RT600 Tier3&Tier4i Parts-Manual for-reference-Only April2013

Revised: December 2010Revised: April 2013 12261-261

RT600 & RT600-1PARTS MANUAL

RT600 TIER 3 EXPORT & RT600-1 TIER 4i

PARTS MANUAL RT600 & RT600-1

RT600 TIER 3 EXPORT & RT600-1 TIER 4i

12261-261

RT600 & RT600-1PARTS MANUAL

Revised: April 2013

INSTRUCTIONS FOR ORDERING PARTS

When ordering parts, contact your nearest Terex Cranes distributor and give the following information to assure prompt service:

MACHINE IDENTIFICATION:

State the model and serial number, located on the plate in the Operator’s Cab.

The final six digits of the serial number areshown on a plate on the outside front of theoperator’s cab for convenient access.

REF. PART.NO. DESCRIPTION QTY.

1 707 6594 Gear ..................................................... 1

PART IDENTIFICATION:

State the part number, description andquantity required. Do not use the item number.Avoid using the words “Pairs” or “Sets”.

SHIPPING INSTRUCTIONS:

State the invoicing address. Unless otherwisespecified, invoices will be mailed to theshipping address.

State the correct shipping address and themeans of shipment: parcel post, air mail,air freight, UPS, bus, etc.

INVOICE TO:Mid State EquipmentMilwaukee, WI

SHIP TO:Ace Construction Co.Madison, WI

USING THIS PARTS BOOK

This Parts Manual has been designed for optimumease of reading and is the key to Customer-Distributor-Factory communication. Genuine replacement parts, along with interchangeable product improvements as they become available, will keep your machine in a reliable and productive condition.

The following instructions describe the features of the manual and how to use it effectively.

Use this manual also as a supplement to the Operator’s Manual and Maintenance Manual when performing service procedures on the machine.

The PARTS GROUP INDEX shows the functional arrangement of associated parts for the machine. A group number identifies the same group of parts regardless of model (Group 25 is always the hydraulic system). The groups which apply to the machine are listed in numerical order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.

PAGE NUMBERS are in numerical sequence within each parts group. The first number is the group number and the second number is the numerical sequence number. Letter suffixes are used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3, etc.).

EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations are keyed to an accompanying parts list on the same page or on the facing page and are positioned for ease in reading the manual.

This manual lists serviceable parts for EVERY machine built of this model designation. Serial numbers are used to identify parts when a product improvement is made or an alternate component is used. KNOW THE SERIAL NUMBER OF YOUR MACHINE before searching for replacement parts.

IMPORTANT

LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part in question. (Example:Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).

2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.Check the title block on the pages to determine the application of the group to your particularmachine.

3. Major assemblies are shown at the beginning of each group with page references to component partsbreakdowns on the pages which follow. Briefly skim through the group to familiarize yourself with theinformation included in it. Locate the illustration and parts list which pertain to the assembly or partyou desire. Compare the serial number of your machine to those which may appear on the page to besure you are ordering the correct part.

4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an itemnumber are the same as identical or symmetrical parts with an item number. Parts keyed with anasterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot beordered separately.

5. Quantities are shown as required per component assembly unless otherwise noted.

6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceableparts of components are listed under the component part or a subsequent page as indicated.

7. All hardware shown without the size listed after the noun name is specially made for the particularapplication and must not be substituted with standard hardware.

39111’ BOOM 39AOFFSETTABLE JIB

5A.10) Rear Axle - W/ Welded Housing (Arvin Meritor)5A.12) Rear Axle - W/ Welded Housing - Planetary Wheel End (Arvin Meritor)

5B CARRIER AXLES (CAST MERITOR AXLE)& WHEELS5B.1) Front Axle Assembly (W/ Cast Housing, Meritor Axle) (Beginning W/ SN # 161240)5B.3) Front Axle - W/ Cast Housing (Arvin Meritor) (Beginning W/ SN # 161240)5B.5) Front Axle - W/ Cast Housing - Planetary Wheel End (Arvin Meritor) (Beginning W/ SN # 161240)5B.7) Rear Axle Assembly (W/ Cast Housing, Meritor Axle) (Beginning W/ SN # 161240)5B.10)Rear Axle - W/ Cast Housing (Arvin Meritor) (Beginning W/ SN # 161240)5B.12)Rear Axle - W/ Cast Housing - Planetary Wheel End (Arvin Meritor) (Beginning W/ SN # 161240)5B.14)Wheels & Tires

6 CARRIER ENGINE6.1) Engine Assembly - Export QSB6.7, 215HP, Tier 3, Cummins Engine6.6) Shift Valve Assembly

6A CARRIER ENGINE6A.1) Engine Installation QSB6.7, 220HP, Tier 4i, Cummins Engine6A.6) Tier 4i Engine Sub ASSY6A.7) Cooling Package (Export & Domestic)

6B ENGINE INSTL6B.1) Engine Installation Non-north America QSB6.7, 220HP, Tier 3, Cummins Engine6B.6) Engine Installation Non-north America QSB6.7, 220HP, Tier 3, Cummins Engine6B.7) Exhaust Assembly (Non-North America)

7 TRANSMISSION7.1) Transmission (Dana 32000 Series - Powershift) (Tier-3 & 4i)7.2) Transmission Converter Group (W/ Aluminium Converter) (Tier-3 & 4i)7.2A) Transmission Converter Group (W/ Steel Converter) (Tier-3 & 4i)7.4) Transmission Converter & Transmission

Case (Tier-3 & 4i)7.6) Transmission R, 3rd, F & 2nd Clutch Group (Tier-3 & 4i)7.8) Transmission Low 1st Clutch Group (Tier-3 & 4i)

2 CARRIER FRAME, FUEL TANK2.1) Fender & Deck ASSY2.2) Fender & Deck ASSY2.6) Frame2.7) Frame, Machining2.8) Hydraulic Tank Assembly2.9) Fuel Tank2.10) Hydraulic Tank Assembly2.11) Fuel Tank Assembly2.12) Axle Lock-out Assembly2.13) Axle Lock-out Assembly2.15) Axle Lock-out Cylinder2.16) Pintle Hook2.17) Frame W/outriggers2.19) Frame With Outriggers

3 OUTRIGGERS3.1) Outrigger Assembly3.2) Outrigger Jack Cylinder3.3) Outrigger Extend Cylinder3.4) Outrigger Valve Hydraulics3.7) Outrigger Ext/Ret Valve Hydraulics 3.8) Outrigger Valve Hydraulics3.10) Outrigger Ext/ret Valve Hydraulics3.12) Outrigger Valve Selector3.14) Outrigger Pads3.15) Outrigger Sensor Installation3.17) Sensor Mount Assy

5 CARRIER AXLES (AXLE TECH)5.1) Front Axle Assembly (Axle Tech)5.2) Planetary Front Axle (Axle Tech)5.3) Housing Group - Front Axle (Axle Tech)5.4) Brake Group Front & Rear Axle (Axle Tech)5.5) Carrier Assembly Differential Front Axle (Axle Tech)5.7) Hub & Shaft Group Front Axle (Axle Tech)5.11) Rear Axle Assembly (Axle Tech)5.12) Planetary Rear Axle (Axle Tech)5.13) Housing Group - Rear Axle (Axle Tech)5.14) Carrier Assembly Differential Rear Axle (Axle Tech)5.16) Hub & Shaft Group Rear Axle (Axle Tech)

5A CARRIER AXLES (WELDED MERITORAXLE)5A.1) Front Axle Assembly (W/ Welded Housing, Meritor Axle)5A.4) Front Axle - W/ Welded Housing (Arvin Meritor)5A.6) Front Axle - W/ Welded Housing - Planetary Wheel End (Arvin Meritor)5A.8) Rear Axle Assembly (W/ Welded Housing, Meritor Axle)

PARTS GROUPSRT600 & RT600-1

03/2013

25 HYDRAULIC SYSTEM25.1) Lower Hydraulic Assembly25.6) Lower Hydraulics Outrigger Valves25.7) Lower Hydraulics Diverter Valve25.8) Lower Hydraulics Assembly25.12) Lower Hydraulics, Outrigger valves25.13) Lower Hydraulics, Diverter valve25.14) Hydraulic Tank ASSY25.15) Reservoir Hydraulic ASSY 25.16) Lower Hydraulics Hydraulic Reservior25.17) Lower Hydraulics Hydraulic Reservior25.18) Upper Hydraulics ASSY25.24) Upper Hydraulics Winch Valve25.25) Upper Hydraulics Boom Valve25.26) Upper Hydraulics Steering Priority Valve25.27) Upper Hydraulics Hold Valve25.28) Upper Hydraulics Main Winch ASSY25.30) Upper Hydraulics Cab25.31) Upper Hydraulics Boom, Winch, & Swing

Valve Pilot Drains25.33) Upper Hydraulics Swing Valve25.34) Upper Hydraulics, Pressure Reducing Valve25.35) Swivel Assembly25.37) Swivel Assembly25.39) Swing Drive25.40) Rotary Manifold25.41) Hydraulic Pump25.42) Upper Hydraulic Assembly Extend Cylinder25.43) Remote Transmission Filter

27 OPERATOR’S CAB & MACHINERY HOUSING

27.1) Cab Assembly27.4) Cab Assembly27.7) Operator’s Cab27.8) Operator’s Cab27.9) Operator’s Cab27.10) Operator’s Cab27.11) Operator’s Cab Wipers27.12) Operator’s Cab Wipers27.13) Operator’s Cab Front Windshield 27.14) Operator’s Cab Roof Hatch27.15) Operator’s Cab (Door)27.16) Crane Cab Cableway Assembly27.17) Operator’s Seat27.18) Engine Housing

7.10) Transmission Pressure Valve, Pump & Oil Filter (Tier-3 & 4i)

7.12) Transmission Control Valve Assembly (Tier-3 & 4i)7.13) Transmission Hi & Low Shift Control

Assembly (Tier-3 & 4i)7.14) Transmission Pump Adapter (Tier-3 & 4i)7.15) Transmission Pump Disconnect (Tier-3 & 4i)7.16) Transmission Drive Plate Group (Tier-3 & 4i)

9 DRIVE SHAFTS9.1) Drive Shafts

10 BRAKES10.1) Brake Line System10.3) Brake Line System10.6) Air Supply System10.8) Air Brake Kit

11 STEERING11.1) Steering System11.2) Steering System11.3) Steering Control Unit11.4) Steering Cylinder11.5) Steering Type Selector Valve

Hydraulics11.6) Steering Type Selector Valve

Hydraulics11.7) Steering Valve

12 SUPERSTRUCTURE12.1) Superstructure12.3) Superstructure12.5) Swing Bearing12.6) Cab Mounts

13 COUNTERWEIGHT13.1) Counterweight

22 SWING SYSTEM22.1) Swing Drive, Braden22.2) Swing Reduction Unit, Braden22.3) Swing Motor, Eaton

24 PUMP DRIVE CASE24.1) Hydraulic Pumps24.2) Hydraulic Pump Attachment & Swing24.3) Hydraulic Pump (Winch)24.4) Hydraulic Pumps24.5) Pumps24.6) Pump


03/2013

33 ELECTRICAL SYSTEM33.1) Dash Assembly33.3) Dash Assembly33.5) Battery Assembly33.6) Battery Assembly 33.8) Collector Ring33.9) Circuit Breaker Assembly33.10) Electrical System, Lights & Relay Panel33.13) Electrical System 33.16) Axle Centering Light Assembly33.17) Optional Lights (Strobe Light,Yellow (Revolving Amber Light))

33.18) Optional Light (Work Light Package)33.20) Fuses33.21) Wire Harnesses33.22) Wire Harnesses33.23) Work Light Assembly33.25) Battery Disconnect33.26) Battery Disconnect - Tier 4i

39 HYDRAULIC TELESCOPING BOOM39.1) 111’ Boom39.8) 111’ Boom Extend Cylinder39.9) 111’ Boom Hold Valve39.10) 111’ Boom Hoist Cylinder39.11) 111’ Boom Sheave39.12) 5 - Sheave Boom Head ASSY39.13) Boom Sheave39.14) Sheave Assembly

39A JIBS39A.1) Offsettable Jib Assembly 33’-57’39A.2) Offsettable Jib Assembly 32’39A.3) Jib Stowage Assembly39A.5) Anti-Two Block Jib

40 HYDRAULIC WINCH40.1) Winch Tension Roller Assembly40.2) Winch Assembly40.4) Winch Motor 9 Piston Rexroth40.6) Winch Motor 9 Piston Voac (Options)

44 HOOK BLOCKS, BALLS44.1) Hook Block, 5 Sheave / 60 Ton 44.2) Overhaul Ball, #419 / 12 / 3/4”

45 WIRE ROPE, PENDANTS, REEVING45.1) Wire Rope

28 OPERATOR’S CONTROLS28.1) Directional Signal Control28.2) Transmission Shifter Control28.3) Swing Brake Control28.5) Swing Brake Assembly28.7) Swing Lock Assembly28.8) Boom Angle Indicator28.9) Cab Throttle Control28.11) Arm Module Assemblies28.12) Right Arm Assembly Single Axis28.13) Left Arm Assembly Single Axis 28.14) Right Arm Assembly Double Axis28.15) Left Arm Assembly Double Axis 28.16) Boom Control28.17) Control Module

30 MARKING30.1) Marking Decals (Tier-3)30.2) Marking Decals (Tier-3)30.3) Marking Decals (Tier-3)30.4) Marking Decals (Tier-4i)30.6) Decal, Cab Assembly

30A MARKING (SPANISH)30A.1) Paint & Marking - Spanish

30B MARKING (PORTUGUESE)30B.1) Paint & Marking - Portuguese

30C MARKING (FRENCH)30C.1) Paint & Marking - French

30D MARKING (RUSSIAN)30D.1) Paint & Marking - Russian

31 HEATER 31.1) A/C & Heater Options31.2) Hydraulic A/C & L.P Heater (Option 1) 31.5) Hoses Installation & Mounting Kit 31.7) Hose ASSY. Evap. Comp31.8) Hose ASSY. Drier To Evap31.9) Hose ASSY - 6 HYD Case Drain

31.10) Kit, MD 9037/47/57 MTG31.11) Suburban Assembly Heater (Option 2)31.13) No Heater Includes Cover (Option 3)31.14) Deluxe A/C & Flameless Heat (Option 4)31.15) Cab ASSY Kit (Option 4)31.16) Hydraulic Drive Unit31.19) Hose & Drive MTG Kit31.20) Thermostat Assembly


03/2013

55 RECOMMENDED SPARE PARTS LIST55.1) Recommended Spare Parts List (Tier 3 & Export)55.2) Recommended Spare Parts List (Tier-4i)

56 OPTIONAL56.1) 3RD Wrap Indicator56.2) Emergency Shutdown Kit 56.3) Spark Arrestor Muffler

50 ATTACHMENT OPTIONS50.1) Auxiliary Winch50.3) Auxiliary Boom Head Sheave50.5) Anti-Two AUX Sheave

52 RATED CAPACITY INDICATOR (RCI 510)52.1) RCL Assembly, ORPS52.3) Greer RCI 510 Computer52.4) Greer RCI 510 Reel52.5) Greer RCI 510 RCI Assembly (Option)52.7) Greer RCI 510 Computer (Option)52.8) Greer RCI 510 Reel (Option)

54 FILTERS54.1) Filters - Tier 3 & Non-North America54.2) Filters - Tier 4i


04/2013

2

GROUP

2.1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

PAGE

MODEL:

DATE:

P/N 12261-261

REF PART NO. DESCRIPTION QTY

720A0274 (Rev H) Fender & Deck Assembly

1 720A0277 Deck, Front ASSY ....................... 12 720-0296 Deck, Rear .................................. 13 720A0536 Fender ASSY .............................. 44 1222-220 Plug ............................................. 285 720F0201 Step ............................................. 46 1200-59 HHCS, 0.38NC X 1.00................. 47 709 6374 Bracket ........................................ 28 1210-20 Lockwasher, 0.38 ........................ 49 1205-36 Nut, 0.38NC................................. 410 1200-29 HHCS, 0.31NC X 0.75................. 611 1210-17 Lockwasher, 0.31 ........................ 612 1209-3 Washer, Flat 0.31 ........................ 613 1200-100 HHCS, 0.50NC X 1.50................. 814 1205-67 Locknut, 0.50NC.......................... 815 1209-6 Washer, STD 0.50....................... 3216 1210-26 Lockwasher, 0.50 ........................ 3217 1200-95 HHCS, 0.50 NC X 1.00................ 3218 706 9604 Mirror ........................................... 2

12

3

3 3

13, 14

15, 16, 17

10, 11, 12 18 7 6, 9, 8

5 5

3

5

4

FENDER & DECK ASSY RT600

Revised 01-2010

2

GROUP

2.2


PAGE

MODEL:

DATE:

P/N 12261-261

10, 9

4

9

4

9

4

17

6, 31, 5

34

2321

18

3

32, 26, 1212, 26, 32

2

4

9

19 1

5, 30, 6

20

24

17

13, 7, 27

11, 291

25

A

DETAIL A

SEE PAGE 2.5

FENDER & DECK ASSY

Revised 01-2010

RT600-1

2

GROUP

2.3


PAGE

MODEL:

DATE:

P/N 12261-261

SECTION B - B

SECTION D - D

SEE PAGE 2.5

C

C

D D

B B

25

7, 27, 1311, 29 1

14, 28, 31

3

14, 28, 31

31, 28, 1431, 28, 14

FENDER & DECK ASSY

Revised 01-2010

RT600-1

2

GROUP

2.4


PAGE

MODEL:

DATE:

P/N 12261-261

22

13, 7, 27, 3331, 28, 16

33, 27, 7, 13

34, 28, 8, 1515, 8, 34, 28

F

K

H

G

J

DETAIL GDETAIL F

DETAIL K

DETAIL J DETAIL HSEE PAGE 2.5

SECTION C - C

FENDER & DECK ASSY

Revised 01-2010

RT600-1

2

GROUP

2.5


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGES 2.2, 2.3 & 2.4


T118233 (Rev A) Deck & Fender Assembly

1 706-9604 Mirror ...................................................22 720-0296 Rear Deck............................................13 720A0277 ASSY, FRNT Deck ..............................14 720F0201 Weld, Step ...........................................45 BCR-250CA00-25 Square Head Bolt, AI, 0.25-20X1 ........106 N04-250C000-2A Nut, HEX 0.25-20, ST Z GRA..............107 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ............88 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 ..............49 NYL-500C000-25 Nut, HEX

NYL-INS 0.50-13, ST Z G5..................810 S01-500CA50-25 SCR, HHCS

0.50-13X1.50, ST Z GR5.....................811 SHF-250C750-25 SCR, HHCS

FT 0.25-20X0.75, ST Z G5 ..................212 SHF-312C750-25 SCR, HHCS

FT 0.312-18X0.75, ST Z G5 ................613 SHF-375CA00-25 SCR, HHCS

FT 0.375-16X1.00, ST Z G5 ................814 SHF-500CA00-25 SCR, HHCS

FT 0.50-13X1.00, ST Z G5 ..................3515 SHF-500CA50-25 SCR, HHCS

FT 0.50-13X1.50, ST Z G5 ..................416 SHF-500CA75-25 SCR, HHCS

FT 0.50-13X1.75, ST Z G5 ..................417 T106204 Fender .................................................218 T106207 Fender .................................................119 T106208 Body, Fender .......................................120 T106251 Deck ASSY..........................................121 T107184 Decking ASSY .....................................122 T107785 Bracket, Deck Support.........................223 T108431 Ladder ASSY.......................................124 T108435 Ladder ASSY.......................................125 T117525 Bracket, Mirror .....................................226 W07-312X000-20 WSH, LCK,

MED SPLT 0.3125, ST Z.....................627 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z....828 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z......4329 WAH-25NX000-Y2 WSH, FL

HRD A-NRW 0.25, STS YZ .................230 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z ........1031 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ........3932 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z......633 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z........834 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z..........8

FENDER & DECK ASSY

Revised 01-2010

RT600-1

2

GROUP

2.6


PAGE

MODEL:

DATE:

P/N 12261-261


720F0005 (Rev HH) Frame

1 720F0004 Beam, RH............................................12 720F0026 Beam, LH ............................................13 720F0027 Outrigger Box, Front............................14 720F0028 Outrigger Box, Rear ............................1

FRAME

1

2

3

4

Revised 08-2011

RT600

2

GROUP

2.7


PAGE

MODEL:

DATE:

P/N 12261-261MACHINING, FRAME

Released 05-2011

REF PART NO. DESCRIPTION QTY.

T120419 (Rev A) Frame Machining

1 T120418 Frame Weldment .............................1

1

RT600-1

2

GROUP

2.8


PAGE

MODEL:

DATE:

P/N 12261-261HYDRAULIC TANK ASSY


720A0530 (Rev 00) Resevoir Hydraulic Tank

1 12019-517 Adapter, 90, -10 -12 ....................................12 12019-558 Dust Cap .....................................................13 1219-763 4 O-Ring Plug .............................................14 22919 By-Pass Valve.............................................15 22920 Spring..........................................................16 375-6203 #4 O-Ring Test Port Coupling .....................17 37542 Fill Cap........................................................18 434-4020 Guage Valve ...............................................19 460-0319 O-Ring Test Port Coupling ..........................110 708-6449 Filter, Return ...............................................111 709-7782 Boss ............................................................112 709-7783 Filter, Suction ..............................................113 709F6170 Hadle...........................................................114 703-0119 Rod .............................................................115* 720F0529 Hydraulic Reservoir.....................................116 N04-500F000-Y8 Nut, HEX 0.50-20, ST YZ GR8 ...................217 NTP-375C000-2C Nut, FL TYPA-WID 0.375-16, ST Z GRC....1618 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ...............16

14

13 17, 18 17, 18

512, 9B

BA A

3

6

2 7

8

1

5

4

10

11

16

SECTION A - A

SECTION B - B

* ITEM 15 IS NOT SHOWN IN THE ILLUSTRATION

Released 08-2011

RT600

2

GROUP

2.9


PAGE

MODEL:

DATE:

P/N 12261-261


721A0371 (Rev C) Fuel Tank Assembly

1 721 0374 Fuel Tank 80 GAL .....................12 1245-42 Sending Unit ...............................13 SHF-375CA00-25 Capscrew, 0.38 x1.00.................64 NTP-375C000-2C Nut, Lock 0.38 ............................45 WAW-37WX000-20 Washer, Flat 0.38 .......................106 SHF-500CA00-25 Capscrew .50 X 1.00 ..................47 WAJ-500X000-Y2 Washer, Hard Flat 0.5 ................48 1233-1 Screw Machine...........................59 713F0144 Step, RES/Fuel...........................110 1239-44 Gasket ........................................111 1219-775 Adapter, 8 - 6..............................112 1219-815 Adapter, 8 - 8..............................113* 12507-27 Hose ...........................................1

1

10, 8, 2

12

7, 6

11

5, 3

3, 4, 5,

9

*ITEM 13 IS NOT SHOWN IN THE ILLUSTRATION

FUEL TANKRevised 01-2010

RT600 & RT600-1

2

GROUP

2.10


PAGE

MODEL:

DATE:

P/N 12261-261


T118284 (Rev A) Hydraulic Tank Assy

1 12019-517 Adapter, 90, -10 -12................................. 12 12019-558 Dust Cap.................................................. 13 1219-763 4 O-Ring Plug .......................................... 14 22919 By-Pass Valve ......................................... 15 22920 Spring ...................................................... 16 375-6203 # 4 O-Ring Test Port Coupling................. 17 37542 Fill Cap..................................................... 18 434-4020 Gauge Level ............................................ 19 460-0319 O-Ring ARP 346 70B............................... 110 460-0436 O-Ring ARP 441 70B............................... 211 708-6449 Filter, Return ............................................ 112 709-7782 Boss......................................................... 113 709-7783 Filter, Suction........................................... 114 709F7778 Cover ....................................................... 115 709F7871 Cover, Fill Cap ......................................... 116 713-0119 Rod .......................................................... 117 N04-500F000-Y8 Nut, Hex 0.50-20, ST YZ GR8 ................. 218 NYL-375C000-25 Nut, Hex NYL-INS 0.375-16, ST Z G5..... 1619 T111633 Tank, Hydraulic........................................ 120 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ........... 16

VIEW A-A1

B

A

B

C

D D

SECTION B-BDETAIL C

SECTION D-D

8

12 17

15 14

20 ,18

1918 ,20

3

7

8

16

13

9

10

6 2 10

5

4

11

Released 08-2011

HYDRAULIC TANK ASSY RT600-1

2

GROUP

2.11


PAGE

MODEL:

DATE:

P/N 12261-261FUEL TANK ASSY

Released 08-2011

5, 3, 2

7

2

1


T107807 (Rev A) Fuel Tank Assembly

1 1219-775 Adapter, 90DEG Male 3/8JIC-1/2NPT..................... 12 1219-815 Adapter, Male Pipe Elbow- JIC 1/2 ......................... 13 1239-44 Gasket ..................................................................... 14* 1245-42 Sender ..................................................................... 15 S-14-190F500-H2 SCR, SHCS 10-32 X 0.50, ST Z.............................. 56* SHF-500CA00-25 SCR, HHCS FT 0.50-13 X 1.00, ST Z G5 ............... 47 T107806 Tank, Fuel................................................................ 18* WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z.............................. 4

*ITEMS 4, 6 & 8 ARE NOT SHOWN IN THE ILLUSTRATION

RT600-1

2

GROUP

2.12


PAGE

MODEL:

DATE:

P/N 12261-261


720A0361 (Rev E) Axle Lockout ASSY

1 707 4952 Cylinder ........................................22 708F2844 Pin ................................................23 1210-20 Washer, Lock ...............................44 1205-45 Lock Nut 3/8”................................75 1209-4 Faltwasher 3/8” ............................66 12019-332 Bleed Screw .................................27 362 4004 Plug ..............................................28 1200-59 HHCS 3/8” ....................................49 F37562 Pin ................................................210 1213-3 Zerk ..............................................211 200B2007-6 Clamp Support .............................812 720 0316-95 Hose.............................................1


13 720 0314-63 Hose..................................................... 114 720 0315-108 Hose..................................................... 115 375 1406 Elbow ................................................... 316 1200-13 HHCS 0.25-20 X 2.25........................... 217 707 4783 Strap..................................................... 118 12019-304 Adapter................................................. 219 430 8844 Valve .................................................... 120 085 113 24 Washer, Flat ......................................... 721 1209-44 Washer, Flat ......................................... 622 1210-14 Washer, Lock ....................................... 223 1213-1 Zerk ...................................................... 2

1769, 103, 5, 83, 5, 8 152, 23

11, 4, 2019 15 18

12

22, 21, 16, 17

13 14

AXLE LOCK-OUT ASSEMBLY

Revised 01-2010

RT600

2

GROUP

2.13


PAGE

MODEL:

DATE:

P/N 12261-261

6

42

131521, 20, 18

7

11

21, 20, 18

3

5, 22, 16

12 16, 22, 5

5, 22, 16 14

1

8

10

7

7

14 9, 19, 21, 17

5, 22, 1613

DETAIL B

SECTION A - A

A

A

B

SEE PAGE 2.14


Released 04-2011

RT600-1

2

GROUP

2.14


PAGE

MODEL:

DATE:

P/N 12261-261


T109822 (Rev A) Axle Lockout ASSY

1 1209-304 Adapter 6-4 F50X-S...........................12 12019-332 Screw, Bleed......................................23 1213-1 Grease FTG,

Zerk 0.125NPT STR ..........................24 1213-3 Fitting, Grease 1/8 45DEG ................25 200B2007-6 Clamp, MED, 3/4 ID...........................76 362-4004 Plug....................................................27 375-1406 Elobow, 90DEG .................................48 430-8844 Valve..................................................19 707-4783 Plate 2.375X0.75X0.25, STL .............110 707-4952 Cylinder..............................................211 708F2844 Pin......................................................212 720-0314-52 Hose, -6, FJIC-6SW/FJIC-8SW90 .....113 720-0315-102 Hose, -6, FJIC-6SW/FJIC-6SW90 .....114 720-0316-102 Hose, -6, FJIC-6SW/FJIC-6SW.........115 F37562 Pin-Upper Axle Lock ..........................216 NYL-375C000-25 Nut, HEX

NYL-INS 0.375-16, ST Z G5..............717 S01-250CB25-25 SCR, HHCS

0.25-20X2.25, ST Z GR5 ...................218 SHF-375CA00-25 SCR, HHCS

FT 0.375-16X1.00, ST Z G5 ..............419 W07-250X000-20 WSH, LCK,

MED SPLT 0.25, ST Z .......................220 W07-375X000-20 WSH, LCK,

MED SPLT 0.375, ST Z .....................421 WAH-25NX000-Y2 WSH, FL

HRD A-NRW 0.25, ST YZ............ 222 WAH-37NX000-20 WSH, FL

TYPA-NRW 0.375, ST Z.............. 11

SEE PAGE 2.13


Released 04-2011

RT600-1

2

GROUP

2.15


PAGE

MODEL:

DATE:

P/N 12261-261

REF PART NO DESCRIPTION QTY

707 4952 (Rev E) Cylinder, Axle Lock (Fisher Goldstar).......................... 2

218917 Kit, Seal ...................................... 1(Includes Items 10 Through15)

1 218920 Wear RIng ................................... 1 2 218921 PSP Seal ..................................... 1 3 218922 Back-Up....................................... 2 4 218923 O-Ring ......................................... 1 5 218924 O-Ring ......................................... 1 6 218925 Back-Up....................................... 1 7 218926 Wear RIng ................................... 1 8 218927 U-Cup .......................................... 1 9 218928 Rod Wiper.................................... 110 218929 Locknut ........................................ 111 218930 Piston........................................... 112 218931 Barrel Assembly .......................... 113 218932 Rod Assembly ............................. 114 218933 Breather....................................... 115 218934 Internal Head ............................... 1

707 4952

1 2 11 12 13 14 5 6 15

987

10

343

AXLE LOCK-OUT CYLINDER

Revised 02-2005

RT600 & RT600-1

2

GROUP

2.16


PAGE

MODEL:

DATE:

P/N 12261-261


720A0454 Front Pintle Hook Assembly ................. Opt

1 3100P57F2 Rear Pintle Hook Assembly ................. 12 720 0093 Bracket ................................................. 13 0825M16065 Capscrew HEX PLT M16 x 65 ............. 4

18Z2070D7 Washer HRD .177 x 1.313"O x .688"I .. 82104M016 Nut HEX M16 ....................................... 4


3100P57F2 Rear Pintle Hook Assembly ................. Opt

1 8Z206 Coupler, Automatic Truck..................... 12 0825M16065 Capscrew, M16 x 65 ............................ 4

18Z2070D7 Washer ................................................. 82104M016 Nut, Hex M16 ....................................... 4

1

2

3

2

1

PINTLE HOOK

Revised 09-2010

RT600 & RT600-1

2

GROUP

2.17


PAGE

MODEL:

DATE:

P/N 12261-261

2319

21

5

6

10

910

9

2, 1

22

24

18

22

19

23

3

4

A

A

B

SEE PAGE 2.18

20

18

22

7

8

Released 08-2011

FRAME WITH OUTRIGGERS RT600

2

GROUP

2.18


PAGE

MODEL:

DATE:

P/N 12261-261

17

14

16

11, 12

15

13, 25


T112834 (Rev A) Frame W/Outriggers

1 1203-249 Capscrew Ferrycap 12PT 7/8X5.5... 482 1209-61 Washer PER B/P Zinc Plate ............ 483 720A0032 Outrigger Beam ASSY RT600/700 .. 44 720F0156 Frame, RT600.................................. 15 720 0199 Jack, Anti-Slip Tape......................... 46 720 0200 Front Top, Anti-Slip Tape................. 17 720 0212 Front Cover, Anti-Slip Tape ............ 18 720 0213 FT Frame Rail, Anti-Slip Tape ......... 29 720 0214 FT Base Plate, Anti-Slip Tape.......... 210 720 0215 RR Base Plate, Anti-Slip Tape......... 211 1200-41 HHCS 5/16X2 1/4 GR5 Zinc ............ 812 1205-34 Locknut HEX 5/16-18 ESNA............ 813 706 8973 Spacer ............................................. 2414 1222-225 Sleeve For 1/8" Plas Cable.............. 815 717 0859 Pin.................................................... 416 12219-1 Cable ............................................... 10817 713F0111 Pin Weldment / Zinc Plated.............. 418 720 0309-65 Hose -8 ............................................ 219 720 0309-61 Hose -8 ............................................ 220 707 4079-80 Hose -8 ............................................ 121 707 4079-61 Hose -8 ............................................ 122 707 4078-66 Hose -8 ............................................ 323 707 4078-62 Hose -8 ............................................ 224 707 4078-48 Hose -8 ............................................ 125 1208-17 Bushing............................................ 8

SEE PAGE 2.17

DETAIL B SECTION A - A

FRAME WITH OUTRIGGERSReleased 08-2011

RT600

2

GROUP

2.19


PAGE

MODEL:

DATE:

P/N 12261-261

22911

15

17

16

18

721

12

15

18 19 20 27

15

621

8

229 10

15

23

192,2620

3

4

13

14, 1, 525, 24

A

DETAIL A

FRAME WITH OUTRIGGERS

SEE PAGE 2.20

Revised 05-2011

RT600-1

2

GROUP

2.20


PAGE

MODEL:

DATE:

P/N 12261-261


T120420 (Rev C) Frame With Outriggers

1 1208-17 Bushing, Machine 1 X 1 1/2X14 GA........... 82 1209-61 Washer, 1/8, Hard STL .............................. 483 12219-27 Cable 7X7 Aircraft Plastic .......................... 44 1222-225 1/8 Cable Sleeve........................................ 85 706-8973 Spacer........................................................ 246 707-4078-48 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 17 707-4078-62 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 18 707 4078-65 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 19 707 4078-66 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 210 707 4078-72 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 111 707 4079-66 Hose, -8, FJIC-10SW/FJIC-8SW90 ........... 112 707 4079-77 Hose, -8, FJIC-10SW/FJIC-8SW90 ........... 113 713F0111 Pin Weldment............................................. 414 717-0859 Pin .............................................................. 415 720 0199 Anti-Slip Tape, Jack ................................... 416 720 0200 Anti-Slip Tape - Top Front.......................... 117 720 0212 Anti-Slip Tape - Front Cover ...................... 118 720 0213 Anti-Slip Tape - Front Frame Rail .............. 219 720 0214 Anti-Slip Tape - Base Plate ........................ 220 720 0215 Anti-Slip Tape - Base Plate ........................ 221 720-0309-61 Hose, -8, FJIC-8SW/FJIC-8SW45 ............. 222 720-0309-70 Hose, -8, FJIC-8SW/FJIC-8SW45 ............. 223 720A0032 Outrigger Beam Assembly ......................... 424 NYL-312C000-25 Nut, HEX NYL-INS 0.312-18, ST Z G5 ...... 825 S01-312CB25-25 SCR, HHCS 0.3125-18X2.25, ST Z G5 ..... 826 SFP-875CE50-PA SCR, FLGHD 12PT 0.875-9X5.50, ST....... 4827 T120419 Machining, Frame ...................................... 1

SEE PAGE 2.19

FRAME WITH OUTRIGGERSRevised 05-2011

RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.1P/N 12261-261


720A0032 (Rev B) Outrigger Beam Assembly

1 720F0024 Outrigger Beam ............................12 717 0001 Cylinder, Jack ..............................13 720 0035 Pin ................................................14 12019-690 Adapter, 90°..................................25 720 0340 Cover, Hose..................................16 1209-4 Washer, 0.38 ................................27 1210-20 Washer, Lock 0.38........................28 1200-57 HHCS, 3/8-16 X 0.75....................29 1242-108 HHCS, GRD 8, 3/4-10 X 2.25.......410 1209-40 Washer, Hard 0.75........................411 720 0043 Cylinder, Beam Extend.................112 1220-82 Snap Ring.....................................213 1219-441 Adaptor .........................................5


14 12019-696 Plug.......................................................215 716 0222-150 Hose......................................................216 706 4211 Clamp, Hose .........................................417 1200-59 HHCS, 3/8-16 X 1.00 ............................418 1205-45 Nut, Lock, 3/8-16...................................419 1208-19 Bushing, MACH, 1 x 2 x 0.075..............220 1208-20 Bushing, MACH, 1 x 2 x 0.048..............221 MK211649 Shim, 16 GA X 1.25 X 4.00...................222 MK211650 Shim, 20 GA X 1.25 X 4.00...................223 MK211651 Wear Pad, 0.38 X 1.25 X 4.00 ..............224 1209-3 Washer, 0.31 X 0.083............................425 1200-35 HHCS, 5/16-18 X 1.50 ..........................4

1

2

4

6, 7, 8

5

9

21, 22, 23

16, 17, 18

3

19, 20

12

, 10

11

13

1314 15

24, 25

OUTRIGGER ASSEMBLY

Revised 08-2011

RT600 & RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.2P/N 12261-261


717 0001 (Rev G) Outrigger Jack Cylinder

216212 Seal Kit Special Soft(Includes Items with *)

1 215662 *Wear Ring, 6.00 x 5.75 x .75................ 2 2 216199 *Capped “T” Seal, 6.00 .......................... 1 3 216200 Case Weldment ..................................... 1 4 216201 Shaft Assembly...................................... 1 5 215658 *O-Ring, 5.50 x 6.00 x .25 ..................... 1 6 215659 *Back-Up, 5.50 x 6.00............................ 1 7 216202 *Wear Ring, 4.75 x 4.50 x .75................ 2 8 216203 *Step Seal “K”, 4.50 ............................... 1 9 216204 *“DZ” U-Cup ~ 4.50 x 5.00 x .38 ............ 110 216205 *U-Cup Back-Up~4.50

x 5.00 x .079 THK.................................. 111 216000 SHCPSS,.25-20

X.38 Lg W/Nylok Patch.......................... 112 216206 Head Gland............................................ 113 216207 *“AN” Wiper ~4.50 x 4.935 x .135.......... 114 216208 Metal Plug ~ 3/4-16 -8 SAE ................. 215 215152 “Sun” C/B Valve ~ CBCA-LIN 600psi .... 116 216209 Boss Plug ~ 7/16-20 -4 SAE.................. 217 215151 “Sun” Check Valve ~ CKCB-XCN.......... 118 216210 Boss Plug ~ 3/4-16 -8 SAE.................... 219 216211 SHCPSS, 3/-16

x .38 Lg w/ Nylok Patch ......................... 2

717 0001

717 0001-1

1 2 1 3 4 5 6 8 910 11

12

13

7

18

16

19

17

15

14

OUTRIGGER JACK CYLINDER

Revised 07-2002

RT600 & RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.3P/N 12261-261

720 0043


720 0043 (Rev A) Cylinder, Extend

218046 Seal Kit(Includes Items with *)

1 218034 Case Weld G 2.500 95.750L .....1 2 218035 Rod Weld G 1.750 95.625L.......1 3 218036 Head G 2.500

1.750 2.250L AL........................1 4 218037 Piston S 2.500

1.062 1.250 AL..........................1 5 218038 Locknut 1.000-14

NTU Nyl Insert...........................1 6 218039 Backup 228 2.500 1758 ............1 7 218040 * ORing 228 2.500OD

70N .125CS...............................1 8 218041 * WRing 2.500 2.250 .250 BC......1 9 218042 * ORing 137 2.250OD

70N .094CS...............................110 218043 * Teflon Seal 2.500 .130 15% ......111 218044 * UCup 1.750 .188 .375 M DPB...112 218045 * Wiper .........................................1

5

10

9 8

1 2 7 6 3

11

12

720 0043

OUTRIGGER EXTEND CYLINDER

Revised 10-2002

RT600 & RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.4P/N 12261-261

A

B

CD

6

GG

SECTION G-G

SEE PAGE 3.6

OUTRIGGER VALVEHYDRAULICS

Revised 09-2010

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.5P/N 12261-261

DETAIL A

DETAIL B

E

F

DETAIL C

DETAIL D

DETAIL F

DETAIL E8

5

2, 3, 4

5

2, 3, 4

5 5

1

7

7

1

7

7

14 13 15 12

3, 4

10

11

3, 4 9 16 17 18

SEE PAGE 3.6


Revised 09-2010

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.6P/N 12261-261


720A0283 (Rev J) Lower Hydraulics Assembly

1 708 2210 Valve, Solenoid ............................ 12 1200-59 Capscrew, .38C x 1...................... 83 1210-20 Washer, Lock .38 ........................ 104 1205-36 Nut, .38C...................................... 105 1219-441 Adapter, STR ............................... 46 707 4079-52 Hose ............................................ 17 1219-470 Adapter, 90° ................................. 18 707 4078-70 Hose ............................................ 19 709 5700-50 Hose ............................................ 110 720 0313-41 Hose ............................................ 111 709 5664-66 Hose ............................................ 112 720 0298-68 Hose ............................................ 113 720 0376-114 Hose ............................................ 114 718 0680-51 Hose ............................................ 115 720 0236-57 Hose ............................................ 116 721 0275-35 Hose ............................................ 117 718 0616-31 Hose ............................................ 118 721 0275-35 Hose ............................................ 1

SEE PAGES 3.4 & 3.5


Revised 09-2010

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.7P/N 12261-261

A


720A0283 (Rev J) Lower Hydraulics Assembly

1 707 4078-19 Hose ............................................ 12 720 0318-20 Hose ............................................ 13 1219-441 Adapter, Str.................................. 44 1200-59 Capscrew, .38C x 1 ..................... 85 1209-4 Washer, Flat .38........................... 86 1210-20 Washer, Lock .38 ......................... 87 1205-36 Nut, .38C ..................................... 88 708 2211 Valve, Solenoid............................ 1

DETAIL A

B

C

4, 5, 6, 7

8

3

3

3

4, 5, 6, 71

2

DETAIL C

DETAIL B

OUTRIGGER EXT/RET VALVEHYDRAULICS

Revised 09-2010

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.8P/N 12261-261


DC

E

SECTION A - A

A A

DETAIL E DETAIL C

1, 3, 4, 5, 6

2

2

1, 3, 4, 5, 6

2

2

SEE PAGE 3.9

Released 08-2011

RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.9P/N 12261-261



T109821 (Rev B) Lower Hydraulics Assembly

1 708 - 2210 Valve, Outrigger .........................................12 1219 - 470 Adapter, 90, -8 ...........................................113 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5...................164 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, STZ G5...165 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ..........166 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ..............167 1219 - 598 Adapter, M ORB-6/M JIC-8 ........................38 1219 - 441 Adapter, STR, -8 ........................................49 708 - 2211 Valve, Extend - Retract ..............................110 49018 Valve R Axle...............................................111 1219 - 628 TEE, JIC.....................................................212 707-4078-19 Hose, -8, FJIC-8SW/FJIC-8SW90 .............113 720-0317-26 Hose, -8, FJIC-8SW/FJIC-10SW ...............214 709-5668-28 Hose, -8, FJIC-8SW/FJIC-10SW45 ...........2

J

K

12

1314

7

8

7

10, 4, 6, 5, 3

2

11

8

7

8 8

9, 4, 5, 3, 6

DETAIL K DETAIL J

SEE PAGE 3.8

Released 08-2011

RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.10P/N 12261-261

D

A A

J

K

1314

12

8

7

8

1, 4, 5, 3, 6

8

7 7

8

10, 4, 6, 5, 3

9

11

SECTION A - A

DETAIL D

DETAIL J DETAIL K


SEE PAGE 3.11

Released 08-2011

RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.11P/N 12261-261




1 708 - 2211 Valve, Extend - Retract.....................................12 709-5668-28 Hose, -8, FJIC-8SW/FJIC-10SW45..................23 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .........................84 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, STZ G5 .........85 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.................86 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z.....................87 1219 - 598 Adapter, M ORB-6/M JIC-8...............................38 1219 - 441 Adapter, STR, -8...............................................49 1219 - 470 Adapter, 90, -8 ..................................................110 49018 Valve R Axle .....................................................111 1219 - 628 TEE, JIC ...........................................................212 707-4078-19 Hose, -8, FJIC-8SW/FJIC-8SW90....................113 720-0317-26 Hose, -8, FJIC-8SW/FJIC-10SW......................2

SEE PAGE 3.10

Released 08-2011

RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.12P/N 12261-261

OUTRIGGER VALVESELECTOR


708 2210 (Rev 00) Valve Solenoid

1 219889 MD06-PDNC-AA-12B.......................................32 220597 MD06-PDNC-AA-12B.......................................13 219887 Stack Kit............................................................14 222913 #6 SAE Plug .....................................................15 222912 #8 SAE Plug .....................................................16 219888 Mylar Shim........................................................1

1

6

2

3

5

4

Released 08-2011

RT600 & RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.13P/N 12261-261

OUTRIGGER VALVESELECTOR


708 2211 (Rev 00) Valve Solenoid

1 222914 MD06-PDNC-AJ-12B........................................12 219874 Stack Kit............................................................13 222913 #6 SAE Plug .....................................................14 222912 #8 SAE Plug .....................................................1

1

2

3

4

Released 08-2011

RT600 & RT600-1

3

GROUP


PAGE

MODEL:

DATE:

3.14P/N 12261-261

1

Page 3.1


720A0371 Pad Assembly, Aluminum

1 718 0751 Pad, Outrigger................................................. 418Z2279D3 Washer, Rubber 1.15ID X 3OD X 0.38T......... 819Z286D2 Pin Snapper 0.250"DIA X 2.000" .................. 8

OUTRIGGER PADSReleased 08-2011

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.15P/N 12261-261

B B

D

D

AA

C

C

9 8 7 6 1, 10, 2

SECTION C-C

9 8 7 6 1, 10, 2

SEE PAGE 3.16

SECTION D-D

Released 10-2011

OUTRIGGER SENSORINSTALLATION

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.16P/N 12261-261

1, 10, 2

E E

1, 10, 2

SECTION A-A SECTION B-B

SECTION E-E

3, 11

4

5


T120421 (Rev A) Outrigger Sensor Installation

1 200B2007-4 Clamp, MED, 1/2 ID..........................................242 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .........................243 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5.............164 T120594 Cover, Sensor...................................................85 T120595 Sensor Mount Assy ..........................................86 T121431 Harness, Jumper ..............................................27 T121432 Harness, Jumper ..............................................28 T121433 Harness, Jumper ..............................................29 T121434 Harness, Jumper ..............................................210 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ...................2411 WBR-37RXA00-20 WSH, FL TYPB-REG 0.375, ST Z....................16

SEE PAGE 3.15

Released 10-2011

OUTRIGGER SENSORINSTALLATION

RT600

3

GROUP


PAGE

MODEL:

DATE:

3.17P/N 12261-261

3

2


T120595 (Rev B) Sensor Mount Assy

1* 511-2057 Loctite ................................................................0.012 T120217 Proximity Switch ...............................................13 T120593 Bracket .............................................................1


SENSOR MOUNT ASSY

Released 10-2011

RT600

5

GROUP

5.1


PAGE

MODEL:

DATE:

P/N 12261-261


720A0272 (Rev F) Front Axle Assembly

1 720 0539 Front Axle Assembly.................... 12 710F0412 Pin Assembly, (STR,CYL)............ 43 1200-95 Capscrew (1/2-13x1) ................... 44 1209-29 Flat Washer (0.50) ....................... 85 710 0646 Front STRG, CYL......................... 26 1213-1 STRT, Grease Fitting, .................. 27 710A0409 Park BRK, Actuator...................... 18 1209-8 Flat Washer (0.625) ..................... 29 1205-90 Nut, Elastic Stop .......................... 210 1205-85 Nut, Jam (0.625) .......................... 111 710 0410 Yoke ............................................. 112 1200-65 CP, SCRW (0.375-16X1.75) ........ 113 1205-45 Nut, Elastic Stop .......................... 114 720 0185 Shaft, Drive .................................. 115 1200-98 CP, SCRW,(0.5-13X1.25)............. 2


16 1213-3 Zerk, 45° .......................................... 217 340 2728 Nut, Lock (0.5-13) ............................ 218 1200-282 CP, SCRW, (1-8X4.00)..................... 819 1209-70 Plain Washer.................................... 1620 1205-197 Nut, Lock.......................................... 821 709 6606 Drive Shaft ....................................... 122 707 4078-56 Hose Assembly ................................ 123 707 4078-122 Hose Assembly ................................ 124 707 4077-24 Hose Assembly ................................ 225 1219-470 90°Adapter ....................................... 426 1219-800 Tee ................................................... 227 1240-53 Clamp............................................... 228 1209-4 Washer............................................. 229 1205-43 Locknut (0.375 - 16)......................... 2

14

15, 4, 17

21

18, 19, 20

3, 425626 1

7

8, 9

23

22

12, 13

10 11

2425

16

29, 28, 27

SECTION A-A

Revised 01-2010

RT600FRONT AXLE ASSEMBLY

(AXLE TECH)

5

GROUP

5.2


PAGE

MODEL:

DATE:

P/N 12261-261

RT600PLANETARY FRONT AXLE

(AXLE TECH)


720 0539 Front Planetary Axle .................................1

1 221677 Housing Group - Front ..............................12 221684 Brake Group Front & Rear ........................83 221692 Differential Carrier Assembly - Front........14 221707 Hub & Shaft Group - Front ........................1

3

12

4

WHEELS & TIRES

(See Page 5B.14)

Revised 12-2012

Oil fill and level plugcarrier and housing

5

GROUP

5.3


PAGE

MODEL:

DATE:

P/N 12261-261

RT600


221677 Housing Group - Front Axle

1 221678 Housing ASSY-Axle ................................................ 12 221679 Magnet.................................................................... 63 221680 Bushing................................................................... 44 220362 Bushing- Spindle/ Housing ..................................... 25 220301 Seal ASSY-Oil 2.25X2.996X.433............................ 26 220364 Plug ........................................................................ 17 220340 Plug-Fill/Drain Magnetic ......................................... 18 221172 Breather, Axle Housing........................................... 19 221681 .66X1.06X.09 Washer ............................................ 1610 221173 .62-11UNC-2A x 1.75/.94 HHCS ............................ 12

221174 .62-11UNC-2A x 2.50/.94 HHCS ............................ 4

8

9

10

16

2

7

4

5

33

Revised 12-2012

HOUSING GROUP - FRONT AXLE(AXLE TECH)

5

GROUP

5.4


PAGE

MODEL:

DATE:

P/N 12261-261

10

2

3

4

5

6

7

11 1213 9

16

RT600BRAKE GROUP FRONT & REAR

AXLE (AXLE TECH)


