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Oxidative Desulphurization of Fuel Oils Using Ionic Liquids: A Review Journal: Green Chemistry Manuscript ID: GC-TRV-05-2015-001114 Article Type: Tutorial Review Date Submitted by the Author: 25-May-2015 Complete List of Authors: Bhutto, Abdul Waheed; Beijing University of Chemical Technology, , College of Chemical Engineering Beijing, China; Dawood College of Engineering and Technology, Department of Chemical Engineering Abro, Rashid; Beijing university Of Chemical Technology, Beijing Key Laboratory of Membrane Science and Technology & College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, P. R. China abbas, tauqeer; Universiti Teknologi Petronas, Malaysia, Petronas Ionic Liquid Center, Department of Chemical Engineering Chen, Xiaochun; Beijing University of Chemical Technology, College of Chemical Engineering Yu, Guangren; Beijing University of Chemical Technology, College of Chemical Engineering Green Chemistry

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  • Oxidative Desulphurization of Fuel Oils Using Ionic Liquids:

    A Review

    Journal: Green Chemistry

    Manuscript ID: GC-TRV-05-2015-001114

    Article Type: Tutorial Review

    Date Submitted by the Author: 25-May-2015

    Complete List of Authors: Bhutto, Abdul Waheed; Beijing University of Chemical Technology, , College of Chemical Engineering Beijing, China; Dawood College of Engineering and Technology, Department of Chemical Engineering Abro, Rashid; Beijing university Of Chemical Technology, Beijing Key Laboratory of Membrane Science and Technology & College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, P.

    R. China abbas, tauqeer; Universiti Teknologi Petronas, Malaysia, Petronas Ionic Liquid Center, Department of Chemical Engineering Chen, Xiaochun; Beijing University of Chemical Technology, College of Chemical Engineering Yu, Guangren; Beijing University of Chemical Technology, College of Chemical Engineering

    Green Chemistry

  • Green Chemistry Guidelines for Referees

    Green Chemistry publishes high quality research and reviews demonstrating a significant advance in green and sustainable chemistry.

    To warrant publication in Green Chemistry, manuscripts must demonstrate:

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    Please ensure that your report comments on both of these aspects

    Green Chemistry has a 2013 impact factor of 6.85 and publishes only the highest quality research, therefore, routine and incremental work however competently researched and reported should not be recommended for publication. If you believe that a paper would be better suited to a more specialised journal, please state so in your report. Please note that the rejection rate for Green Chemistry is currently about 75% of submitted manuscripts.

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    General Guidance Journal Scope: Details regarding the journal scope of Green Chemistry can be found here. All manuscripts must be written so as to be widely accessible (conceptually) to chemists and technologists. Green Chemistry does not publish research associated with 'end-of-pipe' or remediation issues. Please note that the same quality standards which apply for the Royal Society of Chemistrys specialised journals must apply to papers submitted to Green Chemistry. This includes characterisation of new compounds or materials. It is the responsibility of authors to provide fully convincing evidence for the homogeneity, purity and identity of all compounds they claim as new. Please consult the relevant specialised journal documentation for further guidance.

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    Page 1 of 55 Green Chemistry

  • 1

    Dear Editor,

    We highly appreciate your efforts to improve our manuscript.

    Following those pretty helpful comments, we have significantly revised our

    manuscript. The responses are as follows.

    Referee 1

    Q1. The authors summarized the oxidative desulfurization of fuel using ionic liquids.

    However, this manuscript is a routine work. The authors only summarized the results

    from the literatures, and did not put forward their own views deeply.

    Re. In the revised version, we have deep discussed and put forward our own views, as

    the highlighted text in yellow. In addition, we have added one new section 3.4.

    Challenge and Perspective of ODS using ILs, to address the challenge and perspective

    of ODS using ILs.

    Q.2. In addition, at times it is difficult to understand in whole or in parts. The manuscript

    requires proper writing.

    Re. We have improved and polished the text, especially the writing.

    Q.3. The literatures about oxidative desulfurization of fuel using ionic liquids are not

    cited completely. According to the Web of Science, the number of literatures is about

    70.

    Re. We have re-carried out the literature survey. Now the number of literatures cited in

    the manuscript is about 74.

    Referee 2

    Q1. The authors present an interesting review of the literature about the ODS with the

    use ionic liquids. The manuscript concisely describes all aspects of the use of ionic

    liquids in the ODS processes. From this point of view, this manuscript is eligible for

    publication in Green Chemistry. However, the manuscript was very carelessly prepared.

    In text can find numerous errors that absolutely must be removed. In current form, this

    manuscript should not be submitted to Green Chemistry. Authors must make very

    careful adjustment of the whole manuscript and remove many unacceptable errors:

    Re. We really feel sorry for such errors. We have carefully checked and made the

    manuscript free of writing mistakes, especially type errors. The sections have been also

    Page 2 of 55Green Chemistry

  • 2

    re-arranged, and a new section 3.4. Challenge and Perspective of ODS using ILs was

    added. Please read it again, and any further suggestions will be very welcome.

    Q2. citation [12] and [13] is the same

    Re. Correction has been made.

    Q3.citation [31] is incomplete

    Re. Correction has been made.

    Q4. Tables 2,3 and 4 (numbered as 3!!!) must by reedited

    Re. Correction has been made.

    Q5. Figures 5 and 9 are have been taken from the cited papers and inserted into the

    manuscript very carelessly. Both figures are far from original and must be reedited

    Re. Correction has been made.

    Q6. In chemical abbreviations of ionic liquids indexes must be used in the correct form

    (eg. PF4)

    Re. Correction has been made.

    Q7. All abbreviations of ionic liquids must be used in uniform format (eg. bmim or BMIM)

    Re. Correction has been made.

    Q8. In my opinion, based on common definition well described in literature, the

    IL/POM/SiO2 compound isnt amphiphilic.

    Re. Correction has been made.

    Q9. p. 16 [Otbim]Ac isnt correct, should be [Omim]Ac.

    Re. Correction has been made.

    Q10.Citation [41] must by checked, probably is incorrect

    Re. Correction has been made.

    Page 3 of 55 Green Chemistry

  • 1

    Oxidative Desulphurization of Fuel Oils Using Ionic Liquids: A Review

    Abdul Waheed Bhuttoa,b

    , Rashid Abroa, Tauqeer Abbas

    c,d , Xiaochun Chen

    a and Guangren Yu

    a,*

    aBeijing Key Laboratory of Membrane Science and Technology & College of Chemical Engineering,

    Beijing University of Chemical Technology, Beijing 100029, P. R. China

    bDepartment of Chemical Engineering, Dawood University of Engineering and Technology, Karachi,

    Pakistan.

    cPetronas Ionic Liquid Center, Department of Chemical Engineering, Universiti Teknologi Petronas,

    Malaysia

    dDepartment of Chemical Engineering, COMSATS Institute of Information Technology, Lahore,

    Pakistan

    *Authors to whom correspondence should be addressed; E-mail:[email protected].

    Tel./Fax: +86-10-6443-3570.

    Abstract

    Due to sterically-hindered adsorption of some thiophenic sulphur compounds (S-compounds) such as

    thiophene, dibenzothiophene and their derivatives on catalyst surface, hydrodesulphurization (HDS) is not

    effective to remove such thiophenic S-compounds in fuel oils. To produce clean fuel oils with lower S-content

    (e.g., S

  • 2

    scientific findings about ODS using ILs have shown its good future. Here, we give a review for these interesting

    results to illustrate the novelty, problem and perspective of such a new method.

    1. Introduction

    Desulphurization of fuel oils such as gasoline, jet fuel, kerosene, diesel and heating oil is an

    important process in oil refining. Sulphur compounds (S-compounds) in fuel Oils are

    undesirable as they create problems during refining as well as during their commercial use.

    During refining, S-compounds tend to deactivate some catalysts used in crude oil processing

    and cause corrosion problems in pipeline, pumping, and refining equipment. During the

    commercial use of fuel oils, S-compounds are transferred to sulfur oxides in combustion, and

    then to sulfates, acid rain, or other particulates which are harmful to the environment.

