the

    cold start

    device

    choke) and

    the

    head

    light swi

    tc h . Th e

    headl igh

    ts

    ar

    e co

    nnec ted

    with the

    igni t i

    on lock

    so that

    there is no

    risk of

    leavin

    g the

    car

    with

    th

    e

    head

    ligh

    ts on.

    fn the in

    strument

    c l

    us ter , d i

    rect ly in

    front

    of

    the d r ive

    r 40), is

    a rheost

    t con

    trol for the

    in

    strument

    il

    lum ina t i

    on .

    Th

    e

    kno

    b can

    also

    be pulled

    out

    to turn

    on

    the p

    arking li

    ghts, reg

    ardless of

    whethe

    r

    th

    e i

    gni t ion is

    on or

    off. To the

    left of

    thespeed

    ometer

    is the wa

    rning

    f lash

    er

    sw

    itch -

    with a b

    uilt -in i

    ndicator

    light.

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    40

    4

    44

    On the

    dashboard

    , to the right

    of

    the

    driver, are the switch for the two-speed

    fresh -air fan ,

    the

    electric clock 42) and

    the cigarette lighter 45). Below

    the

    clock

    a re the

    controls

    for heating

    and

    defros

    ter.

    On the steering column, to the left

    of

    the

    wheel 35) , is a lever for operating the

    blinkers and to switch from low to high

    beam.

    At the

    right

    of

    the column

    36),

    another

    lever

    operates

    windshield wipers and

    washer, as well as the signal horn.

    The

    windshield washer will work in two posi

    tions: if you bring

    the

    lever

    downward,

    you get

    both

    washing and top speed of the

    wipers; if you

    move the

    lever away

    from

    the driver, washer will

    work

    without any

    wiping.

    42

    45

    ~ ~

    '

    l NZU

    All controls are clearly marked with ex

    planatory symbols.

    fn a console between the

    front

    seats 38)

    are located

    the combi

    ned ignition and

    gear shift lock, the gear shift lever 39),

    the free wheel control lever,

    and

    controls

    for the

    rear seat heating and rear window

    defroster. Also placed between

    the

    front

    seats

    is the

    hand brake lever. The ignition

    lock

    is illuminated, and the

    key is

    rub

    ber covered.

    To

    the left , under

    the

    dashboard, is the

    handle to release the hood lock 41).

    The control pedals 37) are suspended

    from

    above

    American

    style) with large,

    nonslip pads.

    There are two

    ash

    trays

    in the

    ca r

    ,

    one

    on the dashboard 44) and one for the

    rear seat passengers 46).

    4

    46

    Two speed windshield wipers -

    electric washer

    The windshield wipers have a two-speed

    motor,

    and wiper blades are designed to

    maintain

    constant

    pressure

    on

    the

    wind

    shield even

    during

    high speed driving.

    The electric windshield washer is

    of

    the

    high-capacity

    type

    with a container for

    three pints of washer liquid .

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    7

    8

    5

    HEAT

    ING AN

    VENTILATION

    T

    he hea tin

    g and ve

    nti lat ion

    system

    in the

    S

    A A B 99

    is really o

    utstandi

    ng (47).

    t has

    a veryh

    igh capac

    ity and

    include

    s such

    featu re

    s as separ

    ate ou t

    lets for th

    e rear

    passen

    ger

    co

    mpartm

    ent

    and a

    t hermo

    sta

    t ically c

    ont ro l l ed

    heat er .

    Effectiv

    e air ex

    change

    ir is c

    i rculated

    throug

    hout

    th ep

    asseng e

    r

    space. f

    t enters

    - co ldor

    hot -

    throug

    h

    theh

    eater ou

    tlets, and

    is e vac

    ua t ed

    throu

    gh ope

    nings in

    the rear

    wi ndow

    pil

    lars to ve

    nts in the

    body

    sides (49

    , 50).

    The

    locati

    on of the

    ventsh

    as been

    wind

    t

    unnel te

    sted to

    attain the

    best suc

    tion,

    and

    to

    avo i d a

    ny possib

    il i ty of

    a reverse

    flowo

    f exhaust

    fumes

    in heavy

    side

    w

    inds.

    9

    52

    In divid

    ual hea t

    c on trol

    s for fro

    nt

    and ba

    ck

    Both fro

    n t andr

    ear sea t

    passenge

    rs get

    w

    armair

    throug

    h separa

    te ou tle

    ts in the

    floor ,

    and back

    sea tpa

    ssengers

    can

    per

    sona

    l ly adju s

    t

    t

    he air

    flow to th

    e

    re

    ar

    outle

    ts 4 7, 51

    ). Thef

    resh ai r

    in take is

    lo

    cated ju

    st in f ro n

    t of th

    e windsh ie

    ld

    (4

    8). Du

    ring regu

    lar h ighw

    ay dr iv i

    ng, the

    speed is

    enough t

    o forcep

    lenty of

    air in to

    th

    e sy ste

    m . A t lo

    wer sp ee

    ds, a tw

    o-speed

    electri

    c fan wi

    ll forcei

    n the a ir

    . The fa

    n

    (48 ) can be ad j usted for

    summer

    us e ,

    a nd

    will then

    increas

    e the fre

    sh-ai r fl

    ow

    into th

    e

    car

    bysom

    e 30

    .