221684 Brake Assembly Front & Rear Axle

1 221685 Brake ASSY-Disc. .................................42 220264 Ring - Backup .......................................163 220265 O-Ring 5.33X75.56 ...............................164 220268 O-Ring 3.53X75.79 ...............................85 220266 Seal Wiper ............................................46 220267 Piston Fin..............................................47 220271 Bleeder Screw .438-20 UNF.................28* 221687 Cap - Bleeder........................................29 220273 Brake Pad Assembly ............................210 220263 Caliper Finish - Disc Brake ...................411 220269 Cap - Cylinder Head .............................812 220270 Plug/O-Ring HEX .500-20 UNF ............813 220274 Plate-Lining Retainer ............................16


14* 220076 .62-11UNCX1.50/1.50 HHCS. .............. 3215* 220276 Grease (OZS) ....................................... 416 220277 Label - Mineral Oil ................................ 417 221688 .88-9UNCX7.50/2.25 HHCS................. 1618 221171 .91X1.50X.12 WSHR............................ 1619* 220459 Name Plate -Generic Commercial........ 120* 220460 Name Plate Blank................................. 121* 220461 Screw.................................................... 222* 221689 Plug ...................................................... 123* 221690 For Front Axle

Stool-Shipping,Cradle........................... 124* 221691 For Rear Axle

Stool-Shipping,Cradle........................... 1

ITEMS 8, 14, 15, 19 TO 24 ARE NOT SHOWN IN ILLUSTRATION

10

2

3

4

5

6

7

11 1213 9

16

1718

1

Revised 12-2012

5

GROUP

5.5


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

SEE PAGE 5.6

LIMITED SLIPDIFFERENTIAL

1

5

2

9

21

22

35

36

37

28

29

3

4

6

38

39

40

20

3

4

8

7

14

18

19

16

12

10

26

25

24

23

33

2734

33

32

30

31

11

13

15

17

37

37

CARRIER ASSEMBLY DIFFERENTIAL FRONT AXLE (AXLE TECH)

Revised 12-2012

5

GROUP

5.6


PAGE

MODEL:

DATE:

P/N 12261-261


221692 Carrier Assembly, Differential-Front Axle221177 CARR ASSY-DIFF,STD DIFF

1 221189 Kit-Minor ..............................................1221395 Shim......................................................1221396 Shim......................................................2221397 Shim......................................................3221398 Shim......................................................1

2 221187 Cup-Bearing Inner ...............................13 221183 Cup-Bearing Outer................................14 221181 Cone-Bearing Outer..............................15 221188 Cone-Bearing Inner. .............................16 221180 Seal Assy-Oil 3.003X4.944X1.00 .........17 220444 Bearing-Roller.......................................18 220443 Snap-Ring E 34.65X1.57 CS................19 221186 Kit-Service Shim/Spacer.......................110 221207 Cone-Bearing Left Hand.......................111 221196 Cone-Bearing Right Hand.....................112 221208 Cup-Bearing Left Hand ........................113 221195 Cup-Bearing Right Hand.......................114 221191 Carrier & Cap ASSY .............................115 221209 Ring-BRG ADJ, FIN Left Hand .............116 221194 Ring-BRG ADJ, FIN Right Hand...........117 221210 M8X1.25X30/30-10.9 SHCS.................218 221193 M22X1.50X103/81.5 Thrust Screw.......119 221192 M22X1.50-6H Nut .................................120 221399 Cage ASSY-Pinion................................121 221184 Washer-Hardened ................................822 221182 M12X1.75X45/30-10.9 HHCS...............823 221357 Kit-MISC Hardware...............................124 221199 M16X1.50X58/35-10.9 HHCS...............1225 221681 .66X1.06X.09 WSHR............................12


26 221197 M16X1.50-6H Nut .................................1227 221190 Gear & Pinion ASSY.............................128 221179 1.56X2.36X.12 Washer-Hardened........129 221178 M39X1.50-6H Nut .................................130 221184 Washer-Hardened ................................1631 221206 M12X1.75X90/30-12.9 HHCS...............1632 221360 Differential Kit .......................................133 221200 Washer-Thrust ......................................234 221202 Washer-Thrust ......................................435 221694 Adapter-Brake, FIN...............................136 221695 .62-11UNC-2AX1.63/1.50 HHCS..........437 221696 Yoke ASSY ...........................................1

221697 Yoke......................................................138 221698 Drum-Brake,FIN....................................139 221699 .41X.75X.09 Washer.............................840 221700 .38-24UNFX1.00/1.00 HHCS................841* 221701 Brake ASSY..........................................142* 221269 Sealer(OZS)..........................................0.143* 221270 Grease (OZS) .......................................0.144* 221277 Case ASSY-DIFF..................................145* 221268 Loctite (CCS) 518 Red..........................0.146* 221271 Adhesive (OZS) 271 Red Loctite ..........0.147* 221274 Gear Set ...............................................148* 221275 HDWR Kit .............................................149* 220483 Lubricant (OZS) ....................................350* 220459 Name Plate -Generic Commercial ........151* 220460 Name Plate - Blank...............................152* 220461 Screw....................................................253* 221276 Case-DIFF, & Nest ASSY .....................154* 221358 Loctite 271 Red ....................................0.155* 221693 Protector/ Bag-Shipping........................1

SEE PAGE 5.5

* ITEMS 41 TO 55 ARE NOT SHOWN IN ILLUSTRATION

CARRIER ASSEMBLY DIFFERENTIAL FRONT AXLE (AXLE TECH)

RT600

Revised 12-2012

5

GROUP

5.7


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

SEE PAGE 5.10

HUB & SHAFT GROUP FRONT AXLE (AXLE TECH)

7

8

4

5

6

6

5

4

8

7

7

1

32

7

10

45

45

47

4646

48

9

Revised 12-2012

5

GROUP

5.8


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

42

43 44

33

41

34

40

39

3837

36

3532

3130

27

26

ALTERNATETAPPERDROLLERBEARINGPINDESIGN

ALTERNATE SPINDLELOCK NUT DESIGNS

NYLONCOATEDPINDESIGN

NEEDLEBEARINGPINDESIGN

TAPEREDROLLERBEARINGPINDESIGN

SEEPAGE

28

29

5.9


Revised 12-2012

SEE PAGE 5.10

5

GROUP

5.9


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

11

15

1213

24

21

2523

2220

19

NOTE:CERTAIN B/M’SINCLUDE INTEGRALHUB-DRUM ORHUB-DRIVERDESIGNS(NOT SHOWN)IN THESE DESIGNSAND RELATED HARDWARE

NOTE:ALTERNATE HUBDESIGN UTILIZES SINGLE BOLTPATTERN FOR SPIDER AND RIMCLAMP ASSEMBLY

IN THESE DESIGNSOMIT # 221278 &UTILIZE # 221737

ARE OMITTED

SEEPAGE 5.8

14

18

1716


Revised 12-2012

SEE PAGE 5.10

5

GROUP

5.10


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

SEE PAGES 5.7, 5.8 & 5.9

REF PART.NO DESCRIPTION QTY

221707 Hub & Shaft Group - Front

1 221708 Knuckle - Steering, Fin, Right Hand ............ 1221710 Knuckle - Steering, Fin, Left Hand............... 1

2 221709 0.88-14UNF - 2A x 3.00/3.00 SS................. 13 220282 0.88-14 3B Nut ............................................ 24 221711 Cap-King Pin, Lower.................................... 2

221712 Cap-King Pin, Upper.................................... 25 221713 Seal-Grease ................................................ 46 221714 Shim -0.003 ................................................. 12

221715 Shim -0.005 ................................................. 8221716 Shim -0.020 ................................................. 4

7 220289 0.88-14UNF x 2.00/2.00 HHCS................... 168 221171 .91X1.50X.12 WSHR................................... 169 220290 Fitting ASSY-Grease Ship In Plastic Bag .... 4

220291 Fitting-Grease.............................................. 410 221717 Joint ASSY-Universal Left Hand.................. 1

221718 Joint ASSY-Universal Right Hand ............... 111 221719 Spindle ASSY.............................................. 212 220362 Bushing-Spindle/Housing ............................ 213 220301 Seal ASSY-Oil 2.25X2.996X.433 ................ 214 221279 .78X1.25X.12 WSHR................................... 3615 221720 .75-10UNCX2.00/1.75 HHCS...................... 3616 221721 .62-11UNCX1.75/1.50 HHCS...................... 3217 221681 .66X1.06X.09 WSHR................................... 3218 221722 Rotor-Disc Brake,FIN .................................. 219 220306 Seal ASSY-Oil 5.632X7.19X.92 .................. 220 221723 Cone-Bearing Inner ..................................... 221 221724 Hub & Cup ASSY ........................................ 222 221725 Cup-Bearing Inner ....................................... 223 221726 Cup-Bearing Outer ...................................... 224 221278 .75-16NFX1.75/2.75 Stud............................ 4625 221727 Cone-Bearing Outer .................................... 226 221728 Hub-Planetary Ring Gear, FIN .................... 2

* ITEMS 49 TO 55 ARE NOT SHOWN IN THE ILLUSTRATION


27 221729 Gear-Planetary Ring,FIN...................... 228 221730 3.38-12 UN-2B Nut............................... 229 221731 .38-16UNCX.50/.50 SHCS................... 230 221732 Washer-Thrust ..................................... 231 221733 Gear-Planetary Sun,FIN....................... 232 220323 Ring-Snap ............................................ 233 221734 Spider ASSY-Planetary........................ 234 220328 Button-Thrust ....................................... 635 220329 Button-Thrust ....................................... 236 220331 Washer-Thrust Inner ............................ 637 221735 Pinion-Planetary,FIN............................ 638 220333 Washer-Thrust Outer ........................... 639 221736 Shaft ASSY-Pinion............................... 640 220336 Ring-O.................................................. 641 220337 .38-16UNC-3AX.50/.50 SS .................. 642 220303 .66X.94X.09 WSHR ............................. 6043 221737 .62-11UNCX1.50/1.50 HHCS............... 6044 220340 Plug-Fill/Drain Magnetic ....................... 245 221738 Rod ASSY-Tie...................................... 1

221739 Rod ASSY-Clamp & Tie ....................... 146 220345 End ASSY-Tie Rod Right Hand ........... 1

220344 End ASSY-Tie Rod Left Hand.............. 147 220346 1.25-12 UNF-2B Nut ............................ 248 220347 Cotter ................................................... 249* 220292 Cap....................................................... 450* 221762 Shaft-Universal Joint Outer .................. 151* 221763 Shaft-Universal Joint Inner................... 152* 220295 Kit-Center Parts.................................... 153* 221764 Shaft-Universal Joint Inner................... 154* 220308 Protector-Shipping ............................... 4655* 221765 Spider ASSY-Planetary........................ 2


Revised 12-2012

5

GROUP

5.11


PAGE

MODEL:

DATE:

P/N 12261-261


720A0271 (Rev E) Rear Axle Assembly

1 720 0540 Axle Assembly ............................. 12 1200-95 Capscrew, 0.5-13 x 1.00.............. 4

1209-29 Washer, Flat ................................ 83 710F0412 Pin Assembly ............................... 44 710 0646 Cylinder, Steer ............................. 25 720F0038 Bracket, Axle................................ 16 1213-6 Zerk, 90° ...................................... 27 706 9564 Plate............................................. 18 1200-100 Capscrew, 0.5-13 x 1.50.............. 4

200B0004-103 Spacer ......................................... 29 1213-1 Zerk, Straight ............................... 110 707F4532 Pin, Axle Pivot.............................. 111 1209-29 Washer, Flat ................................ 8

1200-100 Capscrew 0.5-13 x 1.50............... 412 1219-688 Reducer ....................................... 2


13 707 4078-56 Hose Per B/P ................................... 114 707 4078-68 Hose Per B/P ................................... 115 1213-3 Zerk, 45°........................................... 416 1209-70 Washer, Hard, 1.00 .......................... 16

1200-288 Capscrew, 1.00-8 x 5.50 .................. 81205-197 Nut, Lock, 1.00-8.............................. 8

17 707 4077-24 Hose Per B/P ................................... 218 1219-768 Tee ................................................... 219 1219-470 Adapter, 90° ..................................... 220 310 2860 Capscrew 0.50 UNF x 2.00 G8 ........ 421 709 5648 Driveshaft ......................................... 122 709 5450 Sleeve .............................................. 123 707 4332 Bushing ............................................ 124 1208-59 Bushing, Machinery.......................... 8

1

112415

20

21

22

23

19171815171615 13

13 14

2342 3 4 5 2 3 6 7, 8 9 10 3 6 2

14

REAR AXLE ASSEMBLY(AXLE TECH)

Revised 01-2010

RT600

5

GROUP

5.12


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

Revised 12-2012

PLANETARY REAR AXLE(AXLE TECH)


720 0540 Rear Planetary Axle .........................................1

1 224573 Housing Group - Rear ......................................12 221684 Brake Group Front & Rear (Ref Page 5.4).......83 221264 Differential Carrier Assembly - Rear ...............14 222006 Hub & Shaft Group - Rear................................1

3

12

4

WHEELS & TIRES

(See Page 5B.14)

Oil fill and level plugcarrier and housing

5

GROUP

5.13


PAGE

MODEL:

DATE:

P/N 12261-261

HOUSING GROUP - REAR AXLE(AXLE TECH)

RT600


224573 Group HSG-Rear Axle (Axle Tech)

1 222005 HSG ASSY - Axle .................................12 221679 Magnet .................................................63 221680 Bushing.................................................44 220362 Bushing- Spindle/ Housing ...................25 220301 Seal ASSY-Oil2.25X2.996X.433 ..........26 220364 Plug 3/4-14 PTF, SQ Socket. ...............17 220340 Plug-fill/drain Magnetic .........................18 221172 Breather, Axle Housing.........................19 221681 .66X1.06X.09 Washer...........................1610 221173 .62-11UNC-2AX1.75/.94 HHCS ...........12

221174 .62-11UNC-2AX2.50/.94 HHCS ..........4

1

8

9

10

16

2

7

4

5

33

Revised 12-2012

5

GROUP

5.14


PAGE

MODEL:

DATE:

P/N 12261-261

LIMITED SLIPDIFFERENTIAL

19

14

20

17

18

28

29

15

4

6

13

15

21

12

26

1

10

11

8

7

4

25

24

23

22

2734

33

32

30

31

3

5

6

9

35

35

36

2

16

SEE PAGE 5.15

RT600CARRIER ASSEMBLY

DIFFERENTIAL REAR AXLE (AXLE TECH)

Revised 08-2011

5

GROUP

5.15


PAGE

MODEL:

DATE:

P/N 12261-261

RT600


221264 CARR ASSY-DIFF,STD DIFF-Rear Axle (Axle Tech)

1 221191 Carrier & CAP ASSY............................ 12 221189 Kit-Minor .............................................. 1

221395 Shim. .................................................... 1221396 Shim ..................................................... 2221397 Shim ..................................................... 3221398 Shim. .................................................... 1

3 221207 Cone-Bearing Left Hand...................... 14 221196 Cone-Bearing Right Hand .................... 15 221208 Cup-Bearing-left Hand.......................... 16 221209 Ring-BRG ADJ,FIN.-Left Hand............. 17 221195 Cup-Bearing -Right Hand..................... 18 221194 Ring-BRG ADJ,Fin.-Right Hand.......... 19 221210 M8X1.25X30/30-10.9 SHCS ............... 210 221193 M22X1.50X103/81.5 Thrust Screw ..... 111 221192 M22X1.50-6H Nut................................. 112 220443 Snap-Ring E 34.65X1.57 CS................ 113 221703 Cage ASSY-Pinion............................... 114 221187 Cup-Bearing Inner ................................ 115 221183 Cup-Bearing Outer ............................... 116 221180 Seal ASSY-Oil 3.003X4.944X1.00 ...... 117 221184 Washer-Hardened ............................... 818 221182 M12X1.75X45/30-10.9 HHCS .............. 819 221188 CONE-BEARING Inner ....................... 120 221186 Kit-Service Shim/Spacer ..................... 121 221181 Cone-Bearing Outer ............................. 122 221357 Kit-MISC Hardware ............................. 123 221199 M16X1.50X58/35-10.9 HHCS ............. 1224 221681 .66X1.06X.09 Washer .......................... 12


25 221197 M16X1.50-6H Nut .................................1226 220444 Bearing-Roller.......................................127 221190 Gear & Pinion ASSY ............................128 221179 1.56X2.36X.12 Washer-Hardened .......129 221178 M39X1.50-6H NUT ..............................130 221184 Washer-Hardened ...............................1631 221206 M12X1.75X90/30-12.9 HHCS ..............1632 221360 Differential Kit .......................................133 221200 Washer-Thrust .....................................234 221202 Washer-Thrust ......................................435 221705 Yoke & Deflector ASSY ........................136 221706 Deflector ...............................................137* 22.459 Name Plate -Generic Commercial ........138* 220460 Name Plate - Blank...............................139* 220461 Screw ...................................................240* 221268 Loctite (CCS) .......................................0.141* 221269 Sealer (OZS).........................................0.142* 221270 Grease (OZS) .......................................0.143* 220469 PERMATEX (OZS) ...............................0.144* 221271 Adhesive (OZS) ...................................0.145* 221358 Loctite 271 RED ...................................0.146* 221693 Protector/ Bag-Shipping........................147* 221274 Gear Set ...............................................148* 221275 HDWR Kit .............................................149* 221276 Case-DIFF, & Nest ASSY.....................150* 221277 Case ASSY-DIFF..................................151* 220483 Lubricant (OZS) ....................................3

SEE PAGE 5.14


CARRIER ASSEMBLY DIFFERENTIAL REAR AXLE (AXLE TECH)

Revised 08-2011

5

GROUP

5.16


PAGE

MODEL:

DATE:

P/N 12261-261

7

8

4

5

6

6

5

4

8

7

7

1

32

7

10

46

46

48

4747

49

9

9

49

HUB & SHAFT GROUP REAR AXLE (AXLE TECH)

RT600

SEE PAGE 5.19

Revised 08-2011

5

GROUP

5.17


PAGE

MODEL:

DATE:

P/N 12261-261

43

44 44

33

42

34

41

39

3532

3130

27

26

ALTERNATETAPPERDROLLERBEARINGPINDESIGN

ALTERNATE SPINDLELOCK NUT DESIGNS

NYLONCOATEDPINDESIGN

NEEDLEBEARINGPINDESIGN

TAPEREDROLLERBEARINGPINDESIGN

SEEPAGE

28

29

5.18

40

38

36

37

SEE PAGE 5.19


RT600

Revised 08-2011

5

GROUP

5.18


PAGE

MODEL:

DATE:

P/N 12261-261

11

15

1213

24

21

2523

2220

19

NOTE:CERTAIN B/M’SINCLUDE INTEGRALHUB-DRUM ORHUB-DRIVERDESIGNS(NOT SHOWN)IN THESE DESIGNSAND RELATED HARDWARE

NOTE:ALTERNATE HUBDESIGN UTILIZES SINGLE BOLTPATTERN FOR SPIDER AND RIMCLAMP ASSEMBLY

IN THESE DESIGNSOMIT # 221278 &UTILIZE # 221737

ARE OMITTED

SEEPAGE 5.17

14

18

1716

SEE PAGE 5.19


RT600

Revised 08-2011

5

GROUP

5.19


PAGE

MODEL:

DATE:

P/N 12261-261


222006 Hub And Shaft Group Rear Axle(Axle Tech)

1 221710 Knuckle-steering, Fin Right Hand .........1221708 Knuckle-steering, Fin Left Hand ...........1

2 221709 .88-14UNF-2AX3.50/3.50 SS ...............13 220282 .88-14 3b Nut ........................................24 221711 Cap-king Pin Lower ..............................2

221712 Cap-king Pin Upper ..............................25 221713 Seal-grease ..........................................46 221714 SHIM- .003............................................12

221715 SHIM- .005............................................8221716 SHIM- .020-Use As REQD ...................4

7 220289 .88-14UNFX2.00/2.00 HHCS................168 221171 .91X1.50X.12 WSHR ............................169 220290 Fitting ASSY-Grease ............................4

220291 Fitting-Grease .......................................410 221718 Joint ASSY-Universal 57.39 ................1

221717 Joint ASSY-Universal 56.57 .................111 222007 Spindle Assy ........................................212 220300 Bushing.................................................213 222008 Seal ASSY -Oil .....................................214 221279 .78X1.25X.12 WSHR ............................3615 221720 .75-10UNCX2.00/1.75 HHCS ...............3616 222009 .62-11UNC X 1.75/1.50 HHCS .............3217 221681 .66X1.06X.09 WSHR ............................3218 221722 Rotor-Disc Brake, Fin ...........................219 222010 Seal ASSY - Oil 5.625 x 7.186 x .906 ..220 221723 Cone-Bearing Inner ..............................221 222011 HUB & Cup ASSY.................................222 221725 Cup-Bearing Inner ................................223 221726 Cup-Bearing Outer................................224 221278 .75-16NFX1.75/2.75 Stud .....................4625 221727 Cone-Bearing Outer..............................226 221728 Hub-Planetary Ring Gear,Fin ...............2


27 221729 Gear-Planetary Ring,Fin.......................228 221730 3.38-12 UN-2B Nut ...............................229 221731 .38-16UNCX.50/.50 SHCS ...................230 221732 Washer-Thrust......................................231 221733 Gear-planetary Sun,Fin .......................232 220323 Ring-Snap.............................................233 221734 Spider ASSY-Planetary ........................234 220328 Button-Thrust........................................635 220329 Button-Thrust........................................236 220331 Washer-Thrust......................................637 221735 Pinion-Planetary,Fin 03.00 ...................638 220333 Washer-Thrust Outer............................639 221736 Shaft ASSY-Pinion ...............................640 220336 Ring-O ..................................................641 220337 .38-16UNC-3AX.50/.50 SS...................642 220303 .66X.94X.09 WSHR..............................6043 221737 .62-11UNCX1.50/1.50 HHCS ...............6044 220340 Plug-Fill/Drain Magnetic .......................245 221738 Rod ASSY-Tie ......................................1

221739 Rod ASSY-CLamp & Tie ......................146 220345 End ASSY-Tie Rod...............................1

220344 End ASSY-Tie Rod...............................147 220346 1.25-12UNF-2B Nut..............................248 220347 Cotter....................................................249* 220292 Cap .......................................................450* 220295 Kit-Center Parts ....................................151* 221762 Shaft-Universal Joint Outer ..................152* 221764 Shaft-Universal Joint Inner ...................153* 221762 Shaft-Universal Joint Outer ..................154* 221763 Shaft-Universal Joint Inner ...................155* 220308 Protector-Shipping................................4656* 221765 Spider ASSY-Planetary ........................2

* ITEMS 49 TO 56 ARE NOT SHOWN IN THE ILLUSTRATION

SEE PAGES 5.16, 5.17 & 5.18


RT600

Revised 08-2011

5A

GROUP

5A.1


PAGE

MODEL:

DATE:

P/N 12261-261

1121, 30

19, 22

14

15, 24, 28

13

3

A

3

15, 24, 28

1

8

15, 24, 28

26

4

13

15, 24, 28

B B

E

E

D

D

A

CC

SECTION A-A 6, 29, 196, 29, 19

9

7

SEE PAGE 5A.3

RT600-1FRONT AXLE ASSEMBLY

(W/ WELDED HOUSING, MERITOR AXLE)

Revised 12-2012

5A

GROUP

5A.2


PAGE

MODEL:

DATE:

P/N 12261-261

10

5, 29, 195, 29, 19

20, 28, 2516

SECTION C-C

SECTION B-B

SECTION D-D18, 27, 23

17 12

2

SECTION E-E

SEE PAGE 5A.3

FRONT AXLE ASSEMBLY (W/ WELDED HOUSING, MERITOR AXLE)

RT600-1

Revised 12-2012

5A

GROUP

5A.3


PAGE

MODEL:

DATE:

P/N 12261-261


T105752 (Rev A) Front Axle Assembly

1 1213-1 Grease FTG, Zerk 0.125NPT STR ............... 2 2 1213-3 Fitting, Grease 1/8 45DEG............................ 2 3 1219-470 Adapter, 90, -8 .............................................. 4 4 1219-800 Tee ................................................................ 2 5 1240-53 Clamp............................................................ 2 6 200B2007-12 Clamp,Medium Duty, 1.5 ID.......................... 2 7 200B2007-9 Clamp............................................................ 1 8 707 4077-24 Hose ............................................................. 2 9 707-4078-114 Hose, 1/2 ID, FJIC S-8/F JIC 90-8 ................ 110 707-4078-60 Hose, -8, FJIC S-8/F JIC 90-8 ...................... 111 709-6606 Drive shaft..................................................... 112 710-0410 Yoke.............................................................. 113 710-0646 Cylinder, Steer .............................................. 214 710A0409 Actuator, Park Brake..................................... 115 710F0412 Pin ASS’Y RT300-1120................................. 416 720-0185 Shaft Drive .................................................... 117 N05-625F000-25 Nut, HEX Jam 0.625-18, ST Z GR5.............. 118 NTP-A00C000-2C Nut, HEX TPLCK 1.00-8, ST Z GRC ............ 819 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ......... 520 NYT-500C000-22 Nut, NYLK HVYTHN 0.50-13, ST Z G2 ........ 221 NYT-625C000-22 Nut, NYLK HVYTHN 0.625-11, ST Z G2 ..... 222 S01-375CA75-25 SCR, HHCS 0.375-16X1.75, ST Z GR5 ....... 123 S01-A00CK20-25 SCR, HHCS 1.00-8X12.0,ST Z GR5 ............ 824 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00,ST Z G5........ 425 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25, ST Z G5....... 226 T105751 Axle, Front (Welded Version)....................... 127 WAH-A0NX000-Y2 WSH, FL HRD A-NRW 1.00, ST Z................ 1628 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, STZ .................. 829 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ................. 430 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z ................. 2

SEE PAGES 5A.1 & 5A.2

FRONT AXLE ASSEMBLY (W/ WELDED HOUSING, MERITOR AXLE)

RT600-1

Revised 12-2012

5A

GROUP

5A.4


PAGE

MODEL:

DATE:

P/N 12261-261

FRONT AXLE W/ WELDED HOUSING (ARVIN MERITOR)

SEE PAGE 5A.5

2928 27 21

2019 18

26

25

22

23

24

1 2

3

4 5

636

7

8 9

10

32

33

30

3134

35

16

17

11

12

13

14

15

RT600-1

Released 12-2012

5A

GROUP

5A.5


PAGE

MODEL:

DATE:

P/N 12261-261


T105751 Front Axle

1 222093 Breather ............................................................. 12 224404 Axle Housing (Welded Version) ......................... 13 222095 Cap, ASSY W/ Bracket .................................... 14 222097 Fitting - Grease, Angled ..................................... 45 222098 HEX Bolt, M12x1.75 x 35 ................................... 106 222099 Washer M12....................................................... 107 222101 King Pin (Top) .................................................... 28 222103 O-Ring King Pin ................................................. 49 Bushing (Axle Shaft) .......................................... 410 222106 Seal - Radial (Axle Shaft / Housing)................... 211 222107 King Pin (Bottom) ............................................... 212 222109 Thrust Washer (King Pin)................................... 213 Cap (Bottom King Pin) ....................................... 214 222067 Washer (King Pin Cap / Bottom) ........................ 1215 222110 Hex Bolt, M16 x 2 x 45 ....................................... 1216 222114 Shim-1.00 mm (King Pin Thrust WSHR)............ AR

222115 Shim-0.50 mm (King Pin Thrust WSHR)............ AR222116 Shim-0.25 mm (King Pin Thrust WSHR)............ AR

17 Pin - Spirol ......................................................... 418 Wheel End ASSY (Ref Page 5A.7) .................... Ref19 222145 Spindle (Ref Page 5A.7) .................................... Ref20 222120 Seal (King Pin) ................................................... 421 222105 Bushing - King Pin.............................................. 422 222162 Knuckle - LH (Ref Page 5A.7)............................ Ref

222163 Knuckle - RH (Ref Page 5A.7) ........................... Ref23 222122 Pin - Cotter Ø0.25 x 2.5" .................................... 224 222124 Nut - Castle (Tie Rod End)................................. 225 224382 Tie Rod ASSY.................................................... 226 222127 Thrust Button...................................................... 227 222135 Axle Shaft ASSY - Short .................................... 128 222138 U-Joint Replacement Kit .................................... 229 222134 Axle Shaft ASSY - Long..................................... 130 222139 Parking Brake Assembly .................................... 131 224383 Yoke (Carrier)..................................................... 1

217280 Flange Yoke (Carrier)......................................... 132 222140 Plug - Magnetic, Oil............................................ 233 222091 Ring - Seal (Oil Fill & Drain Plug)....................... 234 222141 Hex Bolt, M16 x 2 x 50 ....................................... 834A 222142 Hex Bolt, M16 x 2 x 70 ...................................... 435 222067 Washer M16 (Carrier / Axle Hsg) ....................... 1236 222143 Magnet - Housing............................................... 637* 222130 Tie Rod End - Right............................................ 1

222131 Tie Rod End - Left .............................................. 1

* ITEM 37 IS NOT SHOWN IN ILLUSTRATION

SEE PAGE 5A.4

FRONT AXLE W/ WELDED HOUSING (ARVIN MERITOR)

RT600-1

Released 12-2012

5A

GROUP

5A.6


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 5A.7

33

32

31

30

2928

27

2625

24

23

22

21

20

173837

3635

34

16

19

18

1514

13

1110

98

39

7

1

35

4

6

32

1

12

FRONT AXLEW/ WELDED HOUSING - PLANETARY WHEEL

END (ARVIN MERITOR)

RT600-1

Released 12-2012

5A

GROUP

5A.7


PAGE

MODEL:

DATE:

P/N 12261-261


T105751 Front Axle (Contd.)

1 224384 Caliper - Brake, ASSY ........................................42 224385 Washer 7/8" ........................................................163 224386 Upper Bolt, 7/8-9 UNC x 5", 12 point..................8

224387 Lower Bolt, 7/8-9 UNC x 4", 12 point..................84 222066 HEX Bolt, M16 x 2 x 50 ......................................405 222067 Washer M16 .......................................................406 222068 Disc - Brake Rotor ..............................................27 222135 Axle Shaft ASSY - Short (Ref Page 5A.5) ..........Ref8 222144 Seal - Radial Spindle ..........................................29 222071 Bushing Axle shaft ..............................................410 222145 Spindle................................................................211 222067 Washer M16 .......................................................4412 222066 HEX Bolt, M16 x 2 x 50 ......................................4413 222146 Seal - Oil, Metal Face .........................................2

222147 Bearing - Wheel Ø120 x Ø180 x 3814 Bearing Wheel Inner...........................................1 15 Bearing Wheel Inner...........................................116 Bearing - Wheel Outer ........................................117 Bearing - Wheel Outer ........................................1

18 222073 Stud - Wheel.......................................................4619 222148 Hub - Wheel........................................................220 222149 Snap Ring (Ring Gear / Hub) .............................221 222150 Hub - Ring Gear Planetary .................................222 222151 Ring Gear - Planetary.........................................223 222152 Snap Ring (Pinion Bearing / Carrier) ..................824 222153 Bearing - Cylindrical Roller

Ø50 x Ø72 x 37 .................................................825 222154 Pinion - Planetary ...............................................826 222155 O-Ring Ø2.6 x Ø310 ..........................................227 222156 Carrier - Planetary ..............................................228 222091 Ring - Seal (Oil Fill & Drain Plug) .......................429 222090 Plug, Oil ..............................................................430 222089 Nut - Jam (Sun Gear Thrust Screw) ...................231 222088 Screw - Thrust (Sun Gear Outboard) .................232 222098 Hex Bolt, M12 x 1.75 x 35 ..................................6033 222099 Washer M12 ......................................................6034 222157 Snap Ring (Sun Gear / Axle Shaft).....................235 222158 Sun Gear - Planetary..........................................236 222159 Thrust Washer (Sun Gear) .................................237 222160 Allen Bolt, M10 x 1.5 x 25...................................238 222161 Nut - Spindle.......................................................239 222162 Knuckle - LH .......................................................1

222163 Knuckle - RH ......................................................1

SEE PAGE 5A.6

FRONT AXLEW/ WELDED HOUSING - PLANETARY WHEEL

END (ARVIN MERITOR)

RT600-1

Released 12-2012

5A

GROUP

5A.8


PAGE

MODEL:

DATE:

P/N 12261-261

5

8 14

20

35, 30, 21

A

A

32

B

B

31

35, 27, 10, 12, 17

13

8

15

20

35, 30, 21

C

SEE PAGE 5A.9

RT600-1REAR AXLE ASSEMBLY


Revised 12-2012

5A

GROUP

5A.9


PAGE

MODEL:

DATE:

P/N 12261-261


T105754 (Rev A) Rear Axle Assembly

1 1202-7 10-24 x 1.00 Screw...................... 22 1208-59 SHIM, Round 2.00X3.50x0.075,

ST Z ............................................. 83 1213-1 Grease FTG,

Zerk 0.125NPT STR .................... 14 1213-3 Fitting, Grease 1/8 45 DEG.......... 45 1213-6 Grease Zerk ................................. 26 1219-470 Adapter, 90, -8 ............................. 27 1219-688 Reducer ....................................... 28 1219-768 Tee, -8.......................................... 29 1230-6 10-24 Nut and Lock Washer ........ 210 200B0004-103 Spacer 0.546X0.84X0.25, ST Z... 211 442-2201 Switch, Roller ............................... 112 706-9564 Plate............................................. 113 707-4077-24 Hose............................................. 214 707-4078-50 Hose............................................. 115 707-4078-56 Hose............................................. 116 707-4332 Bushing........................................ 117 707F4532 Pin Axle Pivot............................... 118 709-5450 Sleeve.......................................... 119 709-5648 Drive shaft .................................... 120 709-0646 Cylinder, Steer ............................. 221 710F0412 Pin ASS’Y RT300-1120 ............... 4


22 720-0285 Plate.................................................... 123 720F0038 Bracket, Axle....................................... 124 NFS-312C000-25 Nut, Hex, FLG

SERR 0.312-18, STZ G5.................... 225 NTP-A00C000-2C Nut, HEX TPLCK 1.00-8,

ST Z GRC........................................... 826 S01-312CB00-25 SCR, HHCS 0.3125-18X2.00,

ST Z GR5............................................ 127 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,

ST Z GR5........................................... 428 S01-A00CK30-25 SCR, HHCS 1.00-8X13.0,

ST Z GR5............................................ 829 SHF-375C750-25 SCR, HHCS FT 0.375-16X0.75,

STZ G5 .............................................. 230 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00,

ST Z G5 .............................................. 431 SHF-500FB00-Y8 SCR, HHCS FT 0.50-20X2.00,

STYZ G8............................................. 432 T105753 Rear Axle (Welded Version) ............... 133 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z... 234 WAH-A0NX000-Y2 WSH, FL HRD A-NRW 1.00, ST YZ ... 1635 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ....... 836 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ...... 2

23 6 3 6

21, 30, 3535, 30, 2125, 34, 28

4

7

22

1, 9

1126

24

33, 29, 36

44

35, 27

19

1816

2

DETAIL C

SECTION A-A

SECTION B-B

SEE PAGE 5A.8

RT600-1REAR AXLE ASSEMBLY


Revised 12-2012

5A

GROUP

5A.10


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 5A.11

33

34

1 2

35 3

4 5

6

7

8 9

10

31

32

3016

17

11

12

13

14

15

29 2827 21

2019 18

26

25

22

23

24

REAR AXLE W/ WELDED HOUSING (ARVIN MERITOR)

RT600-1

Released 12-2012

5A

GROUP

5A.11


PAGE

MODEL:

DATE:

P/N 12261-261

REAR AXLE W/ WELDED HOUSING (ARVIN MERITOR)


T105753 Rear Axle

1 222093 Breather ............................................................. 12 224404 Axle Housing (Welded Version) ......................... 13 222095 Cap, ASSY W/ Bracket .................................... 14 222097 Fitting - Grease, Angled ..................................... 45 222098 HEX Bolt, M12x1.75 x 35 ................................... 106 222099 Washer M12....................................................... 107 222101 King Pin (Top) .................................................... 28 222103 O-Ring King Pin ................................................. 49 Bushing (Axle Shaft) .......................................... 410 222106 Seal - Radial (Axle Shaft / Housing)................... 211 222107 King Pin (Bottom) ............................................... 212 222109 Thrust Washer (King Pin)................................... 213 Cap (Bottom King Pin) ....................................... 214 222067 Washer (King Pin Cap / Bottom) ........................ 1215 222110 Hex Bolt, M16 x 2 x 45 ....................................... 1216 222114 Shim-1.00 mm (King Pin Thrust WSHR)............ AR


17 Pin - Spirol ......................................................... 418 Wheel End ASSY (Ref Page 5A.13) .................. Ref19 222145 Spindle (Ref Page 5A.13) .................................. Ref20 222120 Seal (King Pin) ................................................... 421 222105 Bushing - King Pin.............................................. 422 222162 Knuckle - LH (Ref Page 5A.13).......................... Ref

222163 Knuckle - RH (Ref Page 5A.13) ......................... Ref23 222122 Pin - Cotter Ø0.25 x 2.5" .................................... 224 222124 Nut - Castle (Tie Rod End)................................. 225 224382 Tie Rod ASSY.................................................... 226 222127 Thrust Button...................................................... 227 222135 Axle Shaft ASSY - Short .................................... 128 222138 U-Joint Replacement Kit .................................... 229 222134 Axle Shaft ASSY - Long..................................... 130 224383 Yoke (Carrier)..................................................... 1


222131 Tie Rod End - Left .............................................. 1


SEE PAGE 5A.10

RT600-1

Released 12-2012

5A

GROUP

5A.12


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 5A.13

33

32

31

30

2928

27

2625

24

23

22

21

20

173837

3635

34

16

19

18

1514

13

1110

98

39

7

1

35

4

6

32

1

12

REAR AXLEW/ WELDED HOUSING - PLANETARY WHEEL

END (ARVIN MERITOR)

RT600-1

Released 12-2012

5A

GROUP

5A.13


PAGE

MODEL:

DATE:

P/N 12261-261


T105753 Rear Axle (Contd.)

1 224384 Caliper - Brake, ASSY ........................................42 224385 Washer 7/8" ........................................................163 224386 Upper Bolt, 7/8-9 UNC x 5", 12 point .................8

224387 Lower Bolt, 7/8-9 UNC x 4", 12 point..................84 222066 HEX Bolt, M16 x 2 x 50 ......................................405 222067 Washer M16 .......................................................406 222068 Disc - Brake Rotor ..............................................27 222135 Axle Shaft ASSY - Short (Ref Page 5A.11) ........Ref8 222144 Seal - Radial Spindle ..........................................29 222071 Bushing Axle shaft ..............................................410 222145 Spindle................................................................211 222067 Washer M16 .......................................................4412 222066 HEX Bolt, M16 x 2 x 50 ......................................4413 222146 Seal - Oil, Metal Face .........................................2




222163 Knuckle - RH ......................................................1

SEE PAGE 5A.12

REAR AXLEW/ WELDED HOUSING - PLANETARY WHEEL

END (ARVIN MERITOR)

RT600-1

Released 12-2012


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.1

FRONT AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE)

(BEGINNING W/ SN # 161240)

SEE PAGE 5B.2

Released 12-2012

A

C

B

A

C

B

D

D

912

19, 28

17, 20

11

1

1

13, 22, 26

2

11

13, 22, 26

24

3, 27, 17

8

7

4, 27, 1714

18, 26, 23

15 10

16, 25, 21

6

3, 27, 17

5

4, 27, 17

13, 22, 26

SECTION C - C

SECTION B - B

SECTION A - A

SECTION D - D

6

RT600-1


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.2


T128554 (Rev A) Front Axle INSTL

1 1219-470 Elbow, 90, MJIC-8/MORB-8...................... 42 1219-800 Tee, FJIC-8/MJIC-8/MJIC-8 ...................... 23 1240-53 Clamp........................................................ 24 200B2007-12 Clamp, Medium Duty, 1.5 ID ..................... 25 200B2007-9 Clamp........................................................ 16 707-4077-28 Hose, Assembly ........................................ 27 707-4078-114 Hose, Assembly ........................................ 18 707-4078-60 Hose, Assembly ........................................ 19 709-6606 Drive Shaft ................................................ 110 710-0410 Yoke.......................................................... 111 710-0646 Cylinder, Steer .......................................... 212 710A0409 Actuator, Park Brake................................. 113 710F0412 Pin Assembly RT300-1120 ....................... 414 720-0185 Shaft Drive ................................................ 115 N05-625F000-25 Nut, HEX JAM 0.625-18, ST Z GR5.......... 116 NTP-A00C000-2C Nut, HEX TPLCK 1.00-8, ST Z GRC......... 817 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ..... 518 NYT-500C000-22 Nut, NYLK HVYTHN 0.50-13, ST Z G2..... 219 NYT-625C000-22 Nut, NYLK HVYTHN 0.625-11, ST Z G2... 220 S01-375CA75-25 SCR, HHCS 0.375-16X1.75, ST Z GR5.... 121 S01-A00CK20-25 SCR, HHCS 1.00-8X12.0, ST Z GR5........ 822 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00, ST Z G5... 423 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25, ST Z G5... 224 T128553 Axle, Front (Cast Version)......................... 125 WAH-A0NX000-Y2 WSH, FL HRD A-NRW 1.00, ST YZ ......... 1626 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z.............. 827 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ............. 428 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z ............. 2

Released 12-2012

SEE PAGE 5B.1

RT600-1

FRONT AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.3

FRONT AXLE W/ CAST HOUSING (ARVIN MERITOR)


SEE PAGE 5B.4

2928 27 21

2019 18

26

25

22

23

24

1 2

3

4 5

636

7

8 9

10

32

33

30

3134

35

16

17

11

12

13

14

15

Released 12-2012

RT600-1


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.4


T128553 Front Axle

1 222093 Breather ............................................................. 12 224516 Axle Housing (Cast Version) .............................. 13 222095 Cap, ASSY W/ Bracket .................................... 14 222097 Fitting - Grease, Angled ..................................... 45 222098 HEX Bolt, M12x1.75 x 35 ................................... 106 222099 Washer M12....................................................... 107 222101 King Pin (Top) .................................................... 28 222103 O-Ring King Pin ................................................. 49 Bushing (Axle Shaft) .......................................... 410 222106 Seal - Radial (Axle Shaft / Housing)................... 211 222107 King Pin (Bottom) ............................................... 212 222109 Thrust Washer (King Pin)................................... 213 Cap (Bottom King Pin) ....................................... 214 222067 Washer (King Pin Cap / Bottom) ........................ 1215 222110 Hex Bolt, M16 x 2 x 45 ....................................... 1216 222114 Shim-1.00 mm (King Pin Thrust WSHR)............ AR


17 Pin - Spirol ......................................................... 418 Wheel End ASSY (Ref Page 5B.6) .................... Ref19 222145 Spindle (Ref Page 5B.6) .................................... Ref20 222120 Seal (King Pin) ................................................... 421 222105 Bushing - King Pin.............................................. 422 224517 Knuckle - LH (Ref Page 5B.6)............................ Ref

224518 Knuckle - RH (Ref Page 5B.6) ........................... Ref23 222122 Pin - Cotter Ø0.25 x 2.5" .................................... 224 222124 Nut - Castle (Tie Rod End)................................. 225 224519 Tie Rod ASSY.................................................... 226 222127 Thrust Button...................................................... 227 222135 Axle Shaft ASSY - Short .................................... 128 222138 U-Joint Replacement Kit .................................... 229 222134 Axle Shaft ASSY - Long..................................... 130 222139 Parking Brake Assembly .................................... 131 224383 Yoke (Carrier)..................................................... 1

217280 Flange Yoke (Carrier)......................................... 132 222140 Plug - Magnetic, Oil............................................ 233 222091 Ring - Seal (Oil Fill & Drain Plug)....................... 234 222141 Hex Bolt, M16 x 2 x 50 ....................................... 834A 222142 Hex Bolt, M16 x 2 x 70 ...................................... 435 222067 Washer M16 (Carrier / Axle Housing) ................ 1236 222143 Magnet - Housing............................................... 637* 222130 Tie Rod End - Right............................................ 1

222131 Tie Rod End - Left .............................................. 1


SEE PAGE 5B.3

Released 12-2012

RT600-1

FRONT AXLE W/ CAST HOUSING (ARVIN MERITOR)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.5

SEE PAGE 5B.6

33

32

31

30

2928

27

2625

24

23

22

21

20

173837

3635

34

16

19

18

1514

13

1110

98

39

7

1

35

4

6

32

1

12

FRONT AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR)


Released 12-2012

RT600-1


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.6


T128553 Front Axle (Contd.)


224387 Lower Bolt, 7/8-9 UNC x 4", 12 point..................84 222066 HEX Bolt, M16 x 2 x 50 ......................................405 222067 Washer M16 .......................................................406 222068 Disc - Brake Rotor ..............................................27 222135 Axle Shaft ASSY - Short (Ref Page 5B.4) ..........Ref8 222144 Seal - Radial Spindle ..........................................29 222071 Bushing Axle shaft ..............................................410 222145 Spindle................................................................211 222067 Washer M16 .......................................................4412 222066 HEX Bolt, M16 x 2 x 50 ......................................4413 222146 Seal - Oil, Metal Face .........................................2




222518 Knuckle - RH ......................................................1

SEE PAGE 5B.5

Released 12-2012

RT600-1

FRONT AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.7

SEE PAGE 5B.9

REAR AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE)


Released 12-2012

A

A

B

B

21

36, 28, 11, 13, 18

21

36, 31, 22

C

3419

20

2

DETAIL C

32

33

17

16

5

36, 31, 22 33

15

RT600-1


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.8

SEE PAGE 5B.9

Released 12-2012

24

6

14 22, 31, 3679

6

3

4

28, 36 4 30, 34, 37

25

27

12

1, 1023

SECTION A - A

SECTION B - B

8

26, 35, 29 22, 31, 36

7 9

RT600-1




5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.9

SEE PAGES 5B.7 & 5B.8


T128557 (Rev A) Rear Axle INSTL

1 1202-7 10-24 X 1.00 Screw.................................... 22 1208-59 Shim, Round 2.00X3.50X0.075, ST Z ........ 83 1213-1 Grease FTG, ZERK 0.125NPT STR........... 14 1213-3 Fitting, Grease 1/8 45º................................ 25 1213-6 Grease Zerk................................................ 26 1219-470 Elbow, 90, MJIC-8/MORB-8 ....................... 27 1219-570 Elbow, 90, FJIC-8SW/MJIC-8..................... 28 1219-688 Adapter, MJIC-8/FJIC-10............................ 29 1219-768 Tee, MJIC-8/MJIC-8/MORB-8 .................... 210 1230-6 10-24 Nut & Lock Washer .......................... 211 200B0004-103 Spacer 0.546X0.84X0.25, ST Z.................. 212 442-2201 Switch, Roller.............................................. 113 706-9564 Plate ........................................................... 114 707-4077-28 Hose, Assembly.......................................... 215 707-4078-50 Hose, Assembly.......................................... 116 707-4078-56 Hose, Assembly.......................................... 117 707-4332 Bushing....................................................... 118 707F4532 Pin Axle Pivot ............................................. 119 709-5450 Sleeve......................................................... 120 709-5648 Drive Shaft.................................................. 121 710-0646 Cylinder, Steer............................................ 222 710F0412 Pin Assembly RT300-1120......................... 423 720-0285 Plate ........................................................... 124 720F0038 Bracket, Axle .............................................. 125 NFS-312C000-25 Nut, HEX, FLG, SERR 0.312-18, STZ G5.. 226 NTP-A00C000-2C Nut, HEX TPLCK 1.00-8, ST Z GRC.......... 827 S01-312CB00-25 SCR, HHCS 0.3125-18X2.00, ST Z G5...... 128 S01-500CA50-25 SCR, HHCS 0.50-13X1.50, ST Z GR5 ....... 429 S01-A00CK30-25 SCR, HHCS 1.00-8X13.0, ST Z GR5......... 830 SHF-375C750-25 SCR, HHCS FT 0.375-16X0.75, STZ G5 ... 231 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00, ST Z G5 .... 432 SHF-500FB00-Y8 SCR, HHCS FT 0.50-20X2.00, STYZ G8... 433 T128556 Axle, Rear (Cast Version)........................... 134 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z .......... 235 WAH-A0NX000-Y2 WSH, FL HRD A-NRW 1.00, ST YZ........... 1636 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ............... 837 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z............... 2

Released 12-2012

RT600-1




5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.10

SEE PAGE 5B.11

33

34

1 2

35 3

4 5

6

7

8 9

10

31

32

3016

17

11

12

13

14

15

29 2827 21

2019 18

26

25

22

23

24

REAR AXLE W/ CAST HOUSING (ARVIN MERITOR)


Released 12-2012

RT600-1


5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.11


T128556 Rear Axle

1 222093 Breather ............................................................. 12 224516 Axle Housing (Cast Version) .............................. 13 222095 Cap, ASSY W/ Bracket .................................... 14 222097 Fitting - Grease, Angled ..................................... 45 222098 HEX Bolt, M12x1.75 x 35 ................................... 106 222099 Washer M12....................................................... 107 222101 King Pin (Top) .................................................... 28 222103 O-Ring King Pin ................................................. 49 Bushing (Axle Shaft) .......................................... 410 222106 Seal - Radial (Axle Shaft / Housing)................... 211 222107 King Pin (Bottom) ............................................... 212 222109 Thrust Washer (King Pin)................................... 213 Cap (Bottom King Pin) ....................................... 214 222067 Washer (King Pin Cap / Bottom) ........................ 1215 222110 Hex Bolt, M16 x 2 x 45 ....................................... 1216 222114 Shim-1.00 mm (King Pin Thrust WSHR)............ AR


17 Pin - Spirol ......................................................... 418 Wheel End ASSY (Ref Page 5B.13) .................. Ref19 222145 Spindle (Ref Page 5B.13) .................................. Ref20 222120 Seal (King Pin) ................................................... 421 222105 Bushing - King Pin.............................................. 422 224517 Knuckle - LH (Ref Page 5B.13).......................... Ref

224518 Knuckle - RH (Ref Page 5B.13) ......................... Ref23 222122 Pin - Cotter Ø0.25 x 2.5" .................................... 224 222124 Nut - Castle (Tie Rod End)................................. 225 224519 Tie Rod ASSY.................................................... 226 222127 Thrust Button...................................................... 227 222135 Axle Shaft ASSY - Short .................................... 128 222138 U-Joint Replacement Kit .................................... 229 222134 Axle Shaft ASSY - Long..................................... 130 224383 Yoke (Carrier)..................................................... 1


222131 Tie Rod End - Left .............................................. 1


SEE PAGE 5B.10

Released 12-2012

RT600-1

REAR AXLE W/ CAST HOUSING (ARVIN MERITOR)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.12

SEE PAGE 5B.13

33

32

31

30

2928

27

2625

24

23

22

21

20

173837

3635

34

16

19

18

1514

13

1110

98

39

7

1

35

4

6

32

1

12

Released 12-2012

RT600-1

REAR AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.13

SEE PAGE 5B.12


T128556 Rear Axle (Contd.)


