s Pm g000 1520 0013 4 Inspection Record Book
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Transcript of s Pm g000 1520 0013 4 Inspection Record Book
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JGC Job Code 0-5361-20-0000Doc. No. S-PM-G000-1520-0013
ARAMCO OVERSEAS COMPANY B.V. & SUMITOMO CHEMICAL CO., LTD.
Project Management Services for
Rabigh Phase II Petrochemical Project
REV DATE REASON FOR ISSUE PREPD CHKD APRD3 01-Nov-10 FOR ITB Y.KURIBAYASHI Y.ENOKI T.KIYAMA4 5-AUG-11 FOR ITB M. RAHMAN Y. OGAWA T. KIYAMA
Approved for Aramco Overseas Company B.V. Approved for Sumitomo Chemical Co., Ltd.
Signature / Date Name Signature / Date Name
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GENERAL REQUIREMENTSFOR
INSPECTION RECORD BOOK
Document Issue Purpose
: For Approval : For Information : For Design : For ITB : For Internal
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Project Management Services forRabigh Phase II Petrochemical Project JGC Job Code: 0-5361-20-0000General Requirements for Inspection Record Book Doc. No.: S-PM-G000-1520-0013 < 4 >
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REVISION RECORD
Revision Section Description
4 6.1 3)Measurement system has been changed from SI Unit to MKS Unit to avoid discrepancy with requirement of S-PM-G000-1222-0001 Rev.10 (Basic Engineering Design Data (BEDD))
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Project Management Services forRabigh Phase II Petrochemical Project JGC Job Code: 0-5361-20-0000General Requirements for Inspection Record Book Doc. No.: S-PM-G000-1520-0013 < 4 >
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1 SCOPE........................................................................................................................................................ 4
2 DEFINITION ................................................................................................................................................ 4
3 APPLICABLE DRAWINGS, SPECIFICATIONS, AND CODES AND STANDARDS .................................... 4
4 ORDER OF PRECEDENCE OF DOCUMENTS ........................................................................................... 4
5 DEVIATIONS AND CLARIFICATIONS........................................................................................................ 4
6 CONTENTS AND DATA/RECORDS TO BE INCLUDED............................................................................. 4
7 UNIT OF COMPILATION............................................................................................................................. 5
8 MANNER OF COMPILATION...................................................................................................................... 5
9 SUBMISSION OF INSPECTION RECORD BOOK....................................................................................... 5
10 LIST OF IRB TABLE CONTENTS............................................................................................................ 6
TABLE-1 IRB CONTENTS FOR STEEL STRUCTURE / PLATFORM AND LADDERS...................................... 7TABLE-2 IRB CONTENTS FOR PRESSURE VESSEL OR HEAT EXCHANGER .............................................. 8
TABLE-3 IRB CONTENTS FOR AIR FIN COOLER............................................................................................ 9
TABLE-4 IRB CONTENTS FOR FIRED HEATER ............................................................................................ 11
TABLE-5 IRB CONTENTS FOR BOILER......................................................................................................... 13
TABLE-6 IRB CONTENTS FOR PUMP............................................................................................................ 15
TABLE-7 IRB CONTENTS FOR COMPRESSOR............................................................................................. 17
TABLE-8 IRB CONTENTS FOR PIPING / FITTINGS ....................................................................................... 20
TABLE-9 IRB CONTENTS FOR VALVE / INSTRUMENTS VALVE.................................................................. 21
TABLE-10 IRB CONTENTS FOR INSTRUMENT ............................................................................................. 22
TABLE-11 IRB CONTENTS FOR PROCESS CONTROL SYSTEMS ............................................................... 23
TABLE-12 IRB CONTENTS FOR PANEL / SUBSTATION............................................................................... 24TABLE-13 IRB CONTENTS FOR UPS & DC SYSTEM .................................................................................... 25
TABLE-14 IRB CONTENTS FOR CABLE / WIRES.......................................................................................... 26
TABLE-15 IRB CONTENTS FOR TRANSFORMER......................................................................................... 27
TABLE-16 IRB CONTENTS FOR SWITCHGEAR ............................................................................................ 28
TABLE-17 IRB CONTENTS FOR TELECOMMUNICATION EQUIPMENT ....................................................... 29
TABLE-18 IRB CONTENTS FOR PACKAGE UNIT.......................................................................................... 30
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Project Management Services forRabigh Phase II Petrochemical Project JGC Job Code: 0-5361-20-0000General Requirements for Inspection Record Book Doc. No.: S-PM-G000-1520-0013 < 4 >
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1 SCOPE1.1 This document specifies the preparation and compilation requirements of Inspection Record Book
(IRB) for Vendor shop fabricated equipment and materials.