    Defr

    oste rfo

    r windsh

    ie ld sid

    e and re

    ar

    win d

    ow s

    T

    wo

    l arge de

    froster o

    pening s

    above

    the

    das

    h keep

    the w in ds

    hield cle

    ar. Defros-

    te r

    s

    a

    re loc

    ated sothat

    thea

    i rs t ream

    can

    so

    53

    reach

    all par t s

    of the w

    indshield

    .

    Thro

    ugh

    openi

    ngs in the

    doors

    (53), warm

    ai r is

    dire

    cted tothe

    side w

    indow s.

    Warm

    a

    ir

    -

    or cold

    - is a lso

    forced

    through

    ca

    na

    ls an dh

    oses to o

    ut let s at

    the rea r

    win

    do

    w (49 )

    to al low

    clear vis

    ion throug

    h

    t

    h i s wind

    ow, to o .

    The airs

    treamto

    wind

    shieldand

    si de w

    indow

    def ros te

    r out lets

    canb

    e adju st

    ed witha

    separat

    e dash

    b

    oard

    con t ro

    l (52).

    The airflow

    to the

    r

    ear w

    indow

    out le ts

    is adju st

    ed wi th

    a

    le

    ver betw

    een the

    f ront se

    ats 51 ).

    E x t

    ra cold

    -a ir outl

    ets

    T

    he dashb

    oard a lso

    h

    as tw o

    addi t i on

    a l

    a

    ir out let

    s for co l

    d air .

    ir flow ca

    n be

    ad

    justed in

    depende

    ntly

    of the hea

    ting sys

    tem and

    can b

    e d i rec te

    d to w he

    re it is

    neede

    d. t lo

    wer sp ee

    ds the h

    eat i ng fa

    n

    ca

    nb

    e used t

    o force c

    ool airt

    hrough

    the

    se ou tle

    ts (53).

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    7

    58

    B G G G E

    N

    D C RGO

    SP CE

    Ro om y

    luggage compa

    rtment

    The SAAB

    99

    trunk capacityis 12.3 cubic

    fee

    t , m ea sured a

    cco

    rding

    to

    SAE

    s ta

    n

    dards.

    The spare t i re

    is

    placed a

    gainst

    the

    re ar

    edge

    of the trunk for easy accessi b

    i

    lity 54

    ).

    t

    is

    covered

    w

    ith protective

    material

    and

    can

    be used

    as a su

    pport

    ,

    when hea

    vy loads have to b e

    removed

    f rom the

    trunk. To

    ols an

    d

    other acces

    sories a

    re

    pl

    aced in a

    covered compar

    t-

    ment

    near the rear edge

    of the trunk

    T

    he

    ~ r u n lid

    is

    spr ing

    balanced

    and

    a li

    ght

    s

    automatically

    tu rned

    on when the

    trunk

    is

    op

    ened .

    S

    emi Station W a

    gon

    The baggage space

    can easily be inc re a

    s

    ed by a s i

    m ple re loca t ion

    of

    the

    rear

    seat.

    The

    e ~ i n g

    pad

    of the bac

    k

    seat

    is

    folded fo

    rward to res t

    on

    it

    s front edge

    behind

    the

    fro

    nt seats 57, 58) . A

    l tch

    on

    the rea r deck

    is

    re le a

    sed

    and the back

    re st

    is folded forward

    reveal ing a m

    etal

    covered

    f l

    oor an

    d

    a

    caverno

    us cargo

    space w

    hich

    together

    w it

    h the

    regular

    trunk

    sp ace has a fla t f loo r 69 inches

    l

    ong. Th

    e

    full

    car

    go

    f loor

    capacity 56,

    59) is 5 inches w ide

    43

    in . at

    the

    w h

    eel

    wells). A

    s a semi -

    station w

    agon the

    SAAB

    9

    9 has

    23 square feet

    of cargo

    space, w i

    th a practical

    payload

    capacity

    of 800

    pounds .

    SAAB

    99 is also d es ig

    ned so tha

    t

    a

    trail

    er

    h

    itch c

    an

    b e easily

    attac

    hed

    6

    9

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    60

    61

    ENGINE

    ND

    TR NSMISS IO

    SAAB

    99 has a mo

    dern

    en

    gine thatis

    ag

    ile.

    and

    still tough. T

    housands of

    test

    hours

    under themost

    adverse load and

    temperature conditio

    ns have proven

    its

    d

    ependability

    as well as its suitabili

    ty for

    the size

    and weight

    o

    f thec

    ar. It has an

    overhead chain

    driven camshaft

    .

