Rotor Hover Performance and Flowfield … Rotor radius, m V Vertical (axial) velocity ms 1 Research...

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Rotor Hover Performance and Flowfield Measurements with Untwisted and Highly-twisted Blades Manikandan Ramasamy * University Affiliated Research Center NASA Ames Research Center Moffett Field, CA 94035 Nili P. Gold and Mahendra J. Bhagwat Aeroflightdynamics Directorate U. S. Army Research, Development, and Engineering Command (AMRDEC) Moffett Field, CA 94035 Abstract The flowfield and performance characteristics of highly- twisted blades were analyzed at various thrust conditions to improve the fundamental understanding relating the wake effects on rotor performance. Similar measurements made using untwisted blades served as the baseline case. Twisted blades are known to give better hover perfor- mance than untwisted blades at high thrust coefficients typical of those found in full-scale rotors. However, the present experiments were conducted at sufficiently low thrust (beginning from zero thrust), where the untwisted blades showed identical, if not better, performance when compared with the highly-twisted blades. The flowfield measurements showed some key wake differences be- tween the two rotors, as well. These observations when combined with simple blade element momentum theory (also called annular disk momentum theory) helped fur- ther the understanding of rotor performance characteris- tics. Nomenclature A rotor disk area, m 2 A Radial contraction ratio B, C, m, n Kocurek-Tangler model parameters C Q Rotor torque coefficient C T Rotor thrust coefficient k 1 Axial convection rate until 1 st blade passage k 2 Axial convection rate after 1 st blade passage N b Number of blades r Radial distance, m R Rotor radius, m V Vertical (axial) velocity ms -1 * Research Scientist. [email protected] Research Scientist. [email protected] Research Scientist. [email protected] Presented at the 36 th European Rotorcraft Forum, Paris, France, September 7–9, 2010. This material is declared a work of the U.S. Government and is cleared for public release. z Axial distance, m Γ Blade bound circulation, m 2 s -1 γ Radial contraction rate parameter θ tw Linear twist rate λ Inflow ratio, =V /V tip λ h Ideal induced inflow ratio, = p C T /2 ψ Rotor azimuth, deg ψ w Wake azimuth, deg Introduction U. S. Army’s interest in developing heavy-lift heli- copters, combined with NASA’s interest in developing large civil tilt-rotors reinvigorated aerodynamic research on highly-twisted blades. Any improvement in the effi- ciency/capability of a rotor system should stem from im- proving the understanding of rotor wakes and their influ- ence on the overall rotor performance. This is understand- able considering that the rotor operates in close vicinity of its own wake during hover with large consequences for in- duced power. The time evolution of the wake structure is a fundamental factor influencing the performance of a rotor system. Over the past several decades, significant efforts have been spent towards analyzing rotor wakes – both ex- perimentally and computationally (Refs. 1–5). Although the gross features of the rotor wake and their influence on power are known, many smaller, but consequential, details are not clearly understood. Yet, such small details may be crucial to designers who are looking for small improve- ments in hover performance (of the order of one percent or smaller in figure of merit). Although such a level of accuracy may not be feasible with either measurements or predictions, it is necessary to understand the underlying physics with more detailed wake flow field measurements. A overview of the existing literature suggests that more often than not, experimental studies have been limited to the outer 25% of the blade (Refs. 6–13). This is under- standable considering that the majority of the thrust is pro- duced on the outboard sections of the blade. Also, the tip 1

Transcript of Rotor Hover Performance and Flowfield … Rotor radius, m V Vertical (axial) velocity ms 1 Research...