    Furthermore, the S-compounds in the exhaust gases of diesel engines can significantly impair

    the emission control technology designed to meet NOx and suspended particulate matter (SPM)

    emission standards. With increasing environmental concerns, governments all over the world

    are implementing stringent standards to limit the S-content in fuel oil, as shown in Figs. 1 and 2.

    Fulfilling the required lower S-compounds specifications, represents a major operational and

    economic challenge for the petroleum refining industry1. Therefore, intensively studied are

    going to find new economically viable deep desulphurization technologies.

    Hydrodesulphurization (HDS) is a widely used commercial method to remove S-compounds

    in fuel oils. In HDS, S-compounds are catalytically converted into H2S and corresponding

    hydrocarbons at elevated temperatures (300 to 340C) and pressures (20 to 100 atm of H2)

    with Co-Mo/Al2O3 or Ni-Mo/Al2O3 catalyst, and H2S is subsequently separated from oils and

    catalytically oxidized into elemental sulfur in the Claus process. HDS process is efficient in

    removing thiols, sulfides, and disulfides but is less effective for heterocyclic S-compounds

    Page 5 of 55 Green Chemistry

  • 3

    such as thiophene (TS), dibenzothiophene (DBT) and their derivatives, especially 4, 6-

    dimethyldibenzothiophene (4, 6-DMDBT) because of the ineffective adsorption of these

    heterocyclic S-compounds on catalyst surface. Some typical S-compounds in fuel oils are

    shown in Fig.3. To remove these heterocyclic S-compounds in HSD, the reactor size unit needs

    to be increased by factors of 5 to 15 and the pressure and temperature have to be elevated

    further more with more active catalysts. These steps result into significantly increase in the

    operational and capital costs and also leads to undesired side reactions bringing saturation of

    olefins and loss of octane number. To overcome drawbacks of HDS in deep desulphurization,

    some alternative methods such as extraction (EDS), oxidation (ODS), adsorption (ADS) (Tab.1

    shows different adsorbents used in ADS at optimized conditions), and bio desulphurization

    (Tab.2 shows bio-desulfurization by different microorganisms) are under considerations.

    Since refractory heterocyclic S-compounds such as TS, DBT and their derivatives are easily

    removed by the oxidative desulphurization (ODS)2, 3

    , therefore ODS is currently being

    explored as a promising strategy to achieve an ultra-low S-level in fuel oil because it is simple

    in processing and high efficiency4. No use of expensive hydrogen is another advantage of ODS.

    In subsequent operation, oxidized compounds can be extracted from fuel oils through

    contacting oxidized fuel oils with non-miscible polar solvents. Many solvents have been

    explored such as N,N-dimethylformamide, acetonitrile, methanol and dimethylsulfoxide.

    However, these solvents are volatile which result in not only solvent volatile loss and

    contamination but also make the solvent recovery difficult.

    Ionic liquids (ILs), just emerging in the past few decades, are a class of new solvents, which

    are promising alternatives to traditional volatile solvents used in ODS. ILs, composed entirely

    of organic cation and inorganic or organic anion, have been explored as green reaction media,

    Page 6 of 55Green Chemistry

  • 4

    owing to their unique properties such as negligible volatility, excellent thermal and chemical

    stability, good solubility characteristics, and the variety of structures available.

    ILs has been investigated as extractive reagents in extractive desulfurization, as has been

    reviewed in our recent publication5. Recently, researchers have been attempting to use ILs as

    solvents in ODS as well as both catalysts and extractive reagents in coupled extractive-

    oxidative desulfurization6. Such ODS with ILs shows very positive results and also eliminates

    the loss of volatile solvent and contamination/pollution. ODS with ILs also ensure easy

    regeneration and good stability. In addition to this, it also ensure that those heterocyclic S-

    compounds unreactive to HDS are efficiently removed in only single stage to obtain clean fuel

    oils with S

  • 5

    Oxidization brings dramatic changes in physical properties of S-compounds. For example

    methyl sulfide (CH3SCH3) is a light ( = 0.846 g/mL), water-insoluble, low boiling liquid (bp

    = 36oC), whereas methyl sulfoxide (CHSOCH3) is a heavy ( = 1.481g/mL), high boiler

    (189oC) and water-miscible liquid

    7.

    2.1. Oxidant in ODS

    The oxidation of S-compounds with organic hydroperoxides occurs in the presence of

    catalysts. The oxidants that can be used include peroxy organic acids, hydroperoxides, nitrogen

    oxides, peroxy salts and ozone, etc. These oxidants donate oxygen atoms to the S-compounds

    in mercaptans (thiols), sulfides, disulfides and thiophenes to form sulfoxides or sulfones.

    Tab.3 gives the list of some common oxidants and their active oxygen content.

    Among different chemical oxidants, the best option is H2O2. Table 3 indicates that H2O2 gives

    the highest percentage of active oxygen. The other advantages for the use of H2O2 are: (1) low

    cost, (2) non-polluting, (3) non-strongly corrosive, and (4) commercial availability8. The main

    challenge using H2O2 as an ODS oxidant is the slow reaction rate because of mass-transfer

    limitation in the biphasic oxidation reaction and the subsequent energy-consuming biphasic

    separation process.

    2.2. Catalyst in ODS

    Oxidation reactions are effective in the catalysis of organic acids or transition metal salts.

    Most studies have been focused on molybdenum (Mo) catalysts, and they usually employ

    heterogeneous Mo/Al2O3 catalysts. Mo catalyst supported on Al2O3 presented higher catalytic

    Page 8 of 55Green Chemistry

  • 6

    activity compared with Mo catalyst supported on TiO2 and SiO29. However, molybdenum

    tends to leach into the reaction medium, where the catalysts are not very stable and the main

    part of the catalytic activity is due to the solubilized molybdenum. The oxidation activity of

    each S-compound increased with the increasing O/S molar ratio up to the O/S molar ratio of 3

    and then leveled off beyond this value. The oxidative reaction of S-compound can be treated as

    a first-order reaction and apparent activation energies of oxidative reaction are 281 kJ/mol9.

    The polyaromatic S-compounds show higher reactivity in ODS than TSs and BTs, in the

    reverse reactivity order of HDS10

    . In the oxidation of S-compounds catalyzed by

    polyoxometalates, the mass transfer across the interface of aqueous phase and oil phase is the

    rate-limiting step. Consequently, a phase transfer agent (PTA) is usually added to the reaction

    system in order to enhance the mass transfer. 100% oxidation of DBT in a gas oil was achieved

    with H2O2 as oxidation agent using phosphotungstic acid as the catalyst and

    tetraoctylammonium bromide as the phase transfer agent, at optimal conditions11

    . Zhang and

    co-workers12

    suggested that [C4mim]3PMo12O40/SiO2 could effectively catalyze the oxidation

    of BT, DBT, and 4,6-DMDBT using H2O2 as the oxidant under mild conditions. Complete

    DBT conversion was obtained at 60C, an O/S molar ratio of 3.0, and thermal equilibrium in

    100 min. The oxidation reactivity decreased in the order: DBT > 4,6-DMDBT > BT.

    [C4mim]3PMo12O40/SiO2 and water phase were easily separated together from the oil phase by

    centrifugation, and no deactivation was observed after seven runs if the spent catalyst was

    dried to remove the H2O retained on the catalyst surface. Carbazole and quinoline had positive

    effects on DBT oxidation, probably because they help to slow down the thermal decomposition

    of H2O2. The presence of indole inhibited DBT oxidation due to the strong adsorption of

    indigo generated by indole oxidation. The [C4mim]3 PMo12O40/SiO2-H2O2 oxidation system is

    effective in removing bulky S-compounds from diesel fuels.

    Page 9 of 55 Green Chemistry

  • 7

    2.3. Separation Operations

    The second step in ODS is the removal of the oxidized compounds from fuel oil. The

    oxidized S-compounds can be extracted from the light oil by contacting oxidized light oil with

    non-miscible polar solvents. Depending on the solvents used for extraction, the oxidized

    compounds and solvent are separated from the light oil by gravity separation or centrifugation.