    The

    cranksh

    aft rides on five m

    ain bea r ings

    for s t reng t

    h and balance. The

    clutch has

    been pla

    ced at the front of

    the eng ine

    fo r

    maximum cooling and

    ready acc e

    ssi

    bi lity

    . Power

    is

    carried

    f

    rom the clu

    tch

    by

    a primary ge

    ar

    to th

    e transmission

    and

    different ia l. B

    oth are located belo

    w

    an

    d to the s

    ide of the en gin e

    .

    ec

    ause of

    the location of t

    he clutch and

    t ransmis

    sion, m ost of t

    he usual compact car

    t ransm i

    ss ion noise is kept o

    ut

    of

    the pas

    se

    nge r

    com

    partment.

    62

    The

    powerplan

    t

    is

    des igned by t

    he

    e

    n

    gineering f i rm of Ric

    ardo C o .,

    Engi

    neers Ltd . in Great

    Brita in, manufa

    ctur

    ed by Standard-

    Triumph, an

    d

    thorou

    ghly

    tested by S

    AAB.

    The

    engine

    is

    a straigh

    t four-cylinder

    unit with a displ

    acement of 105

    cubic

    i

    nches. Maximum o

    utput

    is

    87 hor

    se

    power, SA

    E,

    at

    5,500 rpm . The engi

    ne

    has very go

    od hard pull charac

    teristics

    - the torque is

    higher th an

    75 lb . ft. ov

    er

    a la rg e sp

    eed range (from

    about 1,00 0 to

    5, 000

    rpm). Maximum tor

    que

    is

    98 lb. ft

    at

    3.000 rpm .

    The

    mod

    ern design is exem

    plif ied by the

    bore and

    stroke which is 3

    .29 in., and

    3 .07 in

    . respectively. The

    engine

    is

    thu s

    so m e

    w h

    a

    t

    ove

    r

    square .

    The

    specific

    effect

    is

    only

    51

    b

    hp., SAE, per 1,0

    00 cc.

    c

    ylinder volu m e.

    Tt

    is

    by no means

    a

    super tuned

    sports

    c

    ar engin

    e, but ins tead

    a tough a

    nd still ag i le work

    horse.

    Th e

    fu e

    l consumption,

    according to th

    e

    DIN

    stand

    ards co n

    sumption pl us 10%

    at

    half

    load a nd

    constant speed, equals 3

    /4

    of

    the top speed) is 26

    mpg.

    To

    p sp

    eed

    is

    about 95 mph .

    Ac

    celeration ,0 62

    mph

    i

    s 14 .5

    seconds , and the q

    uarter mile

    -

    0 to 400 m)

    i

    s rea

    ched

    in

    20 seconds

    .

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    6

    6

    66

    Co m

    pact dr

    ive train

    The g

    ear box

    and final

    gear i

    the

    SAAB

    are

    placed un

    der th

    e engine

    and

    m ounted

    together

    with th

    e engine

    into

    one com

    pact un

    it. This

    arrange

    ment

    saves space and helps give the ideal

    di

    stributio

    n of wei

    ght betw

    een the

    c

    ar s

    f

    ront a nd

    rear wh

    eels . Ev

    en t hough

    the

    transmis

    sio n a nd

    the engi

    ne are

    in

    one

    unit (6

    0 , 63, 64)

    , they ha

    ve comp

    letely

    indepe

    ndent lu

    bricat ing

    systems

    .

    The

    transm

    ission h

    as a com

    bined sp

    lash

    and

    circu

    lat ion lu

    bricat ion

    system.

    The

    cro

    wn

    w

    heel o

    f

    th

    e final g

    ear pu

    mps oil i

    nto a

    c

    anal lead

    ing

    to the gearbo

    x and

    the pri-

    6

    67

    ma

    ry gear.

    Thr

    oughother

    ca

    nals , t

    he

    o

    i

    l

    returns

    to the fi

    nal gear.

    Cool ing

    fi

    ns,

    both inside a

    nd outs id

    e the ge

    ar

    b

    ox hous

    ing

    6 7) , keep th

    e gea r bo

    x oil

    at

    prope

    r

    opera t

    ing

    temp

    eratures.

    Short

    sp orty g

    ear shif

    t

    SA

    AB 99 h

    as a sho

    rt , sport

    y floor

    mounted

    gear shif

    t in a co

    nsole be

    tween

    the fron

    t seats. A

    s the le

    ver direc

    tly

    moves

    the gear s

    hifting f

    orks, sh i

    fting

    only req

    uires sh

    ort t h row

    s into d

    istinct

    positio

    ns.

    T

    he

    f

    our

    forw

    ard gea

    rs have

    effe

    ctive an

    d fast w orking lock synchro

    mesh

    .

    Th

    e

    fo

    urth gea

    r i

    s

    a dir

    ect gear.