224387 Lower Bolt, 7/8-9 UNC x 4", 12 point..................84 222066 HEX Bolt, M16 x 2 x 50 ......................................405 222067 Washer M16 .......................................................406 222068 Disc - Brake Rotor ..............................................27 222135 Axle Shaft ASSY - Short (Ref Page 5B.11) ........Ref8 222144 Seal - Radial Spindle ..........................................29 222071 Bushing Axle shaft ..............................................410 222145 Spindle................................................................211 222067 Washer M16 .......................................................4412 222066 HEX Bolt, M16 x 2 x 50 ......................................4413 222146 Seal - Oil, Metal Face .........................................2




222518 Knuckle - RH ......................................................1

Released 12-2012

RT600-1

REAR AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR)



5BGROUP

P/N 12261-261 PAGE

MODEL:

DATE:

5B.14


3200P5F1 Wheel & Tire Assembly, 29.50 x 25

1 3213P3F1 Wheel 29.5 x 25.................................... 4 2 54U2D6 Tire, 29.5 x 25 28P ............................... 4 3 20Z1567D8 Hex Nut................................................. 92 4 18Z694D8 Washer, .177 x 1.469 x .813................. 92

Revised 09-2010

WHEELS & TIRES RT600 & RT600-1

6

GROUP

6.1


PAGE

MODEL:

DATE:

P/N 12261-261

RT600


720A0537 (Rev K) Engine Installation

T118709 Engine Package 215 HP Export

PUMPSGroup 24

TRANSMISSIONGroup 7

COOLING ASSEMBLY

ENGINE ASSEMBLY - EXPORTQSB6.7, 215HP, TIER 3,

CUMMINS ENGINE

Revised 01-2013

6

GROUP

6.2


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

48 36, 81, 82 80

35, 69

56

57

5

75

792439, 40426035, 69, 53

1

244

27 35, 36, 69 28 26 29

25

14

43

55

5490, 91, 92, 7 4139, 40

6

16

38 31 73, 72, 61, 59, 5820

23

Z

1

2

VIEW Z

SEE PAGE 6.5


CUMMINS ENGINE

Revised 01-2013

6

GROUP

6.3


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

1 10, 18, 46 87 85, 52, 51, 19 2 4, 67, 77, 78 68

83, 84

3, 67, 78, 76, 74

62

44

65 6366, 676488898886

474933

9, 10, 11, 12,13

34

69, 37, 36, 35

30

32

8 2

1

SEE PAGE 6.5


CUMMINS ENGINE

Revised 01-2013

6

GROUP

6.4


PAGE

MODEL:

DATE:

P/N 12261-261

RT600

21, 22, 45

70

5050

71

1

17

15

1

2221

SEE PAGE 6.5


CUMMINS ENGINE

Revised 01-2013

6

GROUP

6.5


PAGE

MODEL:

DATE:

P/N 12261-261

RT600


720A0537 (Rev K) Engine Assembly

1 T118709 Engine Package, 215HP Export ...12 710 0321 Transmission.................................13 720 0168 Pump.............................................14 720 0169 Pump.............................................15 720 0319-67 Hose Assembly .............................26 1219-605 Adapter, 6-6 ..................................17 W16-012X000-20 Washer, Lock-M12 ........................18 12019-304 Adapter, 4-6 ..................................19 1200-172 HHCS, 5/8-11 X 6 .........................210 1205-195 Lock Nut, 5/8-11............................211 1209-48 Washer, 0.656 X 1.312..................212 1221-129 Rubber Mount ...............................213 10329 Washer..........................................214 376 1401 Adapter 45° 16-12.........................115 12019-218 Elbow 90° 16-12............................116 1245-191 Sender, Oil TEMP .........................117 1219-583 Elbow 90° 12-12............................118 1200-170 Capscrew 5/8 X 5.50.....................219 1240-153 Nut, Rail 0.31 ................................220 44Z341D5 Elbow, Street 3/4"..........................121 S01-312CA25-25 Capscrew,0.31 X1.25....................222 NTP-312C000-2C Nut, Lock 0.31...............................223 720 0328 Sight Gage ....................................124 1222-367 Sleeve ...........................................14IN25 1240-47 Clamp............................................226 721 0281 Tube, Exhaust ...............................127 710 0342 Tube, Exhaust ...............................128 710 0090 Muffler ...........................................129 1222-204 Rain Cap .......................................130 1243-160 Air Cleaner ....................................131 12019-179 Adapter, Tee..................................132 1243-161 Cap, 6" ..........................................133 1243-163 Elbow, 5 X 6 ..................................134 1243-88 Mounting Band..............................235 1200-59 Capscrew, 3/8" X 1" ......................1436 1205-45 Nut, 3/8" Lock................................937 1209-4 Washer, 3/8"..................................438 711 0399 Cap, Machined..............................139 1210-38 Washer, 3/4" Lock .........................440 1200-188 HHCS, 3/4-10 X 2.0" .....................441 710F0359 Mount, TRANS, R.H......................142 710F0364 Mount, TRANS., L.H. ....................143 1219-555 Adapter, 16-12 ..............................144 1219-389 Adapter, 12-12 ..............................345 1243-21 Muffler Clamp................................246 1209-8 Washer, 5/8 X 1.75........................247 1243-162 Reducing Insert .............................1


48 44Z978D8 Clamp 149 1240-103 Clamp 150 1219-680 Adapter, 90° 251 1240-155 Plate, DP-5.............................. 152 1240-129 Clamp Half .............................. 253 1209-3 Washer, 5/16" Flat................... 254 720 0443-74 Hose. -12 ................................ 155 720 0443-57 Hose. -12 ................................ 156 724 0424-144 Hose ASSY 0.62 ID ................ 157 1219-611 Adapter ................................... 158 1200-66 HHCS, 3/8NF X 1 3/4” ............ 859 085 310 18 Washer, M10 LOCK ................ 1260 719A0951 Shift Valve Assembly .............. 161 1204-50 Nut, M10-1.50 HEX................. 462 720 0300-33 Hose Assembly ....................... 163 717 0624-34 Hose Assembly ....................... 164 717 0624-31 Hose Assembly ....................... 165 711 0362 Bracket.................................... 166 1200-95 HHCS, 0.50 X.1.00 ................. 367 1210-26 Washer, 1/2" Lock ................... 168 1219-802 Adapter, 90° 12 ....................... 169 1210-20 Washer, 3/8" Lock ................... 470 709 1265-60 Hose, -16 ................................ 171 709 1266-80 Hose, -16 ................................ 172 0826M10055 HHCS, M10 X 55 ................... 873 1203-303 Stud, M10 X 90 ...................... 474 1203-288 SHCS, 1/2 - 13 X 1 1/2” .......... 175 44Q1402D3 Elbow ...................................... 176 1239-12 Gasket..................................... 177 1239-40 Gasket..................................... 178 1200-100 HHCS, 1/2 NC X 1 1/2"........... 579 44Q1401D3 Connector ............................... 180 12202-1 Tube, 0.25".............................. 14481 1200-63 HHCS, 3/8NC X 1.50"............. 182 711 F0363 Handle..................................... 183 1219-714 Tee, 12 OR

X 12JIC X 12JIC ..................... 184 44Z1417D14 Reducer, 12-6 ......................... 185 1200-39 HHCS, 0.31 X 2 1/2 ................ 286 720 0380 Tube, Air Intake....................... 187 1240-91 Clamp...................................... 188 1240-81 Clamp...................................... 289 1244-226 Hump, Rubber Ø4" ................. 190 085 113 24 Washer, M12........................... 191 707 4526 Cable, Battery ......................... 192 071 412 38 HHCS, M12 X 35 .................... 1

SEE PAGES 6.2, 6.3 & 6.4

Revised 01-2013ENGINE ASSEMBLY - EXPORTQSB6.7, 215HP, TIER 3,

CUMMINS ENGINE

6

GROUP

6.6


PAGE

MODEL:

DATE:

P/N 12261-261

RT600SHIFT VALVE ASSEMBLY

3

2

7

112

3

8

12

17

18 6, 5, 4 9 1013, 14, 15, 16

19

20

21

22

6, 5, 4

1


719A0951 (Rev C ) Low Shift Assembly

1 721-0386 Angle ...................................................12 12019-910 Valve, Air Solenoid ..............................23 1213-65 Breather...............................................34 S14-190F750-H2 SHCS, 10-32X0.75, ST Z ....................45 1210-7 Washer, Lock.......................................46 1209-1 Washer, Flat ........................................47 12019-418 Elbow, 90º............................................18 12019-411 Elbow, 45º............................................19 1219-954 Nipple, 3/8 ...........................................110 12019-911 Tee ......................................................111 12019-406 Elbow, 90º............................................112 710-0579 Solenoid Valve.....................................113 1200-9 HHCS, 1/4-20X1..................................214 1209-2 Washer 1/4 ..........................................215 1209-1 Washer 3/16 ........................................216 1205-13 Nut #10-24...........................................217 1219-605 Nipple, 1” NPT X 3 LG.........................118 1219-776 Elbow...................................................119 1219-693 Tee ......................................................120 1245-192 Sender Oil Pressure ............................121 1219-43 Bushing................................................122 12019-754 Swivel Adapter.....................................1

Released 01-2013

6A

GROUP

6A.1


PAGE

MODEL:

DATE:

P/N 12261-261

40

10, 25

81, 49, 54, 14, 79

35 34

33, 47, 43

21, 89, 4584, 41, 80

20, 56, 87 80, 41

262, 32, 191181, 49, 15, 78

36

76

70

C C

56, 90, 77

75

D DVIEW C-C

22, 87, 43

VIEW D-D

38

VIEW A-A


RT600-1

84

Revised 07-2012ENGINE INSTALLATIONQSB6.7, 220HP, TIER 4i,

CUMMINS ENGINE

6A

GROUP

6A.2


PAGE

MODEL:

DATE:

P/N 12261-261

A

A

63, 52, 82

21, 8913

80, 87, 56, 73

37

12 48, 83, 42, 60, 53

43, 87, 90, 27 6167

B

B16, 18, 46, 1750, 91, 44, 6

39

16, 18, 46, 17

71

68, 69

51, 1, 66, 85, 44

5


RT600-1


CUMMINS ENGINE

6A

GROUP

6A.3


PAGE

MODEL:

DATE:

P/N 12261-261

17, 46, 18, 16

2928 82, 52, 62 30

4031, 57, 81, 56, 80

11, 8 7

24

9

88, 58, 74

4

3

23

86, 55, 65

VIEW B-B

64, 59, 86

72

4


RT600-1


CUMMINS ENGINE

6A

GROUP

6A.4


PAGE

MODEL:

DATE:

P/N 12261-261


T109820 (Rev E) Engine Installation

1 10329 Flat Washer ............................................... 2 2 12019-179 Tee, JIC/JIC, ST. THD. O-Ring .................. 1 3 12019-218 Elbow, 90, MORB-16/MJIC-12 .................. 1 4 12019-303 Adapter, 45, -16 ......................................... 2 5 12019-304 Adapter, MJIC-6/MORB-4.......................... 1 6 1209-48 1209-48 ..................................................... 2 7 1219-389 Adapter, MJIC-12/MORB-12...................... 2 8 1219-583 Adapter, 90 Swivel Elbow.......................... 1 9 1219-605 Adapter, MJIC-6/MORB-6.......................... 110 1219-714 Tee, JIC, JIC, SAE STR. O- Ring .............. 111 1219-802 Adapter, 90, -12 ......................................... 212 12202-49 Tubing, -4, Black........................................ 213 1222-367 Sleeve, Protective Hose ............................ 114 1239-12 Gasket (SAE C-4-Bolt) .............................. 115 1239-40 Gasket ....................................................... 116 1240-129 Clamp Body, 2 PCS,1.25DIA Dual ............ 417 1240-153 Rail Nut, HEX 0.3125-18 ........................... 418 1240-155 Cover Plate, Dual 4.02 X 1.18 ................... 419 1245-191 Sending Unit TEMP................................... 120 200B2007-12 Clamp- Medium Duty, 1.5 ID ..................... 221 200B2007-58 Clamp- Medium Duty................................. 322 200B2007-6 Clamp, MED, 3/4 ID................................... 223 376-1401 Adapter 45° ............................................... 124 44Q1402-D3 90° Elbow, Male......................................... 225 44Z1417D14 Female/Male Reducer-Expander............... 126 44Z341D5 Elbow, Street, MPT/FPT ............................ 127 707-4526 Cable, Battery............................................ 128 709-1265-117 Hose, -16, FJIC -16SW/FJIC -16SW......... 129 709-1266-120 Hose, -16, FJIC -16SW/FJIC -16SW45..... 130 710-0321 Transmission ............................................. 131 711-0362 Bracket ...................................................... 132 711-0399 Cap, Machined .......................................... 133 711F0363 Handle ....................................................... 134 717-0624-31 Hose, -12, FJIC -12SW/FJIC -12SW90..... 135 717-0624-34 Hose, -12, FJIC -12SW/FJIC -12SW90..... 136 720-0300-27 Hose, -6, FJIC -6SW/FJIC -6SW45........... 137 720-0319-40 Hose, -6, FJIC -6SW/FJIC -6SW90........... 238 720-0328 Gauge Sight Plug 1 NPT ........................... 139 720-0443-114 Hose, -12, FJIC -12SW.FJIC -12SW......... 240 724-0424-148 Hose, -10, FJIC -12SW/FJIC -12SW......... 141 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .................. 342 N24-10CX000-28 Nut, HEX M10-1.5, DIN934, STZ CL......... 443 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16,ST Z G5....... 444 NYL-625C000-25 Nut, HEX NYL-INS 0.625-11,ST Z G5....... 445 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00,ST Z G5...... 246 S01-312CB50-25 SCR, HHCS 0.3125-18X2.50,ST Z G5...... 447 S01-375CA50-25 SCR, HHCS 0.375-16X1.50,ST Z GR5 ..... 148 S01-375FA75-25 SCR, HHCS 0.375-24X1.75,ST Z GR5 ..... 849 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,ST Z GR5....... 550 S01-625CB25-25 SCR, HHCS 0.625-11X2.25,ST Z GR5 ..... 2

SEE PAGES 6A.1, 6A.2 & 6A.3

RT600-1


CUMMINS ENGINE

6A

GROUP

6A.5


PAGE

MODEL:

DATE:

P/N 12261-261


T109820 (Rev E) Engine Installation (Contd..)

51 S01-625CD50-25 SCR, HHCS 0.625-11X4.50,ST Z GR5 ..... 252 S01-750CB00-25 SCR, HHCS 0.75-10X2.00,ST Z GR5 ....... 453 S07-10CM055-28 SCR, HHCS M10-1.5X55 PT,ST Z 8.8 ...... 854 S14-500CA50-H2 SCR, SHCS 0.50-13 X 1.50, ST Z............. 155 SHF-250C625-25 SCR, HHCS FT 0.25-20X0.625,STZ G5 ... 456 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00,STZ G5 ... 857 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00,ST Z G5 .... 258 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25,ST Z G5 .... 459 SMF-06AM020-28 SCR, HHCS M6-1X20 FT, ST Z 8.8........... 460 T01-10CM090-28 Stud, FT M10-1.5X90, C8.8....................... 461 T103328 Tier IV Engine SUBASSY .......................... 162 T104609 Bracket, Right Transmission...................... 163 T104611 Bracket, Left Transmission ........................ 164 T104613 Mount, Air Cleaner..................................... 165 T104632 Shield, Heat .............................................. 166 T104638 Mount, Rubber ........................................... 267 T105187 Pipe, Felxible exhaust................................ 168 T105201 Clamp, V-Band .......................................... 169 T105202 Gasket ....................................................... 170 T105212 Fuel Line.................................................... 171 T105241 Clamp, V-Band........................................... 172 T105251 Air Cleaner................................................. 173 T105873 Low Shift ASSY ......................................... 174 T105879 DPF SubASSY........................................... 175 T112489 Fuel Line.................................................... 176 T112490 Fuel Line.................................................... 177 T112491 Fuel Filter Mount........................................ 178 T118152 Pump, Boom/Tele & Swing ........................ 179 T119631 Pump, Winch ............................................. 180 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.......... 881 W07 -500X000-20 WSH, LCK, MED SPLT 0.50, ST Z............ 782 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z............ 483 W16-010X000-G2 WSH, LOCK, SPLT M10 D127B, ST Z ...... 1284 WAH-37NX000-Y2 WSH, FL HRD A-NRW 0.375, ST YZ ........ 285 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625, ST YZ ........ 286 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z .............. 887 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ............ 688 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z .............. 489 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ............ 390 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z .............. 391 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z .............. 2

SEE PAGES 6A.1, 6A.2 & 6A.3


CUMMINS ENGINE

RT600-1

6A

GROUP

6A.6


PAGE

MODEL:

DATE:

P/N 12261-261

44

46

45

17

1037

7

4

25

40 1226

8

16

152830

42

14 13

9


T103328 (Rev B) Tier 4i Engine SubASSY

1 T103335 Engine, Tier 4i ................................. 12 T105163 Cooling Package ............................. 13 T105164 Hose, Molded .................................. 14 T105166 Air Intake Pipe ASSY....................... 15 T105170 Fan, Cooling .................................... 16 T105171 Clutch, Fan ...................................... 17 T105187 Pipe, Flexible Exhaust ..................... 18 T105191 Angle ............................................... 19 T105194 Pipe, Molded.................................... 110 T105195 Pipe, Hot CAC ................................. 111 T105196 Pipe, Cold CAC ............................... 112 T105198 Hose, Molded .................................. 113 T105201 Clamp, V-Band ................................ 114 T105202 Gasket ............................................. 115 T105205 Bracket, Left Cross .......................... 116 T105206 Bracket ............................................ 117 T105212 Fuel Line.......................................... 118 T105213 Crossmember, Front........................ 119 T105214 Bracket, Lift...................................... 120 T105215 Bracket, Main Radiator .................... 121 T105216 Bracket, Anti- Radiator .................... 122 T105217 Bracket, Filter .................................. 123 T105218 Bracket, Controller ........................... 1


24 T105219 Bracket, Riser ..................................125 T105220 Bracket, Riser ..................................126 T105221 Wing Bracket, Right .........................127 T105222 Wing Bracket, Left............................128 T105223 Bracket, Main Radiator ....................129 T105224 Support, Mid Radiator ......................230 T105225 Cross Brace .....................................131 T105226 Bracket, Tank...................................132 T105227 Bracket, Tank...................................133 T105228 Plate, Front Mount ...........................134 T105229 Bracket, Interface.............................135 T105230 Plate, Reinforcement .......................136 T105231 Support Rod.....................................237 T105232 Hose Guide ......................................138 T105234 Bracket, Support ..............................139 T105235 Bracket, Lift ......................................240 T105236 Bracket, Support ..............................141 T105237 Bracket, Tank...................................142 T105241 Clamp, V-Band.................................143 T105251 Air Cleaner .......................................144 T112489 Fuel Line ..........................................145 T112490 Fuel Line ..........................................146 T112491 Fuel Filter Mount ..............................147 T109392 Decal, Ether Spray...........................1

2

3

1941

1

22

35

23

382436

34272033

18

295

6

1139

43

21, 32, 31

RT600-1

47

Revised 05-2012

TIER 4i ENGINE SUBASSY

6A

GROUP

6A.7


PAGE

MODEL:

DATE:

P/N 12261-261

COOLING PACKAGE(EXPORT & DOMESTIC)

2

4

1

5

3


T105163 (Rev A) Cooling Package

1 T105163-01 Fan Shroud...................................... 12 T105168 Charged Air Cooler .......................... 13 T105186 Transmission Oil Cooler .................. 14 T105197 HYD Oil Cooler ................................ 15 T105233 Radiator ........................................... 1

Revised 08-2012

Non-North America & RT600-1

6B

GROUP

6B.1


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


C C

77

75

35

10

80, 49, 14, 69 2, 31, 18 25

19, 56, 85,79, 41

85, 4134 33 32, 47, 43 20, 87, 459, 24

80, 49, 54, 13, 70

56, 88, 74

76

D D

VIEW C-C VIEW A-A

38

VIEW D-D

21, 85, 43

ENGINE INSTALLATIONNON-NORTH AMERICA

QSB6.7, 220HP, TIER 3, CUMMINS ENGINE

Revised 07-2012

6B

GROUP

6B.2


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


A

A

B

B

37

79, 85, 56, 68

12 20, 87

63, 52, 81

71

15, 17, 46, 16

39 50, 89, 44 15, 17, 46, 16

48, 82, 42, 60, 53

43, 85, 88, 26 61 78

11

72

51, 1, 66, 83, 44

5

Revised 07-2012ENGINE INSTALLATIONNON-NORTH AMERICA


6B

GROUP

6B.3


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


16, 46, 17, 15

27

2881, 52, 62

29

4030, 57, 80, 56, 79

23

610, 7

8

86, 58, 73

3

22

84, 55, 65 VIEW B-B

4

4

67

64, 59, 84



6B

GROUP

6B.4


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


T117307 (Rev C) Engine InstallationNon-North America

1 10329 Flat Washer................................................ 2 2 12019-179 Tee, JIC/JIC, ST. THD. O-Ring .................. 1 3 12019-218 Elbow, 90, MORB-16/MJIC-12................... 1 4 12019-303 Adapter, 45, -16 ......................................... 2 5 12019-304 Adapter, MJIC-6/MORB-4.......................... 1 6 1219-389 Adapter, MJIC-12/MORB-12...................... 2 7 1219-583 Adapter, 90 Swivel Elbow .......................... 1 8 1219-605 Adapter, MJIC-6/MORB-6.......................... 1 9 1219-714 Tee, JIC, JIC, SAE STR. O- Ring .............. 110 1219-802 Adapter, 90, -12 ......................................... 211 12202-49 Tubing, -4, Black ........................................ 212 1222-367 Sleeve, Protective Hose ............................ 113 1239-12 Gasket (SAE C-4-Bolt)............................... 114 1239-40 Gasket ....................................................... 115 1240-129 Clamp Body, 2 PCS,1.25DIA Dual............. 416 1240-153 Rail Nut, HEX 0.3125-18 ........................... 417 1240-155 Cover Plate, Dual 4.02 X 1.18 ................... 418 1245-191 Sending Unit TEMP ................................... 119 200B2007 -12 Clamp, Medium Duty ,1.5 ID...................... 220 200B2007-55 Clamp, MED Duty Double, 0.81 ID ............ 321 200B2007-6 Clamp, MED, 3/4 ID................................... 222 376-1401 Adapter 45DEG ......................................... 123 44Q1402-D3 90 DEG Elbow, Male.................................. 224 44Z1417-D14 Female/Male Reducer-Expander ............... 125 44Z341D5 Elbow, Street, MPT/FPT ............................ 126 707-4526 Cable, Battery ............................................ 127 709-1265-117 Hose, -16, FJIC-16SW/FJIC 16SW ........... 128 709-1266-120 Hose, -16, FJIC-16SW/FJIC 16SW45 ....... 129 710-0321 Transmission.............................................. 130 711-0362 Bracket....................................................... 131 711-0399 Cap, Machined........................................... 132 711F0363 Handle ....................................................... 133 717-0624-31 Hose, -12, FJIC-12SW/FJIC-12SW90 ....... 134 717-0624-34 Hose, -12, FJIC-12SW/FJIC-12SW90 ....... 135 720-0300-27 Hose, -6, FJIC-12SW/FJIC-12SW90 ......... 136 1209-48 1209-48...................................................... 237 720-0319-40 Hose .......................................................... 238 720-0328 Gauge Sight Plug 1 NPT ........................... 139 720-0443-114 Hose, -12, FJIC-12SW.FJIC-12SW ........... 240 724-0424-148 Hose, -10, FJIC S-12/FJIC S-12................ 141 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .................. 342 N24-10CX000-28 Nut, HEX M10-1.5, DIN934, STZ CL ......... 443 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16,ST Z G5....... 444 NYL-625C000-25 Nut, HEX NYL-INS 0.625-11,ST Z G5 ....... 445 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00,ST Z G5...... 246 S01-312CB50-25 SCR, HHCS 0.3125-18X2.50,ST Z G5...... 447 S01-375CA50-25 SCR, HHCS 0.375-16X1.50,ST Z GR5 ..... 148 S01-375FA75-25 SCR, HHCS 0.375-24X1.75,ST Z GR5 ..... 849 S01-500CA50-25 SCR, HHCS 0.50-13X1.50,ST Z GR5 ....... 550 S01-625CB25-25 SCR, HHCS 0.625-11X2.25,ST Z GR5...... 2

SEE PAGES 6B.1, 6B.2 & 6B.3



6B

GROUP

6B.5


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


T117307 (Rev C) Engine InstallationNon-North America(Contd..)

51 S01-625CD50-25 SCR, HHCS 0.625-11X4.50,ST Z GR5......... 252 S01-750CB00-25 SCR, HHCS 0.75-10X2.00,ST Z GR5 .......... 453 S07-10CM055-28 SCR,HHCS M10-1.5X55 PT,ST Z 8.8 .......... 854 S14-500CA50-H2 SCR, SHCS 0.50-13 X 1.50, ST Z................ 155 SHF-250C625-25 SCR,HHCS FT 0.25-20X0.625,STZ G5 ....... 456 SHF-375CA00-25 SCR,HHCS FT 0.375-16X1.00,STZ G5 ....... 857 SHF-500CA00-25 SCR,HHCS FT 0.50-13X1.00,ST Z G5 ........ 258 SHF-500CA25-25 SCR,HHCS FT 0.50-13X1.25,ST Z G5 ........ 459 SMF-06AM020-28 SCR, HHCS M6-1X20 FT, ST Z 8.8.............. 460 T01-10CM090-28 Stud, FT M10-1.5X90, C8.8 .......................... 461 T103329 ROW Engine Subassembly .......................... 162 T104609 Bracket, Right Transmission ......................... 163 T104611 Bracket, Left Transmission ........................... 164 T104613 Mount, Air Cleaner........................................ 165 T104632 Shield, Heat .................................................. 166 T104638 Mount, Rubber .............................................. 267 T105251 Air Cleaner.................................................... 168 T105873 Low Shift Assembly....................................... 169 T118152 Pump, Boom /Tele & Swing .......................... 170 T119631 Pump, Winch ................................................ 171 T116158 Clamp ........................................................... 172 T116159 Clamp ........................................................... 173 T117394 ROW Exhaust ASSY .................................... 174 T117579 Fuel Filter Mount ........................................... 175 T117580 Fuel Line ....................................................... 176 T117581 Fuel Line ....................................................... 177 T117582 Fuel Line ....................................................... 178 T117680 Pipe, Flexible Exhaust .................................. 179 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ............. 680 W07 -500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............... 781 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z ............... 482 W16-010X000-G2 WSH, LOCK, SPLT M10 D127B, ST Z ......... 1283 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625, ST YZ ........... 284 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z.................. 885 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z................ 686 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z.................. 487 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ............... 388 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ................. 389 WAW-62WX000-20 WSH, FL TYPA-WID 0.625, ST Z ................. 290 WAH-37NX000-Y2 WSH, FL HRD A-NRW 03.75, ST Z.............. 2

SEE PAGES 6B.1, 6B.2 & 6B.3



6B

GROUP

6B.6


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North America


T103329 (Rev B) Engine Sub ASSYNon-North America

1 T103341 Engine, Non-North America .............12 T105163 Cooling Package..............................13 T105164 Hose, Molded...................................14 T105166 Air Intake Pipe ASSY.......................15 T105170 Fan, Cooling.....................................16 T105171 Clutch, Fan.......................................17 T105191 Angle................................................18 T105194 Pipe, Molded....................................19 T105198 Hose, Molded...................................110 T105205 Bracket, Left Cross ..........................111 T105206 Bracket.............................................112 T105213 Crossmember, Front ........................113 T105214 Bracket, Lift ......................................114 T105215 Bracket, Main Radiator ....................115 T105216 Bracket, Main Radiator ....................116 T105217 Bracket, Filter...................................117 T105218 Bracket, Controller ...........................118 T105219 Bracket, Riser ..................................119 T105220 Bracket, Riser ..................................120 T105221 Wing Bracket, Right .........................121 T105222 Wing Bracket, Left............................122 T105223 Bracket, Main radiator......................123 T105224 Support, Mid Radiator ......................2


24 T105225 Cross Brace .....................................125 T105226 Bracket, Tank ...................................126 T105227 Bracket, Tank ...................................127 T105228 Plate, Front Mount............................128 T105229 Bracket, Interface .............................129 T105230 Plate, Reinforcement........................130 T105231 Support Rod .....................................231 T105232 Hose Guide ......................................132 T105234 Bracket, Support ..............................133 T105235 Bracket, Lift ......................................234 T105236 Bracket, Support ..............................135 T105237 Bracket, Tank ...................................136 T105251 Air Cleaner .......................................137 T116158 Clamp...............................................138 T116159 Clamp...............................................139 T116179 Fuel Filter Mount ..............................140 T117580 Fuel Line ..........................................141 T117581 Fuel Line ..........................................142 T117582 Fuel Line ..........................................143 T117680 Pipe, Flexible Exhaust......................144 T117681 Pipe, Cold Charged Air ....................145 T117682 Pipe, Hot Charged Air ......................146 T117683 Elbow, Air Intake ..............................147 T109392 Decal, Ether Spray ...........................1

17

29

16

1

3513

3

2

36

3346, 44

15, 26, 256523

12

2714 21

2830

18 32

40

42

39

41

38 8

7

11

10222420934

19

37

4

43

31

45

47



6B

GROUP

6B.7


PAGE

MODEL:

DATE:

P/N 12261-261

Non-North AmericaEXHAUST ASSY

(NON-NORTH AMERICA)

3

52

7

4

6

1


T117394 (Rev A) Exhaust ASSYNon-North America

1 T116159 Clamp........................................... 12 T117308 Muffler, Spark Arrestor ................. 13 T117310 Tailpipe......................................... 14 T117311 Pipe, Exhaust............................... 15 T117312 Heat Shield .................................. 16 T117313 Cover, Muffler............................... 17 T117314 Plate, Base................................... 1

Released 08-2011

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


710 0321 Transmission.......................................................1

1 Page 7.2 Converter Group (W/ Aluminium Converter) ......Ref1A Page 7.2A Converter Group (W/ Steel Converter) ...............Ref2 Page 7.4 Converter & Transmission Case Group..............Ref3 Page 7.6 Clutch Group, Rev, 3rd Forward & 2nd...............Ref4 Page 7.8 1st Clutch Group.................................................Ref5 Page 7.10 Pressure Regulator, Pump & Oil Filter................Ref6 Page 7.12 Control Valve Assembly......................................Ref7 Page 7.15 Pump Disconnect ...............................................Ref8 Page 7.13 Hi & Low Shift Control - Not Shown....................Ref9 Page 7.14 Pump Adapter - Not Shown................................Ref10 Page 7.16 Drive Plate Group - Not Shown ..........................Ref

1, 1A 5 6 3 4

2

7

Revised 12-2012

TRANSMISSION(DANA 32000 SERIES - POWERSHIFT)

7.1

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.3

Revised 12-2012TRANSMISSIONCONVERTER GROUP

(W/ ALUMINIUM CONVERTER) 7.2

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.2


Converter Group .................................. Ref

1 217516 Bearing Support Screw ........................ 62 217431 Bearing Support Lockwasher ............... 63 217517 Drive Gear Snap Ring .......................... 34 217518 Pump Drive Gear Bearing .................... 35 217519 Pump Drive Bearing Support ............... 36 217520 Pump Drive Gear ................................. 37 217492 Turbine Shaft Gear............................... 18 217484 Turbine Shaft Gear Snap Ring ............. 114 Page 7.10 Pump & Oil Filter Assembly ................. 116 217483 Turbine Shaft Bearing .......................... 117 217482 Turbine Shaft Piston Ring .................... 118 217481 Turbine Shaft ........................................ 119 217480 Stator Support ...................................... 120 217479 Stator Support Lockwasher .................. 621 217478 Stator Support Screw ........................... 622 217485 Piston Ring........................................... 124 217497 Impeller Hub Gear Snap RIng.............. 125 217490 Impeller Hub Gear................................ 126 217486 Oil Baffle Oil Seal ................................. 127 217487 Oil Baffle Seal Ring .............................. 128 217488 Oil Baffle............................................... 129 217489 Oil Baffle Retainer Ring........................ 1


30 217503 Hub to Impeller Screw .......................... 1231 217502 Impeller Hub Screw Backing Ring ........ 132 217501 Impeller................................................. 133 217500 Impeller Hub O-Ring............................. 134 217499 Impeller Hub ......................................... 135 217498 Impeller Hub Bearing............................ 136 217497 Bearing Snap Ring ............................... 137 217496 Reaction Member Spacer ..................... 138 217495 Reaction Member ................................. 139 217494 Reaction Member Snap Ring ............... 140 217493 Turbine Hub.......................................... 141 217504 Turbine ................................................. 142 217505 Turbine Hub Backing Ring.................... 143 217515 Turbine Hub Screw............................... 844 217506 Impeller to Cover O-Ring...................... 145 217507 Impeller Cover ...................................... 146 217510 Impeller Cover Bearing......................... 147 217511 Bearing Cap to Impeller Cover O-Ring. 148 217512 Bearing Washer.................................... 149 217513 Bearing Snap Ring ............................... 150 217514 Impeller Cover Bearing Cap ................. 157 217509 Impeller to Cover Screw ....................... 2458 217508 Impeller to Cover Lockwasher .............. 24

TRANSMISSIONCONVERTER GROUP

(W/ ALUMINIUM CONVERTER) 7.3

Revised 12-2012

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Released 12-2012


Converter Group (W/Steel Converter)..................................Ref

1 224526 Torque-Converter 300F ............................12 224527 Kit -Torque Converter Plug

(Including Items 3 thru 5)..........................13 224528 Plug-Torque Converter - Part of Item 2 ....14 224529 Snap Ring - Part of Item 2........................15 224530 O Ring - Part of Item 2 .............................1

5

34

2

1

TRANSMISSIONCONVERTER GROUP

(W/ STEEL CONVERTER) 7.2A

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.5

TRANSMISSIONCONVERTER & TRANSMISSION

CASE

Revised 03-2003

7.4

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.4

REF. PART NO. DESCRIPTION QTY.

Converter & Transmission Case ...............Ref

1 217416 Pipe Plug...................................................12 217417 Converter Housing Assembly ...................1

Includes Items 5-14, 18, 24, 25, 27-443 Not Used ...................................................04 Not Used ...................................................05 217418 Tube Sleeve..............................................16 217419 Tube Sleeve..............................................17 217420 Converter Housing Sleeve ........................18 217421 Converter Housing Sleeve Lock ...............19 217422 Converter Housing Sleeve Lockwasher....110 217423 Converter Housing Sleeve Screw .............111 217423 Converter Housing Sleeve Screw .............112 217422 Converter Housing Sleeve Lockwasher....113 217421 Converter Housing Sleeve Lock ...............114 217420 Converter Housing Sleeve ........................115 217427 Breather ....................................................116 217428 Street Ell....................................................117 217429 Breather Reducing Bushing ......................118 217419 Tube Sleeve..............................................119 217447 Dowel Pin..................................................220 217431 Lockwasher...............................................421 217432 Screw ........................................................422 217433 Lockwasher...............................................423 217434 Screw ........................................................424 217422 Lube Tube Retaining Screw......................125 217423 Lube Tube Retaining Screw......................126 217434 Suction Tube O-Ring.................................127 217435 Suction Tube Spacer Ring ........................128 217436 Suction Tube Assembly ............................129 217437 Lockwasher...............................................130 217438 Screw ........................................................131 217423 Screw ........................................................132 217422 Lockwsher.................................................133 217439 Tube Clip...................................................134 217440 Reverse Tube Assembly ...........................135 217441 Reverse Tube O-Ring ...............................136 217423 Screw ........................................................137 217422 Lockwasher...............................................138 217424 Lube Tube Assembly ................................139 217423 Screw ........................................................140 217422 Lockwasher...............................................141 217439 Tube Clip ..................................................1

REF PART NO DESCRIPTION QTY.

42 217442 3rd Speed Tube ....................................... 143 217443 3rd Speed Tube O-Ring........................... 144 217444 Valve Oil Supply Tube ............................. 145 217448 Clutch Pressure Tube O-Ring ................. 146 217449 Tube Sleeve ............................................ 147 217450 Low Speed Clutch Pressure Tube ........... 148 217431 Lockwasher ............................................. 1049 217445 Screw....................................................... 1050 217451 Rear Cover Dowel Pin ............................. 251 217474 Rear Cover .............................................. 152 217431 Lockwasher ............................................. 1353 217445 Screw....................................................... 1354 217475 Rear Cover Pipe Plug.............................. 155 217476 Rear Cover to Case Stud Nut .................. 256 217431 Lockwasher ............................................. 257 217448 Clutch Pressure Tub O-Ring ................... 158 217449 Tube Sleeve ............................................ 159 217473 Gasket ..................................................... 160 217477 Rear Cover to Case Stud......................... 261 217452 Magnetic Drain Plug ................................ 162 217453 Oil Level Plug .......................................... 163 217453 Oil Level Plug .......................................... 164 217456 Transmission Case Assembly ................. 165 217455 Screen Assembly Gasket ........................ 166 217454 Screw Assembly ...................................... 167 217460 Suction Tube Assembly........................... 168 Not Used.................................................. 069 217459 Suction Tube Clip .................................... 170 217461 Suction Line Screw.................................. 271 217462 Suction Line Washer ............................... 172 217463 Suction Line O-Ring ............................... 173 217464 Suction Tube Clip Rivet ........................... 174 217446 Gasket ..................................................... 175 217465 Oil Baffle .................................................. 176 217443 Speed Sensor Bushing ............................ 177 217425 Speed Sensor Shim................................. AR78 217426 Speed Sensor Hole Plug ......................... 179 217430 Speed Sensor O-Ring.............................. 180 217464 Rivet - Not Shown.................................... 481 217466 Oil Baffle - Not Shown ............................. 182 217467 Oil Baffle - Not Shown ............................. 1

Revised 03-2003TRANSMISSIONCONVERTER & TRANSMISSION

CASE 7.5

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.7

TRANSMISSIONR, 3RD, F & 2ND CLUTCH

GROUP

Revised 03-2003

7.6

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.6

REF. PART NO. DESCRIPTION QTY

Reverse, 3rd, Forward & 2nd Clutch ..........Ref

1 217569 Rev. & 3rd Clutch Shaft Piston Ring...........32 217570 Front Bearing Retainer Ring.......................13 217571 Rev & 3rd Front Bearing End Plate ............14 217572 Rev & 3rd Front Bearing End Plate Ball .....15 217573 Rev & 3rd Shaft Front Bearing ...................16 217574 Front Bearing Retainer Ring.......................17 217575 Clutch Driver Gear Bearing - Shield In .......18 217576 Clutch Driver Gear Bearing Snap Ring ......19 217596 Clutch Driver Gear......................................110 217577 Clutch Hub Oil Baffle Ring..........................112 217576 Clutch Driven Gear Bearing Snap Ring......113 217595 Clutch Driven Gear Bearing .......................114 217594 Spring Retainer Snap Ring.........................114A 218583 Clutch Pister Metering Seal - Not Shown ...115 217593 Spring Retainer Snap Ring Retainer ..........116 217592 Spring Retainer...........................................117 217591 Piston Return Spring ..................................118 217590 Spring Retainer...........................................119 217578 End Plate Retainer Ring.............................120 217589 End Plate - Reverse Clutch ........................121 217580 Clutch Outer Disc - Reverse Clutch ...........622 217581 Clutch Inner Disc - Reverse Clutch ............623 217588 Clutch Piston Assembly - Reverse Clutch..123A 218583 Clutch Pister Metering Seal - Not Shown ...124 217584 Clutch Piston Outer Seal ............................125 217587 Clutch Piston Inner Seal.............................126 217586 Reverse & 3rd Clutch Drum .......................127 217585 Clutch Piston Inner Seal.............................128 217584 Clutch Piston Outer Seal ............................129 217582 Clutch Piston - 3rd Clutch...........................130 217581 Clutch Inner Disc - 3rd Clutch ....................631 217580 Clutch Outer Disc - 3rd Clutch....................632 217579 End Plate - 3rd Clutch ................................133 217578 End Plate Retainer Ring.............................134 217590 Spring Retainer...........................................135 217591 Piston Return Spring ..................................136 217592 Spring Retainer...........................................137 217593 Spring Retainer Snap Ring Retainer ..........138 217594 Spring Retainer Snap Ring.........................139 217595 3rd Gear Bearing........................................140 217596 3rd Gear Bearing........................................141 217577 Clutch Hub Oil Baffle Ring..........................142 217600 3rd Gear .....................................................143 217601 3rd Gear Bearing Spacer............................144 217599 3rd Gear Bearing Snap Ring ......................145 217602 3rd Gear Bearing - Shield Out....................146 217597 Reverse & 3rd Shaft Rear Bearing.............1


47 217597 Low Clutch Drive Gear .............................. 148 217596 Gear Retaining Ring .................................. 149 217611 2nd Gear.................................................... 150 217571 Clutch Hub Oil Baffle Ring......................... 151 217594 2nd Gear Retainer Ring............................. 152 217606 2nd Gear Retainer Ring Retainer .............. 153 217607 2nd Gear Retainer Ring Snap Ring........... 154 217594 Spring Retainer Snap Ring ........................ 155 217593 Spring Retainer Snap Ring Retainer.......... 156 217592 Spring Retainer.......................................... 157 217591 Piston Return Spring.................................. 158 217590 Spring Retainer.......................................... 159 217608 End Plate Retainer Ring ............................ 160 217579 End Plate - 2nd Clutch............................... 161 217580 Clutch Outer Disc - 2nd Clutch .................. 662 217581 Clutch Inner Disc - 2nd Clutch................... 663 217582 Clutch Piston Assembly - 2nd Clutch ........ 163A 218583‘ Clutch Pister Metering Seal - Not Shown .. 164 217583 Clutch Piston Outer Seal ........................... 165 217584 Clutch Piston Inner Seal ............................ 166 217609 Forward & 2nd Clutch Drum ...................... 167 217585 Clutch Piston Inner Seal ............................ 168 217588 Clutch Piston Outer Seal ........................... 169 217610 Clutch Piston Assembly - Forward Clutch . 169A 218583‘ Clutch Pister Metering Seal - Not Shown .. 170 217580 Clutch Outer Disc - Forward Clutch........... 671 217581 Clutch Inner Disc - Forward Clutch............ 672 217589 End Plate - Forward Clutch ....................... 173 217608 End Plate Retainer Ring ............................ 175 217590 Spring Retainer.......................................... 176 217591 Piston Return Spring.................................. 177 217592 Spring Retainer.......................................... 178 217593 Spring Retainer Snap Ring Retainer.......... 179 217594 Spring Retainer Snap Ring ........................ 180 217595 Clutch Driven Gear Bearing....................... 181 217576 Clutch Driven Gear Bearing Snap Ring..... 182 217577 Clutch Hub Oil Baffle Ring......................... 183 217596 Forward Clutch Driven Gear...................... 184 217576 Clutch Driven Gear Bearing Snap Ring..... 185 217575 Clutch Driven Gear Bearing - Shield In ..... 186 217570 Front Bearing Retainer Ring...................... 187 217605 Front Bearing Locating Ring...................... 188 217573 Forward & 2nd Shaft Front Bearing........... 189 217572 Front Bearing End Plate Ball ..................... 190 217571 Front Bearing End Plate ............................ 191 217570 Front Bearing Retainer Ring...................... 192 217569 Forward & 2nd Shaft Piston Ring .............. 3

Revised 03-2003TRANSMISSIONR, 3RD, F & 2ND CLUTCH

GROUP 7.7

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.9

TRANSMISSIONLOW 1ST CLUTCH GROUP

Revised 03-2003

7.8

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.8

REF. PART NO DESCRIPTION QTY

Low (1st) Clutch & Output Group .............Ref

1 217640 Low Speed Clutch Shaft Pilot Bearing ......13 217639 2nd Gear Bearing ......................................14 217638 Bearing Retaining Ring Retainer ...............15 217633 Low Speed Gear Bearing Retainer Ring....16 217636 Low Speed Gear Bearing Assembly..........17 217637 Low Speed Gear........................................18 217577 Clutch Hub Oil Baffle Ring .........................19 217634 Spring Retaining Ring Retainer .................19A 217635 Washer - Not Shown..................................110 217484 Spring Retaining Ring................................111 217632 Piston Return Disc Springs........................512 217631 Piston to Piston Return Disc Spacers ........113 217608 End Plate Retainer Ring ............................114 217589 End Plate ...................................................115 217630 Clutch Inner Disc .......................................916 217580 Clutch Outer Disc ......................................917 217610 Clutch Piston .............................................118 217584 Clutch Piston Outer Seal ...........................119 217585 Clutch Piston Inner Seal ............................120 217641 Low Speed Clutch Drum............................121 217642 Low Shaft Rear Bearing Cone ...................122 217643 Low Shaft Rear Bearing Cup .....................123 217644 Low Shaft Pressure Piston Ring ................124 214645 Rear Bearing O-Ring .................................125 217649 Bearing Cap Shim, .004 ............................125A 217650 Bearing Cap Shim, .007 ............................125B 217651 Bearing Cap Shim, .010 ............................125C 217652 Bearing Cap Shim, .020 ............................1026 217646 Rear Bearing Cap......................................127 217437 Lockwasher ...............................................528 217647 Screw.........................................................529 217475 Rear Bearing Cap Plug..............................130 217648 O-Ring-Pressure Tube...............................131 217669 Shift Hub Sleeve........................................132 217670 High Range Gear.......................................133 217671 Output Gear Inner Race ............................134 217663 Output Gear Bearing .................................135 217663 Output Gear Bearing .................................136 217662 Thrustwasher .............................................137 217672 Output Shaft Rear Bearing Cone...............138 217622 Idler Shaft Shaft Bearing Cap Gasket........139 217621 Idler Shaft Nut............................................140 217620 Rear Bearing Locating Ring ......................141 217619 Idler Shaft Rear Bearing Lockball ..............142 217618 Idler Shaft Rear Bearing ............................143 217673 Output Shaft Rear Bearing Cone...............1’44 217674 Bearing Retainer O-Ring ...........................145 217675 Bearing Retainer O-Ring ...........................146 217676 Adapter-Output Shaft.................................147 217677 Bearing Retainer O-Ring ...........................148 217653 Front Bearing Cap Oil Seal........................149 217654 Capscrew...................................................450 247623 Lockwasher ...............................................4


51 217691 Cap-Front Bearing.................................... 152 217655 Shim, .004 ................................................ AR52A 217656 Shim, .007 ................................................ AR52B 217657 Shim, .010 ................................................ AR52C 217658 Shim, .020 ................................................ AR53 217659 Front Bearing Cap O-Ring ....................... 154 217660 Front Bearing Cup.................................... 155 217661 Front Bearing Cone.................................. 156 217662 Output Gear Thrustwasher....................... 157 217663 Output Gear Bearing ................................ 158 217663 Output Gear Bearing ................................ 159 217664 Output Gear Bearing Inner Race ............. 160 217665 Output Shaft & Bushing Assy ................... 1

(Includes Item 61)61 217666 Output Shaft Bushing ............................... 162 217693 Capscrew ................................................. 163 217612 Idler Shaft Front Bearing .......................... 163A 217613 Front Bearing Spacer ............................... 163B 217594 Bearing Spacer Ret Ring.......................... 164 217614 Idler Shaft Front Bearing .......................... 165 217615 Idler Shaft ................................................. 166 217616 Idler Shaft Gear Key................................. 167 217617 Idler Shaft Gear ........................................ 170 217667 Low Range Gear ...................................... 171 217668 High Low Shift Hub................................... 172 217678 Disconnect Bearing Cap .......................... 173 217680 Piston Ring............................................... 174 217681 Disconnect Piston .................................... 175 217629 Speedo Drive Gear................................... 176 217628 Rear Bearing Cap .................................... 177 217623 Lockwasher .............................................. 378 217624 Capscrew ................................................. 380 217625 Speedo Tube Nut ..................................... 181 217626 Capscrew ................................................. 182 217627 Lockwasher .............................................. 183 217623 Lockwasher .............................................. 484 217694 Speed Sensor O-Ring .............................. 185 217695 Speed Sensor Hole Plug .......................... 186 217692 Disconnect Housing Oil Seal.................... 187 217689 Bearing Retainer Ring .............................. 188 217690 Bearing..................................................... 189 217689 Bearing Retainer Ring .............................. 190 217688 Disconnect Housing ................................. 191 217687 O-Ring...................................................... 192 217686 Disconnect Shaft Assy ............................. 193 217594 Snap Ring ................................................ 194 217593 Snap Ring Retainer .................................. 195 217685 Thrustwasher ........................................... 196 217684 Piston Return Spring ................................ 197 217683 Disconnect Piston .................................... 198 217682 Piston Ring Expander Spring ................... 1

TRANSMISSIONLOW 1ST CLUTCH GROUP

Revised 03-2003

7.9

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.11

REMOTE FILTER

51

52

See Page 25.22

TRANSMISSIONPRESSURE VALVE, PUMP & OIL

FILTER

Revised 06-2012

7.10

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 7.10


Pressure Valve, Pump & Oil Filter Group.Ref

1 217521 Charging Pump Drive Sleeve...................12 217522 Pump Sleeve Snap Ring ..........................13 217523 Valve to Housing Gasket ..........................14 217524 Valve Body O-Ring ...................................15 217525 Valve Body O-Ring ...................................16 217526 Pipe Plug..................................................17 217527 Safety Valve Seat .....................................18 217528 Safety Valve Spacer .................................19 217529 Safety Valve Plunger ................................110 217530 Safety Valve Spring ..................................111 217531 Valve Stop O-Ring ....................................112 217532 Valve Stop ................................................113 217533 Valve Stop Roll Pin ...................................114 217533 Valve Stop Roll Pin ...................................115 217534 Valve Stop ................................................116 217535 Valve Stop O-Ring ....................................117 217536 Valve Piston..............................................118 217537 Valve Spring - Inner ..................................119 217538 Valve Spring - Outer .................................120 217539 Valve to Cnverter Housing Stud ...............421 217540 Valve Body to Pump Gasket.....................122 217541 Pump Body Snap Ring.............................123 217542 Thrust Plate & Bearing Assembly.............2


24 217543 Pump Driven Shaft Assembly.................. 125 217544 Charging Pump Housing ......................... 1

Includes Items 22-24, 28-30, 3326 217431 Valve to Housing Stud Lockwasher ......... 427 217545 Valve to Housing Stud Nut....................... 428 217546 Thrust Plate & Bearing Assembly............ 229 217547 Wave Spring ............................................ 230 217548 Pump Shaft Seal...................................... 231 217549 Pump to Filter Adaptor Locwasher .......... 432 217550 Pump to Filter Adapter Screw.................. 433 217551 Pump Drive Shaft Assembly.................... 134 217552 Pump Drive Shaft Oil Seal ....................... 135 217553 Pressure Regulator Valve........................ 1

Includes Items 6-19, 34, 3636 217554 Valve Body Roll Pin ................................. 337 217555 Valve Body O-Ring .................................. 138 217556 Pump to Filter Gasket.............................. 150 Cover, Pump............................................ 151 218263 Adapter, Filter .......................................... 152 218915 Transmission Oil Filter (DANA)................ 153 217568 Charging Pump & Oil Filter Assy ............. Ref.