    Sulfones are extracted by polar solvents such as N-methyl pyrrolidone (NMP)13

    , methanol 13

    ,

    Dimethylformamide (DMF) , dimethyl sulfoxide (DMSO), and acetonitrile in a simple process

    under milder conditions with low equipment and operation costs. The most attractive solvent

    for the extraction of oxidized organic S-compounds is DMSO14

    . However these polar solvent

    are volatile and harmful to environment and human health15

    .

    Fig 4 shows the flowchart of biphasic simultaneous oxidation/extraction ODS unit.

    Oxidation is accomplished by contacting an oxidant with fuel oil under optimum conditions

    and continuing the reaction until the oxidized S-compounds are formed. The reaction

    conditions are selected in such a way that reaction is stopped before the oxidant attacks other,

    less reactive, fuel oil components. Down the reaction, oxidants are regenerated for re-use.

    Washing, extraction and chemical post-treatment can remove any unused oxidant that remains

    in the light oil.

    The oxidized compounds are then extracted from the light oil by contacting oxidized light oil

    with a non-miscible solvent. This solvent is selective for the relatively polar oxidized S-

    compounds. The oxidized compounds and solvent are separated from the light oil by

    decantation. The light oil is water washed to recover any traces of dissolved extraction solvent

    and polished using other methods, such as by absorption using silica gel and alumina. The

    oxidized compounds and solvent are separated from each other by a simple distillation for

    Page 10 of 55Green Chemistry

  • 8

    recycling. The desulphurization efficiency for light oils lies in the order straight-run light gas

    oil > commercial light oil > light cycle oil and demonstrates that high-aromatic-content light

    oil is difficult to desulfurize.

    2.4. Oxidative Reaction Mechanism

    Generally, in the ODS reactions, the divalent sulfur atom of S-compounds undergoes

    electrophilic addition of oxygen atoms from the hydrogen peroxide to form the sulfone, i.e., a

    hexavalent sulfur9, 16-18

    . Fig. 5 shows the overall ODS reaction and a schematic diagram of the

    process.

    Several mechanisms of ODS reactions have been previously proposed17-19

    . The

    homogeneous biphasic ODS system is simple and uses no PTA. Fig. 6 presents a detailed

    reaction mechanism. Once the catalyst mixes with the H2O2 and the diesel fuel in acetic acid,

    the biphasic catalyst system starts to form at room temperature. Farhan Al et.al 20

    suggested

    that WO42

    anion reacts in two steps with two molecules of H2O2 in sequential substitution

    reactions and in each step a W = O group is replaced by a W(O2) group and H2O is displaced.

    The resulting peroxotungstate [(O)2WO2)2] anion then reacts by sequential oxygen atom

    transfer to the sulfur of R2S to form sulfoxide (R2SO) then the sulfone (R2SO2), which can be

    extracted with the aqueous phase. The peroxotungstate can be regenerated on the interface

    between the two layers or in the aqueous phase in presence of adequate supply of H2O2.

    Sulfones are known to be slightly more polar than S-compounds; so they will form a white

    precipitate. The whole process will result in a biphasic solution by which the upper layer

    becomes almost S-free diesel20

    .

    2.5. Kinetics Study of Catalytic Oxidation on S-Compounds

    Page 11 of 55 Green Chemistry

  • 9

    Zhu et al,21

    investigated ODS using surfactant-type polyoxometalate-based ILs, such as

    [(nC8H17)3NCH3]3{PO4[MoO(O2)2]4},[(n-C12H25)3NCH3]3{PO4[MoO(O2)2]4}, [(n-

    C8H17)3NCH3]3{PO4[WO(O2)2]4} and [(n-C12H25)3NCH3]3{PO4[WO(O2)2]4} . The study

    proposed overall mechanism of catalytic desulfurization in four steps as shown in Fig. 7,

    which are; (1) the active peroxo species (II) (abbreviated as Mo(O2)) is regenerated from the

    reaction of (I), when surfactant-type polyoxometalate-based ionic liquids (SPILs), reacting

    with excess H2O2. (2) An oxygen transfers from the active Mo-peroxo species (II) to the

    sulfide; then there is a formation of the transition state. (3) A complete O-transfer to the sulfide

    takes place, which yields the sulfoxide and the Mo(O) species (I). (4) The active species (II)

    takes part in the ODS, which leads to the corresponding sulfone and the regeneration of the

    Mo(O) species (I).

    The reaction sequence that may be involved in this oxidation as proposed by Zhu et al21

    is

    shown in Fig 8.The first step of the reactions (1) must be reversible to regenerate the catalyst,

    followed by other oxidation steps which lead to the R2SO and R2SO2. Furthermore, k2 is the

    rate constant of the rate determining step, which was given on the basis of the concentration of

    the active species. So the rate of the formation of sulfoxide can be expressed by Eq. (1):

    r =

    = kMoORS (1)

    = kHOMoO kMoO kMoORS k MoORSO=0 (2)

    MoT = MoO + MnO (3)

    r =

    =

    $%$&'()

    $*%+$%(+$+$, (4)

    The initial rate can be obtained as the following Eq. (5):

    Page 12 of 55Green Chemistry

  • 10

    r- = /

    =

    $%$&'(/)

    $*%+$%(/+$/ (5)

    According to the experimental condition, k-1 + k1[H2O2]> > k2[R2S] is reasonable for the

    stability of [MoO2]. In this case, the oxidation rate is the first-order. So Eqs. (6) and (7) were

    obtained from Eq. (5).

    r =

    = KRS (6)

    K = $%$&(

    $*%+$%( (7)

    Eq. (6) suggests that there is a straight linear relation between the plot of [R2S] and t, which

    goes through the origin point. Therefore, the catalytic oxidative desulfurization can be treated

    as the pseudo-rst-order rate with SPILs catalysts.

    Reaction kinetics was great important parameters to explain the oxidation of DBT.

    Experiments were performed using SPIL A to obtain kinetic parameters of the oxidation of S-

    compounds. The rate constant for the apparent consumption of S-compound was obtained from

    the pseudo-first-order Eq. (6) as follow 22

    .

    1= kC (8)

    In 1415= kt (9)

    t/ = 0.693/k (10)

    Where Co and Ct were the S-concentrations at time zero and time t (min) and k was the rst-

    order rate constant (min1

    ). The plot of ln(Co/Ct) against t, a straight line with slope k was

    obtained (Fig 9). Half-life was calculated by Eq. (9), which was derived from Eq. (8) by

    replacing Ct with Co/2.

    The apparent rate constant k of DBT was 0.0408 min1

    and the half-life was 17.0 min. The

    kinetic data of the DBT oxidation were in accordance with an apparent rst-order kinetic rate21

    .

    Page 13 of 55 Green Chemistry

  • 11

    The kinetics for oxidative desulfurization of DBT and BT by [C63MPy]Cl/FeCl3 is given in

    Fig.10. It shows that the rate constant was 1.0161 and 0.3147 min1

    for DBT and BT at 298 K,

    respectively23

    . It is observed that the rate constant values of bulkier S-compounds is higher in

    ODS when compared to the rate constant for the same compounds in HDS process24

    .

    3. ODS using Ionic Liquids

    3.1. Ionic Liquids (ILs)

    ILs, termed as green solvents, can be used for desulfurization of liquid fuel due to their very

    low vapor pressure and wide range of applications with unique physical and chemical

    properties as mentioned above25

    . Their ability to be recycled without any impact on the

    environment provides impressive advantage in the present era of environmental concern34

    . In

    the past few years, significant literatures have become available in the area of preparation,

    characterization and application of ILs for synthesis, catalysis and separation.