    Perm

    anently

    lubrica

    te d driv

    e joints

    Each drive sh

    aft has t

    w o joints

    (69), t

    he

    oute

    r

    of

    Rze

    ppa const

    ant-veloc

    i ty type.

    Both

    inner

    a

    nd ou

    ter joints

    are perma

    -

    nen

    tly lubr

    icated

    and

    norma

    lly need

    no

    ma

    intenan

    ce

    Alter

    na tor

    SAAB

    99 has a

    1

    2

    volt

    electrica

    l system

    with a

    battery

    capaci ty

    of

    60 am

    p. hours

    .

    t has an alternatort hat charges already

    at

    id

    ling spee

    ds, a nd

    has a m a

    x i m um

    cha

    rging eff

    ect

    of

    42

    0 watts.

    The

    alte

    rna

    t

    or

    allows

    the use

    o

    f

    low b

    eam head

    li

    ghts ev e

    n at the

    slowest s

    peeds w

    ithout

    a ny risk

    for loss

    of

    charg

    e in the

    bat tery .

    The

    1

    hpstarting

    moto

    r

    ,

    together

    with

    the a

    lternato

    r and the

    la

    rge bat

    tery, gua

    rantee s

    ure cold

    wea ther

    starts.

  • 8/10/2019 Saab99engineeringfeatures1969 [OCR]

    17/24

    68

    69

    7

    SUSPENSION

    Smooth ride anti-dive suspension

    geometry

    Through long, practical experiments,

    springs and shock absorbers in SAAB

    have become perfectly balanced with the

    result that the car can offer an excellent

    combination of smooth riding comfort

    and fine road holding.

    The suspension

    geometry

    (68)

    is such

    that the

    car

    has almost no nose dive ten

    dencies

    at hard

    braking,

    or

    rear end dive

    tendencies at

    hard

    accelerating.

    Wide track and low unsprung weight

    All wheels have coil springs

    and double

    acting tubular shock

    absorbers

    (69, 70).

    The

    swinging

    arms

    in

    the front end

    sus

    pension mechanism have rubber mount-

    ings,

    and the

    steering knuckle housings

    are attached with permanently lubricated

    ball joints. The entire

    front

    end assembly

    is completely maintenance free.

    G

    0

    -------------------

    70

    7

    The

    unusua lly wide

    track

    (54.7 inches

    front , 55 .1 inches rear), in

    combination

    with the widely placed springs

    and

    shock

    a bsorbers, also helps give the car good

    sideways stability.

    There

    a re no

    separate

    stabilizers, which

    allows for a

    more

    comfortable suspen

    sion,

    and

    less risk for wheel spin during

    hard

    driving on

    sharp

    corners.

    The rea r wheels

    are constantly

    parallel,

    thanks to the light but stable tubular

    rear

    axle.

    There

    are no changes in the track

    width or variances in the wheel angles,

    as can

    happen

    , for instance, in cars

    with

    pendulum axles.

    The

    front wheel drive

    also

    avo

    ids

    any

    problems

    with

    heavy

    drive train

    components

    that

    can

    increase

    the

    unsprung weight

    and

    lessen the road

    holding ability on rough roads.

    Well steered rear axle

    The rear wheels

    are

    mounted on a

    straight ax le controlled vertically

    by

    two

    pairs of arms, one forward

    and

    one back-

    \

    ward (70).

    The

    coil springs are set be

    tween

    the

    lower arms

    and the

    seats in the

    body ,

    along

    with the

    shock

    absorbers.

    The

    rearward directed

    upper ar

    ms

    absorb,

    together with

    the

    lower arms, all

    longitudinal forces, as well as the brake

    forces . Sideward forces are absorbed

    through

    a long cross beam.

    The

    rear axle

    is thus very well directed , so well, as a

    matter of fact , that the car s road hold

    ing abilities are hardly affected at all by

    changes in load inside the car.

    Built for radials

    The

    SAAB

    suspension is designed for

    the use of radial ply tires,

    and

    the swing

    arm rubber

    mountings

    are

    balanced to

    insulate against

    the

    vibrations

    that

    the

    radial tires can cause when driving on

    rough

    stone pavements

    or over joints in

    concrete

    roads.

    Radial

    ply tires size 55

    ,SR 15

    are part

    of the standard equip

    ment.

  • 8/10/2019 Saab99engineeringfeatures1969 [OCR]

    18/24

    73

    7

    ST

    R

    IN

    G

    Pr

    ov

    en

    ra

    ck

    an

    d p

    in

    ion

    ty

    pe

    T

    he

    r

    ack

    -a

    nd -

    pin

    io

    n s

    tee

    ri n

    g is

    b

    asic

    all

    y

    of

    th

    e sa

    me

    t

    im e

    te

    ste

    d t

    yp

    e a

    s th

    at

    us

    ed

    o

    n

    oth

    er S

    AA

    B

    m

    ode

    ls .