Includes Items 22-25, 28-33, 38-49

Revised 06-2012TRANSMISSIONPRESSURE VALVE, PUMP & OIL

FILTER 7.11

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


Control Valve Assembly ...........................Ref

7 217696 Gasket ......................................................18 217697 Modulator Pressure Regulator Plug .........117 217698 Control Valve Housing Assy .....................1

Includes Items 8, 28, 29 & 4118 217699 Cartridge O-Ring ......................................519 217700 Cartridge O-Ring ......................................520 217701 Cartridge O-Ring ......................................521 217702 Cartridge O-Ring ......................................522 217703 Valve Cartridge-4 way ..............................5

Includes Items 18 thru 2123 217704 Solenoid Coil to Cartridge O-Ring ............524 217705 Solenoid Coil ............................................5


25 217706 Solenoid Nut to Coil O-Ring.....................526 217707 Solenoid Coil Nut .....................................528 217708 Spool Type Solenoid Cartridge Assy........5

Includes Items 18 thru 2629 217709 Gasket......................................................138 217710 Clutch Pressure Port Plug........................639 217711 Washer.....................................................940 217712 Screw .......................................................941 217713 Control Valve Cover Assy ........................1

Includes Item 3842 217714 Electric Control Valve Assy ......................1

Includes Items 17, 29 & 41

TRANSMISSIONCONTROL VALVE ASSEMBLY

Revised 03-2003

7.12

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


Hi & Low Shift Control Assembly..............Ref

1 217715 Cylinder End Cap .....................................12 217716 O-Ring ......................................................13 217717 Cylinder Tube ...........................................14 217718 Piston Seal Nut.........................................15 217719 Piston Seal ...............................................16 217720 Piston .......................................................17 217719 Piston Seal ...............................................18 217722 Piston Internal Seal ..................................19 217509 Screw .......................................................210 217723 Cylinder Body ...........................................111 217724 Detent Ball................................................1


12 217725 Detent Ball................................................213 217726 Neutral Switch ..........................................114 217646 Lockwasher ..............................................216 217727 Shift Rail ...................................................117 217728 O-Ring ......................................................118 217729 Rod Seal...................................................119 217730 O-Ring ......................................................120 217731 Lockscrew ................................................121 217732 Hi & Low Shift Fork...................................122 217721 Airshift Cylinder Assy ...............................1

Includes items 1 thru 8, 10, 16 thru 18

TRANSMISSIONHI & LOW SHIFT CONTROL ASSY

Revised 03-2003

7.13

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


Pump Adapter.......................................... Ref

1 218336 Gasket ..................................................... 12 218335 Pump Adapter.......................................... 13 218338 Gasket ..................................................... 14 218339 Lockwasher ............................................. 25 218338 Screw....................................................... 2

TRANSMISSIONPUMP ADAPTER

Revised 03-2003

7.14

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

45


217737 Pump Disconnect Assembly ....................RefIncludes Items 1-13, 17, 18, 20-24, 29, 30, 33,37, 38, 41-44

1 217738 Shift Rail Roll Pin .....................................12 217739 Spring Retainer ........................................13 217740 Spring.......................................................14 217739 Spring Retainer ........................................15 217741 Actuator Link ............................................16 217742 Shift Fork..................................................17 217743 Actuating Link Roll Pin .............................18 217744 Housing Plug............................................19 217745 Housing Plug............................................110 217746 Detent Ball ...............................................111 217747 Detent Spring ...........................................112 217748 O-Ring......................................................113 217749 Detent Spring Plug ...................................114 217750 Elbow .......................................................115 217751 Tube Nut ..................................................116 217752 Cooper Tube ............................................117 217753 Shift Fork Rail ..........................................118 217754 O-Ring......................................................119 217755 O-Ring......................................................120 217756 Bearing Snap Ring...................................121 217757 Pump Drive Shaft .....................................122 217758 Shaft Bearing ...........................................1


23 217759 Bearing Snap Ring ...................................124 217756 Bearing Snap Ring ...................................127 217760 Housing Stud ............................................429 217761 Shaft Bearing............................................130 217762 Shaft Bearing............................................131 217763 Housing Washer .......................................132 217764 Housing Nut..............................................433 217738 Shift Rail Roll Pin......................................135 217751 Lube Tube Nut..........................................136 217750 Lube Elbow...............................................136A 217767 Bushing ....................................................137 217768 Shift Rail ...................................................138 217769 Shift Rail Oil Seal .....................................141 217770 Disconnect Housing .................................141A 217771 Plug Disconnect Housing Plug .................142 217772 Shift Hub...................................................143 217766 Disconnect Shaft ......................................144 217765 Shaft Snap Ring .......................................1

45 711F0363 Handle ......................................................11200-63 Capscrew .................................................11205-45 Locknut.....................................................1

TRANSMISSIONPUMP DISCONNECT

Revised 03-2003

7.15

7

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


Drive Plate Group.....................................Ref

1 217773 Drive Plate Assy.......................................1Includes Items 2 thru 4A

2 NSS Drive Plate................................................43 217774 Backing Ring ............................................14 217775 Screw .......................................................104A 217776 Washer .....................................................10

TRANSMISSIONDRIVE PLATE GROUP

Revised 03-2003

7.16

9

GROUP

9.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


3 27198 Bearing, Center ................................. 1 4B 709 6606 (Rev 00) Shaft, Drive........................................ 1

(Includes Items 5,6,7) 5 209220 Kit, Spider & bearing.......................... 1

(Incl. 2 Drilled Wing & 2 Snap RingBearings)

6 25727 Kit, Spider & Bearing ......................... 1(Incl. 4 Snap Ring Bearings)

7 25725 Kit, Washer........................................ 1 8 1200-98 Capscrew, 1/2C x 1 1/4 ..................... 2

1209-6 Flatwasher......................................... 4340 2728 Locknut, 1/2C .................................... 2

9 310 2860 Capscrew, 1/2F x 2 Gr 8.................... 810 710 0410 Yoke, Flange ..................................... 1


1A 7095648 (Rev 00) Shaft, Drive .................................. 1(Includes Items 2 Through 5)

2 209221 Kit, Spider & Bearing ................... 2 3 209222 Yoke, Slip..................................... 1 4 209223 Cap, Dust..................................... 1

209224 Washer, Steel............................... 2209225 Washer, Felt................................. 1

5 209226 Shaft, Yoke .................................. 1 6 310 2860 Caspcrew, 1/2F x 2 Gr 8.............. 8 7 1213-3 Zerk, Grease................................ 3 1B 720 0185 (Rev 00) Shaft, Drive .................................. 1

(Includes Items 2 & 3) 2 209220 Kit, Spider & Bearing ................... 1

(Incl. 2 Drilled Wing & 2 Snap RingBearings)

1A 1B 4B

Revised 08-2011

DRIVE SHAFTS

10

GROUP

10.1


PAGE

MODEL:

DATE:

P/N 12261-261

3

4

5

11

2 1

18

26, 27, 68, 69

35

5220

13

19

719, 12 C

C

9 B

B

FF

6

71 36 39

45 41 44

22, 23, 24, 25

21 32, 28, 66

17

10

30

32, 28, 66

65, 67 29 54 64, 62 32 46

47, 48, 49

57, 58

61, 60, 59

506331

SEE PAGE 10.2

SECTION A - A

A A

E

DETAIL E

SECTION C - C SECTION B - B

D

H H

G

G

Revised 08-2011

BRAKE LINE SYSTEM RT600

10

GROUP

10.2


PAGE

MODEL:

DATE:

P/N 12261-261


720A0104 (RevH) Brake Line System Assembly

1 710 0385-22 Hose Assembly............................ 12 710 0385-38 Hose Assembly............................ 43 T105466 Tube Assembly, 3/8, F/L .............. 14 T105467 Tube Assembly, 3/8, F/R.............. 15 720 0161 Tube Assembly ............................ 16 T105745 Tube Assembly ............................ 17 T105746 Tube Assembly, 3/8, Rear............ 28 T105747 Tube Assembly ............................ 49 720 0098 Pressure Converter...................... 210 708 2268 Reservoir Assembly..................... 211 12019-722 Adaptor ........................................ 212 12019-760 Bulkhead Tee ............................... 113 12019-239 Bulkhead Adaptor ........................ 414 12019-139 Adaptor ........................................ 815 1219-887 Elbow, Flare Swivel...................... 416 12019-720 Branch Tee, Swivel Nut................ 417 720 0099 Bracket......................................... 118 12019-71 Tee ............................................... 119 12019-158 Reducer ....................................... 520 12019-719 Elbow ........................................... 121 720 0290 Support ........................................ 122 1240-277 Clamp Body (Half) ....................... 823 1200-5 HEX Bolt, 1/4-20 X 1.25............... 424 1209-2 Washer, Flat, 1/4.......................... 425 1240-157 HEX Rail Nut, 1/4-20 ................... 426 200B2007-22 Clamp .......................................... 627 200B0004-104 Spacer.......................................... 628 12019-874 Reducer ....................................... 229 12019-85 Elbow ........................................... 430 707 4164-10 Hose Assembly............................ 231 12019-413 45° Elbow..................................... 132 1213-52 Breather ....................................... 333 12019-398 Adaptor ........................................ 134 12019-406 Elbow ........................................... 435 12019-525 Elbow ........................................... 436 12204-58 Tube, 0.50.................................... 1


37 12019-526 Valve, Relay, Front.......................... 138 430 4127 Valve, Relay, Rear........................... 139 12204-50 Tube, 0.50....................................... 140 12019-400 Connector ....................................... 141 12205-76 Tube, 0.63....................................... 142 12019-181 Reducer .......................................... 243 445 1074 Switch, Stop Light ........................... 244 12205-83 Tube, 0.63....................................... 145 12203-103 Tube, 0.38....................................... 246 12019-910 Valve, Air SOL ................................ 147 S14-190F750-H2 SHCS, 10-32 X 0.75 ....................... 248 1210-7 Washer, Lock .................................. 249 1209-1 Washer, Flat.................................... 250 723 0082 Valve, Quick Exhaust...................... 151 12203-15 Tube, 0.38....................................... 152 12019-396 Connector ....................................... 453 12203-50 Tube, 0.38....................................... 154 1219-212 Valve, Double Check ...................... 155 362 3647 Tee.................................................. 256 12203-110 Tube, 0.38....................................... 257 1200-145 HHCS - 0.63 UNF X 1.50 ............... 658 1210-32 Washer, Lock, 0.63 ......................... 659 1200-100 HHCS - 0.50 X 1.50........................ 460 1209-6 Washer, Flat 0.50............................ 461 1205-67 Locknut, 0.50 UNC ......................... 462 1200-31 HHCS - 0.31 UNC X 1.00 ............... 163 1219-954 Nipple ............................................. 164 1205-34 Locknut, 0.31 UNC ......................... 165 1200-59 HHCS - 0.38 UNC X 1.00 .............. 466 12019-873 Nipple ............................................. 267 1205-45 Lock Nut, 0.38 UNC........................ 468 1200-98 Capscrew 0.50 X 1.25 .................... 669 1210-26 Washer, Lock 0.50 .......................... 670 12019-409 Elbow.............................................. 171 1219-9 Plug ................................................ 4

14, 1614, 15

834

37

70

43, 42 35

38 40

14, 16

8

14, 15

543356

51

53 55 34

SEE PAGE 10.1

SECTION H - H

SECTION F - F

DETAIL D

SECTION G - G

BRAKE LINE SYSTEMRevised 08-2011

RT600

10

GROUP

10.3


PAGE

MODEL:

DATE:

P/N 12261-261

55

2, 4

SECTION C-C

28, 27, 44, 61

23, 45, 41

21, 48, 57, 60

22

22, 20, 19

18

42, 59, 29

42, 59, 29

61, 44, 27, 28

42, 59, 31

1026, 39

DETAIL E

51

50

2, 4

43, 62, 46, 37

40

42, 49, 35

52

2, 1461, 44, 27, 28 61, 44, 27, 28

56 42, 59, 29

E

A

C

C

53

2, 17

53 G G

5 58, 47, 36

11 F F

B

D

1338

16

B

A

H

H

SECTION B-B

SEE PAGE 10.5

Revised 08-2011

BRAKE LINE SYSTEM

SECTION A-A

RT600-1

10

GROUP

10.4


PAGE

MODEL:

DATE:

P/N 12261-261

11

33

11

25

34, 3

129

8

8

7

SECTION H-HDETAIL D

56 8

8

32

6

1, 24

30

54

15, 1

1, 15

40 30

24, 1

SECTION G-G SECTION F-F

SEE PAGE 10.5

Revised 08-2011

BRAKE LINE SYSTEM

54

RT600-1

10

GROUP

10.5


PAGE

MODEL:

DATE:

P/N 12261-261


T105872 (Rev C) Brake Assembly

1 12019-139 Adaptor, JIC/”O” Ring .............8 2 12019-158 Reducer, STR, -6-4.................6 3 12019-181 Reducer ..................................2 4 12019-239 Adapter ...................................4 5 12019-396 Connector, Male .....................4 6 12019-398 BDP- Connector......................1 7 12019-400 Connector ...............................1 8 12019-406 Elbow 1/4” M NPT 3/8” Tube ..4 9 12019-409 BPD- Male Elbow....................110 12019-413 Elbow 45°................................111 12019-525 Elbow ......................................412 12019-526 R-12 Relay Valve ...................113 12019-71 Tee, MJIC-6/MJIC-6/MJIC-6 ...114 12019-719 Elbow ......................................115 12019-720 Tee, Branch, Swivel Nut..........416 12019-722 Reducer, JIC ...........................217 12019-760 Tee, BulkHead-6JIC 37° .........118 12019-85 Adapter 90°.............................419 12019-873 Nipple, HEX ............................220 12019-874 Reducer, Coupling,

F3/8NPT-F1/4NPT..................221 12019-910 Air Valve..................................122 1213-52 Breather 1/4NPT.....................323 1219-212 Valve, Double Check ..............124 1219-887 Adapter, 90°

JIC/JIC Swivel Nut ..................425 1219-9 Plug 1/2”M NPT ......................426 1219-954 Nipple, 1/4MPT.......................127 1240-157 Rail Nut, HEX 0.25-20 ............428 1240-277 Clamp Body, 2 PCS,

0.375DIA.................................429 200B2007-16 Clamp- Medium Duty ..............430 200B2007-22 200B2007-22 ..........................8


31 200B2007-4 Clamp, MED, 1/2 ID..................................132 362-3647 Tee ............................................................233 430-4127 R-12 Relay Valve ......................................134 445-1074 Switch Stop Light ......................................235 708-2268 Reservoir ..................................................236 720-0098 Pressure Converter...................................237 720-0099 Bracket .....................................................138 720-0161 Tube Assembly, Front Brake.....................139 723 0082 Valve, Quick Exhaust ................................140 707 4164-10 Hose Assembly ........................................741 NYL-312C000-25 Nut, HEX NYL-INS 0.312-18, ST Z G5.....142 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5.....843 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5.......444 S01-250CA25-25 SCR, HHCS 0.25-20X1.25, ST Z GR5 .....445 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00, ST Z G5....146 S01-500CA50-25 SCR, HHCS 0.3125-18X1.00, ST Z GR5 .447 S01-625CA50-25 SCR, HHCS 0.625-11X1.50, ST Z GR5 ...648 S14-190F750-H2 SCR,HHCS 10-32 X0.75, ST Z ................249 SHF-375CA00-25 SCR,HHCS FT 0.375-16X1.00, ST Z G5 .450 T105466 Tube, Brake ..............................................151 T105467 Tube,.........................................................152 T105745 Tube..........................................................153 T105746 Tube..........................................................254 T105747 Tube..........................................................455 T106349 Support .....................................................156 12203-15 Tube..........................................................1057 W07-190X000-20 WSH, LCK, MED SPLT 10, ST Z..............258 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z.........659 WAN-37NX000-20 WSH, FL, TYPA-NRW 0.375, ST Z...........460 WAR-187X000-22 WSH, FL TYPA-REG 0.1875, ST Z ..........261 WAW-25WX000-20 WSH, FL TYPA-WID 0.25, ST Z ...............462 WAW-50WX000-20 WSH, FL TYPA-WID 0.50, ST Z ...............4

SEE PAGES 10.3 & 10.4

Revised 08-2011

BRAKE LINE SYSTEM RT600-1

10

GROUP

10.6


PAGE

MODEL:

DATE:

P/N 12261-261

33, 44, 54, 25 39, 33, 44 33, 44, 7

46, 47, 28, 53

30 2915

8 23111415

13

10 12

AA

B

B C

C

SECTION A - A

SECTION B - B SECTION C - C

51243536

48, 47, 49, 52 19, 2, 20, 32 40, 41, 43, 42

18

8 38 12 18

1

27 45 3 13 6 18 26

12

17

22, 21, 9

31

37

8

10 12

12 34 12

16

50

10

33, 39, 44

8

33, 39, 44, 54

33, 39, 44

SEE PAGE 10.7

4, 5

AIR SUPPLY SYSTEMRevised 01-2010

RT600

10

GROUP

10.7


PAGE

MODEL:

DATE:

P/N 12261-261


720A0347 (Rev E) Air Supply Assembly

1 720F0005 Frame..................................................REF2 12019-411 Elbow, 45 DEG., 4-4 ............................33 12019-400 Connector, 10-8...................................24 1219-290 Adapter................................................15 1219-611 Adapter................................................16 1219-837 Elbow, 1/2" ..........................................17 200B2007-67 Clamp..................................................38 12019-418 Elbow, 4-4 ...........................................59 1200-95 Capscrew 1/2 X 1 GR5 .......................310 12019-96 Valve, Check, 1/2" ...............................311 1219-816 Nipple, 1/2"..........................................112 12019-409 Elbow, 10-8 .........................................613 1219-961 Tee, 1/2" ..............................................214 1219-213 Valve, Relief, 3/8" ................................115 1219-97 Bushing, 1/2" X 3/8" ............................216 12019-407 Elbow, 6-8 ...........................................117 12019-903 Air Dryer ..............................................118 52239 Reservoir.............................................319 1219-217 Drain Cock, 1/ 4" .................................320 1219-848 Elbow, 1/4 " .........................................321 1210-26 Washer, Lock 1/2.................................322 1209-6 Washer, Flat 1/2 ..................................323 12019-181 Bushing, 1/2" X 1/4" ............................124 12019-406 Elbow, 6-4 ...........................................REF25 200B2007-9 Clamp..................................................526 12205-14 Tube, 0.63"..........................................227 12205-27 Tube, 0.63"..........................................128 1240-160 Clamp, Half .........................................429 12205-76 Tube, 0.63"..........................................REF30 12205-83 Tube, 0.63"..........................................REF31 12203-23 Tube, 0.38"..........................................232 12019-905 Coupling, Bulkhead .............................333 085 113 24 Washer, Flat ........................................1334 12202-130 Tube, 0.25"..........................................135 12202-180 Tube, 0.25"..........................................136 12202-170 Tube, 0.25"..........................................137 12202-125 Tube, 0.25"..........................................138 12202-150 Tube, 0.25"..........................................139 200B2007-5 Clamp..................................................740 1200-59 HHCS, 3/8 X 1.00................................1241 1210-20 Washer, Lock 3/8.................................1242 1209-4 Washer, 3/8 .........................................2343 1205-36 Nut, HEX 3/8 .......................................1244 1205-45 Nut, 3/8NC, Lock.................................1345 200B2007-4 Clamp, 1/2...........................................146 1200-7 Capscrew, 1/4 X 1 1/2 .........................447 1240-157 Nut.......................................................1048 1240-168 Clamp Half ..........................................649 1240-170 Top Plate .............................................350 362 3647 Tee, 6 ..................................................151 12203-200 Tube, 0.38"..........................................152 1200-9 Capscrew 1/4 X 1 3/4..........................653 1240-162 Plate, Cover ........................................254 1240-30 Clamp, Cover ......................................4

SEE PAGE 10.6

AIR SUPPLY SYSTEMRevised 01-2010

RT600

10

GROUP

10.8


PAGE

MODEL:

DATE:

P/N 12261-261

AIR SWIVEL CONNECTIONS

Air Swivel Port Brake Valve Port

A #2 DELIVERY

B #2 SUPPLY

C #1 DELIVERY

D #1 SUPPLY

11

10

9

12

13

TO LOW PRESSURELIGHT AND WARNINGBUZZER

BLACK,TO FRONT

RED,TO REAR

1

8

7

6DEL. 2 SUP. 1 SUP. 2 5

34

1620

2

2

DEL. 1GAUGE

GAUGE

TO CAB WALL, 4 PLCS.

8

25

21

AIR SWIVEL

DUAL PRESSURE GAUGE

17

15

191411

10

18

SEE PAGE 10.9

CAB WALL

21 22

AIR BRAKE KITRevised 09-2010

RT600 & RT600-1

10

GROUP

10.9


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 10.8


709A6754-1 (Rev D) Kit Air Brake

1 1221-19 Pad, Pedal ................................ 12 12203-13 Tube ......................................... 13 1200-57 HHCS 3/8NC X .75 GR5 Zinc... 34 1210-20 Washer, Lock 3/8 MED Zinc..... 35 12019-419 Elbow, 45°, PH#269NTA-6-6.... 26 12019-415 Elbow 45° ................................. 37 709F6761 Bracket ..................................... 18 12203-83 Tube ......................................... 29 708F2432 Pedal ........................................ 110 12202-12 Tube ......................................... 111 12181-12 Tube ......................................... 112 12019-411 Elbow Park 279NTA-4-4........... 213 445 1075 Valve Air Brake - Allied 1083.... 114 12019-394 Connector Park 68NTA-4-2 ...... 215 1223-379 Switch ....................................... 216 1219-214 Bushing..................................... 117 1245-190 Air Guage Dual Pressure.......... REF18 1219-134 Coupling Park 207P-2-2 ........... 219 1219-55 Tee Street Park 2225P-2.......... 220 12019-418 Elbow........................................ 121 12203-65 Tube ......................................... 222 12019-419 Elbow Male Park 269NTA-6-6 .. 223* 1205-36 Nut HEX 3/8-16 STL GR 5 ....... 4

* ITEM 23 NOT SHOWN IN ILLUSTRATION

AIR BRAKE KITRevised 09-2010

RT600 & RT600-1

11

GROUP

11.1


PAGE

MODEL:

DATE:

P/N 12261-261

2

5

6

4 1

35

PRESSURE PORTTANK PORT

STEER LEFT PORT

LOAD SENSING/POWER BEYOND PORT

STEER RIGHT PORT

7, 8

7, 8


718A0720 (Rev B) Steering Assembly

1 718 0722 Steering Control Unit #200-0413-002 .............................1

2 718 0721 Steering Column Unit W/M18 Nut ............................1

3 1219-441 Adapter #0503-8-8 .......................14 1219-470 Adapter #2503-8-8 .......................15 12019-447 Adapter #3503-8-8 .......................26 1219-959 Adapter #0503-4-4 .......................17 1210-20 3/8” Lockwasher ...........................28 1203-289 M10-1.5 X 20MM BHCS...............2

Revised 09-2010

STEERING SYSTEM RT600

11

GROUP

11.2


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 08-2011

STEERING SYSTEM

7, 8

7, 8

2 5 6 4 1

35


724A0431 (Rev A) Steering Assembly

1 718 0722 Steering Control Unit #200-0413-002 .............................1

2 724 0430 Steering Column Unit W/M18 Nut ............................1

3 1219-441 Adapter #0503-8-8 .......................14 1219-470 Adapter #2503-8-8 .......................15 12019-447 Adapter #3503-8-8 .......................26 1219-959 Adapter #0503-4-4 .......................17 1210-20 3/8” Lockwasher ...........................28 1203-289 M10-1.5 X 20MM BHCS...............2

RT600-1

11

GROUP

11.3


PAGE

MODEL:

DATE:

P/N 12261-261


718 0722 (Rev A) Orbitrol Control Unit .......................1

218014 Kit, Seal .........................................1(Includes Items 8,17,18,20,22)

1 217999 Drive ..............................................12 Spacer ...........................................13 217998 Plate...............................................14 217997 Gerotor...........................................15 217995 Cap, End........................................16 217994 Capscrew.......................................79 Setscrew........................................110 Seat, Check ...................................110A Seal................................................111 218012 Ball.................................................112 Retainer, Ball .................................1


13 218001 Sleeve/Spool ........................................114 218004 Spring, Centering..................................615 Pin, Centering.......................................117 Seal ......................................................319 218006 Bearing, Race.......................................2

218007 Bearing, Needle Thrust.........................120 Seal ......................................................121 Bushing, Seal Gland.............................122 Seal ......................................................123 Ring, Retaining .....................................124 218012 Nameplate ............................................1

Revised 07-2002

STEERING CONTROL UNIT RT600 & RT600-1

11

GROUP

11.4


PAGE

MODEL:

DATE:

P/N 12261-261


710 0646 (Rev A) Cylinder, Steer ..............................2(Items 1 - 18)

221896 Seal Kit .........................................1(Items 11 - 18)

1 221897 Wear Ring ....................................12 221898 Poly Hone.....................................13 221899 O-Ring ..........................................14 221993 Back-Up Ring ...............................25 221994 O-Ring ..........................................16 221995 O-Ring ..........................................17 221996 Back-Up Ring ...............................18 221997 Wear Ring ....................................19 221998 Loaded U-Cup..............................110 220176 Rod Wiper ....................................111 221999 Thin Nylon Locknut (NTU)............112 222000 Piston ...........................................113 222001 Piston Washer ..............................114 222002 Barrel Assembly ...........................115 222003 Rod Assembly ..............................116 220177 Internal Head................................117 222004 Nylok Set Screw...........................118 217993 Steel Plug ....................................2

A

VIEW A

18

1514131221 311

4 5 4 8 9 10

6 7 16 17

Revised 09-2010

STEERING CYLINDER RT600 & RT600-1

11

GROUP

11.5


PAGE

MODEL:

DATE:

P/N 12261-261


Steering Type Selector Valve Hydraulics

1 1200-59 Capscrew, 0.38C X 1.00...............................42 1209-4 Washer, Flat, 0.38 ........................................43 1210-20 Washer, Lock, 0.38.......................................44 1205-36 Nut, 0.38C.....................................................45 49018 Valve, R. Axle ...............................................16 1219-441 Adapter, STR................................................17 709 5668-12 Hose .............................................................28 707 4078-70 Hose .............................................................19 12019-274 Adapter, 90°..................................................2

A

DETAIL A

1, 4, 3, 2

6

5

9

6

7

78

STEERING TYPE SELECTOR VALVE HYDRAULICS

Revised 08-2011

RT600

11

GROUP

11.6


PAGE

MODEL:

DATE:

P/N 12261-261

STEERING TYPE SELECTOR VALVE HYDRAULICS

A

DETAIL A



1 49018 Valve R Axle................................................. 12 709-5668-28 Hose, -8, F JIC-8SW/FJIC-10SW90 ............ 23 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5..................... 44 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, STZ G5..... 45 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ............ 46 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ................ 47 1219 - 598 Adapter, M ORB-6/M JIC-8 .......................... 28 1219-441 Adapter, STR, -8 .......................................... 49 1219 - 470 Adapter, 90, -8 ............................................. 110 1219-628 Tee,JIC......................................................... 211 707-4078-19 Hose, -8, JIC-8SW/FJIC-8SW90.................. 112 720-0317-26 Hose, -8, FJIC-8SW/FJIC-10SW ................. 2

1, 4, 6, 5, 3

2

9

7

8

7

10

11

12

Revised 08-2011

RT600-1

11

GROUP

11.7


PAGE

MODEL:

DATE:

P/N 12261-261


49018 Valve Assembly(Includes Items 1 Through 36)

A29309 Kit, Seal(Includes items shown with asterisk*)

1 26860 Body .....................................................1 2 26840 Spool ....................................................1 3 26841 Washer .................................................2 4 26842 Spring ...................................................2 5 26843 Solenoid Assembly ...............................2

(Includes Items 6 Through 21, less coil) 6 26808 Plate, End .............................................2 7 29595 Screw....................................................8 8 29596 Case .....................................................2 9 26802 Spring ...................................................210 29597 Sleeve, Outer Flux................................211 29598 Sleeve, Inner Flux.................................212 29599 Guide, Push Pin....................................213* 29311 O-Ring ..................................................214 29624 Pin, Push ..............................................215* 29310 Ring, Quad ...........................................216 29602 Cone, Female .......................................217* 29311 O-Ring ..................................................218* 29312 O-Ring ..................................................219 29602 Pin, Push ..............................................2


20 29605 Plunger .................................................221 29607 Tube, Guide..........................................222 24263 Coil, Solenoid .......................................223 26845 O-Ring ..................................................124 26844 Bracket, Mounting.................................225 Bolt, 3/8F x 3 1/4 ..................................326 Nut, 3/8F...............................................3

26859 Lock Valve Assembly ...........................1(Includes Items 27 Through 36)

27 Body .....................................................128 Piston....................................................129 Poppet ..................................................230 Ball........................................................231 Plug ......................................................232* 26857 O-Ring ..................................................233 Spring, Small ........................................234 Spring, Large ........................................235 Capscrew..............................................236* 23290 O-Ring ..................................................2

118 17 16 19 20 21 22 5 6

7

15141213

81091143

232

24, 25, 26

3527

32*

34 36 28 29 30 31

33

** *

*

*

Revised 03-2003

STEERING VALVE RT600 & RT600-1

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.1


SEE PAGE 12.2

10

23

21

10

22, 23

29, 24, 7

28

17

14

307, 6

9

12, 13

11

18

24, 7

19

24, 7

9

27

25, 26

A

A

C

C

B

B

SUPERSTRUCTURERevised 09-2010

RT600

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.2


SEE PAGE 12.1


720A0358 (Rev K) Superstructure Assembly

1 707F8767 Bracket............................................................... 12 7078633 Stud ................................................................... 23 1221-81 Knob .................................................................. 24 707F6609 Ear ..................................................................... 25 1205-36 3/8 Nut ............................................................... 26 1200-59 3/8 X 1.0 HHCS ................................................. 47 1210-20 3/8” Lockwasher ................................................ 148 707F8768 Bracket............................................................... 19 707F8630 Bracket............................................................... 210 717A0278 CAB Mount ASSY.............................................. 111 42689 Lubrication Cup.................................................. 112 1200-98 Capscrew 0.50 X 1.25 ....................................... 213 1210-26 Lockwasher 0.50................................................ 214 720A0359 Center Swivel ASSY .......................................... 115* 710 0318 Cover, CAB Hoses............................................. 116* 1203-265 MACH. SCR. #10 X 0.50 ................................... 817 723F0112 Superstructure ................................................... 118 710 0304 Swing Reducer .................................................. 119 707F8641 Bracket............................................................... 120 12177-1 Trim Lock ........................................................... 3021 720 0399 Grease Tube...................................................... 122 720 0400 Grease Tube...................................................... 123 1219-40 1/8” MPT X 90° INV.FLR ................................... 224 1200-57 Capscrew 3/8 X 0.75 ......................................... 1025 1200-31 Capscrew 5/16 X 1 ............................................ 426 1210-17 Washer, Lock 5/16............................................. 427 209-00444 Handle ............................................................... 228 723 0113 Cover ................................................................. 129 1209-3 Washer, Flat 5/16 .............................................. 430 720F0393 Handle ............................................................... 1

VIEW A - A VIEW B - B VIEW C - C

824, 7 4

3

5 2

9

24, 7

24, 7 1 4

3

5 2

* ITEMS (15 & 16) ARE NOT SHOWN IN ILLUSTRATION

SUPERSTRUCTURERevised 09-2010

RT600

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.3


SEE PAGE 12.4

10

23

21

10

22, 23

29, 24, 7

28

17

14

307, 6

9

12, 13

11

18

24, 7

19

24, 7

9

27

25, 26

A

A

C

C

B

B

Released 04-2011

SUPERSTRUCTURE RT600-1

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.4



SEE PAGE 12.3


T109823 (Rev A) Superstructure Assembly

1 707F8767 Bracket............................................................... 12 7078633 Stud ................................................................... 23 1221-81 Knob .................................................................. 24 707F6609 Ear ..................................................................... 25 1205-36 3/8 Nut ............................................................... 26 1200-59 3/8 X 1.0 HHCS ................................................. 47 1210-20 3/8” Lockwasher ................................................ 148 707F8768 Bracket............................................................... 19 707F8630 Bracket............................................................... 210 717A0278 CAB Mount ASSY.............................................. 111 42689 Lubrication Cup.................................................. 112 1200-98 Capscrew 0.50 X 1.25 ....................................... 213 1210-26 Lockwasher 0.50................................................ 214 720A0359 Center Swivel ASSY .......................................... 115* 710 0318 Cover, CAB Hoses............................................. 116* 1203-265 MACH. SCR. #10 X 0.50 ................................... 817 723F0112 Superstructure ................................................... 118 710 0304 Swing Reducer .................................................. 119 707F8641 Bracket............................................................... 120 12177-1 Trim Lock ........................................................... 3021 720 0399 Grease Tube...................................................... 122 720 0400 Grease Tube...................................................... 123 1219-40 1/8” MPT X 90° INV.FLR ................................... 224 1200-57 Capscrew 3/8 X 0.75 ......................................... 1025 1200-31 Capscrew 5/16 X 1 ............................................ 426 1210-17 Washer, Lock 5/16............................................. 427 209-00444 Handle ............................................................... 228 723 0113 Cover ................................................................. 129 1209-3 Washer, Flat 5/16 .............................................. 430 720F0393 Handle ............................................................... 1

VIEW A - A VIEW B - B VIEW C - C

824, 7 4

3

5 2

9

24, 7

24, 7 1 4

3

5 2


Released 04-2011

SUPERSTRUCTURE RT600-1

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.5



717A0587 (Rev D) Swing Bearing Assembly(Includes Items 1 Through 4)

1 717 0013 Bearing, Swing...................................1Seal, Upper.........................................1Seal, Lower ........................................1

2 1203-249 Capscrew, Ferrycap............................48 3 1203-241 Capscrew, 7/8C

x 5 12 Point Gr 8 ................................44 4 1209-61 Washer, Hardened..............................92 5 720 0400 Tube ...................................................1 6 720 0399 Tube ...................................................1 7 1219-40 Elbow .................................................1 8 1219-40 Elbow .................................................1 9 1213-1 Fitting, Grease....................................210 1219-77 Connector ...........................................211 719 0106 Tube ...................................................212 1219-757 Connector ...........................................213 42689 Cup, Lubrication ................................1

1200-100 Capscrew, .50 x 1.50.......................... 21210-26 Lockwasher, .50 ................................. 2

Revised 3-2003

SWING BEARING RT600 & RT600-1

12

GROUP

PAGE

MODEL:

DATE:

P/N 12261-26112.6



717A0278 (Rev E) Cab Mount Assembly

1 717F0276 Mount, Cab...................................22 1242-45 Capscrew, 0.62C x 1.50 ...............83 1210-32 Washer, Lock 0.62........................84 1200-116 Capscrew, 0.50C x 3.50 ...............45 1209-29 Washer, Flat, 0.50 ........................46 1200-61 Capscrew, 0.38 x 1.25 ..................87 1205-45 Nut, Lock, 0.38 .............................88 1209-91 Washer, 0.50 ID

X 2.00 OD X 10 GA ......................89 1205-67 Nut, Lock, 0.50C...........................410 1221-137 Mount, Rubber..............................4

4

5

106

7

8

9

1

2, 3

A

DETAIL A

Revised 01-2010

CAB MOUNTS RT600 & RT600-1

13

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26113.1

RT600 & RT600-1


710A0216 13100# Counterweight Assembly(w/ Aux Winch)( Items 1 - 4)

710A0217 14200# Counterweight Assembly(w/o Aux Winch)( Items 1 - 7)

1 710 0208-1 Counterweight (13,100#) ......................12 1235-382 Bolt, Machine 1 1/4C x 12.....................23 42395 Flatwasher ............................................44 1204-25 Nut, 1 1/4 Elastic...................................25 711 0148 Slug, 1100#...........................................16 1200-298 Capscrew, 1C x 8 .................................47* 714 1546 Rubber Cap, CTWT ..............................2

6

5

3 41

2


Revised 9-2010

COUNTERWEIGHT

22

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26122.1

RT600 & RT600-1


710 0304 (Rev 00) Swing Drive (Braden)

1 Page 22.2 Swing Reduction Unit ............12 Page 22.2 Swing Brake...........................13 Page 22.3 Swing Motor...........................1

1

2

3

Revised 07-2002

SWING DRIVEBRADEN

22

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26122.2

RT600 & RT600-1


1 216068 Primary Planet Carrier.................... 12 216069 Output Planet Carrier ..................... 13 216070 Thrust Washer................................ 14 216071 Output Sun Gear ............................ 15 216072 Input Sun Gear............................... 16 216073 RIng Gear....................................... 17 216074 Pinion Housing ............................... 18 216075 Output Pinion ................................. 19 216076 Cup, Bearing .................................. 110 216077 Cone, Bearing ................................ 111 216078 Cup, Bearing .................................. 112 216079 Cone Bearing ................................. 113 216080 Split Ring ........................................ 114 216081 Flange Bushing .............................. 115 216082 Pipe Plug........................................ 216 216083 Capscrew ....................................... 1217 216084 O-Ring............................................ 218 216085 Seal, Lip ......................................... 119 216086 Housing Adapter ............................ 120 216087 Spacer ............................................ 121 216088 Capscrew ....................................... 622 216089 Lockwasher .................................... 623 216090 Housing .......................................... 124 216091 O-Ring............................................ 125 216092 Dowel Pin ....................................... 1


26 216093 Friction Disc ................................... 427 216094 Brake Plate .................................... 328 216095 Piston............................................. 129 216096 Thrust Bearing ............................... 230 216097 Actuating Assembly ....................... 131 216098 Capscrew....................................... 432 216099 Washer, Sealing............................. 433 216100 Yoke End........................................ 134 216101 O-Ring ........................................... 135 216102 Capscrew....................................... 236 216103 Cable Adapter ................................ 137 216104 O-Ring ........................................... 138 216105 Capscrew....................................... 139 216106 Seal Washer .................................. 140 216107 Sight Gauge................................... 141 215457 Plug, O-Ring .................................. 142 216109 Vent Plug ....................................... 143 Page 22.3 Swing Motor ................................... 144 216112 Hose Assembly .............................. 145 216113 Plug, JIC ........................................ 146 216114 Bushing, Pilot ................................. 147 216115 Capscrew....................................... 848 216116 Washer, Flat................................... 8

18 10 9 11 12 17 2 6 17

7 40

8 15 20 24 27 26 28 23 29

32

31

35

30

43

34

33

25

37

36

41 4213 14 16 4 3 1 5 19 22 21

SWING REDUCTION UNITBRADEN

Revised 07-2002

22

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26122.3

RT600 & RT600-1


216152 Swing Motor (Eaton)

212477 Seal Kit(Includes Items With *)

1 216154 Shaft Assembly...............................12 NSS * Seal.................................................43 NSS * Seal, Shaft Exclusion......................14 NSS * Seal, Shaft ......................................15 NSS * Back-Up Ring..................................16 216159 Housing, Bearing ............................17 NSS * Seal, Shaft Face .............................18 216161 Plate, Wear .....................................19 216162 Drive ...............................................110 216163 Geroler Sub-Assembly....................111 216164 Plate, Valve.....................................112 216165 Drive, Valve.....................................113 216166 Valve ...............................................114 216167 Plate, Balancing..............................115 216168 Pin...................................................216 216169 Spring..............................................217 NSS * Seal, Inner Face .............................118 NSS * Seal, Outer Face.............................119 216172 Housing, Valve................................120 216173 Plug, Sub-Assembly .......................121 216174 Capscrew........................................4

6

42

72

2

2

17

205

61

1

8

9

1012

11

1314

1815

1619

21

Revised 12-2002

SWING MOTOREATON

24

GROUP

24.1


PAGE

MODEL:

DATE:

P/N 12261-261


720A0537 (Rev K) Engine Assembly (Ref)

1 720 0168 Pump............................................. 12 720 0169 Pump............................................. 13 1210-26 Washer, 1/2” Lock ......................... 84 1200-100 HHCS, 1/2NC X 1 1/2” .................. 55 1239-40 Gasket ........................................... 16 1239-12 Gasket ........................................... 17 1203-288 SHCS, 1/2-13 X 1 1/2” .................. 1

1, 3, 4, 6, 7

2, 3, 4, 5

Revised 01-2013

HYDRAULIC PUMP

2, 3, 4, 5

1, 3, 4, 6, 7

RT600

24

GROUP

24.2


PAGE

MODEL:

DATE:

P/N 12261-261


720 0168 Pump......................................................)1 217906 Housing, SEC.........................................12 217907 Housing, PEC.........................................13 217908 Housing, Gear ........................................14 217909 Housing, Bearing Carrier........................15 217910 Housing, Gear ........................................16 217911 Set, Gear Shaft ......................................17 217912 Set, Gear................................................18 217913 Washer...................................................49 217914 Stud........................................................2


10 217915 Nut, HEX ................................................411 217916 Stud........................................................212 217917 Lip Seal ..................................................113 217918 Plug........................................................214 217919 THRPL ...................................................415 217920 Seal, CHAN............................................416 217921 Back-up Seal..........................................417 217922 Seal, SQ-R.............................................4

HYDRAULIC PUMPATTACHMENT & SWING

13

6

1 3 4 5 2 8 10 9

11

12 17 14 15, 16 21 17 14 15, 16

19 20 18 6 18 7

Revised 08-2011

RT600

24

GROUP

24.3


PAGE

MODEL:

DATE:

P/N 12261-261

HYDRAULIC PUMPWINCH


720 0169 Pump............................................................ 1

1 217927 Housing, SEC .............................................. 12 217928 Housing, PEC .............................................. 13 217929 Housing, Gear.............................................. 14 217930 Set, Gear Shaft ............................................ 15 217931 Washer......................................................... 46 217932 Capscrew ..................................................... 47 217933 Lip Seal ........................................................ 18 217934 THRPL ......................................................... 29 217935 Seal, CHAN.................................................. 210 217936 Back-Up Seal ............................................... 211 217937 Seal, O-R ..................................................... 212 217938 Pin, Dowel.................................................... 813 221315 Name Plate .................................................. 114 221316 Screw, Drive................................................. 2

13 14

4

1 3 2

65

7 11 8 9, 10

12 4

Revised 08-2011

RT600

24

GROUP

24.4


PAGE

MODEL:

DATE:

P/N 12261-261HYDRAULIC PUMPS

1, 3, 4, 5

2, 6, 7, 4, 5


Hydraulic Pump (Refer to 6A.1) .................

1 T118152 Pump, Boom/TELE & Swing ......................12 T119631 Pump, Winch ..............................................13 1239-40 Gasket ........................................................14 S01-500CA50-25 SCR, HHCS 0.50-13X1.50, ST Z GR5.......55 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............16 1239-12 Gasket (SAE C-4-Bolt) ...............................17 S14-500CA50-H2 SCR, SHCS 0.50-13X1.50, ST Z ..............