    Commonly used ILs consist of inorganic anions and organic cations with alkyl side chains

    and aromatic moieties26

    . Different ILs can be synthesized having a wide range of physical and

    chemical properties that can be fine-tuned by using different cations and anions to meet the

    requirement of specific applications. ILs are good solvents for a wide range of both inorganic

    and organic materials, and unusual combinations of reagents can be brought into the same

    phase. They are often composed of poorly coordinating ions, so they are highly polar yet non-

    coordinating solvents. They are immiscible with a number of organic solvents and provide a

    non-aqueous, polar alternative for two-phase systems. Hydrophobic ILs can also be used as

    immiscible polar phases with water. ILs are nonvolatile, hence they may be used in high-

    vacuum systems and eliminate many contaminant problems27

    . Well-known cations are

    Page 14 of 55Green Chemistry

  • 12

    imidazolium, pyridiniuim, isoquinolonium, ammonium, phosphonium and sulfonium as shown

    in Fig 11.

    3.2. ODS using ILs

    Lo et al28

    were first to combine chemical oxidation and solvent extraction using ILs in a one-

    pot operation for deep desulfurization of light oils. Simultaneous extraction and oxidation of S-

    compounds from light oil in ILs increases the desulfurization yield by about an order of

    magnitude relative to that of merely extracting with ILs28

    . The ILs acts as both extraction

    media for the S-compounds and provide the oxidation environments for the conversion of S-

    compounds to sulfones. An organic acid or a transition metal is needed as catalyst in the ODS

    process. The same study found water-immiscible IL [C4mim]PF6 more-effective solvent than

    the water-soluble [C4mim]BF4 for providing an environment that results in a higher rate of

    chemical oxidation28

    . Xu et al have carried out a detailed theoretical study to better understand

    the mechanism of oxidative-extractive desulfurization of DBT from fuels by [C6mim]BF4 IL in

    the presence of H2O229

    . These ILs containing halogen atoms such as the anion BF4- and PF6

    -

    easily yield white fumes of hydrogen fluoride or hydrate precipitates, which will lead to

    potential environmental and safety problems.

    Some other ODS processes using H2O2 as oxidant and ILs as both solvent and extractant

    were reported30-33

    . Nie et al used Iron-containing ILs used as extractant in ODS process to

    remove 100% S and reached reaction equilibrium fast34

    with an apparent rate constant of

    0.9951 min-1

    at 298 K. Cooper and co-workers 35

    observed that when a coordination compound

    is generated between H2O2 and an amide, such as urea; then the H2O2 on the coordination

    compound decomposes to produce hydroxyl radicals that are strong oxidizing agents.More

    than 95% S-removal could be obtained by carrying out the extraction with [C4mquin]N(CN)2

    Page 15 of 55 Green Chemistry

  • 13

    at 30oC at 500 rpm with 1:5 IL:diesel weight ratio and 20 minutes of extraction time36. Zhao et

    al37

    reported that the S-contents of DBT dissolved in n-octane could be dramatically reduced

    using H2O2formic acid as an oxidant and pyridinium-based ILs as phase-transfer catalysts

    (PTCs). Jiang et al38

    showed that [C8bim]CH3COO containing eight-carbon side chain has of

    best catalytic activity for ODS. 87.5% of TS in the model oil was removed under the optimal

    conditions of oxidation temperature at 70 C, oxidation time of 180 min, simulated oil dosage

    of 10 ml, and ILs/H2O2 volume ratio of 1:1.1. When acetic acid-based ILs were used as both

    PTCs and extractants, which showed good oxidative ability31

    .

    Jiang et al38

    achieved high desulfurization efficiency of DBT both in hydrophilic IL

    [C4mim]BF4 (94.9%) as well as in hydrophobic IL [C8mim]BF4 (97.2%) by using ChFeCl4 as a

    catalyst under mild conditions. Electron spin resonance measurements suggested that the active

    oxygen species generated by ChFeCl4 and H2O2 in IL were involved in the catalytic oxidation

    of DBT. Wilfred et al36

    achieved desulfurization efficiency up to 99.9% through catalytic

    oxidation using 1- butyl-6-methylquinolinium dicyanamide [C4mquin]N(CN)2.

    Kulkarni and co-workers39

    also applied this oxidation/extraction system to actual light oil

    containing a S-content of 8040 ppm. After 10 h, in the C4MIM+PF6

    extraction/oxidation

    system, the decrease of S-content was observed from 8040 to 1300 ppm. The Bronsted acid IL

    [Hnmp]BF4 is effective on the ODS of actual diesel fuel. The results show that 99.4% sulfur-

    containing compounds which are present in the actual diesel fuel can be removed40

    .

    Use of acidic ILs have led to very good results in ODS of fuels without the need of addition

    of an external catalyst to the medium41

    . The intrinsic acidic character of the ILs allows them to

    act as both catalysts and solvents. It also eliminates the requirement of additional catalyst. The

    acidity of protons is mainly determined by their solvation. The acetic acid-based ILs act as

    Page 16 of 55Green Chemistry

  • 14

    both phase-transfer catalysts and extractants with good oxidative ability. In this regard, study

    by Thomazeau et al42

    has proposed an acidity scale that correlations the catalytic activities

    measured in various acidic reactions. Fanget al43

    suggests that with imidazolium as the cation,

    the desulfurization capability of ILs decrease in the following order, TFA> HSO4

    >

    COO>AlCl4

    > AcO

    . The study also shows that when the acidity of IL is much stronger, the

    catalytic and extractive capability is better.When the anion is HSO4, the order of the

    desulfurization capacity of different cationtypes is [C5mim]+> [C3Py]

    +>[C4mim]

    +> [C3mim]

    +>

    [HSO3C3 mim]+> [HSO4C3EA]

    +> [HSO3C5Py]

    +. It shows that ILs with cation

    [Cnmim]+(including [C2mim], [C3mim], [C4mim], and [C5mim]) have better extraction

    capability than those with [HSO3C3mim]+, [HSO4C3EA]

    +, and [HSO3C5Py]

    +43. Zhao et al

    44

    optimized ODS of DBT in the model oil with Brnsted acidic ILs N-methyl-pyrrolidonium

    phosphate [C6nmp]H2PO4 as catalytic solvent and H2O2 as oxidant. 99.8% DBT in the model

    oil was removed under the optimal conditions of molar ratio of H2O2 to sulfur of 16:1, reaction

    temperature of 60oC, reaction time of 5 h, and volume ratio of model oil to ILs of 1:1. The

    desulfurization efficiency of actual diesel was 64.3% under the optimized conditions. The

    Brnsted acidic IL [C6nmp]H2PO4 can be recycled six times without a significant decrease in

    activity.

    There are very few examples of the use of Fenton-like reagents in oxidative desulfurization38

    .

    Fenton-like ILs [(C8H17)3CH3N]Cl/FeCl3H2O2 system showed that the S-removal of DBT-

    containing model oil reached 97.9% and that the S-level of FCC gasoline could be reduced

    from 360 ppm to 110 ppm45

    .

    Dong el al 23

    studied the activity of [C63mpy]Cl/ FeCl3 on BT and DBT. The results suggest

    S-removal followed the order of DBT> BT. Xiong el al46

    investigated the catalytic

    performance of Fenton-like IL supported on meso-porous material MCM-4,1 with BT, DT,

    Page 17 of 55 Green Chemistry

  • 15

    DBT, and 4,6-DMDBT.The results shown in Fig. 12 suggest that the S-removal decreased in

    following order: DBT>DT>BT>4,6-DMDBT.

    The difference in removal efficiency mainly came from aromatic -electron density of S-

    compounds. The electron density on the sulfur atom of DBT, BT, and 4,6 DMDBT is 5.758,

    5.739, and 5.760, respectively 49.

    The relatively lower electron density of TS made ILs

    extraction after ODS process ineffective when attempting to desulphurize gasoline. S-

    extraction is not the only parameter to take into account. Co-extraction of (un)desired

    compounds, integration of the process in the refinery, and life cycle analyses, among others,

    are further aspects to take into account in the decision-making prior to implementation of the

    proposed alternatives.