    It

    is a

    st

    abl

    e d

    e

    si

    gn

    tha

    t w

    or

    ks

    wi

    tho

    ut

    an

    y s

    l ipp

    ag

    e a

    nd

    w

    ith

    m

    in im

    a

    l sw

    in

    g a

    ctio

    n

    of

    it s

    ow

    n.

    T

    hi

    s a

    ll o

    ws

    SA

    AB

    9

    9 t

    o r

    eac

    t q

    uic

    kly

    and

    p

    re c

    is el

    y t

    o

    an

    y s t

    ee r

    ing

    w

    he e

    l tu

    rn

    s.

    T

    he

    s

    te e

    ri n

    g r

    a tio

    is

    su

    ch

    th

    at t

    he

    c

    ar

    s

    ea

    sy

    to

    par

    k ,

    eve

    n

    in

    na

    rro

    w s

    pa c

    es.

    F

    ul

    l

    fr

    ont

    w

    he e

    l s

    win

    g r

    eq

    uir

    es

    _Vi

    fu

    ll

    tur

    ns

    o

    f t

    he

    s te

    erin

    g

    wh

    ee l

    .

    T

    he

    tu

    rn i

    ng

    di

    am

    ete

    r -

    3

    3.8

    f e

    et -

    also

    hel

    ps

    ma

    ke

    S A

    A

    B9

    9 a

    ve

    ry

    e a

    sy c

    ar

    to

    pa

    rk.

    Ste

    er

    ing

    fo

    r s

    tab

    ili

    ty

    M

    a

    ny f

    ac t

    o rs

    c

    on

    tr ib

    ut

    e to

    m

    ak

    e th

    e

    st

    eer

    in g

    c

    ha

    rac

    ter

    tic

    s r

    ela

    tiv

    ely

    u

    naf

    -

    f

    ec te

    d

    by

    o

    ute

    r fo

    rc e

    s. Th

    e

    ti

    e ro

    ds

    are

    75

    p

    la

    ced

    so

    t

    ha t

    th e

    c

    ar

    s sp

    r in

    gin

    g

    act

    ion

    wi

    ll

    onl

    yv

    ery

    sl

    ig h

    tl y

    a

    ffe

    ct

    the

    st e

    erin

    g

    mo

    tio

    ns

    .

    T

    he

    d r

    ive

    r d

    oe

    s n

    ot

    ha

    ve

    to

    c

    om

    pe

    nsa

    te

    fo r

    a

    ny

    ro u

    gh

    n es

    s in

    t

    he

    ro

    ad

    .Th

    e

    ca

    rw

    ill

    sta

    yo

    n

    cou

    rs

    e.

    Th

    ro

    ws

    f

    ro m

    roa

    d o

    bst

    ac l

    es w

    i ll

    no

    t be

    tr a

    ns

    m it

    te d

    to

    th

    e s

    te e

    ri n

    g w

    he

    el,

    t h

    a nk

    s

    to

    th e

    fa

    ct t

    hat

    t

    he

    st e

    eri

    ng

    as s

    em

    bly

    is

    sec

    u r

    ely

    r

    ubb

    er

    mo

    un

    ted

    to

    t h

    e b

    od

    y.

    Th

    e f

    ro

    nt e

    nd

    d

    es i g

    n

    isa

    ls o

    su

    ch

    th

    at

    ch

    an

    ges

    in

    ac

    ce l

    er

    t

    ion w

    ill

    no

    t

    af f

    ect

    the

    s t

    ee r

    in g

    . A

    br

    ake

    l

    in e

    fa

    il u

    re

    an

    d re

    su

    lt

    in

    g

    los

    s o

    f b

    rak

    e p

    ow

    er

    on

    tw

    o

    wh

    eel

    s

    w

    ill

    a ls

    o

    le a

    ve

    the

    s t

    ee r

    in g

    a

    lmo

    st

    un

    af-

    f

    ect

    ed,

    a

    nd

    the

    car

    w

    ill

    re

    ma

    in

    on

    th e

    ri ght course.

    S

    AA

    B

    99

    iss

    li g

    htl

    y u

    nde

    rst

    ee

    red

    th

    ro

    ug

    h

    th

    e e

    n t

    ire

    spe

    ed

    ra

    ng

    e. T

    he

    ca

    r i

    s d

    e

    s

    ig n

    ed

    w i

    th

    th is

    c

    ha

    rac

    te ri

    st ic

    , a

    s t

    h is

    h

    elp

    s

    the

    s ta

    bi

    li ty

    a n

    d

    le ss

    en

    s th

    e

    ri sk

    fo

    r

    rea

    r w

    he

    el

    sk id

    s.

