Royal CARIDEA LLC 1. ROYAL CARIDEA LLC Problem - World-wide Shrimp Production Practices are...
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Transcript of Royal CARIDEA LLC 1. ROYAL CARIDEA LLC Problem - World-wide Shrimp Production Practices are...
ROYAL CARIDEA LLCROYAL CARIDEA LLC
Problem - World-wide Shrimp Production Practices are Unsustainable because of Climate Restrictions, Ecological Limitations, Feed Concerns, Labor Abuse, Shrimp Disease (EMS) and Health Concerns (Illegal Antibiotics)
Solution: Super-Intensive Raceway Shrimp Farming Technology (SIRSFT)
Why SIRSFT is a Disruptive Technology – what it is and how it works
Why will SIRSFT be Successful
People Behind the Technology
Intellectual Property
Presentation OverviewPresentation Overview
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Global “capture” production ofGlobal “capture” production ofLitopenaeus vannameiLitopenaeus vannamei
Global aquaculture production ofGlobal aquaculture production ofLitopenaeus vannameiLitopenaeus vannamei
Fisheries worldwide are in collapse4
ROYAL CARIDEA LLCROYAL CARIDEA LLC
In Asia, the average intensive farm has been found to survive for only 2-5 years before serious pollution and disease problems cause early pond closures.
Overstocking and indiscriminate use of low quality feeds, antibiotics, and water additives are widely practiced.
Over half of the shrimp ponds in Thailand (where 85% of the production systems are intensive) have shutdown within the first decade of operation leaving behind a lasting negative ecologic impact.
Unsustainability of Industrial Shrimp Unsustainability of Industrial Shrimp Farming - Alfredo QuartoFarming - Alfredo Quarto
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Disease outbreaks, environmental degradation, and management practices result in reduced production at all levels.
Only 17% of nutrients in feed are converted into harvested shrimp in an intensive farm operation.
Waste feed and fecal matter result in reduced oxygen and environmental pollution of nearby estuaries. Water recycled into ponds carries with it microbial pathogens.
Major impact – Reduced survival and limited growth.
Unsustainability of Industrial Shrimp Unsustainability of Industrial Shrimp Farming - Alfredo QuartoFarming - Alfredo Quarto
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
United States consumes over 556,000 tons per year, wild capture and farmed shrimp fill <6% of demand.
Market demand in Europe is increasing and elsewhere.
China is now net shrimp importer. Ecuador now exports majority of production to China.
There is very limited land left to exploit.
Unsustainability of Industrial ShrimpUnsustainability of Industrial Shrimp
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
SIRSFT SIRSFT addresses all of these addresses all of these concernsconcerns in a in a positive and effective mannerpositive and effective manner.
There is an obvious and growing need to farm There is an obvious and growing need to farm shrimp in a shrimp in a responsibleresponsible, , sustainablesustainable, , traceable,traceable, and and low environmental impact manner low environmental impact manner which can which can enhance biosecurity (pathogen control), and help enhance biosecurity (pathogen control), and help protect the environment, whilst producing shrimp in protect the environment, whilst producing shrimp in a cost efficient manner a cost efficient manner
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Super-Intensive Raceway Shrimp Super-Intensive Raceway Shrimp Farming Technology (SIRSFT):Farming Technology (SIRSFT):
Sustainable Technology DrivenSustainable Technology DrivenAquaculture Aquaculture
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The SolutionThe Solution
ROYAL CARIDEA LLCROYAL CARIDEA LLC
What makes it a Disruptive Technology?
How SIRSFT Works.
SIRSFT Viable and Commercially Practical.
Super-Intensive Raceway Shrimp Super-Intensive Raceway Shrimp Farming Technology (SIRSFT)Farming Technology (SIRSFT)
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Research demonstrates that shrimp can be propagated at high densities in shallow water (water depths <30 cm). No environmental destruction (no use of ponds). No ground or water contamination.
Understanding the nutritive optimum requirements of shrimp grown under high stress conditions.
Formulation of a feed that optimizes growth under conditions of super-intensive cultivation.
Demonstration that Shrimp can be effectively grown in “warehouse” facilities, permitting shrimp production at any location and at any time world-wide.