1.2 The purpose of this procedure is to maintain the uniformity and consistency of the IRB preparation and compilation by all parties and personnel involved.
2 DEFINITIONCOMPANY: Aramco Overseas Company B.V. and Sumitomo Chemical Co. Ltd.
3 APPLICABLE DRAWINGS, SPECIFICATIONS, AND CODES AND STANDARDSFollowing document shall be referred to together with this specification:
1) S-PM-G000-1140-0503 : Procedure for Project Record Books
2) S-PM-G000-1520-0001 : Shop Inspection Requirements including Inspection Levels
3) S-PM-G000-1520-0003 : General Specification for Non Destructive Examination
4) S-PM-G000-1520-0005 : Non Conformity Control Procedure
5) S-PM-G000-1520-0009 : General Requirements for Material Certificate and Traceability
6) S-PM-G000-1520-0010 : Welding Requirements for Pressure Vessels
7) S-PM-G000-1131-0007 : Waiving and Clarification procedure
4 ORDER OF PRECEDENCE OF DOCUMENTSThe order of precedence shall be:
- This specification- Project drawings and specifications- Applicable Saudi Aramco Standards- Applicable International Codes and Standards
5 DEVIATIONS AND CLARIFICATIONSAny deviations or clarifications from this specification require COMPANY approval under the Waiving and Clarification Procedure (S-PM-G000-1131-0007).
6 CONTENTS AND DATA/RECORDS TO BE INCLUDED
6.1 General
Data/record/certificates indicated in Inspection and Testing Plan are the minimum requirements to be included in IRB and in general, Table-1 to Table-18 to be referred as applicable:
1) Each page shall be given a page number, such as A1, B1, B2, etc, and page number should be placed at the top right corner of each sheet.
2) COMPANY P.O. No. shall be indicated beside the Purcasers P.O. No. on each sheet / record / certificate, wherever the Purchasers P.O. No. is shown (Hand-writing is acceptable).
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3) All certificates, charts, records, etc. shall be in the English language or translation using the MKS system of measurement.
4) IRB contents shall be approved by COMPANY before formal IRB submission.
6.2 Quality
All certificates, documents and reports contained in the Inspection Record Book shall be readily reproducible.
All certificates must remain unaltered as issued at source. Altered certificates will be cause for rejection of certificates and associated equipment/materials.
7 UNIT OF COMPILATION
7.1 Equipment which has Equipment Item Number
IRB shall be compiled per equipment item number. For equipment that is identical, they may be compiled in one book.
.7.2 Bulk Materials
IRB shall be compiled for each shipment per P.O. Number. In case of blanket orders, IRB shall be compiled per each suffix P.O. Number.
7.3 Package Units
IRB shall be compiled per unit item number. Sections of each equipment item and materials, which comprise the unit, shall be separated by section dividers.
7.4 Structural Steel
IRB shall be compiled for each structure I.D. number. The common records/certificates can be compiled in a separate volume, in which case, a sheet, which refers to the common IRB volume, shall be inserted.
8 MANNER OF COMPILATION
Data/records or certificates shall be collected, filed and accumulated in each stage of fabrication/inspection. The progressively filed data/records/certificates shall be available for review by Purchasers and COMPANYs Inspector at any time of their visit to shop. When each data/records or certificates are reviewed by Purchasers inspector, he will imprint his stamp on the cover sheet or front sheet of each data/records or certificates.
9 SUBMISSION OF INSPECTION RECORD BOOK
For each shipment, Inspection Record Book shall be submitted to Purchaser as one of Vendor Documents. The reports incorporated in the Inspection Record Book shall be in English or both English and Native Language. The Inspection Record Book shall be reviewed and endorsed (signed) by Purchasers inspector on the cover sheet before submitting to Purchaser as formal documents.
