ROUND 600 INSTALLATION MANUAL - AAAPlatform · ROUND 600 INSTALLATION MANUAL ... 1000Kg / 3mV/V C3...

ROUND 600 INSTALLATION MANUAL release 3.4 of 30/05/2003- Code I_ROUND600_34UK1 of 19

ROUND 600INSTALLATION

MANUAL

CIMA S.p.A�via STATALE SUD - 41037 MIRANDOLA (MO) ITALY�

0039.0535.418611 � 0039.0535.23062


1 IndexROUND 600 INSTALLATION MANUAL................................................................................................................................................................................ 11 Index.................................................................................................................................................................................................................................... 22 Pictures index ...................................................................................................................................................................................................................... 23 Introduction......................................................................................................................................................................................................................... 2

3.1 Identification of the product ..................................................................................................................................................................................... 24 Characteristics of the model ................................................................................................................................................................................................ 45 Mechanical installation....................................................................................................................................................................................................... 7

5.1 Position the booth ..................................................................................................................................................................................................... 75.2 Fixing of the booth to the floor ................................................................................................................................................................................. 85.3 Release of the "weighing cage" ................................................................................................................................................................................ 95.4 Access to motorization.............................................................................................................................................................................................. 95.5 Manual opening of the doors..................................................................................................................................................................................10

6 Mechanical drawings........................................................................................................................................................................................................116.1 Dimensions of the booth ROUND 600..................................................................................................................................................................116.2 Dimensions of the booth ROUND 600 with metal detector ..................................................................................................................................126.3 Resting booth with possibility of cables passing from above.................................................................................................................................136.4 Arrangement of the floor for embedded booth.......................................................................................................................................................146.5 Horizontal section for external junction of wall on the booth knot-1....................................................................................................................15

7 Electrical connection.........................................................................................................................................................................................................167.1 Console connection.................................................................................................................................................................................................167.2 Power supply...........................................................................................................................................................................................................177.3 Connection to the network power supply...............................................................................................................................................................177.4 System ignition.......................................................................................................................................................................................................18

2 Pictures indexPicture 1: Position of adjustable feet and fastening holes............................................................................................................................................................. 8Picture 2 : Screws which fix the cage to the bearing structure..................................................................................................................................................... 9Picture 3 : Position of JA1 and JB1 connectors.........................................................................................................................................................................16Picture 4: IEC 320 power inlet connector 90° Cod.[3000COM344] .......................................................................................................................................18

3 IntroductionThis manual has the aim to give all necessary information for a correct and quick installation of the security entrancesROUND 600 type.We have tried to summarise the phases of installation making use of our great experience lasting for decades; thereforewe ask You to have a look at this manual in order to avoid problems coming out from a poor knowledge of theinstallation issues.

3.1 Identification of the productEach security entrance has an identification label reporting the model, the manufacturing year, the serial number.This plate doesn't have to be either damaged, or removed for any reason.Hereunder You can find the example of the above mentioned label:

For the manufacturing technical characteristics relevant to optional items to be installed, the colour of the booth, thetype of glasses and so forth, please refer to the PRODUCT IDENTIFICATION CARD (SIP) enclosed to the user'smanual.Together with this card You are also given the electrical layouts referring to the special systems manufacturedaccording to the specifications of the customer.Should any problems arise during installation and in case service by the manufacturer is required, it is necessary tosupply the booth registration number so as to trace the system configuration and therefore be able for the manufacturerto provide effective assistance.


4 Characteristics of the modelYou can find hereunder an illustrative table of the building characteristics of the model; the characteristics have to beconsidered informal, since they can be personalised according to the customer's needs (see PRODUCTIDENTIFICATION CARD (SIP) enclosed at the end of user's manual).Mechanical featuresHeight (H) 2,40 m.Diameter (D) 1,03 mWeight 800 kg.Clear passage width 0,620 m.Clear passage height 2,000 m.Call buttons height 1,5 m.

