S1-201 Selecting Centrifugal Pumps.ppt

30
System One Pumps Selecting Centrifugal Pumps S1-201

Transcript of S1-201 Selecting Centrifugal Pumps.ppt

Page 1: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsSelecting Centrifugal Pumps

S1-201

Page 2: S1-201 Selecting Centrifugal Pumps.ppt

• Head/Capacity• Temperature• Viscosity• Density• Vapor Pressure• Solids Content• Chemical

Compatibility• Multiple conditions

System One PumpsOperating Parameters

Page 3: S1-201 Selecting Centrifugal Pumps.ppt

Remember…

The system controls the

pump.

Page 4: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsHead/Capacity

THE SYSTEM

• As the rate of flow is increased through the system, friction losses increase.

• The losses increase discharge head and reduce suction head.

• This increases Total Dynamic head (TDH) as flow is increased.

THE PUMP

• The pump is a machine that is capable of producing a maximum amount of head at shutoff.

• As more of the pump’s energy is diverted to producing flow, less head is produced by the pump.

Page 5: S1-201 Selecting Centrifugal Pumps.ppt

• The positive relationship between flow and head is the basis for the upward slope of the SYSTEM CURVE.

System One PumpsHead/Capacity 2

THE SYSTEM THE PUMP

• The tradeoff between head and flow is the basis for the downward slope of the HEAD/CAPACITY CURVE for the pump.

Page 6: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsHead/Capacity 3

THE SYSTEM

• The system often changes.

• Open/close a valve.• Add/remove restrictions.• Levels in tanks change.• Filters get clogged.• Things get moved

around.

THE PUMP

• The pump is usually fixed.

• Impeller trim is set at assembly (can only be changed by disassembly or increased with new impeller.)

• Motor speed is fixed (unless VFD is employed.)

Page 7: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsTemperature

THE SYSTEM

• It can change the density, viscosity, and vapor pressure of the pumped fluid, thus changing the shape of the system curve.

• The above factors can also impact NPSHa.

THE PUMP

• It can exceed the design limits of the pump or impact material selection.

• It can reduce lubricity of the pumped fluid.

• It can trigger the need for certain options.

• It can impact required clearances.

Page 8: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsViscosity

THE SYSTEM

• Increases friction head• Increases required pipe

size. Or is the cause of problems if size is not increased.

• May or may not be constant in the system compared to at rest.

THE PUMP

• Shifts head/capacity curve down.

• Shifts power curve up.• Reduces efficiency.• Above 500cps has large

impact on efficiency.• About 1000cps is

practical limit.

Page 9: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsDensity

THE SYSTEM

• Used to calculate head if only pressure is given.

• Impacts velocity head.

THE PUMP

• No impact on head/capacity.

• Impacts power requirements proportionally.

Page 10: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsVapor Pressure

THE SYSTEM

• Can be important factor in determining NPSHa.

• Often not given in data• Need to know VP if other

factors point to low NPSHa.

• Need to know VP if fluid is unfamiliar.

• Need to know VP if temperature is high.

THE PUMP

• Pump will cavitate if NPSHa is less than NPSHr.

• In severe situations, can vapor lock the pump so nothing gets pumped.

Page 11: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsSolids Content

THE SYSTEM

• Clogging will change shape of system curve.

• Abrasives may damage components, changing the shape of the system curve.

• Strainer can effect NPSHa.

THE PUMP

• Solids must fit through the smallest passage.

• Abrasives may impact material choice.

• Abrasives may dictate slower running speed.

• Can build up in close clearances or can jam the pump causing damage.

Page 12: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsChemical Compatibility

THE SYSTEM

• Material selection.• Corrosion can reduce

pipe diameter, thus changing the shape of system curve.

THE PUMP

• Material selection.• Seal selection.• Seal support system

selection.

Page 13: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsMultiple Conditions

THE SYSTEM

• Can be on one system curve. (Different flow through the same system.)

• Usually not on same system Curve. (System has been changed.)

THE PUMP

• If on same system curve, a variable speed drive may allow multiple conditions with one pump.

• If not, may not be possible with one pump and bypass loops, control valves, and/or VFD may be required.

Page 14: S1-201 Selecting Centrifugal Pumps.ppt

System One pumps

Using Curves

Page 15: S1-201 Selecting Centrifugal Pumps.ppt

Remember…

The system controls the

pump.

Page 16: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsThe System Curve

• Shape is determined by physical elements of the system and the pumped fluid.

• Always parabolic.• Determined by any

two points on curve.• Operation can only be

on curve unless system is changed.

Page 17: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsThe Head/Capacity Curve

• Shows tradeoff between head and flow.

• Each curve is for a fixed pump speed and impeller diameter.

• The pump can only operate on the H/C curve unless speed or diameter is changed.

Page 18: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsThe Rated Duty

• The pump must operate somewhere on the H/C curve.

• The system controls where on the H/C curve the pump will operate.

• The actual duty is at the intersection of the two curves.

Page 19: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsSelection Example

• 135 GPM (30.7 m³/hr)• 42 ft TDH (12.8m)• 68° F (20° C)• 1 cps• S.G. = 1• No Solids• Water

Design Flow, Confirm UnitsMaximum at design flowMaximum, Rated, MinimumThrough pump, not at restAt rated temperature

If present, get size, hardness, concentrationGet name of fluid to verify other data and make material selection.

Page 20: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 1

Page 21: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 2

Page 22: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 3

Page 23: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 4

Page 24: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 5

Page 25: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 6

Page 26: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsCurve 7

Page 27: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsApplication Information to Pump Datasheet

Page 28: S1-201 Selecting Centrifugal Pumps.ppt

System One PumpsA Quote for Your Quotes:

“Default values have been used for all data not provided to Blackmer. Please review Pump Performance Datasheet to confirm that default values used are reasonable for the intended service.”

Page 29: S1-201 Selecting Centrifugal Pumps.ppt

System one pumpsGeneral Arrangement Drawings

Page 30: S1-201 Selecting Centrifugal Pumps.ppt

Thank You

(Send orders!)