Page 1: Rotor Hover Performance and Flowfield … Rotor radius, m V Vertical (axial) velocity ms 1 Research Scientist. mani.ramasamy@us.army.mil †Research Scientist. nili.p.gold@us.army.mil

Rotor Hover Performance and Flowfield Measurementswith Untwisted and Highly-twisted Blades

Manikandan Ramasamy∗

University Affiliated Research CenterNASA Ames Research Center

Moffett Field, CA 94035

Nili P. Gold† and Mahendra J. Bhagwat‡

Aeroflightdynamics DirectorateU. S. Army Research, Development, and Engineering Command (AMRDEC)

Moffett Field, CA 94035

AbstractThe flowfield and performance characteristics of highly-twisted blades were analyzed at various thrust conditionsto improve the fundamental understanding relating thewake effects on rotor performance. Similar measurementsmade using untwisted blades served as the baseline case.Twisted blades are known to give better hover perfor-mance than untwisted blades at high thrust coefficientstypical of those found in full-scale rotors. However, thepresent experiments were conducted at sufficiently lowthrust (beginning from zero thrust), where the untwistedblades showed identical, if not better, performance whencompared with the highly-twisted blades. The flowfieldmeasurements showed some key wake differences be-tween the two rotors, as well. These observations whencombined with simple blade element momentum theory(also called annular disk momentum theory) helped fur-ther the understanding of rotor performance characteris-tics.

NomenclatureA rotor disk area, m2

A Radial contraction ratioB,C,m,n Kocurek-Tangler model parametersCQ Rotor torque coefficientCT Rotor thrust coefficientk1 Axial convection rate until 1st blade passagek2 Axial convection rate after 1st blade passageNb Number of bladesr Radial distance, mR Rotor radius, mV Vertical (axial) velocity ms−1

∗Research Scientist. [email protected]†Research Scientist. [email protected]‡Research Scientist. [email protected]

Presented at the 36th European Rotorcraft Forum, Paris, France,September 7–9, 2010. This material is declared a work of theU.S. Government and is cleared for public release.

z Axial distance, mΓ Blade bound circulation, m2s−1

γ Radial contraction rate parameterθtw Linear twist rateλ Inflow ratio, =V/Vtip

λh Ideal induced inflow ratio, =√

CT /2ψ Rotor azimuth, degψw Wake azimuth, deg

IntroductionU. S. Army’s interest in developing heavy-lift heli-copters, combined with NASA’s interest in developinglarge civil tilt-rotors reinvigorated aerodynamic researchon highly-twisted blades. Any improvement in the effi-ciency/capability of a rotor system should stem from im-proving the understanding of rotor wakes and their influ-ence on the overall rotor performance. This is understand-able considering that the rotor operates in close vicinity ofits own wake during hover with large consequences for in-duced power. The time evolution of the wake structure is afundamental factor influencing the performance of a rotorsystem. Over the past several decades, significant effortshave been spent towards analyzing rotor wakes – both ex-perimentally and computationally (Refs. 1–5). Althoughthe gross features of the rotor wake and their influence onpower are known, many smaller, but consequential, detailsare not clearly understood. Yet, such small details may becrucial to designers who are looking for small improve-ments in hover performance (of the order of one percentor smaller in figure of merit). Although such a level ofaccuracy may not be feasible with either measurements orpredictions, it is necessary to understand the underlyingphysics with more detailed wake flow field measurements.

A overview of the existing literature suggests that moreoften than not, experimental studies have been limited tothe outer 25% of the blade (Refs. 6–13). This is under-standable considering that the majority of the thrust is pro-duced on the outboard sections of the blade. Also, the tip

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14. ABSTRACT The flowfield and performance characteristics of highlytwisted blades were analyzed at various thrustconditions to improve the fundamental understanding relating the wake effects on rotor performance.Similar measurements made using untwisted blades served as the baseline case. Twisted blades are knownto give better hover performance than untwisted blades at high thrust coefficients typical of those found infull-scale rotors. However, the present experiments were conducted at sufficiently low thrust (beginningfrom zero thrust), where the untwisted blades showed identical, if not better, performance when comparedwith the highly-twisted blades. The flowfield measurements showed some key wake differences between thetwo rotors, as well. These observations when combined with simple blade element momentum theory (alsocalled annular disk momentum theory) helped further the understanding of rotor performance characteristics.