Structure: Made of 3/4 mm thick steel plates.Glasses: Crime proof according to norms EN356

Bullet proof according to norms EN1063Motorization: Internal and external wing connected to a ratio motor operated by a direct

current engine with regulated speed.Ratio motors: Oil bath motor, reversible, with a reduction ratio i=35Lifting: Straight draw by means of four eyebolts M16.Weight detection: By means of a load cell supporting the whole passage structure, wings included.Electr ic features

By means of a 200VA, 50-60Hz, 1A safety transformerStandard 230 Vca

Upon request 100-110-120-130-240-250 Vca (*1)

Min -10% of nominal voltage (Vnom)

Primary coil(Vnom):

Max +6% of nominal voltage (Vnom)

Power supply:

Secondary coil: 12+12Vac

Engines P1 and P2: 30Vdc, 120Watt, 1000giri/minutoBatteries: At least 2 12V-7,2Ah dry ones able to guarantee at least an hour's operation.Lamps: two 12V-10W halogen lampLoad cell: 1000Kg / 3mV/V C3

Object: weight > 300grammiPerson: weight > 9Kg

Presence reading:

Hostage: weight > 120KgWeapon detection: By means of a metal detector CEIA model 02PN8 HI-PE or 02PN7 (*1)

Main one: Pneumatic frame along the profilesActive safetymeasures:

Secondary one: Couple control by means of detecting device and restriction of power supply toengine

Closed wings block: by means of mechanical irreversible levers, with un-blocking option, P1 isblocked by an electrical brake until batteries run out of charge.By pressing semaphore button P1, P2,Passive infrared people detecting radar (*1)

Entry/exit request:

Badge readers (*1)

Bi-directionalEntry only (*1)

Automatic operation:

Exit only (*1)

Special operation: F1 mode, can be set according to the customer's needs (*1)

First entry (optional): With booth off by operating a safety key (*1)

H

D


(*1) = Option available on request


ROUND 600

Legend1 External door P12 Internal door P23 External semaphore/intercom4 Internal semaphore5 First entry key (optional)6 Call button inside box/emergency7 Interphone inside box8 Key to access the motorization9 Illumination lamp

3

6

54

2

1

7

9

8


5 Mechanical installation

5.1 Position the boothBefore starting with the installation of the booth, You have to check the dimensions of the net passage for the entry.You have to consider the space occupied by the light signal (50 mm).Place the booth on a base able to support the weight of the system and of the people passing through.Usually the support base is made up of reinforced concrete with dimensions so to ensure the absence of vibrationswhich can compromise the good operation of the system.The booth is shipped inside special cases which protect it from accidental shocks during the transport.Arrange the floor according to the way You want to install the booth following the enclosed drawings.Unpack the booth removing the nylon and the wedges paying attention not to scratch the painted parts.The booth has to be oriented in such a way that the internal door (that You can identify from the servicing door)remains inside the premise.For a right operation, the booth has to be perfectly perpendicular to the floor; proceed with the levelling opening bothdoors.Place shims, if necessary, using only insulating materials (plastic or wood shims, but in any case not metal).To move the booth use a crane with size and range suitable to the weight.The transport and the installation of the security entrance are made directly by CIMA or by its authorised reseller.The lifting of the booth for transport purposes is made easier by the arrangement of four ringbolts for the screwing inthe upper corners of the booth.The ringbolts have to be screwed completely to the structure of the booth and the lifting has to occur using straightpull ropes.

Thanks to the compactness and operation autonomy, the purchaser is asked only to arrange the connection to thepower supply network through a cable (of the right size) to the magnetothermic differential switch in the electric boardof the building and the laying of the control console cable (12x0.22 mm² screened).The arrangement above will have to be made by an authorized electrician and will have to be made workmanlikeaccording to the rules in force at the moment of the installation.The installer will have to follow in any case the instructions given by CIMA.With the exception of particular cases, no further works are required.The servicing and the assistance have to be made by CIMA's or authorised technicians.If with the crane You cannot reach the position required, You need to make it move on rollers.We recommend to place the booth at least on three tubular rollers with 1" diameter, long at least as the width of thebooth.In case the space available for the entry is lower than the height of the booth, it's possible to tilt it horizontally, usingall possible cares.Lay the booth on a trolley with size and range suitable to the model.In this position the box is carried up to the point where it has to be installed.In order to straighten the box, at least 8 people are needed.

Right lifting:straight pull

Unr ightfullifting.


5.2 Fixing of the booth to the floorTo fix and level the booth You need to remove the caps which cover the levelling grub screws.Proceed with the levelling of the booth through the four adjustable grub screws (1) using a 5 Allen screw wrench.To fix the booth to the floor use four nogs (HILTI HME 10X80T type) with embedded hexagon cylindric head screwsinto the holes prepared at the sides of the pins.Both the pins and the fixing holes can be reached removing the floor segments on the edge of the mat.To carry out this operation You have to unscrew the two self-tapping screws using a cross screwdriver.