    3.2.1. Effect of Reaction Temperature on S-Removal

    The influence of reaction temperature on removal of DBT by [C63mpy]Cl/FeCl3 in the

    presence of H2O2 is shown in Fig. 12 and 13. It can be seen that when the reaction temperature

    for [C63mpy]Cl/FeCl3 increases S-removal increases. However, when the temperature increases

    above 308K, the S-removal decreases sharply. DBT is easier to remove than BT at 298 K by

    [C63mpy]Cl/FeCl3

    23. For [C4mim]Cl/3ZnCl2, the highest S-removal efficiency of 99.9% is

    obtained at 45C after 7h, but only 65.7% at 30C and 89%at 60C; whats more, the S-

    removal is 99.9% after 3h at 45C, 47.4% at 30Cand 62.1% at 60C 47

    . According to

    Sachdeva and Pant48

    the formation of peroxide becomes more rapid at higher temperature,

    leading to increased conversion of S-compounds to sulfones.

    Zhao, et al44

    found out the optimal temperature at 60C, for ODS of DBT in n-octane as

    model oil with Brnsted acidic IL [C6nmp]H2PO4 as catalytic solvent and H2O2 as oxidant.

    Zhang, et al49

    used [C4mim]HSO4 in ODS of DBT in model oil. In their work complete

    Page 18 of 55Green Chemistry

  • 16

    conversion at 60C was realized in 30 min. When temperature was raised to 70 or 80C, the

    desulfurization decreased to 99% and 96%, respectively. These studies suggest a high

    temperature is not beneficial for the removal of DBT. This might be because the

    decomposition of H2O2 was accelerated at high temperatures50

    . Therefore, ODS using ILs

    could be easily carried out at moderate (40-600C) temperature. The optimal temperatures

    depends upon nature of ILs33

    . Mostly, low viscous ILs follow a slight decreasing or no

    effecting trend for S-removal efficiency with increasing temperature from ~ 400C. On the other

    hand, the trend becomes reversed for high viscosity ILs, such as [C4mim]Cl/3ZnCl2,

    [C6nmp]H2PO4 and [C4min][PF6], where an increase in temperature from ~ 400C corresponds

    to a slight or high increase in the efficiency. The reason for these variations between high and

    low viscosity ILs can be understood from the variation in the viscosity of ILs with increasing

    temperature. With an increase of temperature for high viscosity ILs, the viscosity of ILs is

    decreased, and as a result, the ILs and the S-content of the oil have more opportunities to

    interact with each other, leading to the high S removal efficiency.

    3.2.2. Mass Ratio of IL to Model Fuel

    The ILoil mass ratio is one important factor for the selectivity of ILs for ODS

    desulfurization. As the cost of ILs is high, it is preferred that a minimum quantity is utilized in

    fuel desulfurization, but it is observed from the literature that the S-removal efficiency

    decreases with a decreasing ILoil mass ratio. For instance, the mass ratios of

    [C4mim]Cl/3ZnCl2 to oil were tested at 60 minutes and the order of S extraction in ODS

    efficiency follows the order 1 : 5 < 1 : 4 < 1 : 3 < 1 : 2 < 1 : 1 < 2 : 1 (w/w) ILoil. Tab.45

    indicates that, with the increase of IL/oil mass ratio, the S-removal efficiency increases both

    for [C4mim]Cl/2ZnCl2 and [SO3H_C4mim]HSO4. Compared with the molar ratio of O/S, the

    Page 19 of 55 Green Chemistry

  • 17

    effect of mass ratio of IL/oil is limited; for example, when the mass ratio of IL/ oil is increased

    from 1:5 to 1:1, the S-removal is increased from 92.2% to 100% for [C4mim]Cl/2ZnCl2 and

    from 93.9%to 98.1% for [SO3H_C4mim]HSO4. Meanwhile, Similar results were obtained

    when a series of [BF4] and [MeSO4]-based ILs were used to investigate the influence of the

    mass ratio. Despite the increasing efficiency with an increasing ILoil mass ratio, it is found

    that the increase does not have the same rate for all ILs. This typically depends on how the

    individual chemical natures of ILs are related to their extraction abilities. According to the

    study by Mochizuki and Sugawara51

    the extraction yield of DBT increased linearly with an

    increase in the length of alkyl chains and the mass ratio of the IL to the model fuel.

    Apart from the positive effects of increasing the ILoil mass ratio, the ILoil mass ratio has

    to be carefully selected based on a compromise between S removal and oil recovery. Moreover,

    the regeneration of ILs may also be considered for the process as this highly affects the overall

    process cost.

    3.2.3. Regeneration of used ILs

    After each ODS process finished, the IL is recovered and reused without significant loss of activity.

    Regeneration of ILs is an important feature for selection of ILs. It can compensate for the high cost of

    ILs. The methods of regeneration of S-loaded ILs may vary on the basis of the nature of the ILs and S-

    compounds. The regeneration of used hydrophilic ILs is carried out by dilution with water followed by

    simple distillation41

    . According to the study by Zhang et al 49

    [C4mim]HSO4 can be recycled five

    times with a slight loss in activity, e.g., DBT removal dropped from 100% to 95% under the same

    experimental conditions. The study by Zhao et al40

    suggest that IL [C6nmp]BF4 can be recycled 7

    times without a significant decrease in activity. [CH2COOHPy]HSO4 can be recycled 9 times without

    a significant decrease in the sulfur removal52

    .

    Page 20 of 55Green Chemistry

  • 18

    Wang et al53

    suggested that during the recycling some IL was wasted when IL was separated

    and regenerated which result in little drop in DBT removal from the oil phase with the increase

    of the cycle. Zhang et al54

    attributes the decrease of S-removal to the increase of oxidation

    product DBTO2 that accumulates in the IL phase.

    The desulfurization activity of [C63mpy]Cl/FeCl3 decreased from 100% to 94.5% after five

    cycles. Dong et al23

    investigated the recycling of the used IL phase with and without

    distillation. Results are shown in Tab. 5 which suggest that the used IL [C63mpy]Cl/FeCl3 with

    distillation has a better recycling performance than[C63mpy]Cl/FeCl3 without distillation in the

    ODS process. Presence of white solid DBTO2 also affects the performance of recycled ILs23

    .

    3.2.4. Concentration of H2O2 as Oxidant

    The concentration of H2O2 has a significant influence on desulfurization efficiency. Mostly, the S-

    removal efficiency increases with oxidant to S- compound (O/S) molar ratio. The effect of O/S molar

    ratio on desulfurization for [C4mim]Cl/3ZnCl2 was determined by Chen et al47

    , the S-removal

    efficiency increases from 18.6% when the molar ratio of O/S is 2, to the maximum value of 99.9%

    when the molar ratio of O/S is 8; but exceeding the O/S molar ratio of 8, the S-removal efficiency

    decreases with increasing O/S molar ratio, e.g., the value is reduced to 49.3% when the molar ratio of

    O/S is 9. According to the stoichiometry of the ODS reaction, 2 mol of H2O2 is consumed for every 1

    mol of DBT to give the corresponding sulfone, i.e., DBT-sulfone (DBTO2), thus the molar ratio of O/S

    is 2; however, the highest S-removal of 99.9% is obtained at the O/S molar ratio of 8, instead of 2, as

    shown in Fig.14, i.e., the stoichiometric H2O2 is not enough to oxidize all the DBT extracted into the

    IL phase; this is because of the fact that the decomposition of some H2O2 occurs in ODS process and

    excess H2O2 is required to ensure the DBT oxidization, which are also indicated in several papers in

    literature.53

    At the same time, it is neither desirable when the amount of H2O2 solution is too much,

    Page 21 of 55 Green Chemistry

  • 19

    because excessive H2O2 solution will dilute the IL and influence the extraction of DBT from diesel

    fuel41

    . This is consistent with the result in Fig.14, where the S-removal efficiency is reduced from 99.9%

    to 49.3% when the O/S molar ratio increases from 8 to 9.