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10 LIST OF IRB TABLE CONTENTS
z Table-1 : Steel Structure / Platform and Ladders
z Table-2 : Pressure Vessel or Heat Exchanger
z Table-3 : Air Fin Cooler
z Table-4 : Fired Heater
z Table-5 : Boiler
z Table-6 : Pump
z Table-7 : Compressor
z Table-8 : Piping / Fittings
z Table-9 : Valve / Instruments Valve
z Table-10 : Instrument
z Table-11 : Panel / Substation
z Table-12 : Process Control Systems
z Table-13 : UPS & DC System
z Table-14 : Cable / Wires
z Table-15 : Transformer
z Table-16 : Switchgear
z Table-17: Telecommunication Equipment
z Table-18 : Package Unit
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Table-1 IRB Contents for Steel Structure / Platform and Ladders
Sec-1 Steel Structure / Platform and Ladders
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F AS Built Drawings
G Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
H Welders/Welding Operators Qualification List
I Summary of Material Certificates
J Material Certificates.
K Non-Destructive Examination Reports
L Visual & Dimension Inspection Report
M Report on Repairs (if applicable)
N Painting/Coating Report
O Other Records if required by Requisition and Specification
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Table-2 IRB Contents for Pressure Vessel or Heat Exchanger
Sec-1 Pressure Vessels or Heat Exchanger
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F As Built Drawing
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP)
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports/Chemical Check Reports/Ferrite Measurement Reports /Production Impact Test, Hardness Test, etc. (if applicable)
N Tube Bending / Expansion Inspection Reports (if applicable)
O Heat Treatment / PWHT Records including Chart (if applicable)
P Hydrostatic Test/Leak Test Reports Chloride Test of Water for Stainless Steel Items
Q Visual & Dimension Inspection Report
R Report on Repairs (if applicable)
S Name Plate Rubbing/Photograph
T Painting/Coating Report
U Flange Face Inspection Report with Photo
V Rust Prevention Report
W Other Report if required by Requisition and Specification
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Table-3 IRB Contents for Air Fin Cooler
Sec-1 Air Fin Cooler
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F As Built Drawing
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP)
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports/Chemical Check Reports/Ferrite Measurement Reports /Production Impact Test, Hardness Test, etc. (if applicable)
N Tube bending / Expansion Inspection Report
O Tube bundle Inspection Report
P Heat Treatment / PWHT Records including Chart (if applicable)
Q Hydrostatic Test/Leak Test Reports
R Visual & Dimension Inspection Report
S Assembly Report and Shop Run Test Reports, 1 per Train (if applicable)
T Report on Repairs (if applicable)
U Name Plate Rubbing/Photograph
V Painting/Coating Report
X Flange Face Inspection Report with Photo
Y Rust Prevention Report
Z Other Report if required by Requisition and Specification
Sec-2 Mechanical Component items (Fan / Blade etc)
Para Description
A Summary of Material Certificates
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B Material Certificates and / or Material Test reports
C Non-Destructive Examination Reports
D Balance Inspection Report
E Visual & Dimension Inspection Report
F Report on Repairs (if applicable)
G Other Report if required by Requisition and Specification
Sec-3 Driver Unit (Motor )
Para Description
A Motor Material Test Report
B Motor Test Report
C Other Report if required by Requisition and Specification
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Table-4 IRB Contents for Fired Heater
Sec-1 Fired Heater
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F As Built Drawing
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP)
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports/Chemical Check Reports/Ferrite Measurement Reports /Production Impact Test, Hardness Test, etc. (if applicable)
N Finned Tube Inspection Report
O Hydrostatic Test/Leak Test Reports
P Visual & Dimension Inspection Report
Q FAT Test Report or Performance Test Report
R Report on Repairs (if applicable)
S Name Plate Rubbing/Photograph
T Painting/Coating Report
U Flange Face Inspection Report with Photo
V Rust Prevention Report
W Other Report if required by Requisition and Specification
Sec-2 Refractory / Insulation including Refractory Anchor
Para Description
A Summary of Material Certificates
B Refractory Material Inspection Report such as Material Certificates and Pre Qualification Batch Test
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C Refractory Lining Inspection Report such as Production Test, Hammering Test
D Other Report if required by Requisition and Specification
Sec-3 Burner
Para Description
A AS Built Drawings for Duct / Stack
B Summary of Material Certificates including Anchor
C Material Certificates and / or Material Test reports
D PMI Test Reports, Hardness Test, etc. (if applicable)
E Hydrostatic Test Reports
F Visual & Dimension Inspection Record
G Other Report if required by Requisition and Specification