Revised 08-2011

RT600-1

24

GROUP

24.5


PAGE

MODEL:

DATE:

P/N 12261-261

PUMPS (NON-NORTH AMERICA)


T109679 Pump ..........................................................1

Released 08-2011

Non-North America

24

GROUP

24.6


PAGE

MODEL:

DATE:

P/N 12261-261


T109680 Pump ........................................................... 1

PUMPReleased 08-2011

RT600-1

25

GROUP

25.1


PAGE

MODEL:

DATE:

P/N 12261-261LOWER HYDRAULIC ASSEMBLY

B

B

A A

H

J

H

J

F

E

DG

SECTION A - A

SEE PAGE 25.5

RT600

Revised 01-2010

25

GROUP

25.2


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 25.5

LK

NR

M

P

P

SECTION B - B

VIEW P

VIEW N

DETAIL E

DETAIL K

DETAIL L DETAIL M

26, 57

32

42

26

47

11

60,71

65, 64

49

48

24

26

48 56

33

29 25

29

17, 20, 19, 18

4118, 19, 20, 17

23

29

41

29

44 43

45

LOWER HYDRAULIC ASSEMBLYRevised 01-2010

RT600

25

GROUP

25.3


PAGE

MODEL:

DATE:

P/N 12261-261

SECTION H - H

DETAIL F

83

72, 68

72, 69

18, 19, 20, 13 18, 19, 20, 27 40

54

50 46

55

58

85

18, 19, 20, 59, 27

37, 38, 39

26

51, 53, 52

61

51, 53, 527063

51, 53, 52

66

82

15

14 5, 8, 6, 9

12 12 8, 5, 6, 7 8, 5, 6, 7 34 36

3634355, 8, 6, 9

LOWER HYDRAULIC ASSEMBLY

SEE PAGE 25.5

Revised 01-2010

RT600

25

GROUP

25.4


PAGE

MODEL:

DATE:

P/N 12261-261

10 10

30 7, 6, 5, 8 7, 6, 5, 8 7, 6, 5, 8 7, 6, 5, 8 1, 2, 3, 4 28

2122

SECTION J -J

31

31

16

31

16

31

75, 74, 73, 67

79, 78, 77, 76, 62, 63

84

79, 78, 77, 76, 62

67, 73, 74, 75

DETAIL D DETAIL C

DETAIL R


SEE PAGE 25.5

Revised 01-2010

RT600

25

GROUP

25.5


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGES 25.1, 25.2, 25.3 & 25.4



720A0283 (Rev J) Lower Hydraulic Assembly

1 1240-168 Clamp, Half.................................42 1240-170 Plate, Cover................................23 1240-157 Nut, Stauff, .25............................44 1200-7 Capscrew, .25C x 1.50 ...............45 1200-39 Capscrew, .31C x 2.00 ...............136 1240-154 Plate, Cover................................137 1240-152 Clamp, Half.................................208 1240-153 Nut, Rail......................................139 1240-171 Clamp, Half.................................610 708 2095 Tube ...........................................211 720 0292 Manifold, Suction ........................112 720 0118 Tube ...........................................213 200B2007-8 Clamp, 1”....................................114 720 0117 Tube ...........................................115 720 0116 Tube ...........................................116 708 2210 Valve, Solenoid ..........................217 1200-59 Capscrew, .38C x1.00................818 1209-4 Washer, Flat, .38........................319 1210-20 Washer, Lock, .38 ......................320 1205-36 Nut, .38C ....................................321 709 6803 Tube ...........................................122 709 6804 Tube ...........................................123 708 2211 Valve, Solenoid ..........................124 1200-53 Capscrew, .38C x 3.75...............225 49018 Valve, R. Axle.............................126 1219-691 Adapter, STR..............................127 1240-30 Clamp, 1.75”...............................228 707 4337-24 Hose ...........................................129 1219-441 Adapter, STR..............................430 707 4079-52 Hose ...........................................131 1219-470 Adapter, 90º ...............................1032 1219-661 Adapter, STR .............................133 1219-389 Adapter, STR .............................134 709 5668-12 Hose...........................................235 707 4078-70 Hose...........................................136 12019-274 Adapter, 90º ...............................237 1240-220 Clamp, Half ................................238 1240-140 Plate, Cover ...............................139 1200-69 Capscrew, .38C x 2.25...............240 709 5700-50 Hose...........................................141 1219-598 Adapter, STR..............................242 1219-975 Tee, Run.....................................143 720 0318-20 Hose ...........................................1


44 720 4078-19 Hose .............................................. 145 MK80036-15 Tee, Branch................................... 246 721 0275-25 Hose .............................................. 147 1219-464 Adapter, 90º................................... 148 3750 400 Coupling ........................................ 249 1219-802 Adapter, 90º................................... 150 718 0616-31 Hose .............................................. 151 1240-195 Plate, Cover ................................... 652 1200-73 Capscrew, .38C x 2.75 .................. 1253 1240-215 Clamp, Half .................................... 1254 721 0275-47 Hose .............................................. 155 720 0313-41 Hose .............................................. 156 720 0441 Diverter Valve................................ 157 1219-800 Tee, Run W/Swivel Nut ................. 158 709 5664-66 Hose .............................................. 159 200B2007-58 Clamp, DBL, 1.00 .......................... 160 1219-393 Clamp ............................................ 261 720 0298-68 Hose .............................................. 162 363 1223 Elbow, 90º ..................................... 263 720 0378-114 Hose .............................................. 164 1210-32 Washer, Lock, .62 ......................... 465 1200-146 Capscrew, .62C x 1.75 .................. 466 718 0680-51 Hose .............................................. 167 363 1409 Insert ............................................. 268 435 3211-43 Hose .............................................. 169 435 3211-35 Hose .............................................. 170 720 0236-57 Hose .............................................. 171 1218-61 O-Ring ........................................... 172 378 0301 Clamp ............................................ 473 1218-126 O-Ring ........................................... 274 1200-100 Capscrew, .50C x 1.50 .................. 875 1210-26 Washer, Lock, .50 ......................... 876 1219-392 Clamp ............................................ 477 460 4113 O-Ring ........................................... 278 1210-23 Washer, Lock, .44 ......................... 879 1200-307 Capscrew, .44C x 1.50 .................. 880 12019-279 Clamp ............................................ 081 1218-26 O-Ring ........................................... 082 12019-781 Elbow, Port Block .......................... 183 12019-768 Adapter, 16-20............................... 184 1219-585 Reducer, 16-12.............................. 185 MK212092-90 Hose Assembly.............................. 186 720 325-42 Hose Assembly.............................. 187 720 0317 75 Hose, -8 ......................................... 1

Revised 01-2010

RT600

25

GROUP

25.6


PAGE

MODEL:

DATE:

P/N 12261-261


720A0283 (Rev J) Lower Hydraulic Assembly (Ref)

1 707 4078-19 Hose .......................................... 12 720 0318-20 Hose .......................................... 23 MK80036-15 Tee, Branch ............................... 24 1219-598 Adapter, STR............................. 25 1219-441 Adaoter, STR ................................... 4

DETAIL A DETAIL B


6 708 2211 Valve, Solenoid.................................17 1200-59 Capscrew, .38C x 1.00 .....................88 1205-36 Nut, .38C ..........................................89 1210-20 Waher, Lock, .38 ..............................810 1209-4 Waher, Flat, .38 ................................811 49018 Valve, R. Axle ...................................1

A

B

3

2

1

4

5 5

67, 8, 9, 10

11 5

5

7, 8, 9, 10

LOWER HYDRAULICSOUTRIGGER VALVES

Revised 01-2010

RT600

25

GROUP

25.7


PAGE

MODEL:

DATE:

P/N 12261-261



1 1219-802 Adapter, 90º............................... 12 375 0400 Coupling .................................... 23 1200-53 Capscrew, .31C x 3.75 .............. 24 1219-691 Adapter, STR............................. 15 720 0441 Diverter Valve............................ 16 1219-389 Adapter, STR............................. 1

1

2

34 2

A

DETAIL A

5

6

LOWER HYDRAULICSDIVERTER VALVE

Revised 01-2010

RT600

25

GROUP

25.8


PAGE

MODEL:

DATE:

P/N 12261-261

16,17

2016

14

N

R

SECTION B - B

SECTION A - A

SECTION C - C

S

S DETAIL R

B

B

AA

G

L

M

L

M

DETAIL PDETAIL N

7, 5, 80, 6950

34, 3, 79, 68

34, 4, 79, 68

78, 65, 59, 15,3

DP

48 57

SEE PAGE 25.11

Released 04-2011

LOWER HYDRAULIC ASSEMBLY RT600-1

25

GROUP

25.9


PAGE

MODEL:

DATE:

P/N 12261-261

16

26, 27, 6751

29, 61, 7826, 29, 80

49

5980, 29, 26

78, 77, 65, 15, 3

1, 2

36, 37 36, 38

45

21, 28, 66

31, 30, 81, 61

5257

33, 33, 61, 78

5847

32, 78, 6178, 61,29

9

981, 78, 70, 61, 43

DETAIL EDETAIL H

6

56, 6435

16

35

18

DETAIL D

J

K

H 53

46

40

DETAIL G

SECTION L - L

22, 23, 24, 62

62, 24, 23, 22 62, 24, 23, 22

23, 24, 25, 6323, 24, 25, 63

73

71

62, 24, 23, 22

23, 24, 25, 63

22, 23, 24, 62

74

1019 75

76

31, 78


SEE PAGE 25.11

Released 04-2011

RT600-1

25

GROUP

25.10


PAGE

MODEL:

DATE:

P/N 12261-261

DETAIL J

DETAIL C

DETAIL K

8

11 11

39, 70, 81, 78, 61

9

13

9

9

81, 78, 70, 61, 43

11 44, 70, 78, 61, 81

8

SECTION M - M

22, 23, 24, 6222, 23, 24, 62

7222, 23, 24, 62

8

8


SEE PAGE 25.11

Released 04-2011

RT600-1

25

GROUP

25.11


PAGE

MODEL:

DATE:

P/N 12261-261


T109821 (Rev B) Lower Hydraulic Assembly

1 12019-768 Adapter, ORS/SAE ORing .........1 2 12019-781 Elbow .........................................1 3 1218-103 1218 ...........................................2 4 1218-126 O-Ring........................................2 5 1218-61 O-Ring........................................1 6 1219-389 Adapter, STR, -12 ......................1 7 1219-393 Clamp, 3" Split Flange ...............2 8 1219-441 Adapter, STR, -8 ........................4 9 1219-470 Adapter, 90, -8 ...........................1110 1219-571 Adapter, 90 DEG JIC F-JIC M....111 1219-598 Adapter, M ORB-6/M JIC-8 ........312 1219-625 Tee, JIC......................................113 1219-628 Tee, JIC......................................214 1219-661 Adapter, STR, -20 ......................115 1219-665 Clamp, 1” Split Flange................416 1219-69 Adapter 12 O-Ring X 8 MJIC

STR............................................417 1219-800 Tee .............................................118 1219-802 Adapter, 90, -12 .........................119 1219-956 Tee .............................................120 1219-975 Tee .............................................121 1240-140 Cover Plate 2.75 X 1.18 .............122 1240-152 Clamp Body,

2 PCS, 0.75 DIA Dual ................1023 1240-153 Rail Nut, HEX 0.3125-18............1424 1240-154 Cover plate, Dual 2.55 X 1.18 ....1425 1240-171 Clamp Body,

2 PCS, 1.00 DIA Dual ................426 1240-195 Cover plate 3.34 X 2.36 .............627 1240-215 Clamp Body, 2PCS, 1.25 DIA ....628 1240-220 Clamp Body, 2PCS, 0.875 DIA ..129 1240-29 Clamp P, 1.25 DIA .....................230 1240-30 Clamp.........................................131 1240-53 Clamp.........................................332 200B2007-12 P Clamp .....................................233 200B2007-34 Clamp - Medium Duty ................134 363-1409 Insert ..........................................235 375-0400 Test Port, -6 ...............................236 378-0301 378 .............................................437 435-3211-35 Hose...........................................138 435-3211-47 Hose...........................................139 49018 Valve R Axle...............................140 707-4078-19 Hose, -8,

FJIC-8SW/FJIC-8SW90.............141 707-4078-70 Hose, -8,

FJIC-8SW/FJIC-8SW90.............142 707-4337-20 Hose, -8,

FJIC-8SW/FJIC-10SW45...........143 708-2210 Valve, Outrigger .........................244 708-2211 Valve, Extend - Retract ..............145 709-5664-72 Hose, -8,

FJIC-8SW/FJIC-8SW.................146 709-5668-28 Hose, -8,

FJIC-8SW/FJIC-10SW90...........247 709-5700-50 Hose, -10,

FJIC-10SW/FJIC-10SW.............148 718-0616-31 Hose, -16,

FJIC-16SW/FJIC-16SW90.........1


49 720-0236-57 Hose, -16,FJIC-16SW/FJIC-16SW45 ........ 1

50 720-0292 720 ............................................ 151 720-0298-68 Hose, -12,

FJIC-12SW/FJIC-12SW90 ........ 152 720-0313-44 Hose, -20,


FJIC-8SW/FJIC-10SW .............. 254 720-0317-56 Hose, -8,

FJIC-8SW/FJIC-10SW .............. 155 720-0317-75 Hose, -8,

FJIC-8SW/FJIC-10SW .............. 156 720-0441 Valve, Diverter........................... 157 721-0275-35 Hose, -16,



90SAE61-16/FJIC-12SW .......... 160 MK212092-96 Hose, -8,

FJIC-8SW/FJIC-8SW ................ 161 N04-375C000-25 Nut, HEX 0.375-16,

ST Z GR5 .................................. 2162 S01-312CB00-25 SCR, HHCS

0.3125-18X2.00, ST Z G5 ......... 1063 S01-312CB50-25 SCR, HHCS

0.3125-18X2.50, ST Z G5 ......... 464 S01-312CC75-25 SCR, HHCS

0.3125-18X3.75, ST Z G5 ......... 265 S01-375CA25-25 SCR, HHCS

0.375-16X1.25, ST Z GR5......... 866 S01-375CB25-25 SCR, HHCS

0.375-16X2.25, ST Z GR5......... 267 S01-375CB75-25 SCR, HHCS

0.375-16X2.75, ST Z GR5......... 1268 S01-500CA50-25 SCR, HHCS

0.50-13X1.50, ST Z GR5........... 869 S01-625CA75-25 SCR, HHCS

0.625-11X1.75, ST Z GR5......... 470 SHF-375CA00-25 SCR, HHCS

FT 0.375-16X1.00, ST Z GR5 ... 1671 T105460 Tube .......................................... 172 T105461 Tube .......................................... 273 T105462 Tube .......................................... 174 T105463 Tube .......................................... 175 T105464 Tube .......................................... 176 T105465 Tube .......................................... 277 T120223 Hose, -16,

90SAE61-16/FJIC-16SW .......... 178 W07-375X000-20 WSH, LCK, MED

SPLT 0.375, ST Z...................... 3079 W07-500X000-20 WSH, LCK, MED

SPLT 0.50, ST Z........................ 880 W07-625X000-20 WSH, LCK, MED

SPLT 0.625, ST Z...................... 481 WAW-37WX000-20 WSH, FL

TYPA-WID 0.375, ST Z ............. 18

SEE PAGES 25.8, 25.9 & 25.10

LOWER HYDRAULIC ASSEMBLYReleased 04-2011

RT600-1

25

GROUP

25.12


PAGE

MODEL:

DATE:

P/N 12261-261

LOWER HYDRAULICSOUTRIGGER VALVES


T109821 (Rev B) Lower Hydraulic Assembly (Ref)

1 708-2211 Valve, Extend-Retract ................................12 708-2210 Valve, Outrigger .........................................23 SHF-375CA00-25 SCR,HHCS FT 0.375-16X1.00, ST Z G5...164 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ..........305 N04-375C000-25 Nut, HEX 0.3125-18X2.00, ST Z G5..........216 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ..............187 1219-441 Adapter, STR, -8 ........................................48 1219-470 Adapter, 90, -8 ...........................................119 1219-598 Adapter, M ORB-6/M JIC-8 ........................3

C J

1, 3, 4, 5, 6

77

9

76, 4, 3, 5, 2

8

8

DETAIL J DETAIL C

Released 08-2011

RT600-1

25

GROUP

25.13


PAGE

MODEL:

DATE:

P/N 12261-261

LOWER HYDRAULICSDIVERTER VALVE



1 720-0441 Valve, Diverter............................................12 S01-312CC75-25 SCR, HHCS 0.3125-18X3.75, ST Z G5 .....23 1219-389 Adapter, STR, -12 ......................................14 375-0400 Test Port, -6................................................25 1219-69 Adpter, 12 O-Ring X 8MJIC, STR ..............46 375-400 Test Port, -6................................................27 1219-802 Adapter, 90, -12 .........................................1

H

DETAIL H

3

1, 24

5

6

7

Released 08-2011

RT600-1

25

GROUP

25.14


PAGE

MODEL:

DATE:

P/N 12261-261


720A0530 (Rev 00) Reservior Hydraulic ASSY

1 12019-517 Adapter, 90, -10 -12...................... 12 12019-558 Dust Cap....................................... 13 1219-763 4 O-Ring Plug ............................... 14 22919 By-Pass Valve............................... 15 22920 Spring............................................ 16 375-6203 #4 ORing Test Port Coupling ........ 17 37542 Fill Cap.......................................... 18 434-4020 Gauge Level.................................. 19 460-0319 O-Ring ARP 346 70B.................... 1


10 708-6449 Filter, return .................................. 111 709-7782 Boss.............................................. 112 709-7783 Filter, Suction................................ 113 709F6170 Handle .......................................... 114 713-0119 Rod ............................................... 115 720F0529 Hydraulic Reservoir ...................... 116 N04-500F000-Y8 Nut, HEX 0.50-20, ST YZ GR8..... 217 NTP-375C000-2C Nut, HEX TPLCK 0.375-16,

ST Z GRC..................................... 1618 WAW-37WX000-20 WHS, FL TYPA-WID 0.375,

ST Z.............................................. 16

5

4

10

311

16

72

6

8

1512, 9

14 13 17, 18 17, 18

1

SECTION B - B

SECTION A - A

A A

B

B

HYDRAULIC TANK ASSYReleased 08-2011

RT600 & RT600-1

25

GROUP

25.15


PAGE

MODEL:

DATE:

P/N 12261-261


720A0531 (Rev A) Reservoir HYD Assembly

1 NTP-375C000-2C Nut, Lock 0.38.................................. 42 WAW-37WX000-20 Washer, Flat 0.38............................. 83 SHF-500CA25-Y8 Capscrew 0.50 x 1.25 GR8.............. 44 WAJ-500X000-Y2 Washer, Hard Flat............................ 45 713F0144 Step.................................................. 16 720A0530 Hydraulic Tank ASSY ...................... 17 SHF-375CA00-25 Capscrew 0.38 X 1.00...................... 4

RESERVOIR HYDRAULIC ASSY

3, 4

3, 4

5

6

1, 2, 7

Released 08-2011

RT600 & RT600-1

25

GROUP

25.16


PAGE

MODEL:

DATE:

P/N 12261-261



1 720 0292 Manifold, Suction....................... 12 1219-393 Clamp ........................................ 23 1218-61 O-Ring ....................................... 14 1200-146 Capscrew, .62C x 1.75 .............. 45 1210-32 Washer, Lock, .62 ..................... 46 1219-691 Adapter, STR............................. 27 1219-800 Tee, Run W/Swivel Nut ............. 18 1219-661 Adapter, STR............................. 19 1219-975 Tee, Run.................................... 110 1219-464 Adapter, 90º .............................. 1

A

A

1

2, 3 4, 5

6, 7

8

6

9

10

VIEW A - A

Revised 01-2010LOWER HYDRAULICS

HYDRAULIC RESERVIOR RT600

25

GROUP

25.17


PAGE

MODEL:

DATE:

P/N 12261-261

LOWER HYDRAULICSHYDRAULIC RESERVIOR

Released 08-2011

1, 2

3 1 4

5 6, 7, 8, 9

S

S

SECTION S - S



1 1219-691 Adapter, 12 O-RingX8 MJIC, STR............. 42 1219-800 Tee ............................................................ 13 1219-661 Adapter, STR, -20...................................... 14 1219-975 Tee ............................................................ 15 720-0292 720............................................................. 16 1219-393 Clamp, 3” SPlit Flange............................... 27 1218-61 O-Ring ....................................................... 18 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z ......... 49 S01-625CA75-25 SCR, HHCS 0.625-11X1.75, ST Z GR5 .... 4

LOWER HYDRAULICSHYDRAULIC RESERVIOR RT600-1

25

GROUP

25.18


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013

UPPER HYDRAULIC ASSEMBLY RT600 & RT600-1

SEE PAGES 25.22 & 25.23

B

B

A

A

C C

D

21

22

23, 24, 25

1

2

3, 4, 53, 4, 5

129, 1193, 4, 5

117

26

6

20

7, 8, 9

10 19 18, 12, 13 100

120 17, 12, 13

14

15, 12, 1310

16

11, 12, 13

107

33, 89, 128, 123

34

51

27 31, 32, 33

7, 8, 38

VIEW C-C

31, 32, 33

30

29 28

38, 8, 7

25

GROUP

25.19


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013


SEE PAGES 25.22 & 25.23

F F

74

75

12177 78

75

79

73 7271

70

12235, 36

125

47

124

64

65

66

67

68

69

25

GROUP

25.20


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013


SEE PAGES 25.22 & 25.23

96

95

97 98

104

101 103102

100

95

10198

118

103 102

100

G G

108

94, 129

110105

107

106

109111

62

63

76

129

107

51 120

10734 33, 128, 123 51

H

VIEW G-G116

115

110

40, 41, 42

114

47

113

95

48

112

4539

25

GROUP

25.21


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013


SEE PAGES 25.22 & 25.23

119

110

130, 107

110

110

107

130

59

DETAIL H-H

99

95

51

127, 37

E

DETAIL E-E

VIEW F-F

VIEW A-A

DETAIL D-D

VIEW B-B60, 6152

58

57

56

5553 54 53 52

5150

36 47

43

44

45

4626

4849

93

9291

88, 89

90

90

86, 85, 84

8782, 81

84, 85, 86

83

80

25

GROUP

25.22


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013


SEE PAGES 25.18, 25.19, 25.20 & 25.21


720A0356 (Rev P) Upper HYD Assembly

1 717 0626-108 Hose, -20 ...................................... 12 717 0626-60 Hose, -20 ...................................... 13 1240-204 Clamp, Half ................................... 104 1240-191 Plate, Cover .................................. 55 1200-17 Capscrew, .25C X 2.75................. 106 707 4686-112 Hose, -12 ...................................... 17 1240-215 Clamp, Half ................................... 128 1240-195 Plate, Cover .................................. 49 1200-73 capscrew, .38C X 2.75.................. 410 1219-661 Adapter, STR ................................ 211 1200-112 Capscrew, .50C X 3.00................. 112 1209-6 Washer, Flat, .50 .......................... 613 1205-67 Nut, Lock, .50C ............................. 614 T124760 Valve, Winch................................. 115 1200-104 Capscrew, .50C X 2.00................. 116 T124758 Valve, Boom ................................. 117 1200-132 Capscrew, .50C X 6.50................. 218 1200-130 Capscrew, .50C X 6.00................. 219 360 3521 Adapter, 90°.................................. 120 707 4686-108 Hose, -12 ...................................... 121 T123656 Cylinder, Hoist .............................. 122 709 5830 Pin, Lower Cylinder....................... 123 1222-347 Pin, Eye ........................................ 124 1200-270 Capscrew, 1.00F X 2.50 ............... 125 1210-50 Washer, Lock, 1.00....................... 126 376 1401 Adapter, 45°.................................. 327 376 1002 Adapter, 90°.................................. 128 709 5310-30 Hose, -12 ...................................... 129 720 0322-104 Hose, -16 ...................................... 130 709 1240-60 Hose, -16 ...................................... 131 1240-203 Clamp, Half ................................... 832 1240-148 Plate, Cover .................................. 433 1200-15 Capscrew, .25C X 2.50................. 1034 12019-779 Valve, Relief.................................. 235 363 0082 Reducer ........................................ 136 12019-218 Adapter, 90°.................................. 237 1200-13 HHCS .25 X 2.25 .......................... 238 1200-89 Capscrew, .38C X 5.50................. 439 720 0071 Valve, Swing ................................. 140 1200-49 Capscrew, .31C X 3.25................. 341 1210-17 Washer, Lock, .31......................... 342 1205-25 Nut, .31C....................................... 343 708 2350 Valve, Steering Priority ................. 144 709 5241 Plate.............................................. 145 1219-959 Adapter ......................................... 246 1219-763 Plug............................................... 147 1219-442 Adapter ......................................... 548 375 1406 Adapter, 90°.................................. 249 MK212096-69 Hose, -6 ........................................ 150 707 4075-14 Hose, -4 W/-6 Ends ...................... 151 1219-605 Adapter, STR ................................ 552 1219-663 Adapter, 45°.................................. 253 12019-457 Reducer ........................................ 254 12019-464 Tee................................................ 155 1219-810 Reducer ........................................ 156 707 4164-67 Hose, -4 ........................................ 157 12019-548 Adapter, 90°.................................. 158 717 0849 Valve, Hold ................................... 1


59 721 0360 Valve, Pressure Reducing ............ 160 1209-64 Washer, Flat, .50 .......................... 461 1229-62 Capscrew, .50F X 3.00 HT ........... 462 362 3233 Tee, Branch .................................. 163 1219-783 Plug .............................................. 164 707 4089-70 Hose, -4 ........................................ 165 12019-158 Reducer ........................................ 166 707 4078-70 Hose, -8 ........................................ 167 709 1262-44 Hose, -8 ........................................ 168 707 4078-52 Hose, -8 ........................................ 169 707 4077-48 Hose, -8 ........................................ 170 716 0340-144 Hose, -10 ...................................... 171 362 5712 BULKHD Fitting, STR ................... 172 12019-767 BULKHD Fitting, 90°..................... 173 12019-733 BULKHD Fitting, STR ................... 174 720 0303-26 Hose, -16 ...................................... 175 12019-734 Adapter, STR................................ 276 12019-794 Disconnect, Quick......................... 177 12019-517 Adapter, 90°.................................. 178 720 0306-44 Hose, -10 ...................................... 179 720 0303-40 Hose, -16 ...................................... 180 1219-571 Connector, 90°.............................. 181 1200-347 Capscrew, 1.12C X 2.50............... 482 1210-57 Washer, Lock, 1.12....................... 483 720 0171 Winch Mount, Main, RH................ 184 1200-198 Capscrew, .75C X 3.25................. 885 1209-54 Washer, HT, .75 ........................... 886 1205-102 Nut, Lock, .75C............................. 887 720 0170 Winch Mount, Main, LH ................ 188 1200-57 Capscrew, .38C X .75................... 189 1209-4 Washer, Flat, .38 .......................... 290 1240-53 Clamp ........................................... 391 720 0302-46 Hose, -16 ...................................... 192 720 0302-38 Hose, -16 ...................................... 193 12019-753 Adapter, Long, 90°........................ 294 375 0400 Disconnect, Quick......................... 195 12019-112 Tee, Run....................................... 696 MK212096-61 Hose, -6 ........................................ 197 718 0548-40 Hose, -6 ........................................ 198 718 0670-21 Hose, -6 ........................................ 299 1219-980 Plug .............................................. 1100 1219-776 Adapter, 90°.................................. 5101 1219-693 Tee, Run....................................... 4102 718 0548-35 Hose, -6 ........................................ 2103 718 0670-28 Hose, -6 ........................................ 2104 718 0548-33 Hose, -6 ........................................ 1105 718 0678-25 Hose, -4 ........................................ 1106 720 0321-30 Hose, -4 ........................................ 1107 12019-205 Adapter ......................................... 6108 720 0321-41 Hose, -4 ........................................ 1109 718 0678-30 Hose, -4 ........................................ 1110 12019-264 Adapter, 90°.................................. 5111 720 0321-59 Hose, -4 ........................................ 1112 12019-453 Tee, Run....................................... 1113 720 0321-24 Hose, -4 ........................................ 1114 12019-304 Adapter, Reducing........................ 1115 718 0548-26 Hose, -6 ........................................ 1116 1219-389 Adapter, STR................................ 2

25

GROUP

25.23


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 01-2013


SEE PAGES 25.18, 25.19, 25.20 & 25.21


720A0356 (Rev P) Upper HYD Assembly (Contd..)

117 200B2585-64 Hose, -12 ................................... 2118 718 0548-30 Hose, -6 ..................................... 1119 12019-774 Disconnect, Quick...................... 2120 707 4495-120 Hose, -6 ..................................... 2121 720 0408 Winch, Main ............................... 1122 717 0676-28 Hose, -12 ................................... 1123 1205-23 Nut, Lock, .25............................. 2124 MK212382-54 Hose, -12 ................................... 1125 717 0631-42 Hose, -8 ..................................... 2126* 1222-184 Tie, Plastic ................................. 30127 1210-14 Washer, Lock, .25...................... 2128 1209-2 Washer, Flat, .25 ....................... 2129 12019-558 Cap, Dust................................... 3130 1219-887 Adapter, 90°............................... 2

* ITEM 126 IS NOT SHOWN IN THE ILLUSTRATION

25

GROUP

25.24


PAGE

MODEL:

DATE:

P/N 12261-261

1

2, 3, 4

5 6, 3, 4


720A0356 (Rev P) Upper Hydraulic Assembly (Ref)

1 T124760 Valve, Winch.............................. 12 1200-132 Capscrew, .50C x 6.50 .............. 23 1209-6 Washer, Flat, .50 ....................... 24 1205-67 Nut, Lock, .50C.......................... 25 1219-661 Adapter, STR............................. 16 1200-104 Capscrew, .50C x 2.00 .............. 1

UPPER HYDRAULICSWINCH VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.25


PAGE

MODEL:

DATE:

P/N 12261-261

1

2

3

4, 5, 678

9 10 11 12, 13, 14, 15 16 17, 5, 6



1 T124758 Valve, Boom .............................. 12 707 4495-120 Hose, -6 ..................................... 13 1219-776 Adapter, 90º............................... 14 1200-130 Capscrew, .50C x 6.00 .............. 25 1209-6 Washer, Flat, .50 ....................... 26 1205-67 Nut, Lock, .50C.......................... 27 360 3521 Adapter, 90º............................... 18 1219-661 Adapter, STR............................. 19 707 4495-120 Hose, -6 ..................................... 110 1219-605 Adapter, STR............................. 111 12019-779 Valve, Relief............................... 112 1200-15 Capscrew, .25C x 2.50 .............. 213 1209-4 Washer, Flat, .38 ....................... 214 1209-2 Washer, Flat, .25 ....................... 215 1205-23 Nut, Lock, .25............................. 216 12019-205 Adapter ...................................... 117 1200-112 Capscrew, .50C x 3.00 .............. 1

UPPER HYDRAULICSBOOM VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.26


PAGE

MODEL:

DATE:

P/N 12261-261

1

2

3

4

5

6

7



1 708 2350 Valve, Steering Priority .............. 12 709 5241 Plate........................................... 13 1219-959 Adapter ...................................... 14 1219-763 Plug............................................ 15 376 1401 Adapter, 45º............................... 16 1219-442 Adapter ...................................... 17 12019-218 Adapter, 90º............................... 1

UPPER HYDRAULICSSTEERING PRIORITY VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.27


PAGE

MODEL:

DATE:

P/N 12261-261

1

2 3, 4

5628 779

10

11



1 717 0849 Valve, Hold ................................ 12 1219-663 Adapter, 45º............................... 23 1209-64 Washer, Flat, .50 ....................... 44 1229-62 Capscrew, .50F x 3.00 HT......... 45 707 4075-14 Hose, -4 W/-6 Ends ................... 16 1219-605 Adapter, STR............................. 17 12019-457 Reduce ...................................... 28 12019-464 Tee............................................. 19 1219-810 Reducer ..................................... 110 707 4164-67 Hose, -4 ..................................... 111 12019-548 Adapter, 90º............................... 1

UPPER HYDRAULICSHOLD VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.28


PAGE

MODEL:

DATE:

P/N 12261-261

1

2

3

4 5 6

7

8

2

910

11, 12, 13

14

15, 16

17

18

17, 16

19

11, 12, 13

20, 21

22

22

22

SEE PAGE 25.29

UPPER HYDRAULICSMAIN WINCH ASSEMBLY

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.29


PAGE

MODEL:

DATE:

P/N 12261-261

23 24 25



1 720 0408 Winch, Main ............................... 12 12019-734 Adapter, STR............................. 13 720 0303-26 Hose, -16 ................................... 14 12019-733 BulkHD Fitting, STR................... 15 12019-767 BulkHD Fitting, 90º .................... 16 362 5712 BulkHD Fitting, STR................... 17 716 0340-144 Hose, -10 ................................... 18 720 0303-40 Hose, -16 ................................... 19 720 0306-44 Hose, -10 ................................... 110 12019-517 Adapter, 90º............................... 111 1200-198 Capscrew, .75C x 3.25 .............. 812 1209-54 Washer, HT, .75......................... 813 1205-102 Nut, Lock, .75C.......................... 814 720 0171 Winch Mount, Main, RH............. 115 1200-347 Capscrew, 1.12C x 2.50 ............ 416 1210-57 Washer, Lock, 1.12.................... 417 1219-571 Connector, 90º........................... 118 716 0340-144 Hose, -10 ................................... 119 720 0170 Winch Mount, Main, LH ............. 120 1200-57 Capscrew, .38C x .75 ................ 121 1209-4 Washer, Flat, .38 ....................... 222 1240-53 Clamp ........................................ 323 720 0302-46 Hose, -16 ................................... 124 720 0302-38 Hose, -16 ................................... 125 12019-753 Adapter, Long, 90º..................... 2

SEE PAGE 25.28

UPPER HYDRAULICSMAIN WINCH ASSEMBLY

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.30


PAGE

MODEL:

DATE:

P/N 12261-261

1

2

3

4

5

6



1 707 4089-70 Hose, -4 ..................................... 12 12019-158 Reducer ..................................... 13 707 4078-70 Hose, -8 ..................................... 14 709 1262-44 Hose, -8 ..................................... 15 707 4078-52 Hose, -8 ..................................... 16 707 4077-48 Hose, -8 ..................................... 1

UPPER HYDRAULICSCAB

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.31


PAGE

MODEL:

DATE:

P/N 12261-261

1

23

45

6

5

7

89

10

11

7

89

12

10

1110

10

SEE PAGE 25.32

UPPER HYDRAULICSBOOM, WINCH, & SWING VALVE

PILOT DRAINSRT600 & RT600-1

Revised 01-2013

25

GROUP

25.32


PAGE

MODEL:

DATE:

P/N 12261-261

13 14 15

22

16 17 18 19 20 21 22

25

23, 24



1 707 4164-67 Hose, -4 ..................................... 12 MK212096-69 Hose, -6 ..................................... 13 MK212096-61 Hose, -6 ..................................... 14 718 0548-40 Hose, -6 ..................................... 15 718 0670-21 Hose, -6 ..................................... 26 718 0548-30 Hose, -6 ..................................... 17 1219-776 Adapter, 90º............................... 48 718 0548-35 Hose, -6 ..................................... 29 718 0670-26 Hose, -6 ..................................... 210 12019-112 Tee, Run.................................... 411 1219-693 Tee, Run.................................... 412 718 0548-33 Hose, -6 ..................................... 113 12019-264 Adapter, 90º............................... 114 718 0678-25 Hose, -4 ..................................... 115 720 0321-30 Hose, -4 ..................................... 116 718 0678-30 Hose, -4 ..................................... 117 720 0321-59 Hose, -4 ..................................... 118 362 3233 Tee, Branch ............................... 119 1219-783 Plug............................................ 120 12019-794 Disconnect, Quick...................... 121 12019-558 Cap, Dust................................... 122 12019-205 Adapter ...................................... 123 375 0400 Disconnect, Quick...................... 124 12019-558 Cap, Dust................................... 125 720 0321-41 Hose, - 4 .................................... 1

SEE PAGE 25.31

RT600 & RT600-1

UPPER HYDRAULICSBOOM, WINCH, & SWING VALVE

PILOT DRAINS

Revised 01-2013

25

GROUP

25.33


PAGE

MODEL:

DATE:

P/N 12261-261



1 720 0071 Valve Swing ...............................12 1219-442 Adapter ......................................23 1200-49 Capscrew, .31C x 3.25...............34 1210-17 Washer, Lock, .31 ......................35 1205-25 Nut, .31C....................................36 12019-304 Adapter, Reducing .....................17 12019-264 Adapter, 90º ...............................18 718 0548-26 Hose, -6 .....................................19 1219-389 Adapter, STR .............................210 720 0321-24 Hose, -4 .....................................111 12019-112 Tee, Run ....................................112 375 1406 Adapter, 90º ...............................113 12019-453 Tee, Run ....................................114 1219-959 Adapter ......................................115 702 0321-41 Hose, -4 .....................................1

A A

VIEW A - A

12

3, 4, 5

6

7

8

910

11

12

13

14

15

UPPER HYDRAULICSSWING VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.34


PAGE

MODEL:

DATE:

P/N 12261-261

12

3

4

5, 6 7 8

9, 10

8

8

9

10



1 721 0360 Valve, Pressure Reducing ......... 12 1219-980 Plug............................................ 13 1219-605 Adapter, STR............................. 14 12019-112 Tee, Run.................................... 15 1200-13 HHCS, .25 x 2.25....................... 26 1210-14 Washer, Lock, .25...................... 27 12019-774 Disconnect, Quick...................... 18 12019-264 Adapter, 90º............................... 39 12019-205 Adapter ...................................... 210 1219-887 Adapter, 90º............................... 2

UPPER HYDRAULICSPRESSURE REDUCING VALVE

RT600 & RT600-1

Revised 01-2013

25

GROUP

25.35


PAGE

MODEL:

DATE:

P/N 12261-261

25

1

6

7

32, 42 28

37, 41, 35

26

24

2122

83

19

30, 34, 40

29

36, 38

15

27

42, 33

39, 31

9

20

11

12

18

15

16

4, 2

SEE PAGE 25.36

SWIVEL ASSEMBLYRevised 08-2011

RT600

25

GROUP

25.36


PAGE

MODEL:

DATE:

P/N 12261-261

17 16 19

13, 14

5

23, 10

15

9, 11, 12, 20


720A0359 (Rev E) Swivel Hydraulics

1 12019-112 Tee, SW Nut Run, -6 ................. 22 12019-153 Adapter, STR, -24-20 ................ 13 12019-158 Reducer, STR, -6-4 .................. 14 12019-241 Adapter, 20................................ 15 12019-303 Adapter, 45, -16......................... 16 12019-457 Reducer, STR, -10-6 ................. 17 12019-464 Tee, SW Nut Branch, -10 .......... 18 12019-517 Adapter, 90, -10 -12 .................. 19 12019-553 Adapter, -16-24 ......................... 110 12019-771 Adapter, 45, -16......................... 111 12019-784 Union, STR, -16......................... 112 12019-785 Check Valve, -16 ....................... 113 1219-290 Adapter, 45 SW Nut, -12 ........... 114 1219-389 Adapter, STR, -12 ..................... 115 1219-441 Adapter, STR, -8 ....................... 316 1219-470 Adapter, 90, -8........................... 217 1219-661 Adapter, STR, -20 ..................... 118 1219-686 Adapter, 90, -20......................... 119 1219-810 Reducer, STR, -12 -10 .............. 120 1219-843 Tee, SW Nut Run 9 -16 ............. 121 360-3521 Elbow, -16-16 ............................ 1


22 376-1002 Adapter, 90, -16 ........................................123 376-5001 Adapter, STR, -16 ......................................124 709-5069 Spacer........................................................225 709-8076 Bracket, Anti-Rotation ................................126 714-0523 Bracket-Air Swivel, Upper ..........................127 720-0107 Swivel, Hydraulic........................................128 720F0307 Torque Arm ................................................129 723A0106 Slip Ring, 51 Circuit....................................130 N05-625C000-25 Nut, HEX Jam 0.625 -11, ST Z GR5 ..........231 NYT-500C000-22 Nut, NYLK HVYTHN 0050-13, ST Z G2.....432 S01-500CB75-25 SCR, HHC5 0050-13X2075, ST Z GR5 .....233 S01-500CC75-25 SCR, HHC5 0050-13X3075, ST Z GR5 .....234 S32-625CB00-20 SCR, SSS CPT 0.625 -11X2.00, ST Z.......235 SHF-250C625-25 SCR, HHCS FT 0.25-20X0.625, STZ G5...136 SHF-375C750-25 SCR, HHCS FT 0.375-16X0.75, STZ G5...337 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ............138 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ..........339 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............440 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z ..........241 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z...............142 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z...............4

SEE PAGE 25.35


RT600

25

GROUP

25.37


PAGE

MODEL:

DATE:

P/N 12261-261

25

1

6

7

31, 42 28

37, 41, 34

26

24

2122

83

19

29, 33, 40

36

35, 38

15

27

42, 32

39, 30

9

20

11

12

18

15

16

4, 2

SEE PAGE 25.38

SWIVEL ASSEMBLY

Revised 10-2011

RT600-1

25

GROUP

25.38


PAGE

MODEL:

DATE:

P/N 12261-261

17 16 19

13, 14

5

23, 10

15

9, 11, 12, 20


T109824 (Rev B) Swivel ASSY

1 12019-112 Tee, SW Nut Run, -6 ............... 22 12019-153 Adapter, STR, -24-20 .............. 13 12019-158 Reducer, STR, -6-4 ................ 14 12019-241 Adapter, 90º JIC SWV/JIC....... 15 12019-303 Adapter, 45, -16....................... 16 12019-457 Reducer, STR, -10-6 ............... 17 12019-464 Tee, SW Nut Branch, -10 ........ 18 12019-517 Elbow, BLKHD, 90,

MORB-12/MJIC-10 .................. 19 12019-553 Adapter, -16-24........................ 110 12019-771 Adapter, 45, -16....................... 111 12019-784 Union, STR, -16....................... 112 12019-785 Check Valve, -16 ..................... 113 1219-290 Adapter, 45 SW Nut, -12 ......... 114 1219-389 Adapter, STR, -12.................... 115 1219-441 Adapter, STR, -8...................... 316 1219-470 Adapter, 90, -8......................... 217 1219-661 Adapter, STR, -20.................... 118 1219-686 Adapter, 90, -20....................... 119 1219-810 Reducer, STR, -12 -10 ............ 120 1219-843 Tee, SW Nut Run, -16 ............. 121 360-3521 Elbow, -16-16 .......................... 1


22 376-1002 Adapter, 90, -16 ......................................... 123 376-5001 Adapter, STR, -16 ...................................... 124 709-5069 Spacer........................................................ 225 709-8076 Bracket, Anti-Rotation ................................ 126 714-0523 Bracket-Air Swivel, Upper .......................... 127 720-0107 Swivel, Hydraulic........................................ 128 720F0307 Torque Arm ................................................ 129 N05-625C000-25 Nut, HEX Jam 0.625 -11, ST Z GR5.......... 230 NYT-500C000-22 Nut, NYLK HVYTHN 0.50-13, ST Z G2 ..... 431 S01-500CB75-25 SCR, HHC5 0.50-13X2.75, ST Z GR5....... 232 S01-500CC75-25 SCR, HHC5 0.50-13X3.75, ST Z GR5....... 233 S32-625CB00-20 SCR, SSS CPT 0.625 -11X2.00, ST Z....... 234 SHF-250C625-25 SCR, HHCS FT 0.25-20X0.625, STZ G5... 135 SHF-375C750-25 SCR, HHCS FT 0.375-16X0.75, STZ G5... 336 T120717 Slip Ring, 26 Pass W/Air............................ 137 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z............ 138 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.......... 339 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z............ 440 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z.......... 241 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z .............. 142 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z .............. 4

SEE PAGE 25.37


RT600-1

25

GROUP

25.39


PAGE

MODEL:

DATE:

P/N 12261-261


1 1219-442 10 O-Ring x 8 JIC Str. ...................... 2 2 717 0631-42 Hose Assembly................................. 2 3 MK212096-69 Hose Assembly................................. 1 4 375 1406 4 O-Ring x 6 JIC 90°......................... 1 5 Group 22 Swing Drive ...................................... 1 6 1200-15 Capscrew, HEX Head

1/4 NC X 2 1/2,GRD 5, ZINC............ 81209-2 Washer, Flat, 1/4 Type A STD.......... 8

7 1208-17 Bushing, Machine 1 X 1 1/2 X 14 GA............................. 1

6

5

Note: Holes not used

34Note: Hole not used

12

7Note: Will show as a thru hole

Revised 09-2010

SWING DRIVE RT600 & RT600-1

25

GROUP

25.40


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 08-2011


720 0107 (Rev A) Swivel, HYD............................... 1

218199 Kit, Seal ..................................... 1

ROTARY MANIFOLD

A

AC

C

B

VIEW A-A

VIEW C-C DETAIL B

RT600 & RT600-1

25

GROUP

25.41


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 03-2003

REF PART.NO. DESCRIPTION QTY

1 717 0624-31 Hose Assembly.................................1 2 Group 24 Pump, Winch ....................................1

1200-100 Capscrew 1/2C x 1 1/2 .....................11203-288 Capscrew 1/2C-13 x 1 1/2 ................11210-26 Lockwasher, 1/2 ...............................21239-12 Gasket ..............................................2

3 720 0300-33 Hose Assembly.................................1 4 718 0680-51 Hose .................................................1 5 435 3211-35 Hose .................................................1

378 0301 Clamp ...............................................1 6 1219-716 Reducer ............................................1

1219-714 Tee, 12 OR x 12 JIC x 12 JIC...........1 7 717 0624-34 Hose Assembly.................................1 8 1219-802 Adapter, 90°......................................1 9 Group 24 Pump, Attachment & Swing..............1

1210-26 Lockwasher, 1/2 ...............................21200-100 Capscrew 1/2C x 1 1/2 .....................21239-40 Gasket ..............................................1

1

2

3 4 65 7

8

9

See Group 7

See Page 7.15Disconnect Lever

HYDRAULIC PUMP RT600 & RT600-1

25

GROUP

25.42


PAGE

MODEL:

DATE:

P/N 12261-261


1 Page 39.8 Cylinder, Extend ...............................Ref 2 12019-366 Adapter, Str ......................................2 3 200B2585-78 Hose, -12 ..........................................1 4 200B2585-75 Hose, -12 ..........................................1

1

2

34

3

UPPER HYDRAULIC ASSEMBLYEXTEND CYLINDER

Revised 03-2003

RT600 & RT600-1

25

GROUP

25.43


PAGE

MODEL:

DATE:

P/N 12261-261


1 218915 Transmission Oil Filter (DANA) (See Page 7.11).......... Ref2 218263 Plate, Adapter (See Page 7.11) ..................................... Ref3 711 0362 Bracket ........................................................................... 1

1200-59 Capscrew ....................................................................... 51210-20 Lockwasher .................................................................... 5

4 1219-802 Adapter........................................................................... 25 717 0624-31 Hose............................................................................... 1

1219-389 Adapter (Other End)....................................................... 16 717 0624-34 Hose............................................................................... 1

1219-389 Adapter (Other End)....................................................... 1

5

1

234 46

REMOTE TRANSMISSION FILTER

Revised 06-2012

RT600 & RT600-1

27

GROUP

27.1


PAGE

MODEL:

DATE:

P/N 12261-261

Note 1 :Dome Light, Hand Rails, Mirror, Roof Wiper and Windshield Wiper are supplied with Cab.

64

424363

6322

13

21332060 9, 1112, 1718, 19

12, 11, 10, 9, 8

45

32, 40

38, 47

46, 49, 50

2

54

7, 29

58, 28

71

70

72

57

51

65

66

14

19, 21, 39

56

33

15

59

10111241

70

57

51

71

66

49

6768

50

4435543

A

A

VIEW A - A

SEE PAGE 27.3

TANK PORT

PRESSURE PORT

STEER LEFT PORT

STEER RIGHT PORT

Revised 08-2011

CAB ASSEMBLY

62

65

1

RT600

27

GROUP

27.2


PAGE

MODEL:

DATE:

P/N 12261-261

FRONT OF CAB

REAR OF CAB

CABLE WAY GREASE LINE PIPING - FORM AT ASSY

16

20641424348

55

4

3634

18

7

910111226

910111226

31, 30

SEE PAGE 27.3

CAB ASSEMBLYRevised 08-2011

RT600

27

GROUP

27.3


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGES 27.1 & 27.2


723A0046 (Rev BB) Cab Assembly RT

1 T120173 Cab, Operators............................ 12 723A0045 Upper Dash Panel Assembly ...... 13 1245-62 Level............................................ 14 SL5-138C438-25 Screw, Mach #6-32 X 0.50.......... 45 N23-138C000-20 Nut, HEX, Mach 06-32, ST Z ...... 36 724 0266 Boom Foot Pedal ........................ 17 719A0929 Cable Way................................... Ref8 719 0200 Slimline Seat ............................... 19 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00,

ST Z G5....................................... 910 WAW-25WX000-20 WSH, FL TYPA- WID 0.25,

ST Z ............................................ 711 W07-312X000-20 WSH, LCK MED SPLT 0.3125,

ST Z ............................................ 1012 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5.. 1113 45528 Seatbelt W/TETHER ................... Ref14 708A2416-1 Swing Brake Assembly ............... 115 719A0408 Cab Throttle Control.................... 116 1223-50 Grommet ..................................... 117 1223-387 Horn ............................................ 118 1219-77 Adapter, Connector ..................... 219 S01-375CA50-25 SCR, HHCS 0.375-16X1.50,

ST Z GR5.................................... 220 719 0104 Floormat, Front............................ 121 707 7712 Spacer......................................... 222 719 0222 Floormat, Rear ............................ 123* 719 0432 Defroster Hose Assembly ........... 124* 209-00868 ‘S’ - Hook..................................... 225* 209-00867 #35 Sash Chain........................... 126 714 0497 Support, Seat .............................. 227 1240-31 Clamp Tinnerman C28572-017... 128 1222-217 Extinguisher, Fire ........................ 129 SL4-190C500-25 SCR, SLT RND

MS 10-24X0.500 STZ G5............ 630 SL4-190C750-25 SCR, SLT RND

MS 10-24X0.750 STZ G5............ 431 1230-6 Nut, #10C.................................... 432 719 0712 Horn Pad ..................................... 133 12147-12 U-Channel ................................... 134 1213-1 Fitting, Grease............................. 235 W07-190X000-20 WSH, LCK,

MED SPLT 10, ST Z ................... 3


36 719 0106 Grease Tube ................................237* 1219-40 1/8”NPTX1/4” INV.FLR.................238 718A0720 Steering ASSY .............................139 709A6754-1 Brake ASSY .................................140 719 0711 Steering Wheel.............................141 719F0604 Boom PED. Support .....................Ref42 220-70007-5 FLG/HD Bolt .25X.75 ...................543 WAR-187X000-22 WSH, FL

TYPA-REG 0.1875, ST Z .............444 717 1220 Spring, Wave................................145 S14-250CA00-H2 SCR, SHCS

0.25-20 X 1.00, ST Z ..................846 S43-08BM045-HB HEX Socket

Head Cap Screw, AM, M8............147 S46-10CM030-B1 M10-1.5X30MM BHCS.................248 N04-250C000-25 Nut, HEX 0.25-20, ST Z GR5.......449 718 0742 Directional Signal .........................150 718 0741 TRANS. Shifter.............................151 707 4077-36 Hose Assembly ............................152* 720 00549 Seat Harness ...............................153* 720 0165 Valve Harness..............................154 12400-1085 Decal-Fuse...................................155* 12400-940 Decal-THROT./LUBE ...................156 1203-275 #10-32 Pan HD SCR....................457 707 4656-37 Hose ASSY ..................................158 1202-5 Screw, #10-24 X .38.....................459 12260-96 Decal ............................................160 719F0442 Grab Handle .................................Ref61* 719 0813 MG5 Harness ...............................162 1222-184 Cable Tie 7”..................................763 200B2007-59 Clamp...........................................264 1222-202 Cable Tie 14”................................665 1240-59 Clamp...........................................266 707 4656-35 Hose ASSY ..................................167 1222-359 Cup Holder ...................................168 719 0453 Gasket ..........................................169* 719 0480 Fire EXT. MTG. BRKT..................Ref70 707 4078-34 Hose ASSY ..................................171 7074076-36 Hose ASSY ..................................172 430 9978 Check Valve .................................1

* ITEMS 23, 24, 25, 37, 52, 53, 55, 61 & 69 ARE NOT SHOWN IN THE ILLUSTRATION


RT600

27

GROUP

27.4


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 27.6

B

B

A

A

69

7268

70

71

50

49

VIEW A-AVIEW B-B

1

62 62

7

64 42, 4344, 63

63

22132133209, 11

12, 1718, 19

10, 11, 12, 4159

15, 13, 12, 11, 933

56, 57, 5819, 21, 39

1470

6572

71

67

69

68

2

28

6554

7, 29

3, 4, 5, 66

47, 38

32, 40

45

8, 9, 1011, 12

CAB ASSEMBLY RT600-1

Revised 09-2012

27

GROUP

27.5


PAGE

MODEL:

DATE:

P/N 12261-261

28, 29

9, 10, 11, 12, 26

279, 10, 11, 12, 26

16

55

48, 44, 43, 42, 6 20

36

51

34

SEE PAGE 27.6

18, 35

41

30, 31

CAB ASSEMBLY RT600-1

Revised 09-2012

27

GROUP

27.6


PAGE

MODEL:

DATE:

P/N 12261-261


T118681 (Rev D) Cab Assembly

1 T123564 Cab, Operators............................ 1 2 T103624 Upper Dash Assembly ................ 1 3 1245-62 Level............................................ 1 4 MK62603 Screw, #6C X 1.00 ...................... 3 5 N23-138C000-20 Nut, HEX, Mach 06-32, ST Z ..... 3 6 724 0266 Foot Pedal Tele........................... 1 7 T103618 Can Controller Upper .................. 1 8 719 0200 Slimline Seat ............................... 1 9 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00,

ST Z ............................................ 1010 WAW-25WX000-20 WSH, FL TYPA-WID 0.25, ST Z . 411 W07-312X000-20 WSH, LCK, MED SPLT 0.3125,

ST Z ............................................ 1112 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5.. 1013 S01-312CA25-25 SCR, HHCS 0.3125-18X1.25,

ST Z ............................................ 114 T121481 Swing Brake Assembly ............... 115 714 0935 Cab Throttle Control.................... 116 1223-50 Grommet ..................................... 317 1223-387 Horn ............................................ 118 1219-77 Adapter........................................ 219 S01-375CA50-25 SCR, HHCS 0.375-1 6X1.50

St Z G.......................................... 220 719 0104 Floormat, Front............................ 121 707 7712 Spacer......................................... 222 719 0222 Floormat, Rear ............................ 123* 1202-5 Screw 10-24 X .38....................... 424* 209-00868 Closed ‘S’ - Hook ........................ 225* 209-00867 Chain........................................... 126 714 0497 Support, Seat .............................. 227 1240-31 Clamp.......................................... 128 1222-217 Extinguisher, Fire ........................ 129 1202-10 Screw, #10-24X0.50.................... 630 1202-6 Screw, #10C X 0.75 .................... 431 N23-190C000-20 Nut, HEX, Mach 10-24, ST Z ...... 432 719 0712 Horn Pad ..................................... 133 12147-12 U-Channel ................................... 36”34 1213-1 Fitting, Grease............................. 235 1219-757 Female Connector....................... 236 719 0106 Grease Tube ............................... 2


37* 1219-40 1/8”NPTX1/4” INV.FLR.................238 724A0431 Steering ASSY .............................139 709A6754-1 Brake ASSY .................................140 719 0711 Steering Wheel.............................141 T103617 Throttle Hand ...............................142 S01-250CA00-25 SCR, HHCS 0.25-20X1.00,

ST Z GR .......................................943 WAH-25NX000-Y2 WSH, FL HRD A-NRW 0.25,

ST YZ ...........................................944 W07-250X000-20 WSH, LCK, MED SPLT 0.25,

ST Z .............................................945 1203-271 BHCS 1/4-20 X .63.......................846 T103616 Engine Control .............................147 1203-292 M10-1.5X30MM BHCS.................248 N04-250C000-25 Nut, HEX 0.25-20, ST Z GR5.......849 718 0742 Directional Signal .........................150 718 0741 Switch Shifter ...............................151 1233-35 #6-32 X .50 RHMS .......................252* 720 0549 Seat Harness ...............................153* 720 0165 Valve Harness..............................154 T109444 Decal-Fuse...................................155* 12400-940 Decal-THROT./LUBE ...................156 1203-265 #10-24 Pan HD SCR....................457 WAR-187X000-22 WSH, FL TYPA-REG 0.1875,

ST Z .............................................458 1210-7 #10 Lockwasher ...........................459 12260-96 Decal ............................................160* 719 0432 Defroster Hose Kit ........................161* 719 0813 MG5 Harness ...............................162 1222-184 Cable Tie 7”..................................763 200B2007-54 Clamp...........................................264 1222-202 Cable Tie 14”................................665 1240-59 Clamp...........................................266 717 1220 Spring Wave.................................167 430 9978 Check Valve .................................168 707 4076-28 Hose ASSY ..................................169 707 4078-34 Hose ASSY ..................................170 707 4656-35 Hose ASSY ..................................171 707 4656-37 Hose ASSY ..................................172 707 4077-36 Hose ASSY ..................................1

SEE PAGES 27.4 & 27.5

* ITEMS 23, 24, 25, 37, 52, 53, 55, 60 & 61 ARE NOT SHOWN IN THE ILLUSTRATION


RT600-1

27

GROUP

27.7


PAGE

MODEL:

DATE:

P/N 12261-261


719A0116 Cab Assembly

1 220606 Guard, Window.................................1216904 Screw, #10-24 X 1/2 .........................4