    Th

    e u

    nd

    ers

    te e

    rin

    g ,

    wh

    ic h

    is

    ve

    ry

    m

    ode

    ra

    te ,h

    as

    be

    en

    at

    ta in

    ed

    th

    rou

    gh

    , am

    on

    g

    oth

    er

    de

    tai

    ls ,

    the

    w

    eig

    ht

    d i

    s tr

    ibu

    tio

    n .

    Th

    e9

    9s

    ex

    tre

    me

    ly

    goo

    d

    si d

    ewi

    nd

    s ta

    bil

    it y

    i

    sa

    ls o

    , to

    so

    me

    e

    xte

    nt,

    a r

    esu

    lt

    of

    the

    fa c

    t

    tha

    t

    a

    bo

    ut

    6

    p

    erc

    ent

    o

    f t

    he

    c

    ar

    s to

    ta l

    w

    eig

    ht i

    s c

    arr

    ie d

    by

    th

    e f

    ron

    t

    whe

    els

    .

    A

    no

    the

    r co

    nt

    rib

    uti

    ng

    fac

    tor

    is

    th

    e b

    od

    y

    st

    yl in

    g .

    Sa

    fe t

    y s

    tee

    r

    g

    col

    um

    n

    Th

    e s

    te e

    ri n

    g

    gea

    r is

    pl

    ace

    d f

    ar

    ba

    ck

    in

    th

    e e

    ngi

    ne c

    om

    pa

    rtm

    e

    nt

    an

    d is

    w

    ell

    p ro

    te

    c te

    d b

    y t

    he

    en

    gin

    e, s

    o th

    at

    a

    ve

    ry

    hea

    vy

    f r

    on t

    -en

    d

    im

    pac

    t is

    re

    qu

    ir e

    d t

    o d

    is lo

    ca

    te

    it

    . Tw

    o

    jo

    in t

    s in

    th

    e s

    te e

    ri n

    g c

    ol

    um

    n (

    73)

    ar

    e

    des

    ig n

    ed

    t o

    g i

    ve a

    t h

    eav

    y

    im

    pac

    t ,

    an

    d

    t

    he

    sh

    af t it self

    is

    mounted so

    that

    it will

    bre

    ak

    aw

    ay

    fr

    om

    th

    eb

    od

    y f

    ast

    eni

    ng

    s

    a n

    d b

    en

    d

    ou t

    of

    the

    w

    ay o

    f

    h

    arm

    . n

    ad

    di

    ti on

    , t

    he

    co

    lum

    n

    ist

    e le

    sco

    pi

    c an

    d

    can

    b

    e c

    om

    pre

    sse

    d a

    t a

    n

    imp

    ac

    t. T

    hi

    s c

    on

    s

    tru

    ctio

    n ,

    tog

    et

    her

    w

    it h

    th

    e sa

    fe

    ty t

    yp

    e

    st

    eer

    in g

    w

    hee

    l (

    74,

    75

    ), i

    s d

    esi

    gne

    d

    to g

    ive

    th e

    ul

    tim

    ate

    in

    pr

    ote

    cti

    on fo

    r t

    he

    dri

    ver

    in

    cas

    e

    of a

    n

    id e

    nt.

  • 8/10/2019 Saab99engineeringfeatures1969 [OCR]

    19/24

    7

    77

    B

    R K E

    S

    D

    isc brak

    es all ar

    ou nd

    SAA

    B 99

    has disc bra

    kes

    on

    al

    l

    four

    wheels

    .

    The br

    aking act

    ion is

    a

    lways

    even w

    ith

    power di rec tly

    i n p

    roportio

    n

    to

    pedal pressur

    e . To re

    ach ful l

    bra

    ke

    power

    wit

    hout to

    o

    heavy

    pedal p re

    ssure ,

    S B 99

    has a di

    rect acti

    ng p

    ow er as

    si st

    of the

    vacuum type.

    For

    safety

    rea

    so ns

    , the po

    wer assist

    action

    is rath

    er

    mode

    rate so

    that full

    braking

    ac

    tion can

    be

    at tai

    ned

    eve

    n if

    the

    power

    as

    s is t for

    som e r

    eason w o

    uld be

    out

    of

    co

    m m i s

    sion.

    The

    brakes

    have ex

    tra

    heat

    r

    es is tant

    pads to

    m in im iz

    e fade, e

    ven

    und

    er the

    w

    ors t br

    aking co n

    di t ions ,

    such

    as mou

    n-

    ta in

    ous d r iv

    ing with

    full

    vacat i

    on

    load

    s .

    8

    Front

    wheel ha ndbrake

    SAAB 99 h

    as a ha

    ndbrake

    that

    work

    s

    on th

    e

    front

    wheels.

    Th e

    front end

    ac tion

    m ean

    s that

    the hand

    brake

    can.g ive up

    to

    50 %

    of

    the

    to

    ta l foot

    bra

    ke

    sy

    s tem

    effect ,

    and

    it

    can

    thus b

    e used

    as a

    very e

    ffect ive

    emerge

    ncy brake

    . An d

    ,

    s ince

    the

    front w

    heels

    are

    braked

    whi le

    the

    rear wheels r

    oll freely

    ,

    the

    ri s

    k fo r

    s ideway

    skids h a

    s been e

    l im ina ted

    , a lso in

    this ins ta

    nce.