The disruptive nature of SIRSFT is predicated The disruptive nature of SIRSFT is predicated
on four technological advances:on four technological advances:
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Shrimp survivability >85%.
Biosecurity - System prevents introduction of pathogens and eliminates the need for chemicals and antibiotics.
Shrimp production >1000mt/ha/yr >1000mt/ha/yr vs <25mt/ha/yr in ponds
Technology is tested and validated.
SIRSFT MAKES SHRIMP PRODUCTION SUSTAINABLE, PROFITABLE, AND ECO-FRIENDLY.
Additional disruptive features of SIRSFT:Additional disruptive features of SIRSFT:
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ROYAL CARIDEA LLCROYAL CARIDEA LLCHow SIRSFT Works From A Performance Perspective How SIRSFT Works From A Performance Perspective
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Stocking densities are dramatically higher than that for intensive ponds (30g shrimp are harvested at a density of 100 shrimp/m2).
Each vertical stack will have shrimp in various stages of grow out. Shrimp 16, 24 and 30g can be harvested and ready for market every day of the year. This is accomplished by employing a multi-phasic multi-phasic production and partial harvest model production and partial harvest model
System uses minimal water and is ecologically and sustainably sound
Shrimp survival in excess of 80% is significantly greater than that obtained in intensive pond operations
Benefits Specific to Growing Shrimp in Stacked Benefits Specific to Growing Shrimp in Stacked RacewaysRaceways
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Shrimp are grown in vertically stacked shallow water raceways.
Post-larvae are stocked in nursery tank and after one month are transferred to
“Raceway #1”. Thereafter, they are rotated at monthly intervals from #1 to #2A
and #2B, then to #3A and #3B followed by #4A and #4B. Production pattern Production pattern
can be varied to meet market demand.can be varied to meet market demand.
Partial harvests at monthly intervals are executed at the end of 3 months, 4
months and at 4-5 month grow out periods allowing for harvest of 16, 25 and 30-
32g shrimp every month per stack (see Raceway Stack and Table 1: Production
Model).
Note: Every time raceway #1 is vacated it is restocked to start cycle over.
Thus, production is continuous in synchronous pattern
How SIRSFT WorksHow SIRSFT Works
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ROYAL CARIDEA LLCROYAL CARIDEA LLCRaceway Stack Showing Perspective Raceway Stack Showing Perspective
Raceway #2A
Raceway #3A
Raceway #4A
Raceway #1
Raceway #4B
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Raceway #2B
Raceway #3B
At completion of cycle marketable shrimp are maintained till harvested
in #4A & #4B
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TABLE 1: SEVEN TIER SUPER-INTENSIVE PRODUCTION MODEL
Unit Size Shrimp per Shrimp Shrimp Shrimp Weight of Biomass HarvestedBiomass
(Kg) Biomass (Kg)
Production Raceway Square Shrimp perShrimp
per % Harvested Harvested Shrimp Harvested Kilograms Harvested Harvested per
Phase Time Number Meters Square Meter Unit Survival Unit Square Meter grams per Square Meter per Unit Year (20 stacks)
2 2nd 4 weeks 1 160 560 89,600 0.9 80640 504 7 3.5 564 7338.2
3 3rd 4 weeks 2A 160 252 40,320 95 36288 227 15 3.4 544 7076.2
3 3rd 4 weeks 2B 160 252 40,320 95 36288 227 15 3.4 544 7076.2
Par Har 2A 160 92 14,688 1 14688 92 15 1.4 220 2864.2
Par Har 2B 160 92 14,688 1 14688 92 15 1.4 220 2864.2
4 4th 4weeks 3A 160 135 21,600 0.97 20952 131 24 3.14 503 6537.0
4 4th 4weeks 3B 160 135 21,600 0.97 20952 131 24 3.14 503 6537.0
Pa Har 3A 160 31 4,952 1 4952 31 24 0.74 119 1545.0
Par Har 3B 160 31 4,952 1 4952 30.95 24 0.74 119 1545.0
5 2 week completion 4A 160 100 16,000 0.98 15680 98 31 3.0 486 6319.0
5 2 week completion 4B 160 100 16,000 0.98 15616 98 31 3.0 484 6293.2
Total Harvest: kg /sq meter/stack/4 wk phase = 10.3032
Assumptions: 4wk/raceway phase, 2.4g/wk in linear growth phase to 25g, 2g/wk to 33gFirst 4 weeeks are carried out in PL tank. Pls ~0.7 g are then transferred to Raceway #1The target biomass for production is 3 kg per square meter. Four weeks in phase 1, 4 weeks in phase 3, then a partial harvest and transfer to phase 4.