2 219108 Window, Sliding RH..........................1215595 Seal, Windshield Large.....................18’

3 220607 Cab Weldment..................................14 216370 Wiper Blade Rest..............................1

215217 Screw, 10-24 X 1/2”..........................25 216869 Shim - Front Wiper ...........................16 Page 27.11

Page 27.12 Wiper Kit, Front.................................17 219282 Striker Bolt Bracket...........................1

216372 Internal Thread Striker......................1216393 Screw, 3/8-16 X 3/4”.........................1215223 Washer, 5/16 ....................................3215975 Screw, 5/16-18 X 3/4”.......................3

8 216363 Glass, LH Front ................................1215595 Seal, Windshield Large.....................18’

9 216373 Striker Bolt Bracket, Rear .................1216372 Internal Thread Striker......................1216393 Screw, 3/8-16 X 3/4”.........................1215975 Screw, 5/16-18 X 3/4”.......................2215223 Washer, 5/16 ....................................3


10 219089 Track, Lower Roller ..........................1216374 Screw, 3/8-16 X 3/4”.........................5220581 Washer, Flat, 3/8 ..............................5

11 219092 Bracket, Lower Roller .......................1219091 Bearing, Sealed Roller......................8216374 Screw, 3/8-16 X 3/4”.........................4220581 Washer, Flat, 3/8 ..............................4216438 Screw, SHLDR, 3/8Ø X 3/8 Long .....8

12 219087 Door Assembly .................................113 219088 Bracket, Upper Roller .......................1

219091 Bearing, Sealed Roller......................11216378 Screw, 1/4-20 X 1/2”.........................5216438 Screw, SHLDR, 3/8Ø X 3/8 Long .....11

14 219090 Track, Upper Roller ..........................1215115 Nut, Lock, 10-32 ...............................5215212 Washer, Flat, #10 .............................5

15 216360 Glass, LH Rear .................................1216874 Windshield Seal, Small.....................9’

16 216871 Glass, Rear.......................................1215596 Window Seal (1/8” Offset) ................9’

17 215217 Screw, 10-24 X 1/2”..........................2215212 Washer, Flat, #10, YZ.......................2

18* 216377 Screw, S/M, #8 X 5/8”, PHPA, Zinc ..419* 215226 Insert, 10-24, AKS4-1024-13............4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

* ITEMS (18, 19) NOT SHOWN IN ILLUSTRATION

OPERATOR’S CAB

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.8


PAGE

MODEL:

DATE:

P/N 12261-261



1 216391 Hydraulic Plastic Plug.......................102 216392 3/8” NPT Plastic Plug .......................43 215219 Plug, 3/4” Black Nylon Button...........84 220608 Handle, Door Post ............................1

216393 Screw, 3/8-16 X 3/4”.........................35 216389 Large Bulb Trim Seal........................4’6 216387 Gasket, Handle Pad .........................47 216381 Handle, Horizontal Upper .................1

215975 Screw, 5/16-18 X 3/4 HXFLG ...........48 216384 Handle Weldment .............................1

215228 5/8” DIA Hole Plug, Black ................1215975 Screw, 5/16-18 X 3/4 HXFLG ...........6

9 216877 Mirror, Lower 6.5 X 6 ST ..................1216875 Mirror Assembly Kit ..........................2


10 216876 Mirror, Upper 6.5 X 10 ST.................1216878 Gasket Handle Pad...........................1

11 216385 Door Sealer Strip Weldment .............1215215 Screw, 1/4-20 X 3/4” .........................4216396 Flatwasher, 1/4” ................................4

12 216380 Bracket, Handle/Mirror Mount ...........1215975 Screw, 5/16-18 X 3/4 HXFLG ...........4

13 216878 Gasket Handle Pad...........................114 219093 Lower Handle....................................1

215975 Screw, 5/16-18 X 3/4 HXFLG ...........315 216386 Sealer Strip, Door .............................1

215215 Screw, 1/4-20 X 3/4” .........................3216396 Flatwasher, 1/4” ................................31

16 216390 Trim Seal ..........................................117 216394 Lagscrew, 3/8 X 4” ............................4

216397 Flatwasher, 5/16” ..............................4

1

2

3

3

4

56

7

8

9

10

11

12

6

14

1516

17

13

OPERATOR’S CAB

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.9


PAGE

MODEL:

DATE:

P/N 12261-261


719A0116 Cab, Crane

1 216398 Foam, RH, Rear, Upper ................. 12 220609 Foam, RH, Rear, Lower ................. 13 220610 Foam, RH, Above Console ............ 14 216404 Foam, RH, Lower........................... 15 216400 Foam - Front, RH ........................... 16 216402 Foam - Front, LH............................ 17 216408 Foam - Dash, LH............................ 18 219095 Grab Handle................................... 1

215975 Screw, 5/16-18 x 3/4” ..................... 29 216403 Foam - LH, Rear, Lower................. 110 215613 Grommet, 5/8” Diameter Hole........ 211 216411 Grommet, 3/8” Diameter Hole........ 112 216407 Foam, Dash RH ............................. 113 216409 Wiring Harness .............................. 1

1

2

3

4

56

7

8

9

1011

12

13

OPERATOR’S CAB

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.10


PAGE

MODEL:

DATE:

P/N 12261-261


719A0116 Cab, Crane

1 216412 Dash Frame Weldment ....................... 1215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 8215225 Hexnut, 5/16 - 18................................. 8215224 Lockwasher, 5/16” ............................... 8215223 Flatwasher, 5/16”................................. 8

2 216415 Bracket, Dash LH, Lower .................... 1215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 3

3 216416 Bracket, Dash LH, Upper .................... 1215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 2

4 220611 Heater Box Assembly.......................... 15 219097 A/C Shelf Assembly ............................ 16 220612 Gasket................................................. 17 220613 Cover Plate, Heater Box ..................... 18 215615 Dome Light W/Switch.......................... 1

216885 Butt Splice ........................................... 1216377 Screw, #8 x 5/8.................................... 2

9 216411 Grommet, 3/8” Diameter Hole ............. 1216395 Insert, 1/4-20 ....................................... 2215238 Screw, 8-32 x 1/2” ............................... 8

10 216423 Blind, Roller-Corbeau Mat................... 1215217 Screw, 10-24 x 1/2 .............................. 2

1

2

3

4 5

6

7

8

910

11

12

13

14

15

16

17 18


11 219098 Cover, Access-Dome Light...................1215238 Screw, 8-32 x 1/2” ................................4

12 216424 Bracket Assembly, Shade Clips ...........4215217 Screw,0-24 x1/2 ...................................8215238 Screw, 8-32 x 1/2” ................................8

13 220614 Dash Wrapper Weldment.....................1215215 Screw, 1/4-20 x 3/4” .............................5216928 Flatwasher, 1/4”....................................5

14 220615 Mounting Plate, Fire Extinguisher ........1220616 Screw, 5/16-18 x 1 ...............................2

15 216418 Bracket, Dash RH, Upper.....................1215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ....2

16 216417 Bracket, Dash RH, Lower.....................1215975 Screw, 5/16-18 x 3/4”, HXFLG, YZC ....3

17 216413 Dash Cover Weldment .........................1215215 Screw, 1/4-20 x 3/4” .............................4216928 Flatwasher, 1/4”....................................4

18 216414 Defroster Plenum .................................1215217 Screw, 10-24 x 1/2 ...............................2216861 Grommet, 1/2 OD, 1/4 ID .....................1

19* 220622 Cableway Assembly.............................120* 216855 Terminal, Heat Shrink...........................1

* ITEMS 19, 20 NOT SHOWN IN ILLUSTRATION

OPERATOR’S CAB

Revised 07-2012

RT600 & RT600-1

27

GROUP

27.11


PAGE

MODEL:

DATE:

P/N 12261-261

1

2

3

4

56

78

9

10

11

12, 1312, 13

14



1 216868 Reservoir Kit, Denso (12V) ........................ 12 216744 WJ 2 Speed Motor Kit w/ Hardware ........... 13 216864 Drive Arm, 62o ........................................... 14 216746 Pivot Shaft, 2”............................................. 15 216869 Shim........................................................... 16 216870 Gasket, Pantograph Kit .............................. 17 216740 Pantograph Kit, Black ................................ 18 216867 Screw, 1/4-28 x 1 1/2” ................................ 29 216866 Arm, Pantograph Black, 24”, Wet............... 110 216745 Flex Blade, 28” - Black............................... 111 216865 Grommet, Wet Arm Tubing ........................ 112 216857 Cable Clip .................................................. 213 216862 Wire Tie...................................................... 214 216942 Hose, 5/32, Washer ................................... 10

OPERATOR’S CABWIPERS

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.12


PAGE

MODEL:

DATE:

P/N 12261-261

2

3

6

4

7

1

8

5


719A0116 Wiper Assembly, Roof

1 Wiper Motor Assembly - See 220628.........................................12 216853 Arm ADJ 10.75” - 15” Black........................................................13 216854 Flex Blade, 18” ...........................................................................14 216410 Ground Wire ...............................................................................1

216855 Terminal, Heat Shrink.................................................................15 216863 Loom...........................................................................................1.56 215218 Screw, S/T #10 X 1/2 SLT HX, Z................................................1

215216 Terminal Eye INS 0.25” 14 GA ...................................................37 215218 Screw, S/T #10 X 1/2 SLT HX, Z................................................2

220623 Steel Loop Strap Rubber - Cushioned........................................28 216858 Terminal, Female........................................................................1

OPERATOR’S CABWIPERS

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.13


PAGE

MODEL:

DATE:

P/N 12261-261

OPERATOR’S CABFRONT WINDSHIELD


719A0116 Window Frame Assembly

Windshield Replacement

1 220624 Windshield ..................................................................................12 216894 Bracket - Windshield Latch.........................................................23 216895 Bracket - Windshield Clip ...........................................................2

220625 Washer, Lock, 1/4.......................................................................4220626 175B-3 X 1/16, BLK Trim............................................................4”220627 Screw, 1/4-20 X 5/8 ....................................................................4

4 216901 Latch, Swell (Southco)................................................................25 220625 Washer, Lock, 1/4.......................................................................4

220627 Screw, 1/4-20 X 5/8 ....................................................................46 216390 Seal, Trim, 3/4 Bulb ....................................................................18’

12

4

5

6

3

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.14


PAGE

MODEL:

DATE:

P/N 12261-261

1

8

2

9

3

7

5

6

4


719A0116 Top Hatch Assembly ........................1

Hatch Replacement ..........................Ref

1 220628 Hatch Production ..............................12 216914 Bracket Assembly - Hatch ................1

220627 Screw, 1/4-20 X 5/8 ..........................2220625 Washer, Lock, 1/4.............................2220629 Nut, Lock, #10-24 .............................2

3 216915 Hatch Hinge......................................1216926 Screw, 1/4-20 X 1 .............................5216928 Washer - 1/4” Flat.............................5216924 Nut, Lock, 1/4-20 ..............................5

4 216917 Plate Assembly - Hatch Pull .............1220627 Screw, 1/4-20 X 5/8 ..........................2220625 Washer, Lock, 1/4.............................2220629 Nut, Lock, #10-24 .............................2


5 216918 Gasket - Hatch Hinge, Cab .............. 1216927 1/16 X 3/4 BLK Foam Mounting

Tape ................................................. 5”6 216919 Ball Studs W/5/16-18 Thread ........... 2

215223 Washer - 5/16” Flat........................... 4215224 Washer, Lock, 5/16 .......................... 4

7 216920 Spring, Gas ...................................... 28 217167 Latch Keeper, Steel - RH ................. 1

217168 Screw, #10-24 X 1/2......................... 1217169 Screw, #10-24 X 1/2......................... 1216872 Grommet, 1.0” OD, 5/8” ID ............... 2

9 217166 Latch Keeper, Steel - LH .................. 1217168 Screw, #10-24 X 1/2, PHIL............... 1217169 Screw, #10-24 X 1/2......................... 1216872 Grommet, 1.0” OD, 5/8” ID ............... 2

OPERATOR’S CABROOF HATCH

Revised 04-2010

RT600 & RT600-1

27

GROUP

27.15


PAGE

MODEL:

DATE:

P/N 12261-261


216357 Door Assembly, Upper

1 216445 Trim Seal ........................................ 4 ft 2 216430 Foam, Door .................................... 1 3 216390 Trim Seal ........................................ 3 ft 4 216388 Seal ................................................ 2 ft 5 216432 Cover, Lower Latch Box ................. 1

216433 Insert, 10-32 ................................... 6216434 Screw, 10-32 x 1/2” ........................ 6

6 216431 Cover, Upper Latch Box ................. 1216433 Insert, 10-32 ................................... 4216434 Screw, 10-32 x 1/2” ........................ 4

7 215603 Grab Handle................................... 1215215 Screw, 1/4-20 x 3/4” ....................... 2

8 216429 Window, Sliding - Door................... 1215595 Windshield Seal, Large .................. 12 ft

9 216435 Latch, Roatary Paddle.................... Ref10 216428 Door Weldment .............................. 111 215088 DBLRTR Hold Open....................... 1

215215 Screw, 1/4-20 x 3/4” ....................... 412 216442 Spring, Extension ........................... 213 216443 Rod, LH .......................................... 114 216435 Latch, Rotary Paddle...................... 115 216436 Link, Pin & Clip............................... 4

216437 Shackle .......................................... 4215086 Hexnut, 1/4-20................................ 4

16 216444 Rod, RH ......................................... 117 216438 Screw, Shoulder 3/8 Dia x 3/8”....... 1

216439 Washer, 3/8” Brass......................... 218 216441 Shackle Mount, LH/RH................... 2

216447 Locknut, 1/4-20, Nyl ....................... 219 216446 Knob, Handle ................................. 120 216440 Plate, Pivot w/ Handle .................... 1

1

2

3

4

5

6

7

8

910

11

12

13

14

15

16

17

11

18

2019

18

Revised 07-2012

OPERATOR’S CABDOOR

RT600 & RT600-1

27

GROUP

27.16


PAGE

MODEL:

DATE:

P/N 12261-261


719A0929 Cableway Assembly

Released 08-2011

CRANE CABCABLEWAY ASSEMBLY

RT600

27

GROUP

27.17


PAGE

MODEL:

DATE:

P/N 12261-261


719 0200 (Rev C) Slimline Seat

1 217777 Right Hand Arm Pad ................... 12 217778 Left Hand Arm Pad.......................13 217779 Set of Arm Pad - Not Shown........14 217780 Lap Belt........................................15 217781 Cushion Cover .............................16 217782 Set Adjustment Tracks Set...........17 217783 Arm Pivot Adj. Knob ....................18 217784 Bellows.........................................19 217785 Weight Adj. Knob .........................110 217786 Mechnical Height Riser................111 217787 Back Cover...................................112 217788 Recliner Knob...............................113 217789 Tether Kit .....................................114 217790 Heavy Duty Shock Absorber........115 217791 Lower Profile Suspension ............116 217792 Gas Springs .................................117 217793 Switch...........................................118 217794 Arm Adjustment Knob ..................1

Revised 08-2011

OPERATOR’S SEAT

1

4

10

6

9

8

7

2

5 11

12

13

1415

18

17 CONTROL SHUTOFF

RT600 & RT600-1

27

GROUP

27.18


PAGE

MODEL:

DATE:

P/N 12261-261

REF PART.NO. DESCRIPTION QTY.

720A0289 (Rev A) Engine Housing

1 217832 Front Housing Weldment..............1 217843 Washer .........................................9217844 Lockwasher ..................................9217845 Bolt ...............................................9

2 217833 Center Housing Skin.....................13 217834 Rear Housing Skin........................1

217843 Washer .........................................7217844 Lockwasher ..................................7217845 Bolt ...............................................7

4 217835 Panel ............................................1217843 Washer .........................................4217846 Nut ................................................4


5 217836 Hinge, Long ..........................................2217837 Door, Large ...........................................2217838 Latch .....................................................2217846 Nut ........................................................16

6 217839 Hinge, Short ..........................................2217840 Door, Small ...........................................2217841 Latch .....................................................2217846 Nut ........................................................4

7 217842 Panel, Grill ............................................1217843 Washer..................................................9217844 Lockwasher...........................................9217845 Bolt........................................................9

8 217847 Rubber Bumper ....................................18

9 1245-162 Hourmeter.............................................1

1

2

3

4

5

6

7

9

6

5

Revised 03-2003

ENGINE HOUSING RT600 & RT600-1

28

GROUP

28.1


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 03-2003

DIRECTIONAL SIGNALCONTROL


718 0742 (Rev 00) Directional Signal Control Assembly

1 217410 Housing, Handle & CB Assembly ............................. 1

2 217402 Cover............................................. 13 217403 O-Ring........................................... 14 217404 Screw ............................................ 45 217405 Nut................................................. 46 217408 Lubricant ....................................... AR7 217407 Locking Cable Tie ......................... 28 217412 Decal, Indicator ............................. 19 217413 Decal, Symbol ............................... 110 217409 Setscrew ....................................... 1

5

3

1

8

7

49

10

RT600 & RT600-1

28

GROUP

28.2


PAGE

MODEL:

DATE:

P/N 12261-261

TRANSMISSION SHIFTERCONTROL


718 0741 (Rev X) Shifter Assembly

1 217401 Housing, Handle & CB Assembly .................1

2 222910 Epoxy.............................................AR3 217403 O-Ring ...........................................14 217404 Screw (8-32 X 1.75).......................45 217405 Nut .................................................46 217406 Decal, Indicator..............................17 217407 Locking Cable Tie ..........................28 217408 Lubricant ........................................AR9 217409 Set Screw (M4 X 0.7).....................110 222911 Decal (Directional) .........................1

5

7

1 8

2

A

DETAIL A

63

10

4

9

Revised 08-2011

RT600 & RT600-1

28

GROUP

28.3


PAGE

MODEL:

DATE:

P/N 12261-261

SWING BRAKE CONTROL


708A2416-1 (Rev G) Swing Brake ASS’Y.

1 1200-37 Capscrew .31 x 1.75 .................. 12 1205-34 Locknut .31 ................................ 23 1200-39 HHCS .31 x 2.0 .......................... 14 1291-181 Swing Brake Cable .................... 15 1209-3 Flatwasher 5/16” ........................ 46 1200-57 HHCS .38 x .75 .......................... 37 1210-20 Lockwasher................................ 28 1207-2 Cotter Pin ................................... 19 2234 Pin.............................................. 110 2597 Clevis Yoke ................................ 111 1291-139 Knob........................................... 112 714 0475 Shaft........................................... 113 1205-14 Hex Nut 1/4-28........................... 114 708F2465 Bracket....................................... 115 1210-14 Lockwasher 1/4”......................... 216 1200-3 HHCS .25 x 1.0 .......................... 217 709 3000 Bracket....................................... 118 1203-304 Bolt, Adjusting, .31-18 x 2.12 ..... 119 1210-17 Washer, Lock ............................. 120 1205-25 Nut, 5/16-18 ............................... 221 706 8774 Lever .......................................... 1

1, 2

3, 2

4

21

19, 20, 5

18

15, 16

17

11

12

13

14

10 8, 9 5, 6, 7

Revised 04-2010

RT600

28

GROUP

28.4


PAGE

MODEL:

DATE:

P/N 12261-261

1, 2, 3


708A2416-1 (Rev G) Swing Brake ASS’Y .

1 1210-17 Washer, Lock ........................... 12 200B2007-6 Clamp ....................................... 13 1210-20 Lockwasher .............................. 1

SWING BRAKE CONTROL RT600

Revised 04-2010

28

GROUP

28.5


PAGE

MODEL:

DATE:

P/N 12261-261

SWING BRAKE ASSEMBLYReleased 10-2012

10

6, 11

3, 9, 20

14

2

5

13

19, 18

7

21

17, 22, 20

15

TO SWING SPEED REDUCER

1, 8

4, 8

12

12

TO BRAKE CONTROL

RT600-1

SEE PAGE 28.6

28

GROUP

28.6


PAGE

MODEL:

DATE:

P/N 12261-261

SWING BRAKE ASSEMBLY

9, 16, 17


T121481 (Rev A) Swing Brake ASSY

1 1200-37 Capscrew .31 X 1.75 ................... 12 1205-14 Hex Nut 1/4 - 28 .......................... 13 1200-57 HHCS .38 X .75 ........................... 34 1200-39 HHCS .31 X 2.0 ........................... 15 T121479 Shaft ............................................ 16 1207-2 Cotter Pin..................................... 17 709 3000 Bracket ........................................ 18 1205-34 Locknut .31 .................................. 29 1210-20 Lockwasher ................................. 310 2597 Clevis Yoke.................................. 111 2234 Pin ............................................... 112 1291-181 Swing Brake Cable ...................... 113 1291-139 Knob ............................................ 114 708F2465 Bracket ........................................ 115 706 8774 Lever............................................ 116 200B2007-6 Clamp .......................................... 117 1210-17 Washer, Lock............................... 118 1200-3 HHCS .25 X 1.0 ........................... 219 1210-14 Lockwasher 1/4” .......................... 220 1209-3 Flatwasher 5/16”.......................... 421 1203-304 Bolt, Adjusting, .31 - 18 X 2.12 .... 122 1205-25 Nut 5/16-18.................................. 2

Released 10-2012

RT600-1

SEE PAGE 28.5

28

GROUP

28.7


PAGE

MODEL:

DATE:

P/N 12261-261

SWING LOCK ASSEMBLY


718A0960 (Rev B) House Lock Assembly

1 1200-1 Capscrew..................................... 22 1210-14 Washer, Lock............................... 23 1209-2 Washer, Flat ................................ 24 718 0968 Shim ............................................ 35 1242-108 Capscrew..................................... 46 1209-54 Washer, Flat ................................ 47 718 0967 Shim ............................................ 18 718A0962 House Lock Sub Assy ................. 19 422 3024 Rod End....................................... 110 1205-62 Nut 1/2 ......................................... 111 718 0820 Nut ............................................... 112 718 0880 Clamp .......................................... 113 718 0819 Cylinder ....................................... 114 12019-418 Elbow........................................... 115 714A1471 Switch .......................................... 116 12019-411 Elbow........................................... 117* 1266-1 Loom............................................ 3018* MK255 Tie, Plastic ................................... 5

1

2

3

4

5 6

7

8

9

10

11

12

13

14

16 15

* ITEM 17 AND 18 ARE NOT SHOWN IN THE ILLUSTRATION

Revised 04-2010

RT600 & RT600-1

28

GROUP

28.8


PAGE

MODEL:

DATE:

P/N 12261-261

BOOM ANGLE INDICATOR


710A0644 Boom Angle Indicator ASS’Y

1 729-02578 Pointer ASSY, Boom Angle.................. 12 1200-328 HHCS 7/16-14 x 11/4GR5 ZIN............. 13 1205-47 Nut, HEX, 7/16-14 GR2........................ 24 1209-5 Washer, Flat, 7/16 Type A ................... 2

2, 3, 4

1

See Page 33.11

Revised 09-2010

RT600 & RT600-1

28

GROUP

28.9


PAGE

MODEL:

DATE:

P/N 12261-261

1

15, 14

2, 3, 4, 5

6, 7, 8, 913, 12, 11, 10

SEE PAGE 28.10

CAB THROTTLE CONTROLRevised 08-2011

RT600

28

GROUP

28.10


PAGE

MODEL:

DATE:

P/N 12261-261


719A0408 (Rev D) Cab Throttle Control

1 714 0935 Foot Pedal ................................... 12 1207-1 Pin, Cotter.................................... 13 2234 Pin................................................ 14 1205-14 Nut, .25-28 ................................... 15 2597 Yoke, Clevis................................. 16 1200-31 Capscrew, .31C x 1.00 ................ 17 1210-17 Washer, Lock, .31........................ 28 1205-25 Nut, .31C...................................... 29 1200-33 Capscrew, .31 x 1.25 ................... 110 1200-1 Capscrew, .25-20 x .75................ 2

SEE PAGE 28.9

16 17 18

19

20

2


11 1210-14 Washer, Lock, .25 ........................212 1205-13 Nut, .25-20....................................213 1209-1 Flat Washer ..................................414 7190403 Cable, Throttle..............................115 12400-940 Throttle Decal ...............................Ref16 1217-347 Bearing .........................................117 719F0423 Bellcrank Arm ...............................118 719F0421 Bellcrank.......................................119 714 1068 Bushing Inner ...............................220 714 1069 Bushing Outer ..............................2

CAB THROTTLE CONTROLRevised 08-2011

RT600

28

GROUP

28.11


PAGE

MODEL:

DATE:

P/N 12261-261

PART NO DESCRIPTION QTY

719A0920 (Rev A) Single Lever-Dual Axis

719 0919 Control Box.........................................................1719 0947 Singl Lever Dual Axis Joystick LH

See Page 28.13..................................................1719 0948 Singl Lever Dual Axis Joystick RH

See Page 28.12..................................................1724 0264 Controller RH Dual Axis .....................................1724 0265 Controller LH Dual Axis ......................................1

PART NO DESCRIPTION QTY

719A0921 (Rev 00) Dual Lever-Single Axis

12400-967 Decal, Overlay .................................................1719 0922 Joystick Right, Dual Lever See Page 28.10 ....1719 0923 Joystick Left, Dual Lever See Page 28.11 .......1719 0924 Control Box ......................................................1

JOY STICK- LEFT HAND

JOY STICK- RIGHT HAND

ARM MODULE ASSEMBLIESRevised 08-2011

RT600 & RT600-1

28

GROUP

28.12


PAGE

MODEL:

DATE:

P/N 12261-261


719 0922 (Rev 00) Right Arm Assembly - Single Axis

1 220653 Handle ASSY .................................. 12 220652 Handle ASSY .................................. 13 220635 Can Gasket ..................................... 14 220654 Can.................................................. 1

220652 Handle ASSY

5 220660 Handle ............................................. 26 220655 Coupling .......................................... 17 220663 Boot ................................................. 18 220665 Push Button..................................... 19 220666 Disc Top Push Button ...................... 110 220667 Push Button Nut .............................. 111 220656 Set Screws ...................................... 212 220664 P.B. Knob......................................... 113 220658 Nut................................................... 214 220661 Nut................................................... 215 220659 Screw .............................................. 216 220657 Gasket ............................................. 217 220662 Screw .............................................. 2


220653 Handle ASSY

18 220665 Push Button ........................................ 119 220667 Push Button Nut.................................. 120 220655 Coupling.............................................. 121 220656 Set Screw ........................................... 222 220658 Nut ...................................................... 223 220659 Screw.................................................. 224 220668 Handle Set .......................................... 225 220657 Gasket ................................................ 226 220662 Screw.................................................. 227 220661 Nut ...................................................... 228 220669 Thumper Bracket ................................ 129 220670 Nut ...................................................... 130 220671 Plate.................................................... 131 220663 Boot .................................................... 132 219978 Soleniod Assembly ............................. 133 220672 "O" Ring .............................................. 2

18

33

12

34

DETAIL ADETAIL B

DETAIL A DETAIL B

6 11 16

13

15

5

14

17

7

12

8

9

10

19 20 21

22

23

24

25

26

2728

293031

32

RIGHT ARM ASSEMBLYSINGLE AXIS

Revised 08-2011

RT600 & RT600-1

28

GROUP

28.13


PAGE

MODEL:

DATE:

P/N 12261-261

18

1920 21

22

23

24

25

2627

28293031

32

33

1 2

34

DETAIL B

DETAIL A DETAIL B


220653 Handle ASSY

18 220665 Push Button ........................................ 119 220667 Push Button Nut ................................. 120 220655 Coupling ............................................. 121 220656 Set Screw ........................................... 222 220658 Nut ...................................................... 223 220659 Screw.................................................. 224 220668 Handle Set.......................................... 225 220657 Gasket ................................................ 226 220662 Screw.................................................. 227 220661 Nut ...................................................... 228 220669 Thumper Bracket ................................ 129 220670 Nut ...................................................... 130 220671 Plate ................................................... 131 220663 Boot .................................................... 132 219978 Soleniod Assembly ............................. 133 220672 "O" Ring.............................................. 2


719 0923 (Rev 00) Left Arm Assembly - Single Axis

1 220652 Handle ASSY .................................12 220653 Handle ASSY .................................13 220635 Can Gasket ....................................14 220654 Can.................................................1

220652 Handle ASSY

5 220660 Handle............................................26 220655 Coupling .........................................17 220663 Boot ................................................18 220665 Push Button....................................19 220666 Disc Top Push Button.....................110 220667 Push Button Nut .............................111 220656 Set Screws .....................................212 220664 P.B. Knob........................................113 220658 Nut..................................................214 220661 Nut..................................................215 220659 Screw .............................................216 220657 Gasket ............................................217 220662 Screw .............................................2

611

13

15

5

14

17

712

8

9

10

16

DETAIL A

LEFT ARM ASSEMBLYSINGLE AXIS

Revised 08-2011

RT600 & RT600-1

28

GROUP

28.14


PAGE

MODEL:

DATE:

P/N 12261-261


719 0947 (Rev 00) Right Arm Assembly - Double Axis(Items 1 to 7 )

1 220630 Handle Assembly ........................... 12 219784 Boot................................................ 13 220631 Connector ...................................... 14 220632 Wedge............................................ 15 220633 Connector ...................................... 16 220634 Wedge............................................ 17 220635 Gasket............................................ 1

220630 Handle Assembly (Items 8 to 18)

8 220636 Handle ............................................ 19 220637 Handle ............................................ 110 220638 Coupling ......................................... 111 219978 Solenoid ......................................... 112 218890 Otto SW.......................................... 113 220639 Red Rocker .................................... 114 220640 Green Rocker ................................. 115 220641 Thumper Plate................................ 116 220642 Screw ............................................. 117 220643 Screw ............................................. 118 220644 Screw ............................................. 2

RIGHT ARM ASSEMBLY - DOUBLE AXIS HANDLE ASSEMBLY

1

2

3, 4

5, 6

7

13 8

14

18

10

11

15

17

16

12

RIGHT ARM ASSEMBLYDOUBLE - AXIS

Released 09-2010

RT600 & RT600-1

28

GROUP

28.15


PAGE

MODEL:

DATE:

P/N 12261-261


719 0948 (Rev 00) Left Arm Assembly - Double Axis(Items 1 to 9 )

1 220645 Handle Assembly ........................... 12 219784 Boot................................................ 13 220646 Connector ...................................... 14 220647 Wedge............................................ 15 220648 Connector ...................................... 16 220649 Wedge............................................ 17 220631 Connector ...................................... 18 220632 Wedge............................................ 19 220635 Gasket............................................ 1

220645 Handle Assembly (Items 10 to 20 )

10 220650 Handle............................................ 111 220651 Handle............................................ 112 220638 Coupling......................................... 113 219978 Solenoid ......................................... 114 218890 Otto SW ......................................... 115 220639 Red Rocker .................................... 116 220640 Green Rocker................................. 117 220641 Thumper Light................................ 118 220642 Screw............................................. 119 220643 Screw............................................. 120 220644 Screw............................................. 2

LEFT ARM ASSEMBLY - DOUBLE AXIS HANDLE ASSEMBLY

1

2

9

3, 4

5, 6

7, 8

10

16

15

11

18

1419

20

13

1712

Released 09-2010

RT600 & RT600-1LEFT ARM ASSEMBLY

DOUBLE - AXIS

28

GROUP

28.16


PAGE

MODEL:

DATE:

P/N 12261-261

BOOM CONTROL


Boom Control Assembly

1 724 0266 Foot Pedal Boom ................................. 12 1200-3 Capscrew, 1/4-20 x 1.00 ...................... 4

1205-13 Hex Nut, 1/4 ......................................... 41209-44 Flatwasher, 1/4..................................... 41210-14 Lockwasher, 1/4 ................................... 4

12

Revised 04-2010

RT600 & RT600-1

28

GROUP

28.17


PAGE

MODEL:

DATE:

P/N 12261-261

REF PART NO DESCRIPTION

719 0919 Dual Axis Control Box

719 0924 Control Dual Lever Single Axis

CONTROL MODULERevised 08-2011

RT600 & RT600-1

30

GROUP

30.1


PAGE

MODEL:

DATE:

P/N 12261-261

1 2

4

5

6

78

9

10

10

11 12 13 14 15 16 17

FRONT VIEW OF ENGINE HOUSING TOP VIEW OF ENGINE HOUSING

LOCATEDON CATALOUGE HOLDER


720A0191-1 (Rev W) Paint & Marking Decals

1 12400-928 Decal, Main Pump.....................12 12400-1504 Decal, Hot Fluids.......................13 1212-48 Rivet, Pop..................................44 12260-843 Decal, Operations Manual.........15 12260-970 Decal, Patent.............................16 T105635 Decal, Terex Logo.....................27 12400-1515 Decal, Jib Retaining Pin ............18 12400-1503 Decal, Skin Injection Hazard .....19 12400-1505 Decal, Danger (Tail Swing) .......110 12400-1514 Decal, Outrigger Crushing.........2


11 12400-1506 Decal, Fan Warning.............................. 112 12400-5 Decal, Oil Level .................................... 113 12260-524 Decal, Hand Signals............................. 114 12260-75 Decal, Hyd Oil ...................................... 115 12400-512 Decal, Electrical Danger....................... 116 12400-1507 Decal, Entanglement ............................ 117 12400-809 Decal, Stripe......................................... 118 T105638 Decal, CWeight 25.00 x 6.00................ 219 T105655 Decal, Boom 17.00 x 9.00 .................... 220 12400-2023 Made In Waverly .................................. 1

INNER DETAIL OF RIGHT CAB

18

19

20

2

20

Revised 08-2011

MARKING DECALS RT600

30

GROUP

30.2


PAGE

MODEL:

DATE:

P/N 12261-261

1 2 3

4

5

6

2078910

12 11

1314

15 16

5


720A0191-1 (Rev W) Paint & Marking Decals (Contd...)

1 T105635 Decal, Terex Logo .................... 12 12400-17 Decal, Hoist Cyl ........................ 13 12400-956 Decal, Boom Angle ................... 14 12400-1505 Decal, Danger (Tail Swing)....... 25 T105639 Decal, CWeight

SYM 25.00 x 6.00 ..................... 26 12400-1504 Decal, Hot Fluids ...................... 47 12400-1501 Decal, Booster Cable................ 18 12400-1511 Decal, Alternator Caution.......... 19 12400-1080 Lube Chart ................................ 110 12400-1510 Decal, Air Tank ......................... 111 12400-1507 Decal, Entanglement ................ 112 12400-2018 Decal, Diesel Fuel Only ............ 1


13 12260-1508 Decal, Diesel Fuel ................................ 114 12400-1512 Decal, Electrial Danger ........................ 115 T105638 Decal, CWeight 25.00x 6.00 ................ 216 T105648 Decal, Terex Logo................................ 117 T105655 Decal, Boom 17.00 x 9.00.................... 218 12400-1509 Decal, Burn Hazard.............................. 119 T105657 Decal, Outrigger 21.00 x 13.50 ............ 420 12400-1514 Decal, Outrigger Crushing ................... 821 T105643 Decal, Terex Logo-Frame .................... 122* 3900-165 Paint, White.......................................... 6Gal23* 3900-166 Paint, Gray ........................................... 6Gal24* 3900-109 Primer, Buff .......................................... 6Gal25* 3900-118 Paint, Heat Resistant Black ................. 1Gal

18

19

17

21


MARKING DECALSRevised 08-2011

RT600

30

GROUP

30.3


PAGE

MODEL:

DATE:

P/N 12261-261

1 2 3 4 5 6 7 8

9

10

11

121314


720A0191-1 (Rev W) Paint & Marking Decals (Contd...)

1 720 0199 Anti-Slip Tape, Jack .................................. 42 720 0196 Anti-Slip Tape, Fender .............................. 43 720 0349 Anti-Slip Tape, Rear Deck......................... 14 710 0218 Anti-Slip Tape, Battery Box ....................... 15 721 0232 Anti-Slip Tape, Fuel Tank.......................... 16 714 0203-9 Anti-Slip Tape, Fuel Tank.......................... 17 720 0218 Anti-Slip Tape, Front Deck ........................ 18 720 0278 Anti-Slip Tape, Front Lid............................ 19 720 0213 Anti-Slip Tape, Front Frame Rail ............... 210 720 0200 Anti-Slip Tape, Front Top .......................... 111 720 0212 Anti-Slip Tape, Front Cover ....................... 112 720 0214 Anti-Slip Tape, Base Plate ........................ 213 710 0226 Anti-Slip Tape, Reservoir .......................... 114 720 0215 Anti-Slip Tape, Base Plate ........................ 215* 714 0622 Anti-Slip Tape, Upper Door Jamb ............. 2

* ITEM NO 15 IS NOT SHOWN IN THE ILLUSTRATION.

MARKING DECALSRevised 08-2011

RT600

30

GROUP

30.4


PAGE

MODEL:

DATE:

P/N 12261-261MARKING DECALS

SEE PAGE 30.5

RT600-1

SEE DETAIL F

SEE DETAIL A

338 10 8 42 18 37 44

24

16 211

3

16

2

10 39

17

17

11

1261614

43

44

37 19 26

14

1621

11

DETAIL B

SEE DETAIL B

D D

DETAIL A

6

11

12

SECTION D - D

15

7

H H

46

20

Revised 06-2012

FRONT VIEW OF ENGINE HOUSING DASH PANELWRAPPER

TOP VIEW OF DASH PANEL

DETAIL E

25

22

23 5 1

2

4

33

41

FRONT VIEW OFDASH PANEL

27

30

GROUP

30.5


PAGE

MODEL:

DATE:

P/N 12261-261

31

32

13

3840

39

35 34 36

9

SECTION H-H

46

MARKING DECALS

SEE PAGES 30.4

Revised 06-2012

RT600-1


T119895 (Rev B) Paint & Marking

1 1212-48 Rivet Pop 1/8 X 3/8................................... 42 12260-524 Decal......................................................... 23 12260-75 Decal, HYD Oil.......................................... 14 12260-843 Decal-Open, Manual................................. 15 12260-970 Decal-Patent ............................................. 16 12400-1080 Lube Chart ................................................ 17 12400-1501 Decal-Booster Cable................................. 18 12400-1503 Decal-Skin Injection .................................. 19 12400-1504 Decal-Hot Fluids ....................................... 110 12400-1505 Decal-Tailswing ........................................ 211 12400-1507 Entanglement............................................ 212 12400-1508 Decal-Diesel Fuel ..................................... 113 12400-1509 Decal - Burn Hazard ................................. 114 12400-1510 Decal - Air Tank ........................................ 115 12400-1511 Decal - Alternators .................................... 116 12400-1512 Decal - Electrocution................................. 217 12400-1514 Decal - O/R Crushing................................ 818 12400-1515 Decal - Jib Pin........................................... 119 12400-17 Decal, Hoist CYL ...................................... 120 T119920 Decal-Cab RT670-1.................................. 121 12400-2019 Decal, Ultra Low Sulfur Diesel .................. 122 12400-2023 Decal, Flag................................................ 123 12400-2032 Pin Plate ................................................... 124 12400-5 Decal - Full/Add ........................................ 1


25 12400-928 Decal, Main Pump ................................... 126 12400-956 Boom Angle Decal ................................... 127 12400-982 Back Stability ........................................... 128* 3900-118 Black, Heat Resist ................................... 129* 3900-165 Paint, Centari G9394A............................. 130* 3900-166 Paint, Terex Grey .................................... 131 714-0493-2 2” X 14” Red Striping ............................... 832 714-0494-2 2” Wide Yellow Striping .......................... 833 714-0622 Upper Door, Jam Anti-slip ....................... 234 720-0218 Anti-Slip Tape, Front Deck....................... 135 720-0278 Anti-Slip Tape, Front Lid .......................... 136 720-0349 Anti-Slip Tape, Rear Deck ....................... 137 T105635 Decal, Terex Logo, Blk, 10.5

Crown....................................................... 238 T105638 Decal, CWE Light 25.00 X6.00 ................ 239 T105639 Decal, Cweight SYM 25.00 X 6.00.......... 240 T105640 Decal, Terex Logo.................................... 141 T105643 Decal, Terex Logo-Frame........................ 142 T105648 Decal, Terex Logo.................................... 143 T105657 Decal, Outrigger 21.00 X 13.50 ............... 444 T105658 Decal, Boom 17.50 X 5.50 ....................... 245 T109392 Decal, Ether Spray................................... 146 T111656 Anti-Slip Tape Deck ................................. 1

* ITEMS 28, 29 & 30 ARE NOT SHOWN IN THE ILLUSTRATION.

45

30

GROUP

30.6


PAGE

MODEL:

DATE:

P/N 12261-261

Released 09-2012


T123564 (Rev A) Decal, Cab Assembly

1 12260-524 12260 ..................................................... 12 12260-96 Decal, Ident PCSA ................................. 13 12400-1500 Decal-Personel Lift................................. 14 12400-1502 Decal-No Riders..................................... 15 12400-1513 Decal, Window ....................................... 16 12400-1516 Decal-Fall Hazard .................................. 17 T106565 Decal, Terex Logo.................................. 1

6

2

7

4 3

5

1

DECAL, CAB ASSEMBLY RT600 & RT600-1

30A

GROUP

30A.1


PAGE

MODEL:

DATE:

P/N 12261-261

3

21

9

19

9

9 2 4 18 20 6

9

3

B

DETAIL A DETAIL B

16

7 23 15

A

8

77

9

137 91122 18

525

RT600 & RT600-1

SEE PAGE 30A.2

Released 06-2012

PAINT & MARKINGSPANISH

30A

GROUP

30A.2


PAGE

MODEL:

DATE:

P/N 12261-261


T125665 (Rev A) Paint & Marking - Spanish

1 T125233 Decal, Main Pump ...........................12 T119179 Decal, Diesel Fuel ...........................13 T125175 Decal, Danger (Tail Swing)..............24 T125189 Decal, Diesel Fuel Only ...................15 T108935 Decal, Jib Retaining Pin ..................16 T125177 Decal, Alternator Caution ................17 T110847 Electrocution Hazard .......................48 T119167 Decal, Burn Hazard .........................19 T108949 Decal - Fall Hazard..........................610 T125186 Decal - Window ...............................111 T125166 Decal, Hand Signals ........................212 T125491 Decal, Personal Lift .........................113 T125178 Decal, HYD Oil ................................114 T119182 Decal, No Riders .............................115 T125181 Decal, Booster Cable.......................116 T108948 Decal, Outrigger Crushing ...............817 T125182 Decal, Hot Fluids .............................118 T108974 Decal, Entanglement .......................219 T125179 Decal, Hoist CYL. ............................120 T125649 Lube Chart .......................................121 T109761 Decal, Skin Injection Hazard ...........122 T125242 Decal, Oil Level ...............................123 T125187 Decal, Air Tank ................................124 T125167 Decal, Operators Manual.................125 T119175 Decal, Fan Warning.........................1

SEE PAGE 30A.1

10

11

24

12

14

17

1

Released 06-2012

PAINT & MARKINGSPANISH

FRONT VIEW OF ENGINE HOUSING

TOP VIEW OF ENGINE HOUSING

RT600 & RT600-1

30B

GROUP

30B.1


PAGE

MODEL:

DATE:

P/N 12261-261

Released 06-2012

SEE PAGE 30B.2

11616

8

7

7

3

17B

9

15620231842

9719

9

A

3

17

25

9

21 5

22 11 9 7 18 13

9

DETAIL A

DETAIL B

RT 600 &RT 600-1


PAINT & MARKING PORTUGUESE

30B

GROUP

30B.2


PAGE

MODEL:

DATE:

P/N 12261-261

Released 06-2012PAINT & MARKING

PORTUGUESERT 600 &RT 600-1


T125666 (Rev A) Paint & Marking - Portuguese

1 T119314 Decal, Main Pump .......................... 12 T119179 Decal, Diesel Fuel........................... 13 T119166 Decal, Danger (Tail Swing)............. 24 T119180 Decal, Diesel Fuel Only .................. 15 T119168 Decal, Jib Retaining Pin.................. 16 T119183 Decal, Alternator Caution................ 17 T110847 Electrocution Hazard ...................... 48 T119167 Decal, Burn Hazard ........................ 19 T108976 Decal - Fall Hazard ......................... 610 T119169 Decal - Window............................... 111 T119173 Decal, Hand Signals ....................... 212 T125513 Decal, Personal Lift......................... 113 T119172 Decal, HYD Oil................................ 114 T119182 Decal, No Riders............................. 115 T119184 Decal, Booster Cable...................... 116 T119177 Decal, Outrigger Crushing .............. 817 T119176 Decal, Hot Fluids ............................ 118 T108974 Decal, Entanglement ...................... 219 T119178 Decal, Hoist CYL. ........................... 120 T125098 Lube Chart ...................................... 121 T109761 Decal, Skin Injection Hazard........... 122 T119650 Decal, Oil level................................ 123 T119181 Decal, Air Tank ............................... 124 T119170 Decal, Operators Manual................ 125 T119175 Decal, Fan Warning ........................ 1

SEE PAGE 30B.1

12

14

24

1011

17


INTERIOR RIGHT DETAIL OF CAB

30C

GROUP

30C.1


PAGE

MODEL:

DATE:

P/N 12261-261

SEE PAGE 30C.3

RT 600 &RT 600-1

1

7

8

12 14 24 10 11

9

25

21 22

9 7 18

5

9


LOCATED ONCATALOG HOLDER

PAINT & MARKINGFRENCH

Released 06-2012

13

3

30C

GROUP

30C.2


PAGE

MODEL:

DATE:

P/N 12261-261

RT 600 &RT 600-1

7 17

16 16

9

7 18 4 6 15

19 9 2 23 20

3

9

A

SEE PAGE 30C.3


DETAIL ADETAIL B

PAINT & MARKINGFRENCH

Released 06-2012

30C

GROUP

30C.3


PAGE

MODEL:

DATE:

P/N 12261-261


T125663 (Rev A) Paint & Marking - French

1 T125234 Decal, Main Pump ...........................12 T119179 Decal, Diesel Fuel ...........................13 T125406 Decal, Danger (Tail Swing)..............24 T125482 Decal, Diesel Fuel only....................15 T108962 Decal, Jib Retaining Pin ..................16 T125420 Decal, Alternator Caution ................17 T110847 Electrocution Hazard .......................48 T119167 Decal, Burn Hazard .........................19 T108976 Decal-Fall Hazard............................610 T125422 Decal-Window .................................111 T125413 Decal, Hand Signals ........................212 T125492 Decal-Personal Lift ..........................113 T125195 Decal, HYD Oil ................................114 T119182 Decal, No Riders .............................115 T125421 Decal, Booster Cable.......................116 T108975 Decal, Outrigger Crushing ...............817 T125416 Decal, Hot Fluids .............................118 T108974 Decal, Entanglement .......................219 T125404 Decal, Hoist CYL. ............................120 T125648 Lube Chart .......................................121 T109761 Decal, Skin Injection Hazard ...........122 T125405 Decal, Oil level.................................123 T125485 Decal, Air Tank ................................124 T125488 Decal, Operator Manual ..................125 T119175 Decal, Fan Warning.........................1

SEE PAGES 30C.1 & 30C.2

Released 06-2012

RT 600 &RT 600-1 PAINT & MARKING

FRENCH

30D

GROUP

30D.1


PAGE

MODEL:

DATE:

P/N 12261-261

RT 600 &RT 600-1

Released 06-2012

DECAL ASSEMBLY RUSSIAN

2

7 18 4 23 6 20 15

16

3

17

9 11

24

8

521

3

17

16

16

25 22 11 13 7 18

19

SEE PAGE 30D.2

30D

GROUP

30D.2


PAGE

MODEL:

DATE:

P/N 12261-261

RT 600 &RT 600-1


T117088(Rev A) Decal Assembly, Russian

1 T114258 Decal, Main Pump Russian ...........................12 T114241 Decal, Diesel Fuel Russian ...........................13 T114247 Decal, Danger (Tail Swing) Russian .............24 T114245 Decal, Diesel Fuel Only Russian...................15 T114254 Decal, Jib Retaining Pin Russian ..................16 T114243 Decal, Alternator Caution Russian ................17 T114240 Decal, Electrical Danger Russian..................28 T114258 Decal, Burn Hazard Russian .........................19 T114316 Decal, Window Russian ................................110 T114318 Decal, Fall Hazard Russian...........................111 T114251 Decal, Hand Signals Russian........................212 T114315 Decal, Personal Lift Russian .........................113 T114252 Decal, HYD Oil Russian ................................114 T114317 Decal, No Riders Russian .............................115 T114244 Decal, Booster Cable Russian ......................116 T114238 Decal, Outrigger Crushing Russian...............817 T114257 Decal, Hot Fluids Russian .............................118 T114239 Decal, Entanglement Russian .......................219 T114248 Decal, Hoist CYL. Russian ............................120 T117106 Lube Chart Russian.......................................121 T114253 Decal, Skin Injection Hazard Russian ...........122 T114259 Decal, Oil Level Russian ...............................123 T114242 Decal, Air Tank Russian................................124 T114249 Decal, Operators Manual Russian ................125 T114255 Decal, Fan Warning Russian.........................1

SEE PAGE 30D.1

Released 06-2012

17

1



10

14 12

24

DECAL ASSEMBLY RUSSIAN

31

GROUP

31.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

OPTION PART NO DESCRIPTION

1 710A0651 Hydraulic A/C And L.P. Heater 719A0113 Suburban Assembly Heater (See Page 31.11) 716 0653 HYD. A/C Unit 716 0652 Blower Unit, Cab 710A0654 Hoses And Mounting Kit

2 719A0113 Suburban Assembly Heater 719 0223 Suburban Heater

3 709A7628 No Heater - Includes Cover

4 T110023 Deluxe A/C And Flameless Heat T109883 Cab Assembly Kit T109886 Hydraulic Drive Unit T109948 Hose And Drive Mounting Kit

A/C & HEATER OPTIONSReleased 03-2011

31

GROUP

31.2


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

A A

24, 25, 26

28

27

14

19

30

31

29

20, 21, 22

20, 21, 22

11

18

17

23

91012

BB

VIEW B-B

VIEW A-A

HYDRAULIC A/C & L.P HEATER(OPTION 1)

SEE PAGE 31.4

Released 03-2011

31

GROUP

31.3


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


Released 03-2011

13

C

C

16

1, 2, 3, 6

15

5

8

4

7

VIEW C-C

SEE PAGE 31.4

31

GROUP

31.4


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


710A0651 (Rev 00) Hydraulic A/C and L.P Heater

1 1200-59 HHCS 3/8NC X 1...................... 1 2 1209-3 Washer 5/16 ............................. 1 3 1210-20 Washer, Lock 3/8 ..................... 1 4 1219-956 Tee, -10 .................................... 1 5 1222-202 Tie, Plastic 15”.......................... 6 6 1240-29 Clamp....................................... 1 7 12019-457 Reducer, 10-6........................... 1 8 12508-24 Sleeve ...................................... 1 9 MK212382-40 Hose, -12.................................. 110 709 5311-46 Hose, -12.................................. 111 1219-802 Adapter..................................... 212 1219-820 Adapter, JIC/JIC ....................... 113 441 6828 Relay, 12V................................ 114 1200-416 Bolt, 1/4-20 X 3/4...................... 215 719A0113 L.P Heater Assembly................ 116 Bag ASSY, Switch Plate........... 117 Adapter, “Y” Flex Hose 2.5”...... 118 Flex Tube 2.5” OD X 18” .......... 119 710 0652 Blower Unit, Cab ...................... ‘120 HHCS, 3/8 X 1-1/4 GR8 ........... 421 Washer, Lock 3/8 ID................. 422 Nut, HEX 3/8-16NC.................. 423 710 0653 HYD, A/C Unit .......................... 124 Washer, Lock 3/8” ID................ 425 Washer, Flat 3/8”/ M10............. 426 HHCS 3/8 X 1-1/4 GR8 ............ 427 Bracket, Left Mounting ............. 128 Bracket, Right Mounting ........... 129 Hose, Case Drain -6................. 130 Hose, Refrigerant -6 ................. 131 Hose, Refrigerant -10 ............... 132* 710A0654 Hoses and Mounting Kit ........... 1


SEE PAGES 31.2 & 31.3


Released 03-2011

31

GROUP

31.5


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

10

11

3

2

1

9

7

56

8

4

SEE PAGE 31.6

Released 03-2011 HOSES INSTAL & MOUNTING

KIT

31

GROUP

31.6


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 31.5


710A0654 (Rev 00) Hoses and Mounting Kit

1 219830 Hose ASSY, EVAP To COMP .............12 219829 Hose ASSY, Drier To EVAP. ...............13 219831 Hose ASSY, -6HYD Case Drain..........14 216050 Tie Plastic 15”......................................45 221848 Space, Tube 3/4” LG ...........................16 223849 Washer, Lock 3/8” ID...........................17 221847 Washer, Flat 3/8” / M10 - Hard YZ ......18 221846 HHCS 3/8 NC x 1 1/2 GR8 ZP ............19 221845 Clamp, Double Hose ...........................110 216049 Grommet, Hose Hole 1.25...................311 221844 Kit, MD 9037/47/57 MTG.....................1

Released 03-2011 HOSES INSTAL & MOUNTING

KIT

31

GROUP

31.7


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

1

4

32


219830 (Rev 00) Hose ASSY. EVAP. COMP.