    In the study by Jiang et al55

    the S-removal was 76.3% with 30 wt % H2O2 which increased to

    97.9% with 7.5 wt % H2O2.In the above study [C4mim]3Fe(CN)6was used as catalyst and

    [C4mim]BF4 as an extractant. The results of the ODS of model oil catalyzed by Fenton-like ILs

    at room temperature by Jiang, Y., et al 45

    are shown in Tab.6.

    3.2.5. Influence of Molar Ratio of ILs on S-removal.

    Chen, et al 47

    investigated the effect of IL/oil mass ratio on S-removal. Their results are given

    in Fig.15 which indicates that the quantity of IL has an important effect on the removal of DBT.

    The S-removal efficiency was increased from 49.1% to 99.9% when the mass ratio of IL/oil

    was increased from 1:5 to 1:2. However, the S-removal efficiency came down to 87.8% when

    mass ratio of IL/oil was further increased to 1:1. The reason being that when O/S molar ratio

    was reduced with the increase in IL/oil mass ratio, the IL get capacity to extract more DBT56

    ,

    but the amount of H2O2 was kept constant so the O/S molar ratio is reduced, less S-compounds

    were oxidized. Similar results were obtained by both Zhang et.al 57

    and Chen, X., et al41

    .

    3.2.6. Influence of viscosity of ILs on S-removal.

    ILs are prepared from two solid materials, which would lead to the high dynamic viscosity

    of the obtained ILs which limits their extraction ability58

    . Due to the much higher viscosity of

    ILs59

    , the overall sulfur removal rate is limited by the mass transfer between phases with very

    active catalysts. For this reason, an increase in the mass transfer clearly improves the overall

    sulfur removal rate. With viscous IL, the overall sulfur removal rate is limited by the mass

    Page 22 of 55Green Chemistry

  • 20

    transfer between two phases which led to reduction in reaction rates and may also causes

    competitive unimolecular side reactions. Viscous IL also causes handling difficulties during

    filtration, decantation, and dissolution.ODS process can be more effective if the shortcomings

    of ILs on high cost and viscosity are overcome31-33

    . Ionic liquids incorporating the

    bis(trifluoromethanesulfonyl)imide, [NTf2], anion are favoured for their low viscosities

    59.

    According to Li, et al C5H9NO0.3FeCl3shows remarkable extraction ability for

    dibenzothiophene (DBT) with Nernst partition coefficients (kN) above 7.560

    . Low viscosity IL

    allows extraction of oxidized sulphur compound in relatively short timeat room temperature58

    .

    Increasing temperature reduces the viscosity of IL which increases the catalytic performance of

    IL. However, the decomposition of H2O2 accelerates at higher temperatures, leading to reduced

    desulfurization efficiency61

    .

    3.3. Other Pattern of ODS with ILs

    3.3.1. Supported ILs as Catalytic Solvent

    Processes that focused on homogeneous catalytic systems need large amount of ILs that are

    costly and may affect the economic viability of a potential process. The recovery of the ILs is

    another problem. Many groups have committed to heterogeneous catalysis system and turned

    to studying supported ILs. Immobilizing a certain amount of ILs on solid carriers could obtain

    ILs supported catalysts. The obtained catalysts combined the advantages of ILs with the easy

    separation and recovery performances of the supported materials. Xun et al 62

    in their study of

    the synthesis of metal-based IL supported catalyst and its application in catalytic oxidative

    desulphurization of fuels prepared the heterogeneous catalyst by embedding [C4mim]FeCl4 IL

    in silica gel. Scheme given in Fig. 16was followed to synthesize the [C4mim]FeCl4/silica gel

    Page 23 of 55 Green Chemistry

  • 21

    catalysts. The amount of [C4mim]FeCl4 decreased sharply to reach deep desulphurization and

    solved the problems of recycle. The catalytic oxidation reaction of different S-containing

    compounds decreased in the order of DBT > BT > 4,6-DMDBT62

    .

    Although heterogeneous catalysts showed excellent performance in catalyst recovery and

    reuse, the catalytic sites were lower exposure to the reactants. Thus, their activities were

    usually lower than those of homogeneous catalysts. Additionally, heterogeneous catalyst also

    required relative long reaction time and easily leached of active species into the reaction

    medium63

    .

    3.3.2. Catalytic ODS using IL Emulsion System

    Ge et al64

    have developed a catalytic oxidation IL emulsion desulphurization system, which

    composed of water-immiscible IL ([C4mim]PF6), 30 wt % H2O2, and an amphiphilic catalyst

    [C18H37N(CH3)3]7[PW11O39]. Here [C18H37N(CH3)3]7[PW11O39] behaves both an emulsifying

    agent and a catalyst instead of only a surfactant. This kind of catalyst not only maintains the

    emulsion droplets stable but also provides higher interfacial surface area where the oxidation

    of S-compounds takes place. During the reaction, the IL emulsion functions as highly

    dispersed microreactors. The S-compounds in the model oil were first extracted into the IL

    emulsion phase and then oxidized to their corresponding sulfones by

    [C18H37N(CH3)3]7[PW11O39] in the H2O2/[C4mim]PF6 interface. The sulfones accumulated in

    the [C4mim]PF6 phase. After reaction, the desulphurization system quickly divided into two

    layers; the deep desulphurization can be achieved in this way. After the reaction, the reaction

    system was still a biphasic system, so the oil could be separated by simple decantation from the

    biphasic system of the IL easily. The used ILs, whose structure does not change and the

    recovered IL can be reused for further emulsion catalytic oxidation cycles. For example

    Page 24 of 55Green Chemistry

  • 22

    [C4mim]PF6 emulsion desulphurization system could be recycled five times with an

    unnoticeable decrease in catalytic activity.

    The milky-white IL emulsions are formed when H2O2 and [C18H37N(CH3)3]7[PW11O39] were

    added into [C4mim]PF6. The catalyst is distributed in the interface of H2O2 and water-

    immiscible ILs. In this emulsion reaction system, the catalyst molecule acts as an emulsifying

    agent, could be uniformly distributed in the interface of H2O2IL, and forms a film around the

    dispersed IL droplets (Fig 17). Consequently, the lipo philic quaternary ammonium cations of

    the amphiphilic catalyst would lie on the oil side and the hydrophilic hetero poly anions would

    lie on the H2O2 side. Since hetero poly anions ([PW11O39]7-) depolymerized into several

    smaller active species including [(PO4)(WO(O2)2)4]3-(PW4), [(PO4)(WO(O2)2)2(WO(O2)2

    (H2O))]3-(PW3), and [(PO3(OH)) (WO(O2)2)2]2-(PW2) in the presence of H2O2, because the IL

    emulsion was immiscible with n-octane and formed a biphasic system. The S-compounds in

    the model oil were first extracted from oil phase into IL phase and oxidized to their

    corresponding sulfones by the active species simultaneously; the sulfones accumulated in IL

    phase. After reaction, the desulphurization system quickly divided into two layers. In this way,

    the catalyst in the emulsion droplets can be readily separated from the oil and recycled, and the

    IL emulsion system could be recycled five times without an obvious decrease in activity65

    .

    3.3.3. Photo-catalytic ODS using ILs

    Photo-catalytic ODS (PODS) is also considered as aneective alternative method. In the

    PODS process, S-compounds in nonpolaroil phase were extracted to polar extractant phases,

    such as water, acetonitrile, or ILs, in which they were photo-oxidized to the corresponding

    sulfones in the presence of O2, H2O2, or photosensitizers66-68

    . With the development of photo-

    catalysis, TiO2 become the most used photo-catalyst due to its nontoxicity, chemical stability,

    Page 25 of 55 Green Chemistry

  • 23

    low cost, and high photo-catalytic ability. TiO2 was also used in PODS69, 70

    .Xiao et.al71

    prepared Nano-TiO2 in [C4mim]BF4 IL via microwave radiation. In this process, IL was used

    not only as microwave absorption medium for preparation of TiO2 but also as extractant for

    DBT. The eect of microwave time on the photo-catalytic desulfurization ability of prepared

    TiO2 in the presence of O2 was investigated. 98.2% and 94.3% sulfur could be removed from

    model oil and actual diesel oil, respectively, in 10 h UV irradiation under the conditions that

    V(IL)/V(oil) = 1:5, air flow = 200 mL/min. The [C4mim]BF4 IL was recycled five times with a

    slight decrease in desulfurization eciency.