After an additional 4 weeks a second partial harvest is performede and reamaining animals are moved to phase 5 to complete grow out cycle.
Based on this production cycle, 13 crops can be produced per year
Cycle can be varied to meet market demands.
Total Production (kg/sq meter)/stack = Par Ha 2Ar+Par Har 2B +Par har 3A+Par 3B+4A+4B/4 wk cycle= 10.30kg/sq meter/cycle
Grand total / stack /
year = 133.9kg/sq meter/yr
Grand total kg / stack
/ yr = 21424kg/stack/yr
Grand total kg / 20 stacks (plant) /yr = 428480kg/plant (20 stacks)
The above growth, survival, and production values are typical as represented by data for experiments by data for experiments conducted at theTexas Agrilife Research Maricukture Laboratory at Port Aransas.
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Notable Raceway FeaturesNotable Raceway FeaturesROYAL CARIDEA LLCROYAL CARIDEA LLC
Shrimp growth in shallow water 8 inches or 20 cm.
Design in particular center apex facilitates water circulation and center point feeding.
Large harvest pit, maximizes shrimp transfer, waste removal, etc.
All raceways have same design. Reduces cost.
Water use is minimized and reprocessed using recycling system
Using new fabrication techniques access to all parts of the raceway are accessible for operations and maintenance
Harvest Pit
Center Apex
Water Circulation
ROYAL CARIDEA LLCROYAL CARIDEA LLCStacked Raceway Design Considerations to Facilitate ModularStacked Raceway Design Considerations to Facilitate Modular
Construction and Environmental Requirements Construction and Environmental Requirements
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Raceway water depth 8 inches (41.25 lb./ft2). Seven raceways per stack having total
surface area of 1712 ft2/stack with a total water weight of 484,340 lb. that must be
supported by structure. Shrimp growth maximized at 88°F: Necessitates methods to minimize energy costs,
water evaporation and maximize water aeration, feed distribution and utilization, etc.
Requirement: Requirement: Development of fully enclosed system, self-Development of fully enclosed system, self-supporting, fully accessible design, totally independent of supporting, fully accessible design, totally independent of surrounding building constructionsurrounding building construction
Solution: Intermodal shipping containers:o Reduced costo Structural integrity when stackedo Self-containedo Readily available
ROYAL CARIDEA LLCROYAL CARIDEA LLCStacked Raceway Design To Facilitate ModularStacked Raceway Design To Facilitate Modular
Construction From Pre-Fabricated Components Construction From Pre-Fabricated Components
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Raceways constructed inside container,
containers bolted together along linear axis to
create a fully functional seven raceway stack.
Feed, water for recirculation and harvesting
shrimp, aeration, etc. will be ported through
the sides. Each raceway will be physically
separated from the one above and below.
Walls insulated to minimize heat loss or gain.
Monitoring of shrimp, feed, etc., monitored by
computer linked sensors and digital cameras
installed through ports in the side of each
container.
ROYAL CARIDEA LLCROYAL CARIDEA LLCStacked Raceway Design To Facilitate ModularStacked Raceway Design To Facilitate Modular
Construction From Pre-Fabricated Components Construction From Pre-Fabricated Components
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Side View of Two 53” Stacked Containers
Containers fully self-supporting – can be stacked seven high.
ROYAL CARIDEA LLCROYAL CARIDEA LLC
Aspects ofsustainability Extensive
Semi-intensive Intensive
Super-intensive(SIRSFT)
Financial IRR(Internal Rate of Return)Financial PMProfit MarginLabor Cost(number of employees)Land productivity(kg/ha; $/ha)Water productivity(kg/m3) Nutrient conversion efficiency
Energy efficiency
Effluent quality
Risk of production failure
Long term sustainability of production
Low to High
Low to High
Very Low
Low
Low
Low to HighMedium to Very High
Low to Very High
Low to Very High
Low to Very High
Low to Medium
Low to Medium
Low to Medium
Low to Medium
Medium
Low-medium
Low to Medium
Medium to High
Low to High
Low to Very High
Low to Medium
Low to Medium
Medium to High
Medium to High
High
Low to High
Low to High
Medium to High
Low to High
Low to Very High
Medium to High
Medium to High
Medium to High
Very High
Very-high
Medium to Very-high
High to Very High
High to Very High
Low to Medium
High to Very High
Farming Intensity and Aspects of SustainabilityFarming Intensity and Aspects of Sustainability
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Feed has been formulated and repeatedly tested to maximize
growth and minimize animal stress in a high stocking density
environment.