Picture 1: Position of adjustable feet and fastening holes

To achieve a good working of the Metal Detector it's necessary that the box is well fixed and none of its metal partshas vibrations; follow the indications reported in the following mechanical drawings.

Legend1) Levelling grub screws2) Fixing holes3) Segments of the mat to beremoved4) Cross screws for segment release

1 1

112 2

2 2

3

3

3

4 4


5.3 Release of the "weighing cage"At the moment of the shipment the "weighing cage" is fixed to the structure to prevent damages to the system duringthe transport.We recommend to release the "weighing cage" before turning the booth on to allow a proper reset of the weighingsystem.

To release the cage proceed as follows:1) remove the wedges mounted at

the base of the doors,2) remove the upper cover,3) remove (with a 17 wrench) the

two screws which fix the cage tothe bearing structure.

Picture 2 : Screws which fix the cage to the bear ing structure

5.4 Access to motorization1) Motorization access door2) Access key

To access the booth motorization it is necessary to open the relevant access door.To open this door it is necessary to have the access key ; it is advisable to place it in an easily reachable place incase of emergency.Indicate hereunder where the key has been put.Before shipment it is fastened with a plastic self-locking clamp to the ALIBOX power supply unit.It can be seen lifting the covering panel on the shutter side.By opening this door, a safety switch (power cut) hinders the wings movement, thus ensuring full access safety.In case a movement command is given with the door open, the door is placed in off position and reported as in timeout(corresponding led flashing on the console and intermittent sound).

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5.5 Manual opening of the doorsTo open a wing (or both wings) it is necessary to open the motorization access door as indicated in the previousparagraph.

You can find hereunder the instructions to release both doors.

P2 Internal door release P1 External door release- Ruotare in senso antiorario la manopola di sblocco fino asuperare il punto di fermo; fatto ciò sarà possibile aprirel'anta interna manualmente.- Turn the release handle anticlockwise until you get pastthe fixed point; after that it will be possible to open theinternal door manually

- Turn the release handle clockwise until you get past thefixed point; after that it will be possible to open the doormanually.The external door can be locked in the closed position byan electric brake (in case there is no handle); in this caseto release the door you need to switch off completely thebooth (see par. Power supply interruption) then it will bepossible to open it manually.

Internal door P2

OPEN CLOSE

External door P1

OPEN CLOSE

P1 Electricbrake

(optional)


6 Mechanical drawings

6.1 Dimensions of the booth ROUND 600


6.2 Dimensions of the booth ROUND 600 with metal detector


6.3 Resting booth with possibility of cables passing from above

Removable panelfor unusualinspection

∅30mm sheathing for privileged mainspower supply cable, with a suitable size forthe absorption of the booth indicated in thecharacteristics.

∅30mm sheathing for screened10x0.22+2x0.75mm console cable


6.4 Arrangement of the floor for embedded booth

Internal side (exit)

Finished floor level

¢ 30mm hole forcable passageunder the booth

External side (entrance)


6.5 Horizontal section for external junction of wall on the booth knot-1

INSIDE BANKKNOT

FRAME

P.V.C. 30x30


7 Electrical connectionGiven the compactness and the operation autonomy, the purchaser is only required to arrange the connection to themains power through a double insulation cable with a suitable section for the declared absorption and to lay down thecontrol console cable (12x0.22 mm² shielded).The electrician must draw power through a device installed in the powerboard of the building (e.g. a differentialmagneto-thermic switch) that protects the line based on the power supply system. (TT or TN).With the exception of special systems, no other works are required.Entrust a qualified electrician with the execution of the above mentioned operations.

7.1 Console connectionPosition the console cable (CBL) following the bend, non-rigid course of the other cables alreadyconnecting to the board.Fasten the cable with self-locking plastic clips paying attention that its passage from the fixed side to theweighed part of the booth creates no forces that can affect the weighing system.To connect the console it's necessary to make an extension lead with a 10 poles shielded cable withsection of 0,22mm² and 2 poles (used for power) with section of 0,75mm².Lay out the cable of the booth up to the site where You want to place the console.Weld connectors DB15 to the cable, as shown in the following diagram.Connection is PIN to PIN except pin 1 that is not connected.Weld the cable shield to the metallic case of the two DB15 connectors on both sides.The cable maximum length that we recommend is 100 m.Connect connector J1RCP to JA1 on board RCP98, a second (optional) console to JB1.

Connector welding side viewList of component need to connect the console

Quantity Reference Description CIMA code KIT CIMA code1 J1RCP DB15 Male connector 3000COM0341 J1RCP DB15 grey cover 3000COM012

Complete male kitCod.