    Th e front w

    heel

    actio

    n

    of

    th

    e

    ha n

    dbrake (76

    , 78)

    is

    a

    lso a

    great

    as

    sist to a

    dr ive r u

    sing

    thehandb

    ra ke

    to

    start

    the car on a h

    ill.

    T

    he

    han

    db rake w ork

    s th

    rough

    separat

    e

    drums

    Sim p

    le effect

    di stribu

    tion

    T

    he

    dis

    tribution

    of

    brakepow

    er

    b

    e tween

    fro

    nt

    and

    rear w hee

    ls has b

    een a

    ttained

    in th

    e s im ple

    st way p

    ossible:

    Th e

    fron

    t

    w he e

    ls (77)

    hav

    e larg

    er

    b

    rakecy l inder

    s

    th

    anthe re

    ar wheels.

    The m

    ore heav i ly

    l

    oaded

    fron

    t

    w hee

    ls receiv

    e 80

    '/ '

    of

    the

    79

    to ta

    l brakin

    g power

    -

    the

    lig

    hter lo a

    ded

    rear w

    heels get

    the

    rem

    a in ing 20

    '/ ' T h is

    has m

    in im ized

    the

    risk

    fo r

    fish

    ta i l ing

    or

    worse

    , rear en

    d skids ,

    even

    at pa

    nic

    s to

    p s

    on

    c

    urves .

    Du

    al diago

    na l sys

    tem

    Thehydrauli

    c foot

    bra

    ke

    sy ste

    m is di

    v ided

    diagon

    ally into t

    wo c i rcu

    its (76),

    accordi

    ng

    to

    the

    same principle

    used

    on

    oth

    er SA

    AB

    ca

    rs s ince 1

    964 -

    and hai led

    by expe r

    ts

    the

    w o

    rld over

    . On

    e

    c ir

    cui t

    w

    orks on

    the

    r ig h

    t front

    wheel

    and

    the

    le

    ft

    rear

    w

    heel ,

    the

    oth

    er o

    n the other

    tw

    o wheels

    . Th

    is

    div

    is ion m

    eans th

    at 5 '/

    '

    of

    the

    normal brakin

    g action a

    lways re

    m ains (plus

    the handbrake),

    should

    one

    of

    th e

    circui t s

    fail. A s

    mentio

    ned earl ie

    r ,

    a war

    ning l ig h

    t on

    theda

    sh

    sho

    w s

    if one

    o

    f the

    c

    ircui ts

    is out

    of or

    der. Anothe

    r

    wa

    rninglight sho

    w s th

    at t

    he

    h

    andbrak

    e

    is pul led.

    Th

    e hyd

    raulic bra

    ke

    line

    s are

    corro

    sionresistan

    t with a c

    oating

    of zink,

    an dare

    locat

    ed

    wel l

    ins ide

    the

    car,

    at

    the

    uppe

    r

    edge

    of

    the rocke

    r

    p a n el

    .

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    80

    8

    2

    8

    O

    L

    O

    RS

    N

    D

    U

    PH

    O

    L

    ST

    E

    RIES

    xte

    rio

    r

    co l

    or s

    T

    he

    J96

    9

    S

    AA

    B 99

    s

    o

    ff

    ere

    d in

    si x

    co

    lo r

    s :

    W

    hit

    e S

    ilv

    ers

    an

    d iv

    o ry

    ,

    Hu

    ssa

    r

    bl

    ue,

    S e

    a g

    ree

    n

    Re

    da

    nd

    Bl

    ack

    .

    8

    8

    3

    x

    ter

    ior

    c

    o lo

    r

    e

    a t

    u

    ph o

    lst

    e ry

    W

    h

    ite

    .

    B

    lac

    k

    ny l

    on

    tr

    ico

    t

    S

    ilv

    er

    san

    d

    .

    .

    . .

    Bla

    ck

    ny

    lo

    n

    tric

    ot

    R

    ed

    .

    . . B

    la

    ck

    ny

    lo n

    t

    ric

    ot

    G

    re

    en

    .

    .

    . B l

    ack

    n

    y lo

    n

    tr i

    co t

    B

    lue

    . .

    . .

    Blu

    e n

    y l

    on

    tri

    co

    t

    Bl

    ac k

    .

    .

    . .

    G

    re

    y n

    ylo

    n /

    ve

    lou

    r v

    elv

    et

    In

    ter

    ior

    c

    olo

    rs

    an

    d

    ma

    ter

    ial

    s

    T

    he

    in

    te r

    ior

    o

    f

    the

    SA

    AB

    9

    9

    is a

    c

    om

    b

    ina

    tio

    n of

    w

    ide

    , c

    om

    fo

    rta

    ble

    se

    a ts

    an

    d

    tasteful decor.