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Project Management Services forRabigh Phase II Petrochemical Project JGC Job Code: 0-5361-20-0000General Requirements for Inspection Record Book Doc. No.: S-PM-G000-1520-0013 < 4 >
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Table-5 IRB Contents for Boiler
Sec-1 Common for Boiler Package
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F AS Built Drawings
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP)
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports, Hardness Test, etc. (if applicable)
N Heat Treatment/PWHT Records including Chart (if applicable)
O Hydrostatic Test Reports including piping and tubing
P Visual & Dimension Inspection Record
Q Report on Repairs (if applicable)
R Name Plate Rubbing/Photograph
S Painting/Coating Records
T Rust Prevention Report
U Other Report if required by Requisition and Specification
Sec-2 Duct / Stack
Para Description
A AS Built Drawings for Duct / Stack
B Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
C Welders/Welding Operators Qualification Certificate List
D Summary of Material Certificates including Anchor
E Material Certificates and / or Material Test reports
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F Non-Destructive Examination Reports
G Smoke / Soap Test Report (if applicable)
H Visual & Dimension Inspection Record
I Report on Repairs (if applicable)
J Painting/Coating Records
K Other Report if required by Requisition and Specification
Sec-3 Burner
Para Description
A AS Built Drawings for Duct / Stack
B Summary of Material Certificates including Anchor
C Material Certificates and / or Material Test reports
D PMI Test Reports, Hardness Test, etc. (if applicable)
E Hydrostatic Test Reports
F Visual & Dimension Inspection Record
G Other Report if required by Requisition and Specification
Sec-4 Refractory / Insulation including Refractory Anchor
Para Description
A Summary of Material Certificates
B Refractory Material Inspection Report such as Material Certificates and Pre Qualification Batch Test
C Refractory Lining Inspection Report such as Production Test, Hammering Test
D Other Report if required by Requisition and Specification
Sec-5 Electrical Panel (if applicable)
Para Description
A Summary of Material Certificates including Anchor
B Material Certificates and / or Material Test reports
C Functional / Operational / Performance Test Report
D FAT Report
E Visual & Dimension Inspection Record
F Other Report if required by Requisition and Specification
Sec-6 Miscellaneous
Para Description
A Certificate List
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Table-6 IRB Contents for Pump
Sec-1 Common for Pump Unit
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F AS Built Drawings
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP), if any
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports / Production Impact Test, Hardness Test, etc. (if applicable)
N Heat Treatment/PWHT Records including Chart (if applicable)
O Hydrostatic Test Reports
P Performance Test Report
Q Mechanical Running Test Report
R Rotor Balance Test Report
S Visual & Dimension Inspection Record
T Report on Repairs, including Casing Repair (if applicable)
U Name Plate Rubbing/Photograph
V Painting/Coating Records
W Rust Prevention Report
X Other Report if required by Requisition and Specification
Sec-2 Driver Unit (Motor )
Para Description
A Motor Material Test Report
B Motor Test Report
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C Other Report if required by Requisition and Specification
Sec-3 Accessory Unit (Lube Oil system etc)
Para Description
A Summary of Material Certificates
B Material Test Certificate
C NDE Test Reports (if applicable)
D Hydrostatic Pressure Test
E Function Test Report
F Visual & Dimension Inspection Record
G Motor Test Report / Certificate
H Painting Report (if applicable)
I Other Report if required by Requisition and Specification
Sec-4 Miscellaneous
Para Description
A Certificate List
B Piping Material Test Certificates
C Other Report if required by Requisition and Specification
D Instruments Material Test Certificates
E Other Report if required by Requisition and Specification
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Table-7 IRB Contents for Compressor
Sec-1 Common for Compressor Unit
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F As Built Drawing
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP), if any
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports / Production Impact Test, Hardness Test, etc. (if applicable)
N Heat Treatment/PWHT Records including Chart (if applicable)
O Rotor Low Speed / High Speed Balance Test Report
P Over Speed Test / Run Out Test Report
Q Clearance Report
R Magnetism Measurement Report
S FAT Test reports / Certificate / Electrical or Instrument Equipment/Parts Inspection Report (if applicable)
T Mechanical Running Test Report (if applicable)
U Performance Test Report (if applicable)
V Hydrostatic Test Reports
W Visual & Dimension Inspection Report
X Report on Repairs (if applicable)
Y Name Plate Rubbing/Photograph
Z Painting/Coating Report
AA Flange Face Inspection Report with Photo
AB Rust Prevention Report
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AC Other Report if required by Requisition and Specification
