Ryton Plant Introduction to Ryton Plant. Contents PSA worldwide PSA in the UK Manufacturing in...

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Ryton Plant Introduction to Ryton Plant

Transcript of Ryton Plant Introduction to Ryton Plant. Contents PSA worldwide PSA in the UK Manufacturing in...

Page 1: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant

Introduction to Ryton Plant

Page 2: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Contents

PSA worldwide

PSA in the UK

Manufacturing in Britain

Notable events at Ryton

Page 3: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant

PSA worldwide

Page 4: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

PSA Vehicle Sales Growth Worldwide

2.32.5

2.83.1

3.273.5

1998 1999 2000 2001 2002 Target2004

In millions of units (cars + LCV’s) 4.0

Target2006

Page 5: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant

PSA in the UK

Page 6: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Position of PSA in the UK MarketRegistrations in 2003

Rover

Fiat

Honda

Mercedes

BMW

Nissan

Toyota

VAG

Renault

PSA

Vauxhall

Ford

58,859

74,823

81,858

93,625

93,822

105,796

117,531

178,953

189,427

302,540

326,433

378,942

Rover

Fiat

Honda

Mercedes

BMW

Nissan

Toyota

VAG

Renault

PSA

Vauxhall

Ford

Page 7: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Evolution of PSA registrations Total PSA in the UK

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

10.0

11.0

12.0

13.0

14.0

15.0

PSA Registrations 229,727 246,999 258,216 252,962 273,636 334,819 337,880 343,378

PSA Penetration % 11.3 11.4 11.5 11.5 12.3 13.6 13.4 11.9

1996 1997 1998 1999 2000 2001 2002 2003

No. of registrations Penetration %

Page 8: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Evolution of PSA registrations Citroën in the UK

0

50,000

100,000

150,000

200,000

250,000

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Citroën Registrations 76,485 79,527 76,652 72,286 84,491 127,000 153,619 142,348

Citroën Penetration 3.8 3.7 3.4 3.3 3.8 5.2 5.5 4.9

1996 1997 1998 1999 2000 2001 2002 2003

No. of registrations

Penetration %

Page 9: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Evolution of PSA registrations Peugeot in the UK

0

50,000

100,000

150,000

200,000

250,000

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Peugeot Registrations 153,242 167,472 181,564 180,676 189,145 206,116 224,261 201,030

Peugeot Penetration 7.6 7.7 8.1 8.2 8.5 8.4 8.0 7

1996 1997 1998 1999 2000 2001 2002 2003

No. of registrations Penetration %

Page 10: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant

Manufacturing in Britain

Page 11: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

• • MangualdeMangualde

Ryton within the DCPI organisation

Val di SangroVal di Sangro• •

VesoulVesoul• •

Sevel NordSevel Nord• •

MadridMadrid• •

• Ryton • Ryton

• • Buenos AiresBuenos AiresLos AndesLos Andes• •

Porto RealPorto Real• •

KadunaKaduna• •

WuhanWuhan• •

International Supplier Plants and Production

Centres of PSA around the world

International Supplier Plants and Production

Centres of PSA around the world

Page 12: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

PSA sites around Ryton

Page 13: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant Map

Front Offices

Paint BIW

Car AssemblyStores

Vehicle

Evaluation

Track

The site : 137,018m²

Page 14: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton in PSA organisation

J.M. Folz

PSAPresident

R. Vardanega

DIFADirector

INDUSTRIAL

INTERNATIONAL

CO-ORDINATION

J.C. Play

D.C.P.I.Director

DCPI

SUPPORT

FUNCTIONS

Jean Philippe

JombartManufacturingDirector

Page 15: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Organisation

Hierarchical andoperational links

Operational links

Jean Philippe

JombartManufacturingDirector

John Ahearne

PVS 206Director

Rafael Davila

ETRYDirector

Simon Bostock

PersonnelDirector

Robert Ottley

QualityDirector

Patrick Remy

LogisticsDirector

Robert Fenton

CommunicationsAnd PR Manager

PhilippeBrangierCar AssemblyDirector

Richard MarlowDirector, StrategicPlanning andCent. Maint. Serv.

Nicolas Ego

FinanceManager

JarrodChristie SmithBody In WhiteDirector

Jean PhilippeLebonPaintDirector

Page 16: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Evolution of Ryton Employees

1997 1998 1999 2000 2001 2002 2003

StaffHourly

Total Ryton 2,584 2,548 2,305 3,145 3,063 3,025 3,469

3,303

2,105 1,883

2,626 2,5482,531

536

443422

519 515 494

498

2,971IncludingTemporaryEmployees

Page 17: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Evolution of Ryton ProductionFrom 306 to 206

209,607202,344190,158187,797162,921

49,164

23,221

85,46884,751

0

25,000

50,000

75,000

100,000

125,000

150,000

175,000

200,000

225,000

1996 1997 1998 1999 2000 2001 2002 2003

306 206

Page 18: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

0

30,000

60,000

90,000

120,000

150,000

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

BU (Built Up) 30,506 23,401 11,336 103,341107,966 96,965 131,524124,802

% of exported production 36 27.4 15.7 63.4 57.5 51.0 65.0 59.5

1996 1997 1998 1999 2000 2001 2002 2003

No. of exported vehicles

% of production exported

Evolution of Exports from Ryton

Page 19: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

129%118% 124% 122% 126%

1999 2000 2001 2002 2003

Harbour index (hourly capacity x 16 hrs x 235 days)

Ryton Capacity Utilisation

Page 20: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Ryton Plant

Notable Events at Ryton

Page 21: Ryton Plant Introduction to Ryton Plant. Contents  PSA worldwide  PSA in the UK  Manufacturing in Britain  Notable events at Ryton.

Events at Ryton

Weekly vehicle production

1985309 Launch

1987405 Launch

19882 Shifts

1993306 Launch

1998206 Launch

19993 Shifts

2002206SW Launch

20024 Shifts

2003206GTi Launch

20041,000,000th 206

Produced