    The in situ photo-catalytic oxidation process for DBT was proposed by Xiao et.al71

    as shown

    in Fig 18. TiO2 was prepared from titanium tetraisopropoxide (TTIP) in [C4mim]BF4 IL. When

    [C4mim]BF4 IL containing TiO2 was mixed with model oil that contained DBT, DBT was

    extracted from oil phase to the IL phase. When the TiO2 in the IL was irradiated by UV light,

    the photogenerated holes reacted with water or hydroxyl groups on the surface of TiO2 to form

    OH radicals, which oxidized DBT to DBTO2. Then, the DBT was transferred from oil to IL

    and was degraded continuously.

    Mohd Zaid et al72

    studied the Photo-oxidativeextractive deep desulfurization of diesel

    using CuFe/TiO2 and eutectic ionic liquid. First they synthesized series of bimetallic Cu

    Fe/TiO2 photo-catalysts using solgel hydrothermal method and then photo-catalysts were

    evaluated for photo-oxidative extractive deep desulfurization of model oil. The study

    identified that 2.0 wt% CuFe/TiO2 photo-catalyst can efficiently oxidize sulphur species

    under mild conditions in the presence of hydrogen peroxide (H2O2:S molar ratio of 4) as

    oxidant and eutectic based ionic liquid as extractant.

    3.4. Challenge and Perspective of ODS using ILs

    Page 26 of 55Green Chemistry

  • 24

    Aiming at the replacement or supplement of the present inefficient and expensive HDS, to

    remove those heterocyclic S-compounds to produce clean ultra-low S or S-free fuel oils, ODS

    using ILs have been intensively studied recently. The research results presented and discussed

    above indicate a good perspective for such a new method, though some problems accompanied,

    the advantages and possible limitations are listed in Tab. 7.

    Temperature, reaction/extraction time, molar ratio of O/S, mass ratio of IL/oil, etc., have

    been thoroughly investigated, showing exciting results. Those heterocyclic S-compounds in

    fuel oils, which are unreactive to traditional HDS, can be expected to be removed completely

    at mild conditions such as lower temperature (e.g., room temperature) and atmospheric

    pressure after few minutes of contacting. Using ILs instead of traditional volatile organic

    solvents in ODS excludes the loss and contamination of solvents and possible safety issue,

    makes the regeneration and separation of solvents or ILs easier, and the regenerated ILs can be

    recycled without any noticeable activity loss. It is worthy of noting that the properties of ILs

    vary enormously as a function of their molecular structure, that is to say that the property of

    ILs can be tailored through elaborately selecting the paring of cation and anion or modifying

    the structure of cation or anion. Therefore, there is still a very enormous room left to optimize

    the ILs in their specific application in ODS.

    Compared with the ODS using ILs as solvent and extractive reagent where one acidic

    catalyst is required generally, the ODS using some functional acidic ILs as both extractive

    reagent and catalyst where no additional catalyst is required is a better option, because there

    does not exist some problems such as difficult regeneration and recycling of catalyst in

    homogeneous catalysis and possible contamination of oils by catalyst. Some other options such

    as supported ILs as catalytic solvent, ILs emulsion and ILs photo-catalysis are also worthy of

    being investigated.

    Page 27 of 55 Green Chemistry

  • 25

    There are some issues to be considered such as treatment of waste sulphones as oxidation

    product of S-compounds, cost of ILs and selectivity of ODS. In addition, most studies

    performed currently are focused on the investigation of model fuel oils, and researchers are

    encouraged to investigate the desulfurization of real feedstock such as gasoline and diesel fuels.

    Compared with many studies on desulfurization experiments, the desulfurization mechanism

    are rather scarce, and some computer simulations coupled with spectrum characterization

    studies will favor uncovering the mechanism. In near future, to promote the final pilot test or

    industrial application of such a new technology, some studies are desired, e.g., development of

    cheaper and more active ILs; set-up of kilogram/ton-scale of desulfurization process;

    optimization of operation conditions; investigations of loss, lifetime/stability, regeneration and

    reusability of ILs; evaluations on oil yield and oil quality.

    Concluding Remarks

    S-compounds are the major harmful impurity in fuel oils, which result into the severe

    environmental issues in the combustion of fuel oils. Desulfurization of fuel oils is a key

    process in oil refining. Traditional HDS, due to its ineffectiveness to remove some heterocyclic

    S-compounds in fuel oils, is facing some challenges in producing clean ultra-low S or S-free

    fuel oils. Alternative methods are desired, among which ODS using ILs has been intensively

    studied recently. In this work, we reviewed these research results of ODS using ILs since 2003

    when Loet al reported the first results, also the traditional ODS. This review clearly indicates

    that ODS using ILs can effectively remove those heterocyclic S-compounds in fuel oils and

    reduce the S-content to < 10 ppm under mild conditions with a very good perspective for the

    application in future, although some issues have to be also addressed in future such as

    Page 28 of 55Green Chemistry

  • 26

    treatment of waste sulphones, cost of ILs, selectivity of ODS and economic-technological

    evaluations at large scale of process.

    The development of functional ILs and the ODS using such functional ILs as both extractive

    reagent and catalyst, also supported ILs as catalytic solvent, ILs emulsion and ILs

    photocatalysis, are expected to be studied further in future.

    Acknowledgements

    This work was financially supported by National Natural Science Foundation of China

    (21176021, 21276020). We extend our appreciation to the Deanship of Scientific Research at

    King Saud University for funding the work, through Research Group Project No. RG-1436-

    026.

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    Page 30 of 55Green Chemistry

  • 28

    Fig.1. Maximum diesel sulfur limits, January 201473

    .

    Page 31 of 55 Green Chemistry

  • 29

    Fig.2. Maximum gasoline sulfur limits, January 201473

    .

    Page 32 of 55Green Chemistry

  • 30

    Fig.3. S-compounds in fuel oils.

    Page 33 of 55 Green Chemistry

  • 31

    Fig.4. Flow chart of biphasic simultaneous oxidation/extraction ODS unit.

    Page 34 of 55Green Chemistry

  • 32

    Fig.5. ODS reaction, biphasic system31

    .

    Page 35 of 55 Green Chemistry

  • 33

    Polar Phase

    Non-polar phase

    Fig.6. Homogeneous biphasic ODS system without PTA.20

    Page 36 of 55Green Chemistry

  • 34

    Fig.7. Mechanism proposed for oxidation of S-compound to sulfone over the active species21

    .

    Page 37 of 55 Green Chemistry

  • 35

    + Mo=O

    k1 O

    OMo + H2O

    O

    OMo

    O

    OMo

    +

    +

    R2S

    R2SO

    Mo=O

    Mo=O

    +

    +

    R2S

    R2SO

    k2

    k3

    H2O2

    Fig.8. Sequence involved in the oxidation reaction21

    .

    Page 38 of 55Green Chemistry

  • 36

    Fig.9. Time-course variation of DBT removal and ln(C0/Ct)21

    .

    Page 39 of 55 Green Chemistry

  • 37

    Fig.10. Kinetics for oxidative desulfurization of DBT and BT by [C63MPy]Cl/ FeCl3. Conditions: moil=9g, mIL=

    3 g, O/S molar ratio = 4, T = 298 K23

    .

    Page 40 of 55Green Chemistry

  • 38

    N+ N

    CH3

    CH33HCN

    CH3

    CH3

    3HC

    CH3

    N+

    3HC CH3

    S+

    CH3

    3HC CH3

    P+

    CH3

    3HC

    CH3

    CH3N+

    CH3

    3HC

    CH3

    CH3

    ImidazoliumPyridiniuim

    Pyrrolidinium

    Sulfonium PhosphoniumAmmonium

    Fig.11. Different structures for IL cations.