1 J1CNSII DB15 Female connector 3000COM0331 J1CNSII DB15 cover with manual screws 3000COM082

Complete femalekit Cod.

33 meter CBL Cable 10x0,22mm+2x0,75mm 3000CAV059

Picture 3 : Position of JA1and JB1 connectors

JA1 JB1


7.2 Power supplyThe power supplied to the booth can be of different rated voltages, according to the transformer installed in the powergroup called ALIBOX IEC.According to the transformer installed, a label reporting the possible power voltages is applied on the ALIBOX itself .

Usually ALIBOX is set for connection to a 230Vac power supply; however, when connecting the device it is stronglyadvised to verify compatibility between the rated voltage available and that used by the main system of thetransformer.When doing this, it is necessary to consider the maximum power voltage available on the power network and that themain system is able to continuously endure 1,06 times the rated voltage (+6%).In any case do not supply the transformer with rated voltages higher than those declared on the transformer label(minimum -10%, maximum +6%).For example:Connecting to the 230Vac primary You need to make sure that the network voltage is guaranteed to be stable beween207Vac (230-10%) and 243,8Vac (230+6%).

7.3 Connection to the network power supplyConnection to the power supply must be carried out by skilled people and be performed according to the rules in forcein the country where the device is being installed.

In particular, the qualified person in charge of installation will have to do the following:- Ensure that power supply is off before starting any connection operation;- Identify an electric panel able to supply permanent power of the required voltage;- Draw power through a device installed in the powerboard of the building that protects the line based on the power

supply system. (TT or TN).- prepare and use double insulated three-pole cables having adequate diameter for the maximum power supplymarked on ALIBOX IEC label based on the length and on the network power supply voltage (230Vac, 110Vac, etc)

E.g. installation in Italy with rated network voltage 230Vac:Double insulated three-pole cable 3x1,5 mm² for L<20metres,Double insulated three-pole cable 3x2,5 mm² for L>20metri

- Set the power supply cable as indicated in the enclosed drawings;- Locate ALIBOX IEC group.- Before connect the main power cable to electric panel, You must connect IEC 320 power inlet connector at the end

of the cable near the ALIBOX IEC group and plug in into the arranged socket.

Booth power supply cable

L

Electr ic panelDraw power through a device installedin the powerboard of the building thatprotects the line based on the powersupply system. (TT or TN).(e.g. Magneto-thermic switchIn=10A withdifferential protection Id=30/300mA)


Picture 4: IEC 320 power inlet connector 90° Cod.[3000COM344]

Legend1 Neutral (blue)2 Phase (brown)3 Earth (yellow/green)4 double insulated three-pole cable (blue, brown, yellow/green) network power supply

- Fasten the power supply cable with plastic self-locking clips so that no force is created to affect the weighingsystem.- After having turned the booth on, ensure that the system receives power supply constantly (voltage signal on the

console) even when the main service switches are turned off.

7.4 System ignitionBefore turning the booth on it is necessary to unblock the "weighing cage", ensure that all the wedges used in the unitpackage have been removed and re-assemble the protection covers previously removed to connect the booth.Turn on ALIBOX switches, the RCP98 card on the booth sends a first whistle lasting 0,5 seconds and a prolonged onelasting about 4 seconds.If in the model there is a motorization access door, it is necessary to close it immediately.If an ignition key is rotated clockwise (booth on) a third whistle is sent lasting 0,5 seconds (zero weight reset).By rotating the ignition key clockwise, the booth goes on in the pre-set automatic mode.It is necessary to check operation by carrying out a few steps, especially by ensuring correct operation of the safetydevices such as:- the pneumatic frames: by pressing them the run should be reversed;- couple protection: by blocking the wing without touching the pneumatic frames, this should stop, it should reverse

its run and then it should block open;- the batteries: by removing power supply a battery operation signal should show on the console (BATTERY LED

on) and the booth should continue to operate normally;- safety switch on the motorization access door: by opening the motorization access door the wings should block and

the engines should not move.- person presence detection: when someone enters the booth a SELFRUN led should light up on the console and

transit should be made possible:- intercom call buttons: by pressing them a call whistle on the console should be activated:- intercom system: by lifting the intercom handset and by pressing the relevant button on the console communication

between the outside and the inside of the booth should be made possible.

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ROUND 600 INSTALLATION MANUAL - AAAPlatform · ROUND 600 INSTALLATION MANUAL ... 1000Kg / 3mV/V C3...

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