    A

    ll

    sea

    ts

    are

    c

    ove

    red

    w

    ith

    sof

    t

    d

    ura

    bl

    e

    n

    ylo

    n

    tr i

    cot

    (80

    ) o

    r,

    a s

    n

    the

    bl

    ack

    ca

    r n

    ylo

    n

    ve

    lou

    r ve

    lv e

    t

    8 1

    ) -

    bo

    th

    m a

    ter

    ia l

    s c

    ool

    n

    t

    he

    s

    um

    m

    er , w

    ar

    m

    in

    the

    wi

    n te

    r . E

    dg

    in

    gs

    ar

    e of

    b

    lac

    k v

    in y

    l ,

    th

    e sa

    me

    b

    oth

    ru

    gge

    d

    a n

    d e

    leg

    an

    t

    ma

    te

    rial

    a

    s is

    als

    o u

    sed

    o

    n d

    oo

    ra

    nd

    r

    ear

    s

    id e

    p a

    ne

    ls (

    84

    ).

    Th

    e se

    a t

    pa

    dd

    ing

    s co

    ns

    is t

    of

    fo

    am

    r

    ub

    ber

    and

    foa

    m

    pla

    st ic

    s

    and

    a

    re

    sh

    ap

    ed

    to

    ke e

    p

    the

    r id

    e rs

    f i

    rm

    ly

    n p

    la

    ce. T

    he

    ba

    ck

    res

    t p

    add

    in

    gs

    are

    sh

    ape

    d

    too

    ffe

    r

    bo

    th

    sid

    e s

    up

    po

    rt a

    nd

    lo

    we

    r

    ba

    ck

    su

    ppo

    rt .

    Th

    e

    ce

    i lin

    g

    is

    co

    ve

    red

    wi

    th

    lig

    h t

    gre

    y

    v

    in y

    l (

    82)

    .

    Wa

    ll-t

    o-w

    al

    l te

    x ti

    le

    ca

    rpe

    ti n

    g, in

    g

    re y

    ,

    (

    83)

    is

    st

    and

    ar

    d o

    n a

    ll

    S

    AA

    B

    99

    s .

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    8

    BODY

    Strong and light

    SAAB

    99 has a

    two-door

    sedan body,

    consisting of a unit-welded self

    support

    ing

    body

    shell including fenders , and

    engine

    hood, doors and

    trunk lid.

    To combine m imum strength

    and low

    weight, the body shell is

    assembled

    of

    only

    a few separate parts - body sides

    and

    fenders, for

    example, are formed

    in one piece. Many

    parts, among

    them

    the floor

    board , are built in

    so-called

    multiple

    welding

    jigs , which assure

    an

    even

    and

    high

    quality

    to

    all

    welds

    .

    The passenger space is protected by a

    stable

    cage

    of beams. ft consists of

    strong side beams,

    extra

    supp Orl s arotmd

    the roof line, and windshield

    supports

    of

    double

    profile

    construction,

    one inside

    the

    other.

    Both

    the front

    and rear

    portions

    of

    the body are

    designed to

    absorb impacts

    from

    both front

    and rear.

    86

    87

    ust resistant

    The

    floor board of

    the

    SAAB 99 is

    de

    signed so that all welds are pulled

    towards

    the sides and not

    located at

    the

    lowest

    points of

    the car.

    This keeps

    moisture

    from collecting

    in the

    welding joints.

    fmmediately before

    welding

    primer

    is

    applied to all parts

    that

    cannot later be

    reached for

    rust

    proofing.

    The

    completed

    body surfaces

    are

    phosphate

    pre-treated

    so that the surfaces become somewhat

    roughed

    up and thus will better hold

    the paint coats. After this has been done,

    the welding seams are covered with a

    special glue and the entire body given its

    primer coat. Then comes

    the

    next step

    in the rust-proofing process: undercoat

    ing is applied automatically and

    without

    air, at a pressure of 250 atm. (3,500 psi.)

    All

    cavities

    are

    sprayed

    with aluminum

    pigment

    rust

    proofing. When the body is

    later dried in the heating chambers, the

    undercoating is

    burnt

    onto all bottom

    surfaces (85) , and the

    rust

    proofing

    seeps into cracks and corners through

    capillary action.

    Finally,

    the body

    is

    painted

    with several

    coats of

    synthetic

    lacquer.

    The

    construction

    and

    the

    choice of

    materials has also been done with an eye

    towards

    rust and corrosion resistance.

    Hubcaps and

    bumpers

    are

    made

    of

    stainless steel, as are

    the

    air outlets on

    the body

    sides.

    The front

    grille is manu

    factured

    of eloxized

    corrosion

    resistant

    aluminum,

    and decorations

    around the

    wheel wells are

    made

    of plastic with

    chrome foil.

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