High quality floating feed is provided 24/7. Minimal wastage and
no diurnal variation. Feed conversion ratios (FCRs) of 1.6 or better
maintained with a production of >100 kg of shrimp/year/m2 of floor
space occupied by a stack.
Shrimp are maintained under disease free ideal conditions.
Reduced production and capital costs.
Sustainable with significantly reduced environmental issues..Sustainable with significantly reduced environmental issues..
SIRSFT will Succeed because:SIRSFT will Succeed because:
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BiosecurityBiosecurity - Raceway system is biosecure; no exposure to marine pathogens.
PredictabilityPredictability - Year round, reliable production – elimination of seasonal market restrictions due to availability.
Price Point Price Point - Large U15 (30g +) freshly harvested product (never frozen) commands a higher price point, and live
shrimp commands an even higher price (as much as 2-4 times higher than frozen heads-on.
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SIRSFT will Succeed because of:SIRSFT will Succeed because of:
ROYAL CARIDEA LLCROYAL CARIDEA LLC
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True value of technology as stated True value of technology as stated by shrimp producer in Thailand:by shrimp producer in Thailand:
Durwood M. Dugger ([email protected]): When you combine theft losses, diseases that might be averted with a closed (and biosecure) environment and the multi-crop advantage of temperature controlled, year-round production without seasonal growth slumps due to low temps (common even in the tropics with equatorial dry seasons), the additional capital for recirculation aquaculture systems (RAS) seems economically justified in the long term.
ROYAL CARIDEA LLCROYAL CARIDEA LLC
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Who are the Principles Behind the Who are the Principles Behind the Technology?Technology?
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An early pioneer in how to breed and propagate shrimp in captivity
Developed the feed formulation that promotes growth and production in a super-intensive raceway system.
Invented the technology that allows propagation of shrimp in
shallow stacked raceways shallow stacked raceways (break through (break through technology)technology)..
Conducted five consecutive trials at the world’s largest shrimp nutrition mariculture facility to verify growth parameters, culture conditions, feed formulations, and most importantly
economic feasibility.
Expertise of the SIRSFT inventor: Expertise of the SIRSFT inventor:
Dr. Addison LawrenceDr. Addison Lawrence
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Dr. Lawrence is a world authority on shrimp nutrition and aquaculture. Consults for companies
worldwide.
He is a Senior Faculty Fellow, Regents Fellow and Project Leader at Texas A&M University. He has mentored over 90 graduate students and carried out >$17 MM of research.
He developed and runs the largest shrimp nutrition mariculture facility in the world, located in Port
Aransas, TX.
Expertise of the SIRSFT inventor: Expertise of the SIRSFT inventor:
Dr. Addison LawrenceDr. Addison Lawrence
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ROYAL CARIDEA LLCROYAL CARIDEA LLC
Ph.D. in medical microbiology with specialization in virology.
Academic and Pharmaceutical Research appointments. Served as Associate Professor of Veterinary Microbiology
at Texas A&M University. Worldwide business experience. CTO and co-founder of Mionix Corporation, a developer
and distributor of antimicrobial food and feed products to the agriculture and aquaculture industries. Developer
of Vitoxal® a shrimp feed additive that controls pathogens in shrimp without the need for antibiotics.
Dr. Maurice KempDr. Maurice Kemp
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USA patent # 8,336,498 System and Method For Super-Intensive Shrimp Production issued December 25, 2012.
System and Method For Super-Intensive Shrimp Production issued in EU and China November 2013
Construction of Multi-Phasic Integrated Super-Intensive Shrimp Production System (Filed February 19, 2014)
Patents and Patents PendingPatents and Patents Pending