    Page 41 of 55 Green Chemistry

  • 39

    Fig.12. The effect of different S-compounds on S-removal efficiency. Experimental conditions: 5-mL model oil,

    n(H2O2) 0.39mmol, m([pmim]FeCl4-MCM-41)50.06 g, V([Omim]BF4)51 mL, T=30oCat 30

    oC, time =1 h

    46.

    20 40 60 80 100 1200

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100S

    ulf

    ur

    rem

    oval eff

    icie

    ncy (

    %)

    Time (min)

    4,6DMDBT

    BT

    DT

    DBT

    Page 42 of 55Green Chemistry

  • 40

    0 2 4 6 8 10 12 14 16 18 20 2240

    50

    60

    70

    80

    90

    100

    Su

    lfu

    r re

    mo

    val eff

    icie

    ncy (

    %)

    Time (min)

    DBT

    BT

    Fig.13. Effect of different S-compounds on S-removal by [C63MPy]Cl/FeCl3. Conditions: initial S-content 1000

    ppm, moil=9g,mIL= 3 g, O/S molar ratio = 4, T = 298 K 23

    .

    Page 43 of 55 Green Chemistry

  • 41

    2:1 4:1 6:1 7:1 8:1 8.5: 1 9:10

    20

    40

    60

    80

    100

    S-r

    em

    oval effic

    iency (%

    )

    Molar ratio of O/S

    Fig.14. Influence of the molar ratio of O/S on S-removal efficiency by [C4mim]Cl/3ZnCl2-H2O2(temperature,45C; time,

    3h; initial S-content, 505ppm; mass ratio of IL/oil, 1/2)47

    .

    Page 44 of 55Green Chemistry

  • 42

    Fig.15. Influence of the mass ratio of IL/oil on S-removal efficiency by [C4mim]Cl/3ZnCl2-H2O2 (temperature, 45

    C; time, 3 h; initial S-content, 505 ppm; molar ratio of O/S, 8)47.

    Page 45 of 55 Green Chemistry

  • 43

    Fig.16. The synthesis process of [C4mim]FeCl4/silica gel catalyst62

    .

    Page 46 of 55Green Chemistry

  • 44

    Fig.17. Catalytic Oxidation of DBT in IL Emulsion System64

    .

    Page 47 of 55 Green Chemistry

  • 45

    Fig.18. In Situ Photo-catalytic Oxidative Desulfurization Process of DBT71

    .

    Page 48 of 55Green Chemistry

  • 46

    Table.1. Different adsorbents used in ADS at optimized conditions5.

    Adsorbents Model

    oil

    S-

    comp.

    Initial S: (ppm) Temp. (K) Pressure

    (atm)

    S-removal

    Activated carbon gas oil DBT 178 198 1 95%

    gas oil TS 300 243 1.5 88%

    Alumina gas oil DBT 700 393 n/a 30%

    Zeolites from coal hexane TS, BT 500 303 1 63%

    NiMoP/Al2O3 hexane DBT 450 600 40 56%

    Gallium +Y -zeolite nonane DBT 500 333 n/a 97%

    Cu-zirconia octane TS 2000 180 n/a 99%

    Ruthenium complexes hexane DBT 40 298 1 55%

    Page 49 of 55 Green Chemistry

  • 47

    Table.2. Bio-desulfurization by different microorganisms5.

    Microorganism Model oil Initial S: (ppm) Temp (K) S-removal

    Gordoniaalkanivorans RIPI90A hexadecane 320 303 90%

    Mycobacterium sp. ZD-19 hexadecane 92 303 100%

    Mycobacterium goodii X7B tertradecane 200 313 99%

    Rhodococcuserythropolis IGTS8 hexadecane 100 303 80%

    Gordoniaalkanivorans strain 1B heptane 100 308 63%

    Bacillus subtilis WU-S2B tridecane 100 323 50%

    Pseudomonas stutzeri UP-1 hexadecane 500 304 74%

    Sphingomonassubarctica T7b gas oil 280 300 94%

    Bacterium, strain RIPI-22 hexadecane 100 303 77%

    Pseudomonas delafieldii R-8 diesel oil 591 303 47%

    Page 50 of 55Green Chemistry

  • 48

    Table.3. List of some common oxidants and their active oxygen content 74

    .

    Oxidant Active oxygen (wt %) By-product

    H2O2 47.1 H2O

    t-BuOOH 17.8 t-BuOH

    HNO3 25.0 NOx, N2O, N2

    N2O 36.4 N2

    NaClO 21.6 NaCl

    NaClO2 35.6 NaCl

    NaBrO 13.4 NaBr

    C5H11NO2a 13.7 C5H11NO

    KHSO5b 10.5 KHSO4

    NaIO4 29.9c NaI

    PhIO 7.3 PhI

    H2O2 47.1 H2O

    a N-Methylmorpholine N-oxide (NMO).

    b Stabilized and commercialized as the triple salt: 2KHSO5KHSO4K2SO4.

    c Assuming all 4 oxygen atoms are used.

    Page 51 of 55 Green Chemistry

  • 49

    Table.4. S-removal efficiency vs mass ratio of IL/oil for [C4mim]Cl/ 2ZnCl2 and [SO3H_C4mim] HSO447

    .

    ILs Oil O/S

    Ratio

    Time

    (h)

    Temp.

    (K)

    ODS efficiency for IL-oil mass ratio

    1:5 1:3 1:2 1:1 2:1

    [C4mim]Cl/ 2ZnCl2 Model

    diesel

    8:1 1 363 92.2 97 98.5 100 n/a

    [SO3H_C4mim]HSO4 8:1 6 333 93.9 95 96 98.1 n/a

    Page 52 of 55Green Chemistry

  • 50

    Table.5. Recycling of [C63MPy]Cl/FeCl3 in desulfurization of model oil

    23.

    Cycle Cycle S-removal [%](by ILs

    with distillation)

    S-removal [%](by ILs without

    distillation)

    1 100 100.0

    2 100 99.8

    3 100 97.4

    4 97.8 92.9

    5 94.5 85.4

    Conditions: initial sulfur (as DBT) content 1000 ppm, moil = 9 g,

    mIL= 3 g, O/S molar ratio = 4, t = 20 min, T = 298 K.

    Page 53 of 55 Green Chemistry

  • 51

    Table.6. Variation of types of ILs in the desulfurization system45

    .

    Entry ILs S-removal [%]

    Without H2O2[a] With H2O2[b]

    1 [(C8H17)3CH3N]Cl/FeCl3 30.6 97.9

    2 [(C8H17)3CH3N]Cl/CuCl2 18.6 26.2

    3 [(C8H17)3CH3N]Cl/SnCl2 22.1 25.8

    4 [(C8H17)3CH3N]Cl/ZnCl2 20.5 19.8

    5 [(C4H9)3CH3N]Cl/FeCl3 15.3 95.8

    6 [C10H21(CH3)3N]Cl/FeCl3 17.2 93.4

    7 [(C10H21)2(CH3)2N]Cl/FeCl3 29.0 98.7

    [a] Experimental conditions: model oil (5 mL), IL (0.702 mmol), T=25C, t=1 h. [b] Experimental conditions: model oil (5 mL), IL (0.702 mmol), T=25C, t=1 h, n(H2O2)/n(S)=14:1.

    Page 54 of 55Green Chemistry

  • 52

    Table.7. Advantages and limitations of ODS using ILs.

    Advantages Limitations

    mild conditions such as room temperature and atmospheric

    pressure withconventional reaction and separation refinery

    equipment

    no consumption of expensive hydrogen or noble catalyst (in

    some cases, functional ILs can act as solvent and catalyst)

    high efficiency to remove heterocyclic S-compounds

    immune to HDS

    easy regeneration, recycling, separation of solvent or ILs

    excluding of solvent loss and contamination

    enormous room left to design and prepare functional ILs

    with better desulfurization performances

    other advantages such as low-cost and high selectivity

    waste treatment of S-compound oxidized product of

    sulfones

    cost of ILs

    possible side reaction in ODS

    quantity and yield of fuel oil

    Page 55 of 55 Green Chemistry