1 222332 FTG, AC FOR #10 90-3 (SB1323-3) ...... 12 222333 FTG, AC MOR #10 STR (SB1403) ........ 13 222334 Hose, REFRIG #10 ................................ 14 220107 O-Ring #10 R-12/R134A ........................ 2

HOSE ASSY. EVAP. COMP.Released 03-2011

31

GROUP

31.8


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

312

4


219829 (Rev 00) Hose ASSY. Drier to EVAP.

1 222335 FTG, AC MOR #6 STR (SB1401) .......... 12 222336 FTG, AC FOR #6 45 (SB1311) .............. 13 222337 Hose, REFRIG. #6 ................................. 14 219792 O-Ring, #6 R-134A/R-12 ........................ 2

HOSE ASSY. DRIER TO EVAP.Released 03-2011

31

GROUP

31.9


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

31

2


219831 (Rev 00) Hose ASSY, -6 HYD Case Drain

1 222338 FTG, #6FJX - #6 BARB.................. 12 222339 FTG, #6FJX90° - #6 BARB ............ 13 222340 Hose, HYD. -6 Push Lock .............. 1

HOSE ASSY, - 6 HYD CASE DRAIN

Released 03-2011

31

GROUP

31.10


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

21

3

4

5


221844 (Rev 00) Kit, MD 9037/47/57/MTG

1 222341 BRKT, MTG Right .......................... 12 222342 BRKT, MTG Left............................. 13 221800 HHCS 3/8NC X 1-1/4 GR8 ZP ....... 44 223849 Washer, Lock 3/8” ID...................... 45 221847 Washer, Flat 3/8”/M10 - Hard YZ ... 4

KIT, MD 9037/47/57 MTGReleased 03-2011

31

GROUP

31.11


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

12

4, 11

22, 23

13

9, 14, 1516

16, 25, 18, 19

3

3

VIEW A - A

A

A

8 13

21

1

20

20

24

10

2

17

SEE PAGE 31.12

SUBURBAN ASSEMBLYHEATER (OPTION 2)

Released 03-2011

31

GROUP

31.12


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


719A0113 (Rev K) Suburban Assembly Heater

1 719 0223 Suburban Propane Heater................1 2 719A0930 Hose ASS’Y & FTG ..........................1 3 12400-1048 Heater Decal.....................................1 4 1223-1076 Slope Alert Tilt Sensor......................1 5* 719 0227 L.P. Regulator...................................1 6* 441 6828 Relay ................................................1 7* 1221-147 Silicone Sealant................................1 8 719 0471 Heater Cover ....................................1 9 12019-62 3/8 Pipe to -6 JIC..............................1 10 719F0482 Adapter Flange.................................1 11 719 0476 Slope Alert Mounting Panel ..............1 12 719A0440 LP Bracket Kit...................................1 13 1233-75 1/2-13 x 3 1/2 LG. Carriage Bolt.......1 14 1219-641 3/8 X 90 Pipe Elbow .........................1 15 1219-199 3/8 X 2 1/2 Pipe Nipple.....................1 16 200B2007-3 P-Clamp............................................1 17 220-7007-5 1/4-20 X 0.75 LG. FLG/HD...............2 18 719 0479 Kenway Remote Spacer Box............1 19 719A0225 Thermostat Assembly.......................1 20 1236-6 #8 X 3/4” Sheet Metal Screw............5 21 1200-416 1/4-20 X 3/4 Flangre Head Bolt ........2 22 1233-69 Screw Machine .................................4 23 1230-6 Nut ....................................................4 24 1240-291 Clamp ...............................................2 25 1233-78 #6-32 X 3.00 LG. R.H.M.S................2

* ITEMS 5, 6 & 7 ARE NOT SHOWN IN ILLUSTRATION

SEE PAGE 31.11

Released 03-2011SUBURBAN ASSEMBLY

HEATER (OPTION 2)

31

GROUP

31.13


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


709A7628 No Heater-Includes Cover

1 713 0148 Cover.............................................. 1

1

NO HEATER INCLUDES COVER (OPTION 3)

Released 03-2011

31

GROUP

31.14


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


T110023 (Rev 00) Deluxe A/C and Flameless Heat

1 1200-59 HHCS 3/8NC X 1............................ 1 2 1209-3 Washer 5/16 ................................... 1 3 1210-20 Washer, Lock 3/8 ........................... 2 4 1219-956 Tee, -10 .......................................... 1 5 1222-202 Tie, Plastic 15”................................ 6 6 1240-29 Clamp............................................. 1 7 12019-457 Reducer, 10-6................................. 1 8 12508-24 Sleeve ............................................ 1 9 MK212382-40 Hose, -12........................................ 110 709 5311-46 Hose, -12........................................ 111 1219-802 Adapter........................................... 212 1219-820 Adapter, JIC/JIC ............................. 113 441 6828 Relay, 12V...................................... 114 1200-416 Bolt, 1/4-20 X 3/4............................ 215 T109883 CAB Assembly Kit .......................... 116 Bag ASSY, Switch Plate................. 117 Adapter, “Y” Flex Hose 2.5”............ 118 Flex Tube 2.5” OD X 18” ................ 119 T109886 Hydraulic Drive Unit........................ 120 HHCS, 3/8 X 1-1/4 GR8 ................. 421 Washer, Lock 3/8 ID....................... 422 Nut, HEX 3/8-16NC........................ 423 T109948 Hose and Drive Mounting Kit.......... 124 Washer, Lock 3/8” ID...................... 425 Washer, Flat 3/8”/ M10................... 426 HHCS 3/8 X 1-1/4 GR8 .................. 427 Bracket, Left Mounting ................... 128 Bracket, Right Mounting ................. 129 Hose, Case Drain -6....................... 130 Hose, Refrigerant -6 ....................... 131 Hose, Refrigerant -10 ..................... 132 Hose Heater -8 ............................... 233 Clamp, Double................................ 234 1200-57 HHCS, 3/8” X 3/4” .......................... 1

DELUXE A/C & FLAMELESS HEAT (OPTION 4)

Released 03-2011

31

GROUP

31.15


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

1

2


T109883 (Rev 00) Cab ASSY Kit

1 221855 Blower ASSY, AC & Heat......... 12 221879 Shelf ASSY............................... 1

CAB ASSY KIT(OPTION 4)

Released 11-2010

31

GROUP

31.16


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGE 31.18

15, 16, 17 12, 13, 14

22, 23, 24

5, 6, 7, 8, 919, 20, 21

4, 3, 211, 10

30

37, 38, 3936, 24, 23, 25

ASSY STAGE 3

A

A

ASSY STAGE 2

28, 29, 23, 24 27

24, 23

24, 23, 40

24, 23, 24, 24

35 33

303234

SECTION A - A

26

1

Released 03-2011

HYDRAULIC DRIVE UNIT

31

GROUP

31.17


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

51

43

50

ASSY STAGE FINAL

41

43

49

42, 25, 23, 24, 43

COIL WIRE HARNESSTIE WRAP TO 45

ASSY STAGE 4

45

46

47

48

44

SECURE WIRE HARNESSGROUND TO THIS BOLT

SEE PAGE 31.18

Released 03-2011


31

GROUP

31.18


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SEE PAGES 31.16 & 31.17



T109886 (Rev 00) Hydraulic Drive Unit

1 221797 Base, HYD ..............................................1 2 221798 Nut, HEX 3/8-16NC YZ ...........................4 3 223849 Washer Lock 3/8” ID ...............................4 4 221800 HHCS 3/8 NC X 1-1/4 GR8 ZP ...............4 5 221801 Tensioner Turned....................................1 6 221802 Nut HEX M8 X 1.25 mm..........................1 7 221803 HHCS M8-1.25 X 80 GR8.8 Full Thread ZP ........................................1 8 221804 HHCS M8 X 1.25 X 25mm ......................2 9 221805 Washer, Flat 5/16” ZP.............................210 221806 Pulley ASSY, Backside PV6 X 3.0”.........111 221807 Shoulder Bolt, 7/16-20 X 11/2.................112 221808 Motor ASSY ............................................113 221809 Carriage Bolt,1/2 NC X 1.5 ZP................214 221810 Nut Hex 1/2-13 NC NyLock ZP GR 8......215 221811 Key, Marzocchi Short ..............................116 221812 Bushing, 7/8”ID Split W/1/4 Keyway .......117 221813 Pulley, HYD PV6.....................................118* 221814 Washer, Lock M8 ZP .............................219 221815 Sensor, Speed ........................................120 221816 HHCS, 1/4 NC X 1.5 ...............................121 221817 Washer, Lock 1/4 YZ ..............................122 221818 BRKT, COMP MTG.................................123 221819 Washer, Lock M10 ZP ............................1224 221820 Nut, HEX M10-1.5 YZ .............................1325 219941 HHCS M10 X 1.5 X 30mm YZ

(16mm Head) ..........................................426 221821 COMP, SD7H15 12V PV8 HOR

Ear MNT..................................................1


27 221822 Pump/Block ASSY MD9067 12V ......... 128 221823 HHCS M10-1.5 X 40mm GR10.9 YZ

(16mm-Head) ....................................... 429 221824 Spacer Tube, 485”LG........................... 330 221825 Belt, Drive PV8 X 45.0 ......................... 131* 219806 Dowel, Threaded.................................. 332 221826 Shaft Extension, M8 X 1.25.................. 133 219808 Blade, Fan............................................ 134 221827 Hub, Fan .............................................. 135 221828 HEX Flange Bolt M8-1.25 X 20 ............ 536 221829 BKT, OLS ............................................. 137 221830 ASSY, Oil Level Sensor Block ............. 138 221831 HHCS 1/4-20 NC X 2 ZP...................... 239 221832 Nut, HEX 1/4-20 NYLock ..................... 240 219935 HHCS M10-1.5 X 35mm GR10.9 YZ

(16mm Head) ....................................... 141 221833 COND.ASSY (9067)............................. 142 221834 Brace.................................................... 243 221835 HHCS 1/4-20 X 3/4 (WHIZLK) ............. 1244 221836 Hose ASSY, Charge Oil ....................... 145 221837 Hose ASSY, Over Flow........................ 146 221838 Hose ASSY, Over Flow Suction........... 147 219789 Hose ASSY, COMP-CD ....................... 1

STR-90-14.5” Hose .............................. 148 221839 Hose ASSY,MTR Drain........................ 149 221840 Wire Harness, 9067 ............................. 150 221841 Label, KW Serial # ............................... 151 221842 Cover, 17-9057 .................................... 152* 221843 Box, 24 X 17 X 17 ................................ 1

Released 03-2011


31

GROUP

31.19


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

12

11

1011

9

3

4

5

6

8

1

7

2


T109948 (Rev 00) Hose & Drive Mounting Kit

1 221844 Kit, MD 9037/47/57 MTG............................1 2 221845 Clamp, Double Hose ..................................2 3 221846 HHCS 3/8 NC X 11/2 GR8 ZP....................1 4 223849 Washer Lock 3/8” ID...................................1 5 221847 Washer,Flat 3/8” / M10 -HARD YZ.............1 6 221848 Spacer, Tube 3/4”LG..................................1 7 216049 Grommet, Hose Hole 1.25..........................4 8 216050 Tie, Plastic 15”............................................4 9 221849 Hose ASSY, RD-TXV .................................1 10 221850 Hose ASSY, EVAP-COMP.........................1 11 221851 Hose ASSY, HYD -8 90-90 (62”Hose) .......2 12 221852 Hose ASSY, - 6 HYD Case Drain...............1

HOSE & DRIVE MTG KITReleased 11-2010

31

GROUP

31.20


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

1

3

4

6

2

8

7


719A0225 (Rev E) Thermostat Assembly

1 719 0817 Thermostat................................................1 2 12400-1035 Decal.........................................................1 3 719 0611 Keeper ......................................................2 4 719 0612 Spacer Bar................................................2 5 719 0470 Thermostat MTG. Cover ...........................1 6 1233-76 #6-32 X 0.75 RD HD MACH Screw ..........4 7 719 0721 Heater Harness.........................................1 8 1223-1025 Switch, SPST Toggle................................1

Revised 11-2005

THERMOSTAT ASSEMBLY

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.1


723A0045 (Rev M) Dash Assembly

1 12400-1140 Decal, Dash ...................................... 12 719 0201 Switch, Swing Lock........................... 13 S18-250C500-E8 SCR, BHSHCS 0.25-20X0.50,

SS18-8.............................................. 24 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z... 25 1223-879 Switch, Rocker.................................. 36 1223-878 Switch, Rocker.................................. 17 1223-743 Lamp, Dash ...................................... 48 1223-627 Bulb .................................................. 49 1245-178 Gauge, Fuel Level ............................ 110 1223-1020 Socket............................................... 711 1223-1021 Lamp................................................. 712 1245-84 Kit, Mounting With Cup..................... 113 1245-130 Tachometer ...................................... 114 1245-183 Gauge, Water Temp ......................... 115 1223-1022 Lens Red .......................................... 416 1245-179 Gauge, Oil Press .............................. 117 1245-177 Voltmeter .......................................... 1


18 1223-981 Switch, Push-pull ................................... 119 1223-858 Switch, Ignition Poll .................................120 1245-188 Gauge, TRANS. TEMP ...........................121 1245-189 Gauge, TRANS. PRESS .........................122 1245-190 Gauge, Air Dual PRESS..........................123 1223-1023 Lens Green .............................................324 1223-948 Lens, Yellow ...........................................225 1223-910 Insert, Reflector ......................................426 1223-884 Lamp, Pilot ..............................................227 1223-946 Lens, Red ...............................................228 1223-880 Switch, Rocker........................................229 1223-917 Switch, Rocker........................................430 723 0101 Harness Dash.........................................131 1245-185 Light Kit................................................... 732 SL4-190C500-25 SCR,SLT RND MS

10-24X0.750 STZ G5............................. 233 1230-6 Nut, Keps, #10-24..................................2

1

2

4, 3

5

6

5

8, 7

9, 31

15, 11, 10

32, 33

12

13

14, 31

10, 11, 23

16, 31

10, 11, 23

17, 31

7, 8

18

10, 11, 15

20, 31

8, 7

10, 11, 23

21, 31

10, 11, 15

22, 31

10, 11, 15

28

7, 8

24, 25, 26

27, 25, 26

1929

45

Revised 08-2011

DASH ASSEMBLY

30 45, 46, 34

SEE PAGE 33.2

RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.2

Revised 08-2011


34 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z.......... .............................. 2

35 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .......... ..236 W07-375X000-20 WSH, LCK, MED SLPT

0.375, ST Z 236................................ ..437 SL4-190C750-25 SCR,SLT RND MS

10-24X0.750, STZ G5 ........... ...............238 1223-779 Flasher..................................................139 1223-626 Fan, Defrost......................................... 140 1222-184 Tie, Plastic ............................. ...............2041 450 0006 Alarm ..................................... ...............142 709 6827 Bracket .................................. ...............143 SHF-375CA00-25 SCR, HHCS FT

0.375-16X1.00, STZ G5........................ 244 719 0710 Wrapper, Dash Panel.............................145 1230-13 Nut, KEPS, #10-32 ................ ................446 WAW-31WX000-20 WSH,FL TYPA-WD 0.3125, ST Z.......... 447* N04-312C000-25 Nut,HEX 0.3125-18,

ST Z GR5 .......................................... ... 2

44

39

40

35, 36 43, 42, 41

37, 33


38

SEE PAGE 33.1

DASH ASSEMBLY RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.3

23, 24

11

23, 2410

25

18

23, 24

5

3, 4

2

12 25 26 27 15 28 2921 20 22 16 46 34

24

13

6

7

7

19421 10


T103624 (Rev D) Dash Assembly

1 T118626 Decal, Dash ...................................... 12 719 0201 Switch, Swing Lock........................... 13 1200-309 Capscrew, 0.25 x 0.50 ...................... 24 1210-14 Washer, Lock, 0.25........................... 25 1223-996 Switch, Rocker.................................. 16 1223-997 SW, Rocker Outrigger....................... 27 1223-998 SW, Rocker Outrigger....................... 28 1223-999 SW, Rocker Steer M ......................... 19 T104517 Switch High/Low Range.................... 110 T103608 Regen Switch.................................... 111 1223-1002 Switch Rocker Defrost ...................... 112 1223-1003 SW Park Brake ................................. 113 1245-197 Gauge, Fuel Level ............................ 114 1245-194 Gauge, Water Temp ......................... 115 1245-193 Tachometer....................................... 116 1245-195 Gauge, Oil Press .............................. 117 1245-196 Voltmeter .......................................... 118 1223-981 Switch, Push-pull............................... 119 1223-858 Switch, Ignition Poll ........................... 1


20 1245-188 Gauge, TRANS. TEMP........................ 121 1245-189 Gauge, TRANS. PRESS...................... 122 1245-190 Gauge, Air Dual PRESS...................... 123 1223-1004 Center Mount ....................................... 824 1223-1005 Side Mount........................................... 1025 1223-1006 Panel Plug............................................ 426 1223-1011 SW, Rocker Lights ............................... 127 1223-1012 SW Work Lights................................... 128 1223-994 Light Bar Left ....................................... 129 1223-995 Light Bar Right..................................... 130* T121879 Harness Dash...................................... 131 1200-71 Capscrew, 0.38C X 2.50 ..................... 132 1205-36 Nut, 0.38C........................................... 433 1210-20 Washer, Lock 0.38 .............................. 334 T103609 Regen Inhibit Light .............................. 135 1202-5 Screw, Machine, 0.19C X 0.38 ........... 436 1230-6 Nut KEPS, #10-24............................... 437 1223-779 Flasher ................................................ 138 1223-626 Fan, Defrost ........................................ 1

31, 32, 33

Revised 10-2011

45

8

9

SEE PAGE 33.4

17

14

DASH ASSEMBLY RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.4


39 1222-184 Tie, Plastic ........................................ ...............2040 450 0006 Alarm ................................................ ...............141 709 6827 Bracket.............................................. ...............142 T103615 Wrapper, Dash Panel........................................143* T103608 Switch Regen....................................................144* T103609 Indicator Regen Inhibit ......................................145 1223-1015 SW Reset TACH...............................................146 T109797 DPF Light..........................................................147 441-6828 Relay.................................................................5

38

35, 36, 47

39

32, 33, 40, 41

47, 35, 36

37

Revised 10-2011


SEE PAGE 33.3

DASH ASSEMBLY RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.5

5, 1, 13

2, 1

2, 6

3, 12

7, 18

11

16

14 10

12, 420

17

Revised 08-2011

BATTERY ASSEMBLY

18, 19, 7

9

13, 1, 5

15


720A0372 (Rev E) Battery Assembly

1 085 113 24 M12 Flat Washer .................................... 22 1200-95 Capscrew, .50C X 1.00 .......................... 43 1209-6 #10 X 0.75 Stove Bolt............................. 44 1202-7 10-24X1.00 Screw.................................. 45 1205-45 3/8-16nc lOCK nUT ................................ 26 1209-6 1/2 fLAT Washer .................................... 47 1210-17 Washer ................................................... 48 12182-12 Trim Lok ................................................. 19 1223-824 Battery .................................................... 210 1223-966 Cable, Battery......................................... 111 1223-967 Cable, Battery (NEG) ............................. 112 1230-6 10-24 Nut and Lock Washer................... 613 200B2007-67 Clamp, Medium Duty.............................. 214 372 1242 Catch ...................................................... 115 707 4375 Rod......................................................... 216 708F2024 ASSY Battery Box .................................. 117 MK212541 Angle ...................................................... 118 N04-312C000-25 Nut, HEX 0.3125-18, St Z GR5 .............. 619 WFD-312X875-E8 WSH, FNDR 0.312X0.875, SS18-8........ 2

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.6

54, 17, 14, 6, 8

2

11, 10, 16, 15, 7

AA

SECTION A - A

BB

SEE PAGE 33.7

BATTERY ASSEMBLY(NON-NORTH AMERICA)

Released 08-2011

RT600-1 & Non-North America

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.7

3 13

12

9, 18, 3

SECTION B - B


T112487 (Rev 01) Battery Assy

1* 12182-12 Trim Lock........................................................ 12 1223-824 Battery ............................................................ 23 200B2007-67 Clamp-Medium Duty....................................... 24 707-4375 Rod ................................................................. 25 MK212541 Angle .............................................................. 16 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5 ..................... 47 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ....................... 28 NYL-312C000-25 Nut, HEX NYL -INS 0.312-18, ST Z G5.......... 29 NYL-375C000-25 Nut, HEX NYL -INS 0.375-16, ST Z G5.......... 110 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, ST Z G5 ...... 211 T109957 Battery Box ASSY .......................................... 112 T112280 Battery Cable.................................................. 113 T112281 Battery Cable.................................................. 114 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z ............ 215 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z .............. 216 WAW-37WX000-20 WSH, FL TYPA-W1D 0.375, ST Z.................. 417 WFD-312X875-E8 WSH,FNDR 0.312X0.875, SSS18-8 .............. 218 WMF-012X000-20 WSH, FLAT M12 DIN125, ST Z ..................... 1

SEE PAGE 33.6


Released 08-2011BATTERY ASSEMBLY(NON-NORTH AMERICA)


33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.8

Revised 10-2010

COLLECTOR RING


723A0106 (Rev B) Slip Ring, 51 Circuit

1 723-0105 Collector Ring .............................. 12 723-0042 Wire Harness, Upper ................... 13 723-0041 Wire Harness, Lower ................... 14 Tube, Polycarbonate,

Ø .75 ID X Ø .88 OD X 30.12 ...... 15 37009 Column ........................................ 16* Potentiometer .............................. 17 N4130-39.84 4 Pass Air Swivel ......................... 1

1

5

4

3

2

2

7


RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.9

CIRCUIT BREAKER ASSY

Note: Located In Right Side Dash Console (See Page 33.2)

2

3

2

4

3

2

3

3

2

1

2

1

2

2

2

3

2

2

REF PART.NO. DESCRIPTION QTYCircuit Breaker

1 1223-959 Circuit Breaker, 7.5 AMP......................Ref2 1223-960 Circuit Breaker, 10 AMP.......................Ref3 1223-961 Circuit Breaker, 20 AMP.......................Ref4 ATC 5 AMP Fuse..................................Ref

Revised 10-2010

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.10

31, 30, 33, 34

11, 1

26, 231, 23, 14

32

31, 30, 33, 3526, 2

11, 1

21, 23, 14

20

16

32, 23, 14

17

9

36, 23, 31

10

32, 23, 14

4, 5, 6, 25, 8

REAR

SEE PAGE 33.12

ELECTRICAL SYSTEMLIGHTS & RELAY PANEL

RT600

A

A

Revised 01-2013

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.11

19, 23, 14

19, 23, 14

22, 15, 29, 28

17

31, 23, 14

24, 11 2, 26

35, 33, 30, 31

24, 112, 26

34, 33, 30, 31FRONT

SEE PAGE 33.12


RT600

Revised 01-2013

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.12


720A0558 (Rev C) Electrical Assembly

1 420 4969 Light, Tail, Stop, Turn......................22 1223-1067 Light, work.......................................43 1200-1 Capscrew, 1/4-20UNC .75 ..............44 1210-14 Washer, Lock..................................65 1205-13 Nut, .25C.........................................66 1209-2 Washer, Flat .25..............................27 1246-2 Relay, Switch ..................................18 714A1432 Alarm, Back- up ..............................19 1245-162 Meter, Hour .....................................110 720A0372 Battery ASS’Y Cummins .................111 WAW-37WX000-E8 WSH. FL TYPA-WID 0.375.............812 723 0044 VEC Control ....................................113 12400-1031 Bussmann Decal.............................114 08511324 Washer Flat MIZ .............................715 441 6828 Relay...............................................216 720 0528 Harness, Wire .................................117 1222-202 Tie Wrap 14 1/2” .............................3018 32Z423D26 Clamp, 1.25x.406x.75 .....................119 200B2007-5 Clamp, .62 Dia ................................220 1222-184 Tie Wrap 7” .....................................1021 200B2007-9 Clamp, 1.125 Dia ............................122 1210-19 Washer, Lock 3/8 ...........................423 1205-45 Nut, .38C Lock ................................924 420 4968 Light, Turn.......................................225 1200-3 HHCS, 0.25-20 X 1.00 ....................226 1209-6 Washer, Flat 1/2” ............................427 1233-58 Screw, MACH 10-24x1.5 ................428 1230-6 KEPS, #10-24 .................................629 1202-4 Bolt, Stove #10-24x.50....................230 1210-17 Washer, Lock .31 ............................1231 1209-3 Washer, Flat....................................1632 200B2007-6 Clamp..............................................333 1200-31 Capscrew, .31CX1..........................1234 720F0546 Cover, LH FRT, RH Rear................235 720F0547 Cover, RH FRT, LH Rear................236 723F0047 Bracket............................................1

3, 4, 5, 18

22, 5, 4, 3, 7 28, 27, 13, 1236

13

3, 4, 5

VIEW A-A

SEE PAGES 33.10 & 33.11


Revised 01-2013

RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.13

ELECTRICAL SYSTEM(NON-NORTH AMERICA)

SEE PAGE 33.15


G F

G F J

J

C

C

D

E

D

E

SEE DETAIL A

8, 19, 35, 31, 15

111

17, 34, 4

1H H

17, 34, 23, 4

17, 34, 3

1SECTION G - G SECTION F - F

25, 38, 17

1

16, 35, 20, 24

SECTION J - J

30

17, 34, 4

B

B

Revised 01-2013

9

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.14

SEE PAGE 33.15

ELECTRICAL SYSTEM(NON-NORTH AMERICA)


1

1 17, 34, 4 1 1 11

39, 7

40, 2

37, 33, 18, 10 1

1 38, 34, 17

1

7, 392, 40

11, 18, 33, 37

39, 6

40, 2

37, 33, 18, 10

17, 34, 38 1

11, 18, 33, 37

2, 40

6, 39

4, 34, 17

4

3

26

11

5, 22, 34, 17

5, 34, 17

19, 15, 35, 31, 28, 12

15, 31, 35, 19, 8

SECTION E-E

SECTION B-B SECTION C-C

VIEW H-HDETAIL A

27

14, 33, 18

17, 38, 29

Revised 01-2013

21, 32, 36, 13

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.15

SEE PAGES 33.13 & 33.14

Revised 01-2013ELECTRICAL SYSTEM

(NON-NORTH AMERICA) RT600-1 & Non-North America


T103621 (Rev F) Electrical Assembly

1 1222-184 Tie Plastic Cable 7”........................................ 392 1223-1067 Light, work...................................................... 43 200B2007-4 Clamp, MED, 1/2 ID ....................................... 24 200B2007-6 Clamp, MED, 3/4 ID ....................................... 65 200B2007-8 Clamp, MED, 1 ID .......................................... 26 420-4968 Light, Turn...................................................... 27 420-4969 Light, Tail, Stop, Turn..................................... 28 441-6828 Relay, 12V 20/40A SPDT SLD ...................... 39 714A1432 Alarm, Backup / OR ....................................... 110 720F0546 Cover, LH FRT/ RH Rear............................... 211 720F0547 Cover, RH FRT/ LH Rear............................... 212 723-0044 Breaker Box ................................................... 113 N04-250C000-25 Nut,HEX 0.25-20, ST Z GR5.......................... 214 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5..................... 215 N23-190C000-20 Nut, HEX, MACH 10-24, ST Z ...................... 716 NYL-190C000-22 Nut, HEX NYL - INS 10-24, ST Z G2 ............ 417 NYL-375C000-25 Nut, HEX NYL - INS 0.375-16, ST Z G5 ........ 1518 S01-312CA00-25 SCR, HHCS 0.3125-18X1.00, ST Z G5 ......... 1419 S14-190C750-H2 SCR, SHCS 10-24 X 0.75, ST Z .................... 720 S14-190C875-HB SCR, SHCS 10-24 X 0.875, ST BX ............... 421 SHF-250CA00-25 SCR, HHCS FT 0.25-20X1.00, ST Z G5........ 222 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, ST Z G5...... 123 SHF-375CA25-25 SCR, HHCS FT 0.375-16X1.25, ST Z G5...... 124 T104011 Can Control Receiver..................................... 125 T105238 Bracket........................................................... 126 T112487 Battery ASSY ................................................. 127 T113654 Bracket, Fuse................................................. 128 T117940 Decal, Fuse Box............................................. 129 T122122 Bracket, Fuse Box.......................................... 130 T128155 Harness, Main................................................ 131 W07-190X000-20 WSH, LCK, MED SPLT 10, ST Z................... 732 W07-250X000-20 WSH, LCK, MED SPLT 0. 25, ST Z...............233 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z............1434 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ................1335 WAR-190X000-22 WSH, FL TYPA-REG 10, ST Z ......................2236 WAW-25WX000-20 WSH, FL TYPA-WID 0.25, ST Z ...................437 WAW-31WX000-20 WSH, FL TYPA-WID 0.3125, ST Z ...............1238 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z .................739 WAW-37WX000-E8 WSH, FL TYPA-WID 0.375, SS 18-8.............840 WAW-50WX000-20 WSH, FL TYPA-WID 0. 50, ST Z ..................4

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.16

Revised 07-2002

AXLE CENTERING LIGHT ASS’Y

67, 13


720A0370 (Rev C) Axle Centering Switch

1 720 0284 Plate ............................................... 12 442 2201 Switch MICO ACSU ....................... 13 720 0285 Plate ............................................... 14 20Q1D41 Screw ............................................. 15 20Z1776D1 Nut, Flange..................................... 16 1200-57 HHCS 3/8 X 3/4.............................. 27 1210-20 Washer, Lock ................................. 28 200B2007-104 Spacer ............................................ 29 1200-100 HHCS 1/2 X 1-1/2........................... 210 200B2007-22 Clamp ............................................. 211 1202-7 RHMS............................................. 212 1230-6 Nut.................................................. 213 1209-4 Washer ........................................... 214* 200B2007-4 Clamp ............................................. 115 1210-26 Washer ........................................... 2

3 5 2

3

12, 11 9, 15

1

4

8

RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.17

Revised 08-2011 OPTIONAL LIGHTS STROBE LIGHT, YELLOW

REVOLVING AMBER LIGHT

5


706A8705 Revolving Amber Light (Items 1 to 3)719A0941 Yellow Light Strobe Assembly (Items 4& 5)

1 1223-903 Switch, Rocker.................................... 12 12262-603 Decal................................................... 13 1223-505 Light, Amber ....................................... 13 1223-880 SWITCH.............................................. 14 1223-691 Circuit Breaker .................................... 15 420 4974 Light, Yellow Strobe............................ 1

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.18

A

A

B

B

6, 11, 7

7 11 6

13 2, 1SECTION A - A

OPTIONAL LIGHTSWORK LIGHT PACKAGE

Revised 08-2011

SEE PAGE 33.19

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.19

VIEW B - B

7, 8, 9, 10

113

5

12

57BB,CCAB

BOOM

57AA

ANTI-TWO BLOCK HARNESSFRONT57CC

SUPER STRUCTURE

57A,B

SWITCH

RED WIRE IN HARNESS #54


707A4546 (Rev I) Worklight Assembly ............................................. Opt.

1 1205-67 Lock Nut .............................................................. 12 1200-102 Capscrew 1/2 UNC X 1 3/4 ................................. 13 1223-43 Grommet.............................................................. 14* 1223-696 Switch .................................................................. 15 707 4552 Wire Harness....................................................... 16 1223-1067 Light ..................................................................... 37 707 4688 Bracket ................................................................ 38 1200-98 Capscrew, 0.50 X 1.25 ........................................ 19 1209-6 Washer, Plain ...................................................... 110 1205-67 Nut, Self Lock ...................................................... 111 1223-80 Eyelet................................................................... 312 1223-65 Terminal............................................................... 113 707 4585 Plate .................................................................... REF

Revised 08-2011

OPTIONAL LIGHTSWORK LIGHT PACKAGE

SEE PAGE 33.18

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.20

FUSESRevised 08-2011


723 0044 Box, Breaker & Relay .......................................... 1

1 1223-986 Fuse, 7.5 AMP..................................................... 12 1223-987 Breaker, 25 AMP ................................................. 13 1223-988 Fuse, 5 AMP........................................................ 14 1223-989 Fuse, 10 AMP...................................................... 15 1223-990 Diode Assembly................................................... 16 1223-991 Relay, 5 Pin, Mini Micro ....................................... 17 1223-992 Relay, 5 Pin, Micro .............................................. 18 1223-993 Relay, 4 Pin, Mini Micro ....................................... 1

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.21

WIRE HARNESSES


1 719 0813 Harness .................................................................12 720 0165 Harness, Valve Single Mode Boom.......................13 720 0549 Harness, Seat........................................................14 723 0101 Harness, Dash.......................................................15 720 0528 Harness, Main .......................................................16 719 0913 Harness, Heater ....................................................17 707 4552 Harness, Worklight Option.....................................1

Revised 08-2011

RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.22


1 T103613 Harness, Dash........................................................12 720 0165 Harness, Valve Single Mode Boom........................13 720 0549 Harness, Seat .........................................................14 T103611 Harness, Main ........................................................15 719 0913 Harness, Heater .....................................................16 707 4552 Harness, Worklight Option......................................1

WIRE HARNESSESRevised 08-2011

RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.23

WORK LIGHT ASSY

4

C

C

A

A

BB

SECTION A - A SECTION C - C SECTION B - B

FIGURE 1 FIGURE 2

Released 08-2011

1

23

7

8 4

6, 5

9

FIG 1

FIG 2

SEE PAGE 33.24

4

1 2 3 8

RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.24


T119636 (Rev A) Work Light Assembly

1 1200-57 HHCS, 3/8 UNC X 3/4....................................... 22 1209-3 Flat Washer 3/8................................................. 23 1210-20 Lock Washer 3/8 ............................................... 24 1223-1067 Work Light ......................................................... 35 1240-68 P-Clamp ............................................................ 36 206F4254 Tube 0.5 X 0.049 X 80, 501 Zinc Plated ........... 17 707 4552 Harness, Work Light Option .............................. 28 707 4688 Bracket, A.C. ..................................................... 29 T117336 Harness, Work Light.......................................... 1

Released 08-2011

SEE PAGE 33.23

WORK LIGHT ASSY RT600 & RT600-1

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.25

BATTERY DISCONNECT

1


1 723A0030 Battery Disconnect Assembly

1223-975 Switch, Battery Disconnect.................................11223-976 Lockut Lever Kit..................................................11223-977 Cable, Battery (Red / Positive) ...........................11223-978 Cable, Battery (Black / Negative) .......................1

1

Released 03-2013

RT600

33

GROUP


PAGE

MODEL:

DATE:

P/N 12261-261 33.26

BATTERY DISCONNECT - TIER 4iReleased 03-2013


1 T126918 Assembly, T4 Battery DISCON.

1223-975 Switch, Battery Disconnect.................................11223-976 Lockut Lever Switch Handle...............................1T124952 Battery Cable......................................................11223-978 Battery Cable......................................................1

1

1

RT600-1

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.1

RT600 & RT600-1

50, 4951, 50

50, 49

84

83

5, 6

105

81

17, 70, 10

9

13, 12

2

14

15, 16, 17

17, 70, 74

97

96

99

22, 21

24

47, 48, 17

1

66, 82, 92

44, 26

43

42

40, 26

67, 68, 91

39

71, 72, 90

27

6

25, 26

80

73

L L

L L

L L

B B

FF

C C

D D

EE

41

SEE PAGES 39.6 & 39.7

111’ BOOM

Revised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.2

RT600 & RT600-1

5, 6, 136

45, 7

6, 5

84

83

105

81

96

101

5, 6

15, 56, 113, 112, 111

46, 55, 118

7, 19

18

6, 5

102 126 119

127

20, 129, 130

1

44, 26

47, 122, 17

100

2

98

G

K

K

H

H

J

J

111’ BOOM

41

79

SEE PAGES 39.6 & 39.7

Revised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.3

RT600 & RT600-1

59, 58, 53

52

52

52

52

54

57, 70

59, 58

7 45 7 45 7 93

144

60

4

61

77

94

95, 70, 17

65

64, 63

59, 58, 53

59, 58, 54

59, 58, 54 59, 58, 54

59, 58, 5459, 58, 53

59, 58, 53

A

A

A

A

DETAIL OF 6 SHEAVE HEAD OPTION DETAIL OF 5 SHEAVE HEAD OPTION

VIEW A - A

SECTION B - B SECTION B - B

SEE PAGES 39.6 & 39.7

111’ BOOM

Revised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.4

RT600 & RT600-1

36, 37, 38

28, 86

34

17, 70, 69 35 12

8

17, 62

34

65

77

78

76, 70, 17

64, 63

64, 63

65

77

69, 70, 17

30 31

29

140, 23

147

134

82

42

26, 40

14

17, 16, 15

104103

95, 70, 17

135

108

125, 89, 138,

1243925, 26137, 12, 17

134147

17, 122, 133

23, 140

107

17, 70, 131

SECTION C - C

VIEW D - D

SECTION E - E SECTION F - F

DETAIL G

SECTION H - H SEE PAGES 39.6 & 39.7

111’ BOOM

139, 110, 17

Revised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.5

RT600 & RT600-1

128

114

10670, 10

70, 10

109

132, 12, 17

143, 144, 47, 48, 17

120

141

13414273121, 122, 123, 17

23, 140

3

87, 85

15

32

88

88

17, 145 56, 146 150, 149, 148

115

33

20, 129, 130

118117, 11675

SECTION J - J

SECTION L - L

VIEW K - K

SEE PAGES 39.6 & 39.7

111’ BOOMRevised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.6

RT600 & RT600-1


720A0113 (Rev K) Boom Assembly 111’ (Contd..)

1 720 0279 Chain 1288 HI Strength ................12 720 0280 Chain 1688 HI Strength ................13 712 0086 Wear Pad, Upper Side..................64 717 1255 Bushing, Eccentric........................15 1210-20 Lockwasher, 0.38 .........................266 1200-57 Capscrew, 0.38UNC X 0.75 .........387 1203-144 Capscrew, 0.38UNC X 0.75 .........198 720F0136 Bracket,1688 Sheave ...................19 720 0167 Plate, Pin Keeper..........................210 1242-29 Capscrew, 0.50UNC

X 1.00 GR8...................................2011* 720 0121 Boom, Rod....................................112 1209-58 Washer, Plain 0.75 HT .................1813 316 3336 Capscrew, 0.75UNC

X 1.50 GR8...................................814 720 0131 Pin, 1688 Chain Anchor................215 1209-89 Washer, 0.38 Wide “B” .................2416 1200-335 Capscrew, 0.38UNC X 0.50 .........617 511 2057 Loctite 242 ....................................AR18 717 0768 Bracket, Rope Guide ....................219 717 0619 Wear Pad, Wire Rope...................120 1222-347 Rod End 1.0 X 5.0 ........................221 1203-134 Shoulder Bolt, 0.38 .......................2822 1205-32 Nut, 0.31 UNC ..............................2823 1210-17 Lockwasher, 0.31 .........................1224 709 6672 Wear Pad, Link Side.....................1425 709 4029 Pin, 1066 Chain Anchor................226 091 703 04 Cotterpin .......................................1227 709 4011 Link, 1066 Adjust ..........................128 720 0166 Shaft, 1688 Sheave ......................129 709 7257 Wear Pad, Rear Side....................630 709 7774 Cover, Rear Side Pad...................631 709 7258 Shim, Rear Side Pad ....................1832 1200-67 Capscrew .38UNC X 2.0 ..............1833 709 5826 Pin, Boom Pivot ............................134 709 7281 Wear Block, Sheave BKT .............435 717A0357 Sheave,1688 Chain ......................136 1235-289 Capscrew,0.75UNC

X 9.50 GR5...................................137 717 0432 Spacer, Sheave BKT Tube...........138 340 3331 Nut, 0.75 UNC Deformed THD .....139 717 0348 Chain, 844 ....................................140 717 0402 Pin, 844 Chain Anchor..................241 710 0143 Bracket, Rope Guide ....................842 717 0364 Link, 844 Chain.............................243 T119812 Link, 1288 Adjust ..........................144 720 0138 Pin, 1288 Chain Anchor...............245 710 0145 Wear Pad, Wire Rope...................346 1219-40 90° Elbow .....................................247 1242-45 Capscrew,0.62UNC

X 1.50 GR8...................................6


48 709 4255 Rod Eye.........................................249 718 0329 Pin, Rope Keeper ..........................250 1222-239 Cotter, Hair Pin ..............................651 714 0245 Pin, Rope Keeper..........................152 718 0139 Shaft, Head Sheave......................253 718 0196 Collar, Head Shaft.........................254 718 0195 Collar, Head Shaft.........................255 711 0238 Grease Tube .................................256 1205-45 Locknut, 0.38UNC.........................357 1200-104 Capscrew, 0.50UNC X 2.00..........258 1205-34 Locknut, HEX 0.31UNC ................459 1203-296 Shoulder Screw, 0.38 X 5.00 ........460 717A0350 Sheave, 1288 Chain .....................161 717 0404 Pin, 1288 Chain Sheave ...............162 1203-145 Capscrew, 0.50UNC X 1.00..........863 312 3318 Setscrew, 0.75UNC X 2.50 ...........1264 1205-96 Jam Nut, 0.75 UNC.......................1265 709 7767 Wear Bar, Front Side ....................666 1205-231 Nut,1.00 UNC GR8, Zinc ..............167 N04-A75C000-Y8 Nut, HEX 1.75-5, ST Z GR8.......................................168 N05-A75C000-Y8 Nut, HEX JAM 1.75-5, ST Z GR8.......................................2 69 1200-100 Capscrew,0.50UNC X 1.50...........1270 334 2205 Washer, Plain 0.50 HT..................5571 340 4807 Nut,1.25 UNF GR8........................172 1205-130 Jam Nut, 1.25 UNF .......................273 717 0349 Chain, 1066...................................174 1242-127 Capscrew, 0.50UNC X 3.00 GR8 .175 35817-020 Shim, Boom Pivot Pin ...................576 1200-106 Capscrew, 0.50UNC X 2.25..........677 709 7269 Wear Pad, Lower Front .................678 709 7235 Spacer, 1.12 Wear Pad.................279 709 7633 Cover, Round Side........................280 1200-315 Capscrew, .38UNC X .62..............2481 717F1119 Boom, Base Section .....................182 1205-118 Jam Nut, 1.00 UNC.......................383 720F0143 Boom,Third Section ......................184 720F0145 Boom,Tip Section..........................185 712 0393 Shim, Pad Top Side ......................686 1208-86 Bushing, 1688 Sheave..................287 712 0093 Shim, Top Side Pad ......................3688 712 0094 Plate, Side Pad Shim ....................1289 1222-348 Rod End 0.5 X 2.75.......................190 1209-34 Washer, Plain 1.25 HT..................291 WAR-A75X000-22 WSH, FL TYPA-REG 1.75, ST Z......................................292 1209-70 Washer, Plain, 1.00HT..................2

SEE PAGES 39.1, 39.2, 39.3, 39.4 & 39.5

Revised 08-2011

111’ BOOM

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.7

RT600 & RT600-1


720A0113 (Rev K) Boom Assembly 111’

93 710 0144 Wear Pad, Wire Rope..................194 717 0573 Spacer, 1.37 Wear Pad ...............295 1200-108 Capscrew, 0.50UNC X 2.50 ........1096 720 0112 Rod Tension ................................197 720 0122 Link, Chain 1688..........................198 720 0109 Cylinder Extend ...........................199 717 0355 Wear Pad, Tension Link ..............7100 720 0132 Link, 1288 Static ..........................1101 721 0273 Cover, Base Top.......................... 1102 712 0211 Shim, CYL Rod Keeper................ 7103 706 8502 Pad, Cylinder Guide..................... 2104 717 0447 Block, Pad Spacer ....................... 2105 720F0550 Boom Second Section ................. 1106 709 6310 Round, Pad Eccentric .................. 6107 720 0134 Link, 1688/1066 Static ................. 1108 717F0443 Bracket, CYL Cradle .................... 1109 717 0353 Pin,Eccentric CYL Mount ............. 2110 1213-8 Grease Fitting .............................. 1111 720 0154 Wear Pad, Tension Bar................ 1112 720 0155 Strap, Retainer............................. 1113 1200-69 Capscrew, 0.38UNC X 2.25......... 2114 709F6311 Bracket, Top Rear Pad ................ 6115 718 0753 Keeper, Cylinder Rod................... 1116 1205-61 Jam Nut 0.50UNC........................ 2117 1206-34 Setscrew, 0.50 UNC .................... 2118 1213-1 Zerk.............................................. 4119 720 0327 Washer, CYL Rod Bearing........... 1120 709F7218 Bracket,1066 Sheave................... 1121 316 3124 Capscrew,

0.62UNC X 2.25 GR8 .................. 8


122 1209-48 Washer, Plain 0.62 HT......................24123 340 3125 Nut, 0.62UNC Deformed THD ..........8124 709A7226 Sheave, 844......................................1125 709 7225 Pin, 844 Sheave................................1126 12019-366 Adapter, STR -12 ORB/JIC...............2127 709 6044 Pin, Hoist CYL ..................................1128 709 7279 Wear Pad, Top Rear .........................6129 1200-268 Capscrew, 1.00UNC X 2.25..............2130 1210-50 Lockwasher, 1.00..............................2131 1242-144 Capscrew, 0.50UNC X 1.25 GR8 .....4132 316 3339 Capscrew, 0.75UNC X 2.00 GR 8 ....2133 1200-166 Capscrew, 0.62UNC X 4.50..............4134 708 0162 Wear Pad, Lower Rear .....................6135 717 0444 Wear Pad, CYL Cradle .....................1136 1209-4 Washer, Plain, 0.38 “A“.....................4137 1242-140 Capscrew, 0.75UNC X 4.50 GR8 .....4138 1242-21 Capscrew, 0.44UNC X 1.25 GR8 .....1139 1209-59 Washer, Plain 0.44 HT......................1140 1200-39 Capscrew, 0.31UNC X 2.00..............12141 709 7529 Spacer, 1.00 Rear Pad .....................2142 709A6806 Sheave, 1066 Chain .........................1143 709 4009 Pin, 1066 Sheave .............................1144 364 0002 Zerk...................................................2145 1200-307 Capscrew, 0.44UNC X 1.50..............3146 1200-65 Capscrew, 0.38UNC X 1.75..............1147 717 0557 Spacer, 0.62 Rear Pad .....................4148 334 4301 Washer, Plain 2.00 HT......................2149 340 5203 Jam Nut, 2.00-12UNC ......................2150 1204-49 Nut, 2.00-12UNC GR 8.....................1


SEE PAGES 39.1, 39.2, 39.3, 39.4 & 39.5

Revised 08-2011

111’ BOOM

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.8

RT600 & RT600-1111’ BOOM

EXTEND CYLINDER


720 0109 (Rev 00) Cylinder, Extend (Seabee)

222016 Seal Kit

1 221766 Wiring 9.0 8.75 1.0 BC............... 32 221767 Piston S 9.000 7.000 6.25 STL .... 13 221768 Seal Piston 9.0 CAP GT .............. 14 221769 SHSS .375-16 0.375 W/NYLOK .. 45 221770 Snap Ring INT 7.375 0.086T ....... 16 221771 Spacer S 7.040 7.75 27.75 .......... 17 221772 Rod Weldmen .............................. 18 221773 Case Weldment ........................... 19 221774 Oring 446 9.0D 70N .250CS........ 210 221775 Back Up 446 9.0 1758 ................. 111 221776 Wiring 7.25 7.0 1.0 BC............... 312 221777 Seal Rod 7.000R DP R407000 .... 1


13 221778 UCup 7.0R 0.375CS 0.625 Z Seal .........114 221779 UCB 7.0R 0.375CS .098........................115 221780 Head Gland............................................116 221781 Wiper 7.0 .375 .375 D ...........................117 216737 Backup 218 1.500 1.250 ........................218 216738 Oring 218 1.5D 70N 0.125CS ................119 216233 Plug SAE 12 1.063-12 HH STL..............220 216550 Plug SAE 6 .563-18 SH STL..................221 221782 SHCS .750-10 4.500L............................1222 221783 Washer Hardened Steel .750.................1223 219989 Valve CBAL CBGG-LJN 5000................1

ROD END VIEW

1 2 3 4 1 5 6 7 8 9 10 11 9 12 13 14 15 16

20

2119

21, 22

23

19

171817

Revised 08-2011

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.9

RT600 & RT600-1111’ BOOM

HOLD VALVE


717 0849 Hold Valve............................................ 1

NOTE: Internal parts not serviceable

717 0849

See Page 25.27 for Hold Valve Plumbing

Revised 03-2003

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.10

RT600 & RT600-1111’ BOOM

HOIST CYLINDER

Revised 01-2013


T123656 (Rev B) CYL 11.050B 88.375S 6.000R

223862 Seal Kit 11.050 6.000 6.000

1 223857 Rod Weld S 6.000 108.938 ...............12 223859 Spacer S 6.010 7.500 4.000..............13 216220 ORing 258 6.250OD 75N .125CS .....14 223727 Backup 357 5.875 1758.....................25 219916 Seal Piston 11.050 Cap GT...............16 216218 Backup 450 11.000 1758...................17 224256 ORing 450 11.0OD 75N .250CS .......18 216226 Seal ROD 6.000 Step Type K B/F .....19 216225 Wiper 6.000R .375CS DX..................110 216222 ORing 276 11.250OD 75N .125CS ...111 216233 Plug SAE 12 1.063-12 HH STL .........212 216003 Cover S 3.062 1.688 4BOLT .125 .....1


13 216229 ORing 141 2.50OD 70N .094CS............ 114 221789 HHCS .500-20 .750 GR2 ....................... 415 216234 Bush S 3.517 4.005 3.500 BRZ ............. 416 223860 Piston S 11.050 5.500 5.750 ST............ 117 223719 SHSS .500-13 1.00 Cup PT KNURL...... 218 222472 SHSS .250-20 .375 Cup NYLOK ........... 219 223861 WRing 11.000 10.75 1.00 SC CIP ......... 220 223726 WRing 6.250 6.000 1.000 SC CIP ......... 221 224388 Head S 11.000 6.000 5.875................... 122 219510 UCUP 6.000R .375CS .625L DPZ......... 123 224389 Case Weld S 11.050 107.13.................. 124 224255 ORing 357 5.875OD 75N....................... 1

A

A

9

2218

10218

20

612

3

1213

14

19

5

16

1724

47

1515

15 15

14

11

14

11

SECTION A-A

BOTTOM END VIEWROD END VIEW

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.11

RT600 & RT600-1111’ BOOM

SHEAVE

REF PART NO DESCRIPTION QTY.

