RPI Campus Map Maze

Peter Charde- LansingburghTallis Warren- Columbia

Product Design

Campus Map With an A-MAZE-ing Twist

•A compact, carry around map providing the multiple paths around campus

•Gives an unique option for exploring the different routes of campus

•Names of important streets and buildings, in main academic campus, are provided for an alternate way to view and maneuver around the campus

Making of the Maze

Equipment/Processes:

• Abrasive Water Jet

• Powder Coating

• CNC Machining

• Injection Molding

• Laser Engraver

• Ultrasonic Welding

• Robotic assembly

Materials:

• Aluminum

• Acrylic

• Mold

• Polycarbonate

• Screws

• Marble (clear)

• LED Illuminated Momentary Dip Tact Switch

• Battery

• Powder coating

Aluminum Bottom

Water Jet

CNC Machining Powder

Coating/ Laser Engraving

Acrylic Top

CNC Machining

Maze Walls

Injection Molding

Maze Assembly

8 Screws/Insert Components

Ultrasonic Welding

Summary of Processes

Aluminum Base

• Water Jet- General Shape

• CNC Machining- Dips

• Powder Coating- Color

• Laser Engraver- Logo and street/building names

Acrylic Top

• CNC- General Shape and thread

• Ultrasonic Welding-to maze walls

Maze Walls• Injection

Molding• Ultrasonic

Welding- to acrylic top

Costs Based on Materials

Any Questions?