Sec-2 Gear Unit
Para Description
A As Built Drawing
B Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
C Welders/Welding Operators Qualification Certificate List
D Summary of Material Certificates
E Material Certificates and / or Material Test reports
F Non-Destructive Examination Reports
G PMI Test Reports / Production Impact Test, Hardness Test, etc. (if applicable)
H Rotor Balance Test Report
I Tooth Contact Check Report
J Mechanical Running Test Report
K Visual & Dimension Inspection Report
L Painting/Coating Report
M Flange Face Inspection Report with Photo
N Other Report if required by Requisition and Specification
Sec-3 Driver Unit ( if applied Driver by Electrical Motor )
Para Description
A Motor Material Test Report
B Motor Test Report
C Other Report if required by Requisition and Specification
Sec-3 Driver Unit (if applied Driver by Steam Turbine )
Para Description
A As Built Drawing
B Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
C Welders/Welding Operators Qualification Certificate List
D Summary of Material Certificates
E Material Certificates and / or Material Test reports
F Non-Destructive Examination Reports
G PMI Test Reports / Production Impact Test, Hardness Test, etc. (if applicable)
H Hydrostatic Test Reports
I Rotor Balancing Test Report
J Run out Measurement Report
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K Mechanical Running Test Report
L Performance Test Report (if applicable)
M Visual & Dimension Inspection Report
N Painting/Coating Report
O Flange Face Inspection Report with Photo
P Other Report if required by Requisition and Specification
Sec-4 Accessory Unit (Lube Oil system , Dry Gas Systems etc)
Para Description
A Summary of Material Certificates
B Material Test Certificate
C NDE Test Reports (if applicable)
D Hydrostatic Pressure Test
E Function Test Report
F Visual & Dimension Inspection Record
G Motor Test Report / Certificate
H Painting Report (if applicable)
I Other Report if required by Requisition and Specification
Sec-5 Miscellaneous Item
Para Description
A Certificate List
B Piping Material Test Certificates
C Other Report if required by Requisition and Specification
D Instruments Material Test Certificates
E Other Report if required by Requisition and Specification
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Table-8 IRB Contents for Piping / Fittings
Sec-1 Piping / Fittings
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map , (if applicable)
G Welders/Welding Operators Qualification List, (if applicable)
H Summary of Material Certificates
I Material Certificates.
J Non-Destructive Examination Reports
K PMI Test Report, ( if applicable)
L Hydrostatic Test/Leak Test Reports Steel Items
M Visual & Dimension Inspection Report
N Report on Repairs (if applicable)
O Painting/Coating Report
P Other Records if required by Requisition and Specification
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Table-9 IRB Contents for Valve / Instruments Valve
Sec-1 Valve including instruments Valve
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map , (if applicable)
G Welders/Welding Operators Qualification List, (if applicable)
H Summary of Material Certificates,
I Material Certificates.
J Non-Destructive Examination Reports
K Hydrostatic Test/Leak Test Reports
L PMI Test Report / Hardness Test , (if applicable)
M Visual & Dimension Inspection Report
N Function Test , (if applicable)
O Motor Test Report / certificate, (if applicable)
P Report on Repairs (if applicable)
Q Painting/Coating Report
R Other Records if required by Requisition and Specification
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Table-10 IRB Contents for Instrument
Sec-1 Instrument
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map , (if applicable)
G Welders/Welding Operators Qualification List, (if applicable)
H Summary of Material Certificates
I Material Certificates.
J Non-Destructive Examination Reports (if applicable)
K PMI Test Report, ( if applicable)
L Performance Test Report (if applicable)
M Loop Check Report (if applicable)
N Calibration Test Report (if applicable)
O Hydrostatic Test/Leak Test Reports Steel Items
P Visual & Dimension Inspection Report
Q Report on Repairs (if applicable)
R Painting/Coating Report
S Other Records if required by Requisition and Specification
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Table-11 IRB Contents for Process Control Systems
Sec-1 Process Control Systems
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F AS Built Drawings / Schematic Drawings
G Summary of Material Certificates
H Material Certificates
I PMI Test Reports (if applicable)
J Visual & Dimension Inspection Record
K Hardware Test Report
L Software Test Report
M Calibration Report
N FAT Report (including performance, wiring connection check and functional tests)
O I-FAT Report
P Report on Repairs (if applicable)
Q Painting/Coating Records
R Other Report if required by Requisition and Specification
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Table-12 IRB Contents for Panel / Substation
Sec-1 Panel / Substation
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F Summary of Material Certificates,
G Material Certificates.