718A0226 (Rev00 ) Sheave Assembly, Nylon - 3/4”

1 718 0225 Nylon Sheave Assembly ..............1 2 1217-360 Bearing .........................................1 3 1213-3 Fitting, 45° ....................................1

Revised 03-2003

3

2

1

A

A

SECTION A - A

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.12

RT600 & RT600-15 - SHEAVE BOOM HEAD ASSYReleased 02-2013


718A0365-1 (Rev D) 5 Sheave Assembly

1 718 0227 Spacer......................................................... 12 718 0228 Spacer......................................................... 23 718A1013 Sheave ASSY, Nylon .................................. 54 718 0349 Spacer......................................................... 35 718 0197 Spacer......................................................... 346 718A0941 Sheave ASSY, Cast Iron............................. 2

1 2

3

4

5

6

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.13

RT600 & RT600-1


718A1013 (Rev A) Sheave ASSY, 3/4 Wire Rope

1 718 0225 Nylon Sheave ASSY ..................................... 12 1217-360 Bearing.......................................................... 1

2

1

A

ASECTION A - A

BOOM SHEAVEReleased 02-2013

39

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139.14

RT600 & RT600-1

Released 02-2013

A

A

SECTION A - A


718A0941 (Rev 00) Sheave 3/4“

1 718 0940 Sheave Cast Iron .......................................... 12 1217-360 Bearing, MCGILL #MR-64............................. 13 1213-3 45°, ALEMITE #1688B .................................. 1

SHEAVE ASSEMBLY

ITEMS 1 TO 3 ARE NOT SHOWN IN THE ILLUSTRATION

39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.1

RT600 & RT600-1

Revised 08-2011

OFFSETTABLE JIB ASSEMBLY33’ - 57’

25262433, 34, 21

327, 28, 2920, 19, 9

12, 3B

B

18, 336

17

3, 2 1

9, 10, 11

58, 7, 6

6 23, 22, 35

13, 6 4 32, 31, 30 14, 15, 16

39 43, 14

40, 44

45, 38

SECTION B - B


720A0526 (Rev E) Offsettable Jib Assembly, 33’-57’

1 717F0543 Jib .................................................12 707F8530 Pin ................................................43 1222-239 Pin, Cotter Hair .............................134 T118522 Stinger ..........................................15 709F6690 Bracket .........................................16 1210-20 Washer, Lock 0.38 ........................167 1209-4 Washer, Plain 0.38........................98 1200-61 Capscrew, 0.38UNCX1.25............109 1213-11 Fitting, Grease ..............................410 1217-349 Roller, Cam Ø1.50X0.88THK .......211 1205-91 Locknut, 0.62-18 ESNA ................212 707F8527 Pin ................................................113 1200-67 Capscrew, 0.38X2.00 ...................614 1205-45 Locknut, 0.38-16 ESNA ................515 718 0239 Shaft .............................................116 1200-87 Capscrew, 0.38X5.00 ...................117 714F0336 Link ...............................................118 709 7290 Pin ................................................419 1205-55 Locknut, 0.44-20 ESNA ................220 1217-49 Roller, Cam Ø1.00X0.62 THK .....221 707 8788 Shim 16 GA. .................................222 1210-32 Washer, Lock 0.62 ........................423 708 0260 Shim .............................................6


24 709F7154 Bracket..................................................125 718 0242 Pin.........................................................126 718 0243 Pin.........................................................127 709 7296 Plate......................................................228 709 7298 Shim......................................................629 709 7297 Shim......................................................230 718 0197 Spacer...................................................231 718A0226 Sheave..................................................132 1213-3 Zerk, Grease.........................................133 710 0052 Shim......................................................234 707 8525 Plate......................................................235 1203-279 Capscrew 0.62X1.00 ............................436 714F0335 Link .......................................................137* 1240-68 Clamp ...................................................738 1210-23 Washer, Lock 0.38 ................................539 709 7304 Wear Bar...............................................140 720 0541 Tube, 197” ............................................141* 720A0525 Jib Stowage Assembly..........................142* 708A0282 Anti-Two Block Assembly .....................143 1203-165 Flat SOC 0.38 X 1.25............................444 720 0542 Tube, 68” ..............................................145 1200-57 Capscrew..............................................12


39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.2

RT600 & RT600-1OFFSETTABLE JIB ASSEMBLY

32’

17

9 18, 3

A

A

4, 5, 6

3, 19

DETAIL A - A

12 13, 14

3, 2

1

8 22, 21, 20 16, 15, 14

7


720A0527 (Rev A) Offsettable Jib Ass’y - 32’ ............

1 717F0543 Jib .................................................12 707F8530 Pin ................................................43 1222-239 Pin, Cotter Hair .............................104 1205-58 Nut, 0.50UNC ...............................85 1210-26 Lockwasher, 0.50 .........................86 1242-133 Capscrew, 0.50UNC X 2.00 .........87 718F0466 Stubhead ......................................18 707 4058 Shim .............................................89 714F0335 Link...............................................110* 1240-68 Clamp, 0.50 ..................................511* 1200-57 Capscrew 0.38 x 0.75...................512 709 7304 Wear Bar ......................................113 1203-144 Flat SOC. HD 0.38 x 0.75.............4


14 1205-45 Locknut, 0.38-16 ESNA ........................515 718 0239 Shaft .....................................................116 1200-87 Capscrew, 0.38UNC X 5.00 .................117 714F0336 Link .......................................................118 709 7290 Pin ........................................................419 718 0243 Pin ........................................................220 718 0197 Spacer ..................................................421 718A0226 Sheave .................................................122 1213-3 Zerk, Grease.........................................123* 720A0525 Jib Stowage Assembly .........................124* 708A0282 Anti Two Block Assembly .....................125* 1209-4 Washer, Plain 0.38 ...............................526* 1210-20 Lockwasher, 0.38 .................................5

* ITEMS 10, 11, 23, 24, 25, 26 ARE NOT SHOWN IN ILLUSTRATION

Revised 02-2010

39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.3

RT600 & RT600-1

A AD D

VIEW A - A

SECTION B - B

B

B

DETAIL C

34, 32, 2, 1

7, 8

6

522

14, 3, 2

32, 34, 4

DETAIL C

12, 13

11, 10

14, 3, 2

35

27

24

25

26

SEE PAGE 39A.4

JIB STOWAGE ASSEMBLYRevised 02-2010

39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.4

RT600 & RT600-1

VIEW D - D SECTION E - E

E

E

17 20, 19, 9, 830, 3, 2

18

32, 4, 34, 2

10 33, 13, 21

8, 9, 31, 33

23

34, 32, 4

15, 16


720A0525 (Rev A) Jib Stowage Assembly ................

1 709 7360 Capscrew, 0.50UNC X 12.50........12 334 2205 Washer 0.50 Hardened.................233 1205-67 Locknut, 0.50UNC ........................104 709 7359 Capscrew, 0.50UNC X 5.50..........35 709F7316 Bracket, Jib ...................................16 709 7384 Wear Pad......................................17 1203-165 Capscrew, Flat HX SOC HD .........18 1205-45 Locknut, 0.38UNC ........................79 1209-63 Washer, 0.38 Hardened ................810 709 1564 Wear Pad......................................211 709 7386 Spacer...........................................412 071 410 24 Capscrew, M10 X 25.....................313 1210-23 Lockwasher, 0.44..........................514 1200-102 Capscrew, 0.50UNC X 1.75..........415 709 7358 Capscrew, 0.62UNC X 6.50..........216 1205-80 Nut, 0.62UNC ...............................217 709 7342 Bar ................................................1


18 709F7377 Bracket................................................. 119 709F7327 Bracket................................................. 120 708 2742 Rod, U-Bolt .......................................... 221 071 410 16 Capscrew, M10 X 20............................ 222 717 1142 Bracket................................................. 123 717F0688 Bracket................................................. 124 371 0101 Compression Spring............................. 125 1208-7 Machinery Bushing .............................. 226 1227-258 Roll Pin 0.25 X 1.75 ............................. 127 712F0215 Handle.................................................. 128* 1222-364 Snap..................................................... 129* 12178-1 Rope .................................................... 21630 1200-104 Capscrew 0.50UNC X 2.00 .................. 431 1200-83 Capscrew 0.38 X 4.00.......................... 232 1205-58 Nut, HEX .............................................. 933 1209-4 Washer, Flat ......................................... 634 1210-26 Washer, Lock ....................................... 535 1222-202 Tie, Plastic............................................ 2

SEE PAGE 39A.3

* ITEMS 28 & 29 ARE NOT SHOWN IN ILLUSTRATION

JIB STOWAGE ASSEMBLYRevised 02-2010

39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.5

RT600 & RT600-1ANTI-TWO BLOCK

JIB

5

2, 4, 6

3

6, 4, 2, 1

6, 4, 2, 1

ANTI-TWO BLOCK 33’ - 57’ JIB

SEE PAGE 39A.6

Revised 02-2010

39A

GROUP


PAGE

MODEL:

DATE:

P/N 12261-26139A.6

RT600 & RT600-1


708A0282 (Rev M) Anti-Two Block Assembly, 33’-57’ Jib

1 708 0272 Plug........................................................ 22 708 0271 Receptacle ............................................. 33 12422-1 Cable ..................................................... 6244 1210-7 Washer, Lock #10 .................................. 125 709 7821 Switch .................................................... 16 311 1637 Capscrew 10-32 X .50 ........................... 12

708A0282-3 (Rev M) Anti-Two Block Assembly, 32’, 36’, 49’ .(Special Sales Not Shown)

1 708 0272 Plug........................................................ 22 708 0271 Receptacle ............................................. 53 12422-1 Cable ..................................................... 6724 1210-7 Washer, Lock #10 .................................. 205 709 7821 Switch .................................................... 16 311 1637 Capscrew 10-32 X .50 ........................... 20

SEE PAGE 39A.5

ANTI-TWO BLOCKJIB

Revised 02-2010

40

GROUP

40.1


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1


Tension Roller Assembly

1 6416Z94 Lever, Roller..........................................22 6417Z121 Spring, Roller ........................................23 6418Z994 Screw, Spring Adjusting ........................24 6425Z239 Arm, Roller ............................................15 6425Z240 Arm, Roller ............................................16 6418Z1087 Nut, Elastic............................................27 6418Z1088 Washer..................................................28 6414Z414 Bracket, Roller ......................................29 6418Z1089 Pin, Spring Roller ..................................210 6405Z93 Bushing, Roller......................................211 6405Z94 Bushing, Roller......................................412 6419Z120 Pin, Roller .............................................113 6419Z121 Pin, Cotter .............................................214 6425Z241 Roller.....................................................115 6414Z415 Bracket, Mounting.................................216 6420Z1247 Capscrew..............................................417 6418Z995 Washer..................................................218 6420Z1247 Capscrew..............................................1219 6419Z113 Pin, Roll.................................................220 6418Z996 Lockwasher...........................................1021 6418Z819 Lockwasher...........................................422 6408Z92 Tie Plate................................................123 6420Z1248 Capscrew..............................................4

WINCH TENSION ROLLERASSEMBLY

40

GROUP

40.2


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1

34

43

1037

35

31

3816

2117

1920

1921

1518

1411

1314

1512

67

2

4

36

3

47 48

1

5

4940

29

26

28

25

24

53

23

3027

2645

39

49

44

46

SEE PAGE 40.3

52

51

50

42

41

8

9

22

54

52

WINCH ASSEMBLY

40

GROUP

40.3


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1


29 215443 Seal-Oil .................................................130 215444 Retaining Ring, External .......................131 215445 Thrust Washer.......................................132* 215446 Motor Support .......................................133* 215447 Snap Ring .............................................134 215448 Output Sun Gear...................................135 215449 Primary Sun Gear .................................136 215450 Spacer...................................................137 215451 Primary Spacer .....................................138 215474 Spacer, Output ......................................139 215452 Capscrew ..............................................840 215453 Capscrew ..............................................841 215446 Motor Support .......................................142 216770 Tie Bar...................................................143 215455 Thrust Washer.......................................144 215456 Sight Gauge ..........................................145 215457 16496-8 Plug, O-Ring Flush .................146 215458 Vent Plug...............................................147 215459 O-Ring...................................................148 215460 Back-Up Ring........................................149 215470 Lockwasher...........................................1650 216767 Sideplate, Motor End ............................151 216768 Sideplate, Support End .........................152 218589 Lockwasher...........................................16

218590 Capscrew ..............................................1653 216529 Cable Wedge ........................................154 216772 Base......................................................1


720 0408 (Rev 00) Hydraulic Winch Assembly (Braden)

1 215418 Brake Cylinder ............................. 1 2 215419 Seal.............................................. 1 3 215420 Pressure Plate Stamping ............. 1 4 215421 Piston Backup Ring ..................... 1 5 215422 Die Spring .................................... 12 6 215423 850170 Disc-Friction.................... 7 7 215424 Brake Disk ................................... 8 8 215459 O-Ring ......................................... 1 9 217070 Sprag ........................................... 110 215425 Primary Planet Carrier ................. 111 215426 Primary Planet Gear .................... 312 215427 Primary Planet Gear Shaft ........... 313 215428 Roller Bearing .............................. 314 215429 Bearing Race ............................... 615 215430 Spirol Pin...................................... 316 215431 Output Planet Carrier................... 117 215432 Output Planet Gear...................... 318 215433 Output Planet Gear Shaft ............ 319 215434 Roller Bearing .............................. 620 215435 Bearing Spacer ............................ 321 215436 Thrust Washer ............................. 622 215454 Capscrew..................................... 823 215437 Bearing Support........................... 124 217144 Cable Drum.................................. 125 215439 Cable Drum Closure .................... 126 215440 Ball Bearing ................................. 227 215441 Oil Seal ........................................ 128 215442 O-Ring ......................................... 1

SEE PAGE 40.2

* ITEMS 32 & 33 ARE NOT SHOWN IN ILLUSTRATION

WINCH ASSEMBLY

40

GROUP

40.4


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1

SEE PAGE 40.5

38

37

36

3534

33

32

31

39

15

10

11

23

6

5

4

4

3

51

50 4

8

47

51

44

42

52

41

434

9

22

9

8 M

ax.

12

9

8 M

in.

13

7

21

18

30

WINCH MOTOR9 PISTON REXROTH

40

GROUP

40.5


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1


104337 Winch Motor (Braden)

3 Control Kit ............................................ 1 4 215667 Check Valve Kit .................................... 1 4 215668 Plug Kit................................................. 1 5 Shuttle Orifice 6 215669 Stroking Piston Cover (w/ Flushing) ..... 1 6 215670 Stroking Piston Cover (w/o Flushing) ... 1 7 215671 Plug (7/8-14) ........................................ 1

215672 O-Ring (75 Duro FPM Tube PRP-910) 1 8 Disp. Stop Screw.................................. 9 215673 Seal Nut (M12) ..................................... 210 215674 Orifice Seat - Outer .............................. 111 215675 Orifice Seat - Inner ............................... 112 215676 Housing ................................................ 113 215677 Plug ( 1 1/16-12) .................................. 1

215678 O-Ring (75 Duro FPM Tube PRP-912) 115 215679 O-Ring (75 Duro FPM PRP-258) ......... 118 215680 Snap Ring (M72 x 2.5 DIN 472) ........... 121 215681 Shaft Seal (50 x 72 x 7 - FPM)............. 122 215682 Shim (M56 x 72 x 3.0 DIN 988)............ 130 215683 Hydraulic Rotary Group

(Includes Items 31 Through 39)


31 215684 Center Pin............................................. 132 215685 Pistons.................................................. 733 215686 Piston Rings ......................................... 334 215687 Retaining Plate ..................................... 135 215688 Torx Head Screw .................................. 1436 215689 Pressure Spring .................................... 137 Preload Shim38 215690 Barrel .................................................... 139 215691 Control Lens ......................................... 141 215692 Threaded pin ........................................ 142 215693 Square Ring (M25x1.5x1.5 DIN 34110) 143 215694 Piston.................................................... 144 215695 Stroking Piston...................................... 147 215696 Capscrew (M12 x 65 DIN 912-8.8) ....... 848 215697 Port Block (AA6VM 80/63).................... 149 215698 Dowel Pin (M10 x 20 DIN 7) ................. 250 215699 Lens Pin................................................ 151 215700 O-Ring (90 Duro FPM PRP-011) .......... 652 215701 Capscrew (M12 x 25 DIN 6912-8.8) ..... 1

SEE PAGE 40.4

WINCH MOTOR9 PISTON REXROTH

40

GROUP

40.6


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1WINCH MOTOR

9 PISTON VOAC (OPTION)

SEE PAGE 40.7

1 6

7

8

5

20

21

19

17

39

26

41

40

11

25

24

23

22

16

33

9

34

35

37

13

10

1214

15

32

29

30

31

27

28

1843

45

444248

47

4946

4

23

38

40

GROUP

40.7


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 09-2010

RT600 & RT600-1


Winch Motor ........................................Opt.

1 218540 End Cap................................................1 2 218541 Cover ....................................................1 3 218542 O-RIng ..................................................1 4 218543 Hex Socket Screw ................................1 5 218544 Setting Piston .......................................1 6 218545 Set Screw .............................................1 7 218546 Set Screw .............................................1 8 218547 Companion Pin .....................................1 9 218548 Flange...................................................110 218549 O-RIng ..................................................111 218550 Gasket ..................................................112 218551 Seal Carrier ..........................................113 218552 Shaft Seal .............................................114 218553 Retaining Ring ......................................115 218554 Hex Socket Screw ................................116 218555 Shaft .....................................................117 218556 Cylinder Barrel......................................118 218557 Guide Pin..............................................119 218558 Needle Bearing.....................................120 218559 Valve Segment .....................................121 218560 Sliding Plate..........................................122 218561 Compression Spring .............................123 218562 Guide Pin..............................................124 218563 Piston Assembly ...................................125 218564 Piston RIng ...........................................1


26 218565 Joint Shaft .............................................127 218566 Joint Roller ............................................128 218567 Support Pin ...........................................129 218568 Spring Pin .............................................130 218569 Pin.........................................................131 218570 Retaining Ring ......................................132 218571 Joint Coupling .......................................133 218572 Tapered Roller Bearing .........................134 218573 Cylinder Bearing ...................................135 218574 Spacer Washer .....................................136 218575 Spacer Washer .....................................137 218576 Retaining Ring ......................................138 218577 Hex Socket Screw ................................139 218578 Gasket ..................................................140 218579 Bearing Housing ...................................1‘41 218580 Pin.........................................................142 218581 Shuttle...................................................143 218582 Washer..................................................144 218583 Compression Spring .............................145 218584 Hexagon Plug .......................................146 218585 Nozzle ...................................................147 218586 Protective Cover ...................................148 218587 Hex Socket Screw ................................149 218588 O-Ring ..................................................1

SEE PAGE 40.6

WINCH MOTOR9 PISTON VOAC (OPTION)

44

GROUP

44.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Revised 08-2011

HOOK BLOCK5 SHEAVE / 60 TON


3208U38D1 QJR 60QN 16RTC Terex

1 5662 Outer Ring & Roller Assy..................... 5 2 5661024 SHV WC 16.OD X 3.75 IDX.75TK....... 5 3 11226 Washer, Thrust ..................................... 2 4 11191 Washer, Thrust ..................................... 4 5 11227 Washer, Thrust ..................................... 2 6 16503 3/8 Cap screw....................................... 1 7 4954 3/8 Set screw........................................ 2 8 45534 Housing ................................................ 1 9 4995 Thrust Bearing...................................... 110 4346 Alemite Fitting....................................... 111 39335 Split Ring .............................................. 312 1078 Roll Pin ................................................ 413 2619 Hook & Nut ........................................... 114 4939 Lockwasher .......................................... 415 2729 Pin Quick Release................................ 316 5703 1” Nut.................................................... 817 24147 3/4 Screw.............................................. 418 1067 1/8 Lube Fitting .................................... 519 675819 QRQN 16PL Group .............................. 1


20 5690 Center Pin Nut ......................................221 11224 Center Pin.............................................122 473711 QJR 16R Guide AY ..............................223 44332 Tie Bolt ................................................224 31166 Tie Bolt ................................................225 675821 QJR 16R Guide AY ..............................126 11233 20 L Pin 1 1/4 .......................................327 45537 Spacer ..................................................228 42695 Spacer ..................................................429 471837 Latch Kit................................................130 26993 S Hook..................................................131 0911003021 Chain ....................................................332 675849 Cheek Wt..............................................233 45533 Spacer ..................................................234 4841 1/2 Set screw........................................135 11322 QJR Caution Plate................................136 59408 Caution Plate ........................................137 59293 Name Plate Terex.................................138 4676 Drive Screw ..........................................14

26, 12

16

38,3516 38, 37, 36

3226, 12 19 22

30

31 15 6 33

19

9

10

34

338

29

13

25

19

24

22

1932

16

17, 141623

32

4

2827

4

2

1

5

4

28

3

1615

11, 31

14, 17

18

207

12, 21

7 20 18

17, 14

16

5

44

GROUP

44.2


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Revised 07-2002

OVERHAUL BALL#419 / 12 Ton / 3/4”


410 4069 (Rev B) Overhaul Ball, 12 Ton, 419#, 3/4”

1 217138 Ball ...............................................12 215386 Washer .........................................23 215387 Nut................................................24 217139 Pin ................................................15 215403 Spacer ..........................................16 215396 Swivel ...........................................17 217140 Ring ..............................................18 215397 Adapter Bar ..................................29 217141 Spacer ..........................................110 215402 Eye Hook......................................111 216955 Screw ...........................................412 215388 Cotter Pin .....................................213 215398 Cotter Pin .....................................214 215399 Pin ................................................115 215400 Nut................................................216 217142 Nameplate ....................................117 217143 Latch Kit .......................................1

15

8 910

17

13

32

1

11

5

12

4

16

6

7

14

45

GROUP

45.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


718A0519 Cable, 3/4 x 600’ Rotation Resistant718A0518 Cable, 3/4 x 600’ Regular Lay

1 12517-600 Rope, Wire ............................................. 112518-600 Rope, Wire ............................................. 1

2 1234-44 Wedge & Socket Assembly, 3/4”............ 1 1

Revised 11-2002

WIRE ROPE

- WIRE ROPE -6X19CLASS, I.P.S., I.W.R.C. REGULAR LAY PREFORMED

3/4” - 25.6 Tons Minimum Breaking Strength

- WIRE ROPE -OPTIONALBRIDON - DYFORM 34LR 1960 ROTATION RESISTANT COMPACTED STRAND

3/4” - 34.51 Tons Minimum Breaking Strength

CAUTION!

UNDER NO CONDITION CAN ANY OTHERSIZE, TYPE, OR LENGTH OF WIRE ROPEBE USED ON THIS EQUIPMENT SINCE ITCONSTITUTES A SAFETY HAZARD.

HOOK BLOCKSGroup 44

1

2

50

GROUP

50.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1AUXILIARY WINCH

SEE PAGE 50.2

3

6

2

4

16

17

15

21

11

13 20 1, 14

910

12

18

19

AA

Section A-A

Revised 09-2010

50

GROUP

50.2


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


720A0365 (Rev C) Auxiliary Winch Assembly

1 1219-810 Adapter .........................................12 720 0177 Winch Mount, AUX, LH.................13 720 0178 Winch Mount, AUX, RH ................14 1200-347 HHCS, 1 1/8NC X 2.50 .................45 1210-57 Lock Washer, 1 1/8 .......................46 1200-198 HHCS, 3/4NC X 3.25 ....................87* 1209-54 Washer, HT, 3/4 ............................88* 1205-102 Lock Nut, 3/4NC ...........................89 12019-733 BLKHD Fitting, STR......................110 12019-767 BLKHD Fitting, 90°........................111 12019-755 Adapter, 45° ..................................112 12019-771 Adapter, 45° ..................................113 376 5001 Adapter, STR ................................114 12019-464 Tee ................................................115 376 1002 Adapter, 90° ..................................216 718A0324 AUX. Sheave Assembly................117 720 0302-46 Hose, -16 ......................................218 720 0303-36 Hose, -16 ......................................119 720 0304-33 Hose, -16 ......................................120 720 0305-26.5 Hose, -10 ......................................121 720 0408 Winch............................................1

* ITEMS 7 & 8 ARE NOT SHOWN IN THE ILLUSTRATION

SEE PAGE 50.1

Revised 09-2010

AUXILIARY WINCH

50

GROUP

50.3


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1AUXILIARY BOOM HEAD SHEAVE

109

7, 6

5

34

17, 16

2, 8

1

12, 13, 14

15

Revised 08-2011

SEE PAGE 50.4

50

GROUP

50.4


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


718A0324 (Rev C) Auxiliary Sheave ASS’Y

1 718F2078 Bracket..........................................1 2 718A1013 Sheave, 3/4 Wire Rope.................1 3 718 0323 Pin.................................................1 4 1222-239 Hair Pin Cotter ..............................2 5 718 0239 Shaft .............................................1 6 1200-87 Capscrew, 3/8-16 X 5.00 ..............1 7 1205-45 Locknut, 3/8-16 ESNA ..................1 8 1213-3 Fitting, Grease 1/8 45°..................1 9 1205-102 0.75 Lock Nut................................410 1209-54 0.75 Hardened Washer.................1211* 706A8816 Anti-Two, AUX, Sheave ................112 MK765 Clamp ...........................................513 1200-309 Capscrew, 1/4 X 1/2......................514 1210-14 Lock Washer, 1/4 ..........................515 1242-111 0.75 NC X 3.00 Grade 8 ...............416 1210-7 Split Lock Washer, 10 ...................417 1202-29 Screw, M5 X 16.............................4

* ITEM 11 NOT SHOWN IN THE ILLUSTRATION

SEE PAGE 50.3

AUXILIARY BOOM HEAD SHEAVE

Revised 08-2011

50

GROUP

50.5


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

ANTI-TWOAUX SHEAVE


706A8816 Anti-Two, Aux. Sheave

1 709 7821 Switch ...................................................1 2 717 0882 Counterweight w/ Chain .......................1 3 708 0313 Tube .....................................................1 4 706 8189 Plate .....................................................1

708 0271 Receptical.............................................1708 0272 Plug ......................................................11210-7 Lockwasher ..........................................41202-29 Slotted Cheese Head Screw ................4708 2982 VCI-Pad, 1 x 1 ......................................1

Revised 11-2005

2

1

4

3

Note: One Weight Supplied Per Winch

52

GROUP

52.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Revised 10-2011

RCL ASSEMBLY, ORPS

A A15, 14, 13

3034

C

C

C

C

D

D

3, 8, 11

26

28

242

35, 5

21, 22, 6, 12

B

B

18

B

BE

E

25 32 10, 1, 7

B

B

21, 22, 6, 12

36

37, 38, 39, 404, 9

VIEW E-E

SECTION D-DSECTION C-C

VIEW A-ASECTION B-B

17

17

29

3, 8, 11, 16

191, 10, 73142, 43

41

3, 8, 11

20

23

3, 8, 1120

27

SEE PAGE 52.2

52

GROUP

52.2


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


T122103 (Rev A) RCL Assembly, ORPS

1 SHF-250C750-25 Capscrew, .25UNC X .75 .............................. 6 2 T116674 Cable............................................................. 24 3 SHF-375C750-25 Capscrew, .38UNC X .75 .............................. 10 4 SHF-500C750-25 Capscrew, .50UNC X .75 .............................. 2 5 1240-10 Clip................................................................ 1 6 1202-29 Screw, Slotted Cheese.................................. 8 7 N04-250C000-25 Nut, HEX, .25 ................................................ 6 8 WAW-37WX000-20 Washer, Flat, .38 ........................................... 10 9 W07-500X000-20 Washer, Lock, .50 ......................................... 210 W07-250X000-20 Washer, Lock, .25 ......................................... 611 W07-375X000-20 Washer, Lock, .38 ......................................... 1012 W08-190X000-Y2 Washer, Lock, .#10 ....................................... 813 1212-48 Rivet, Pop ..................................................... 114 12186-1 Chain............................................................. 4015 1222-258 Connector ..................................................... 116 1240-68 Clamp, Hose 1/2 ........................................... 317 200B2578-66 Hose.............................................................. 218 206F4254 Tube .............................................................. 119 442 6319 Grommet ....................................................... 120 707A4669 Guide, Roller ................................................. 321 708 0271 Recepticle ..................................................... 222 708 0272 Plug............................................................... 223 709 7820 Bracket.......................................................... 224 714 0621 Switch ........................................................... 125 T122105 Bracket.......................................................... 126 717 0778 Reel............................................................... 127 717 0808 Bracket.......................................................... 128 717 0882 Counterweight W/Chain ASSY ..................... 129 717 1198 Fuse, Velocity................................................ 130 T120210 Harness, RCL ORP....................................... 131 T122027 Display, RCL ................................................. 132 T118461 Computer, RCL ............................................. 133* 1222-184 Plastic Tie...................................................... 334 T118425 Horn Assembly, RCL..................................... 135 1211-8 Drive Screw................................................... 136 T121671 Resistor Box.................................................. 137 SMF-407M020-28 SCR, HHCS M4-0.7X16 FT, ST Z 8.8........... 438 WMF-40MX000-20 Washer, Flat M4 DIN125, ST Z ..................... 439 W16-40MX000-G2 WSH, Lock, SPLT M4 D127B, ST Z.............. 440 N24-407M000-28 Nut, HEX M4-0.7, DIN 934, STZ CL ............. 441 T122075 Plate, Mounting ............................................. 142 SL5-250C500-20 Screw, CR RND MS 0.25-20X0.50, STZ ...... 443 WAH-25NX000-Y2 Washer, FL HRD A-NRW 0.25, ST YZ.......... 8

*ITEM 33 IS NOT SHOWN IN ILLUSTRATION

RCL ASSEMBLY, ORPS

SEE PAGE 52.1

Revised 10-2011

52

GROUP

52.3


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

GREER RCI 510(COMPUTER)


T118461 Computer

Revised 10-2011

52

GROUP

52.4


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

GREER RCI510Reel


717 0778 Reeling Drum, RCI 510

1 216651 Base Plate Assembly ......................................... 1 1A 216652 Potentiometer, Extension ................................... 1 2 216653 Slip Ring............................................................. 1 3 216654 O-Ring................................................................ 1 4 216655 Cover Assembly ................................................. 1 5 216656 Screw ................................................................. 12 6 216657 Cable, Tail .......................................................... 1 7 216658 Ext. Cable Assembly .......................................... 1

2

1

1A

3

5

6

7

4

Revised 10-2011

52

GROUP

52.5


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

SECTION J - J

VIEW K - K

SECTION H - H

SECTION B - B

SEE PAGE 52.6

K K

H

H

H

HJ

J

B

B

2

16

27

13, 14, 15

16

28

13, 14, 15

13, 14, 15, 22

36

8

36

5

17, 18, 19, 20

4123

7

13, 14, 15

13, 14, 155

11 3 30, 10, 32 17, 18, 19, 20

37, 9

GREER RCI 510RCI ASSEMBLY (Option)

Revised 08-2011

52

GROUP

52.6


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


720A0436-1 (Rev D) RCI 510 Assembly

1 1211-8 Drive Screw ............................... 12 T107350 Computer (See Page 52.3) ....... 13 7170743 Bracket ...................................... 14 717 0777 Display....................................... 15 717 0778 Reeling Drum ............................ 16 714 0621 Switch........................................ 17 717 0882 CWT W/Chain ........................... 18 7171198 Velocity Fuse ............................. 19 1210-26 Washer, Lock 0.50..................... 210 1205-13 Nut, 0.25 UNC ........................... 711 206F4254 Tube 0.5 O.D. X 0.049W

X 80 LGSteel SPEC #501 ......... 112 12513-4 Cassette, Operator INTRO........ 113 1200-57 Capscrew, 0.38 UNC x 0.75 ...... 1814 1209-4 Washer, Plain 0.38 .................... 1815 1210-23 Washer, Lock 0.38..................... 1816 707A4669 Roller Guide .............................. 317 708 0271 Receptacle ................................ 218 708 0272 Plug ........................................... 2


19 1202-29 Screw, Slotted Cheese Head................. 820 1210-7 Washer, Lock ......................................... 821 708 2982 VCI-Pad, 1 X 1 ....................................... 222 1240-68 Clamp..................................................... 423 12422-24 Cable124 1222-258 Connector.............................................. 125 12186-40 Chain..................................................... 126 1212-48 Rivet ...................................................... 127 717 0808 Bracket .................................................. 128 709 7820 Bracket .................................................. 229 442 6316 Gromment ............................................. 130 1200-1 Capscrew, 0.25UNC x 0.75 ................... 331 1210-14 Washer, Lock 0.25................................. 332 1210-2 Washer, Plain 0.25 ................................ 1133 12241-12 Sealant .................................................. AR34 12241-13 Sealant .................................................. AR35 1222-184 Tie Wrap................................................ AR36 200B2578-66 Hose...................................................... 237 1200-93 Capscrew, 0.50 UNC X 0.75 ................. 2

SEE PAGE 52.5

Revised 08-2011

GREER RCI 510RCI ASSEMBLY (Option)

27

24, 25, 26

2930, 31, 104

2

AA

VIEW A - A

52

GROUP

52.7


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Revised 08-2011GREER RCI 510

COMPUTER (Option)


T107350 Computer, RCI510

1 717 0776 System Chip [Generic - Not Programmed] .........12 --- Fuse, 10 Amp - Standard Auto ...........................13 200B2578-66 Hose ...................................................................2

1

2 3 3

52

GROUP

52.8


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

Revised 09-2010GREER RCI 510REEL (Option)


717 0778 (Rev 00) Reeling Drum, RCI 510

1 216651 Base Plate Assembly .................................11A 216652 Potentiometer, Extension ...........................12 216653 Slip Ring.....................................................13 216654 O-Ring........................................................14 216655 Cover Assembly.........................................15 216656 Screw .........................................................126 216657 Cable, Tail ..................................................17 216658 Ext. Cable Assembly..................................1

2

1

1A

3

5

6

7

4

54

GROUP

54.1


PAGE

MODEL:

DATE:

P/N 12261-261

Revised 04-2013

OIL

FUEL

AIR

NOTE A: Change air cleaner element according to restriction indicator (See Manual) - check restriction indicator min 250hrs or 3mo

NOTE B: Correct water filter pn# is determined by testing coolant at maintenance interval (See Manual)

RT600

FUEL FILTER(PRIMARY SIDE)

CUMMINS QSB6.7-TIER 3 & EXPORT

220010 (1)

219659 (1)

220169

OIL FILTER-ENGINE 218033 (1)

FUEL FILTER(SECONDARY SUCTION SIDE)

FILTER KIT(Includes all items below)

TRANSMISSION OIL FILTER (DANA - POWERSHIFT) 218915 (1)

SECONDARY AIR FILTER 225221 (1)

PRIMARY AIR FILTER 225220 (1)

FILTER KIT (TIER 3 & NON-NORTH AMERICA)

FILTERSTIER 3 & NON-NORTH AMERICA

54

GROUP

54.2


PAGE

MODEL:

DATE:

P/N 12261-261

OIL

FUEL

AIR

NOTE A: Change air cleaner element according to restriction indicator (See Manual) - check restriction indicator min 250hrs or 3mo

NOTE B: Correct water filter pn# is determined by testing coolant at maintenance interval (See Manual)

RT600-1

Revised 04-2013

FILTERS - TIER 4i

FUEL FILTER (PRIMARY SIDE)

CUMMINS QSB6.7 TIER 4i

219903 (1)

219902 (1)

222978

OIL FILTER-ENGINE 222688 (1)

FUEL FILTER(SECONDARY SUCTION SIDE)

FILTER KIT

FILTER KIT(Includes all items below)

TRANSMISSION OIL FILTER (DANA - POWERSHIFT) 218915 (1)

SECONDARY AIR FILTER

PRIMARY AIR FILTER

222686 (1)

222685 (1)

55

GROUP

55.1


PAGE

MODEL:

DATE:

P/N 12261-261

RECOMMENDED SPARE PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 12019-526 Valve, Relay .........................................22 218046 Seal Kit - Outrigger EXT CYL...............13 216212 Seal Kit - Jack CYL ..............................14 A29309 Seal Kit - OR/Steer Valve .....................15 218014 Seal Kit - Steering Orbitrol....................16 221896 Seal Kit - STR CYL...............................17 212477 Seal Kit, Swing Motor ...........................18 222016 Seal Kit, EXT CYL................................19 223862 Seal Kit, Hoist CYL...............................110 218199 Seal Kit, Swivel.....................................111 220010 Fuel Filter (Primary Side) (Cummins

QSB6.7 Tier 3 & Non-North America) ..112 218033 Oil Filter-Engine (Cummins QSB6.7

Tier 3 & Non-North America) ................113 220169 Filter Kit (Cummins QSB6.7 Tier 3

& Non-North America) ..........................114 218915 Transmission Oil Filter

(Dana-Powershift) (Cummins QSB6.7Tier 3 & Non-North America) ................1

15 219659 Fuel Filter (Secondary Suction Side)(Cummins QSB6.7 Tier 3 &Non-North America) .............................1

16 713F0144 Step Assembly - HYD Tank ..................217 430 4127 Valve Primary Relay-ALL#10391 .........118 1245-42 Sender, Fuel (Fuel Tank) ......................119 215152 C/B Valve -Jack CYL ............................120 215151 Check Valve - Jack CYL.......................121 12019-690 Adapter.................................................222 26843 Solenoid Assembly - OR Valve ............223 216435 Cab Door Rotary Paddle Handle..........Ref24 219978 Thumper Solenoid ................................425 1223-1025 SPST Toggle Switch.............................126 1223-379 Switch, Air ............................................227 441 6828 Relay 12V 20/40A SPDT SLD..............528 723 0044 Box, Breaker & Relay ...........................129 217793 Switch...................................................130 717 1198 Fuse, Velocity .......................................131 221825 Belt, Drive PV8 X 45.0..........................132 708 2210 Valve, Solenoid.....................................233 719 0947 RH Control............................................134 719 0948 LH Control ............................................135 7190403 Cable, Hand Throttle ............................136 1245-62 Level.....................................................137 216745 Wiper, Front - Cab ................................138 1223-992 Relay ....................................................139 1223-990 Diode ....................................................140 1223-986 Fuse, 7.5 AMP......................................1

RECOMMENDED SPARE PARTS FOR TIER 3 & EXPORT

ITEM PART NO. DESCRIPTION QTY.

41 1223-959 Circuit Breaker, 7.5 AMP ..................... Ref42 1223-960 Circuit Breaker, 10 AMP ...................... Ref43 1223-961 Circuit Breaker, 20 AMP ...................... Ref44 1223-987 Circuit Breaker, 25 AMP ...................... 145 1223-988 Fuse, 5 AMP ........................................ 146 1223-993 Relay, 4 Pin, Mini Micro ....................... 147 1223-989 Fuse, 10 AMP ...................................... 148 1223-991 Relay, 5 Pin, Mini Micro ....................... 149 1245-183 Gauge, Water TEMP............................ 150 1245-179 Gauge, Oil Pressure ............................ 151 1245-178 Guage - Fuel........................................ 152 1245-188 Guage - Transmission Oil Temp .......... 153 1245-189 Guage - Transmission Oil Pressure..... 154 1245-190 Gauge, Air Dual Pressure.................... Ref55 1245-177 Voltmeter.............................................. 156 1223-743 Dash Lamp .......................................... 457 1223-858 Ignition Switch...................................... 158 217780 Lap Belt................................................ 159 1223-917 Switch, Rocker..................................... 460 1223-879 Switch, Rocker..................................... 361 1223-878 Switch, Rocker..................................... 162 ATC 5 AMP Fuse ................................. Ref63 12019-558 Dust Cap.............................................. 464 720-0417 Spark Arrestor Muffler .......................... 165 216093 Swing Reducer Friction Disk................ 466 216094 Swing Reducer Brake Disk .................. 367 37542 Fill Cap-Hydraulic Tank........................ 168 217835 Panel.................................................... 169 216854 Roof Wiper Blade................................. 170 216744 Front Wiper Motor................................ 171 1291-181 Cable-Swing Brake .............................. 172 708 6449 Filter..................................................... 173 216652 Potentiometer, Extension..................... 174 714A1471 ASSY Reed Switch .............................. 175 1223-981 Switch, Push-pull ................................. 176 718 0741 Switch, Shifter F-N-R ........................... 177 221768 Seal Piston 9.0 CAP GT ...................... 178 221777 Seal Rod 7.000R DP R407000............ 179 221778 UCup 7.0R 0.375CS 0.625 Z Seal....... 180 219916 Seal Piston 11.050 Cap GT ................. 181 216226 Seal Rod 6.000 .................................... 182 709 7783 Filter..................................................... 183 225220 Primary Air Filter (Cummins QSB6.7

Tier 3 & Non-North America) ............... 184 225221 Secondray Air Filter (Cummins

QSB6.7 Tier 3 & Non-North America).. 1

RT600

Revised 04-2013

55

GROUP

55.2


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MODEL:

DATE:

P/N 12261-261

RECOMMENDED SPARE PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 1223-997 Switch, O/R Left................................... 22 1223-996 Switch, O/R UP OR Down ................... 13 1223-998 Switch, O/R Right ................................ 24 1223-999 Switch, Steering Mode ......................... 15 T104517 Switch, Range Select........................... 16 1223-1002 Switch, Defroster ................................. 17 1223-1003 Switch, Park Brake .............................. 18 1223-981 Switch, Push-pull ................................ 19 1223-858 Switch, Ignition W/ Key ....................... 110 1223-1004 Switch, Mount, Center ........................ 811 1223-1005 Switch, Mount, End ............................. 1012 1223-1012 Switch, Work Lights ............................ 113 1223-1011 Switch, Lights ...................................... 114 T103608 Switch, Regen ..................................... 115 718 0741 Switch, Shifter F-N-R .......................... 116 1245-42 Sender, Fuel (Fuel Tank) ..................... 217 12019-690 Adapter ................................................ 218 1223-379 Switch, Air............................................ 219 719 0947 RH Control ........................................... 120 719 0948 LH Control............................................ 121 1223-990 Diode ................................................... 122 1223-987 Circuit Breaker, 25 AMP ...................... 123 1245-188 TRANS TEMP Gauge.......................... 124 1245-189 TRANS PRESS Gauge........................ 125 1245-190 Air Pressure Guage ............................. Ref26 221768 Seal Piston 9.0 CAP GT ...................... 127 221777 Seal Rod 7.000R DP R407000.... ....... 128 221778 UCup 7.0R 0.375CS 0.625 Z Seal .......129 219916 Seal Piston 11.050 Cap GT.................. 130 216226 Seal Rod 6.000 .................................... 131 218046 Seal Kit - Outrigger EXT CYL .............. 132 221896 Seal Kit - Steering Cylinder.................. 133 212477 Seal Kit, Swing Motor .......................... 134 222016 Seal Kit, EXT CYL ............................... 135 1245-62 Level .................................................... 136 216745 Wiper, Front - Cab ............................... 137 1223-959 Circuit Breaker, 7.5 AMP ..................... Ref38 1223-960 Circuit Breaker, 10 AMP ...................... Ref39 1223-961 Circuit Breaker, 20 AMP ...................... Ref40 ATC 5 AMP Fuse ................................. Ref41 720-0417 Spark Arrestor Muffler .......................... 142 216093 Swing Reducer Friction Disk................ 443 216094 Swing Reducer Brake Disk .................. 344 217835 Panel.................................................... 145 216854 Roof Wiper Blade................................. 146 216744 Front Wiper Motor................................ 147 216652 Potentiometer, Extension..................... 148 714A1471 ASSY Reed Switch .............................. 149 223862 Seal Kit, Hoist CYL .............................. 150 708 6449 Filter..................................................... 151 709 7783 Filter..................................................... 1

ITEM PART NO. DESCRIPTION QTY.

52 T105217 Bracket, Filter....................................... 153 T112491 Fuel Filter Mount.................................. 154 12019-558 Dust Cap ............................................. 455 37542 Fill Cap................................................. 156 709F7871 Cover, Fill Cap .................................... 157 217780 Lap Belt................................................ 158 221825 Belt, Drive PV8 X 45.0 ........................ 159 T109444 Decal, Fuse Panel ............................... 160 717 1198 Fuse, Velocity ...................................... 161 1223-986 Fuse, 7.5 AMP..................................... 162 1223-988 Fuse, 5 AMP........................................ 163 1223-989 Fuse, 10 AMP...................................... 164 T109797 Lamp, DPF........................................... 165 12019-526 Valve, Relay......................................... 166 430 4127 Valve Primary Relay -ALL#10391........ 167 723 0044 Box, Breaker & Relay .......................... 168 1223-991 Relay, 5 Pin, Mini Micro ....................... 169 1223-992 Relay, 5 Pin, Micro............................... 170 1223-993 Relay, 4 Pin, Mini Micro ....................... 171 441 6828 Relay 12V 20/40A SPDT SLD ............. 1172 222688 Oil Filter-Engine

(Cummins QSB6.7 Tier 4i)................... 173 219903 Fuel Filter (Primary Side)

(Cummins QSB6.7 Tier 4i)................... 174 219902 Fuel Filter (Secondary Suction Side)

(Cummins QSB6.7 Tier 4i)................... 175 218915 Transmission Oil Filter

(Dana-Powershift) (Cummins QSB6.7 Tier 4i)................... 1

76 222978 Filter Kit (Cummins QSB6.7 Tier 4i)..... 177 216212 Seal Kit - Jack CYL.............................. 178 A29309 Seal Kit - OR/Steer Valve..................... 179 218014 Seal Kit - Steering Orbitrol ................... 180 218199 Seal Kit, Swivel .................................... 181 713F0144 Step Assembly - HYD Tank.................. 282 215152 C/B Valve -Jack CYL ........................... 183 215151 Check Valve - Jack CYL ...................... 184 26843 Solenoid Assembly - OR Valve............ 285 216435 Cab Door Rotary Paddle Handle ......... Ref86 1223-1025 SPST Toggle Switch ............................ 187 217793 Switch .................................................. 188 710-0646 Cylinder, Steering................................. 489 1291-181 Cable, Swing Brake ............................. 190 708 2210 Valve, Solenoid .................................... 291 219978 Soleniod Assembly .............................. 492 222685 Primary Air Filter

(Cummins QSB6.7 Tier 4i)................... 193 222686 Secondary AirFilter

(Cummins QSB6.7 Tier 4i)................... 194 224079 Crankcase Breather element

(Cummins QSB6.7 Tier 4i)................... 1

RECOMMENDED SPARE PARTS FOR TIER 4i

RT600-1

Revised 04-2013

56

GROUP

56.1


PAGE

MODEL:

DATE:

P/N 12261-261RT600 & RT600-1

11

10

2

3

9

1

5, 4, 6

7

8


718A0947 3RD Wrap Indicator

1 712 0347 Bracket ............................................. 12 442 2201 Switch............................................... 13 1202-6 10-24NC X 0.75 Screw .................... 24 1209-3 5/16 Flat Washer .............................. 25 1205-25 5/16-18NC Nut ................................. 26 1200-37 5/16-18NC X 1.75 GD5 .................... 17 1209-2 1/4 Flat Washer ................................ 28 1200-3 1/4-20NC X 1.00 GD5 ...................... 29 1205-23 1/4-20NC Lock Nut........................... 210 1223-940 0.250 Female Terminal .................... 311 1223-941 0.250 Male Terminal ........................ 3

Released: 04-2011

3RD WRAP INDICATOR

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GROUP

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MODEL:

DATE:

P/N 12261-261RT600 & RT600-1EMERGENCY SHUTDOWN KIT


222773 ASO Kit

1 222755 Air Shutoff Valve ....................... 12* 222756 Manual Cable Bracket Kit ......... 13* 222757 10 Foot Cable ........................... 14* 222758 NC Microswitch......................... 15 222759 CAC Pipe.................................. 1

6

6

1

5

KNOB


6 222760 3.00ID X 2.69 Hoses................. 27* 222580 3.00" SLTB Clamps................... 28* 222761 Electrical Plug ........................... 19* 222762 Wedgelock ................................ 110 T119107 Decal, Engine Stop ................... 1

* ITEMS 2, 3, 4, 7, 8 & 9 ARE NOT SHOWN IN ILLUSTARTION

Released: 04-2011

10

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MODEL:

DATE:

P/N 12261-261RT600 & RT600-1


1 720-0417 Spark Arrestor Muffler ...............1

CLEANOUT PORT

1

Released: 04-2011

SPARK ARRESTOR MUFFLER

RT600 Tier3&Tier4i Parts-Manual for-reference-Only April2013

Documents

Transcript of RT600 Tier3&Tier4i Parts-Manual for-reference-Only April2013