H Terminal Tightness Check Report (if applicable)
I FAT Report
J Visual & Dimension Inspection Report
K Report on Repairs (if applicable)
L Painting/Coating Report
M Other Records if required by Requisition and Specification
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Table-13 IRB Contents for UPS & DC System
Sec-1 UPS & DC System
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F FAT Report
G Static Switch full load, No-Break, Change-Over Report
H Shut down of AC and DC Supplies Report
I Battery Cell Discharge Test
J Visual and Dimensional Test Report
K Report on Repairs (if applicable)
L Other Report if required by Requisition and Specification
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Table-14 IRB Contents for Cable / Wires
Sec-1 Cable / Wires
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F FAT Report
G Shield Continuity Report
H Report on Repairs (if applicable)
I Other Report if required by Requisition and Specification
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Table-15 IRB Contents for Transformer
Sec-1 Transformer
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F Routine Test Report
G FAT Report
H Report on Repairs (if applicable)
I Other Report if required by Requisition and Specification
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Table-16 IRB Contents for Switchgear
Sec-1 Switchgear
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F FAT Report
L Primary and Secondary Injection Test Report
M Mechanical Operation Check Report
N Pull-in/Drop-out Voltage Test Report
O Heat Soak Test Reports
P Type Test Report
Q Visual and Dimensional Test Report
R Report on Repairs (if applicable)
S Other Report if required by Requisition and Specification
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Table-17 IRB Contents for Telecommunication Equipment
Sec-1 Tele communication Equipment
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F FAT Report
G Type Test Report
H Visual and Dimensional Test Report
I Report on Repairs (if applicable)
J Other Report if required by Requisition and Specification
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Table-18 IRB Contents for Package Unit
Sec-1 Package Unit
Para Description
- IRB Index
A Inspection release certificate (IRC) signed by COMPANYs inspector.
B Non-Conformity reports (NCR) with disposition reports including repair or rework records, if any.
C M.O.M of pre-inspection meeting, (if applicable.)
D Deviation & confirmation sheet approved by COMPANY, if any.
E Completed Inspection Test Plan (ITP)
F As Built Drawing
G Certificates issued by Authorized Agencies, Certificate of Compliance for Fabricated Item. (including ASME STAMP), if any
H Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
I Welders/Welding Operators Qualification Certificate List
J Summary of Material Certificates
K Material Certificates and / or Material Test reports
L Non-Destructive Examination Reports
M PMI Test Reports/Chemical Check Reports/Ferrite Measurement Reports /Production Impact Test, Hardness Test, etc. (if applicable)
N Heat Treatment / PWHT Records including Chart (if applicable)
O FAT Report
P Hydrostatic Test/Leak Test Reports
Q Visual & Dimension Inspection Report
R Report on Repairs (if applicable)
S Name Plate Rubbing/Photograph
T Painting/Coating Report
U Flange Face Inspection Report with Photo
V Rust Prevention Report
W Other Report if required by Requisition and Specification
Sec-2 Steel Structure (if applicable)
Para Description
A Welding Procedure Specification (WPS) and Procedure Qualification Records (PQR) including Weld Map
B Welders/Welding Operators Qualification List
C Summary of Material Certificates
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D Material Certificates.
E Non-Destructive Examination Reports
F Visual & Dimension Inspection Report
G Report on Repairs (if applicable)
H Painting/Coating Report
I Other Records if required by Requisition and Specification
Sec-3 Local Panel
Para Description
F Summary of Material Certificates,
G Material Certificates.
H Insulation Resistance Check Report
I Wiring Continuity Check Report
J Grounding Connection Check Report
K Functional / Operational / Performance Test Report
L FAT Report
M Visual & Dimension Inspection Report
N Report on Repairs (if applicable)
O Painting/Coating Report
P Other Records if required by Requisition and Specification
Sec-4 Miscellaneous
Para Description
A Certificate List
B Piping Material Test Certificates
C Other Report if required by Requisition and Specification
D Instruments Material Test Certificates
E Other Report if required by Requisition and Specification
F Motor Material Test Report
G Motor Test Report
H Other Report if required by Requisition and Specification