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vortices are the most dominant flow structures in the rotorwake. However, other aspects of the wake structure canalso be significant. For example, the wake sheet geom-etry reflects the spanwise inflow distribution and this canvary significantly with thrust. Root vortices are also some-times observed in the rotor wake but are more difficult tovisualize because of the higher levels of turbulence foundin this region. Both these can be significantly different be-tween different rotor designs. Modern computational fluiddynamics (CFD) solutions using large grids can computemany of these features. Thanks to the advances in high-speed computation, applying CFD methods for rotor ap-plications continue to gain momentum and have resultedin reasonable success in terms of performance prediction.Nevertheless, there is not enough experimental data to val-idate the predictions.

Empirical prescribed wake models are quite common.These are based on rotor wake flow visualization studiesusing several rotor configurations with untwisted and lin-early twisted blades. These models relate wake geome-try to rotor parameters like thrust, solidity, blade twist,etc. The Landgrebe model (Ref. 2) includes inboard vor-tex sheet geometry described as a linear sheet connect-ing its inner and outer edges. Root vortices tend to beneglected, perhaps because for untwisted blades the rootvortex would have negligible strength, similar to mod-erately twisted blades. Other prescribed wake models,e.g., the Kocurek-Tangler model (Ref. 14), included moreblade geometric parameters, but modeled only the tip vor-tices. Flow visualization studies of a model UH-60 rotorin hover quantified inner wake sheet locations and its evo-lution with increasing thrust (Ref. 15). However, in mostof the open literature the inboard wake sheet has not beenstudied in as much detail as the tip vortices. One objec-tive of the present work is to identify the inboard wakestructures and to relate these to performance.

Performance and flow field measurements were ac-quired on a model scale helicopter rotor using untwistedand highly-twisted blades. Contrary to expectations, thehighly-twisted blades did not show significant differencein performance compared to the untwisted blades. How-ever, the flow field measurements showed key differencesin the wake structure which helped to understand thisperformance behavior. The paper documents the time-averaged velocity distribution in the rotor wake, which to-gether with blade element momentum theory explains theperformance differences between highly-twisted and un-twisted blades. Phase-locked flow field measurements areused to identify wake structure. The measured tip vortexlocations are compared with commonly used prescribedwake models.

Experimental Setup

Rotor System

The experiment was conducted on a three bladed rotorsystem, shown in Fig. 1, in a closed 6.4-by-7.0-by-4.9-m laboratory at the US Army Aeroflightdynamics Direc-torate. Two types of blades were used: (1) untwistedNACA 0012 blade that has a uniform chord of 0.060 mand a radius of 0.656 m, and (2) XV-15 like highly-twistedblade set that is made of 7 different airfoils, has a tip chordof 0.049 m, and has the same radius as that of the un-twisted blade. Also, both the untwisted and twisted bladeshave 19% root cut out. More details of the scaled-downXV-15 blade can be obtained from Ref. 16.

The rotor system was equipped with a servo-motor thatallowed the collective pitch adjustment of the rotor systemon the fly. The torque sensor was placed behind the mo-tor to measure the reaction torque. The thrust sensor wasplaced with the sensor axis coinciding with the axis of therotor shaft.

Thrust and Torque Measurements

Performance measurements were made at several differentrotational speeds, as well as at various collectives. Therotational speed, thrust and torque were all measured si-multaneously for four seconds at a frequency of 1 KHzfor each channel. The instantaneous measurements wererecorded and averaged to estimate the mean and fluctuat-ing values. The procedure was repeated ten times to es-timate the repeatability of the measurements. Thrust andtorque tares were measured and subtracted. The repeata-bility was found to be within the instrument precision forboth the thrust and torque measurements. The scatter wasabout 1% for both thrust and torque within the four secondwindow.

Particle Image Velocimetry

Velocity field measurements were made across the en-tire span of both blade sets at five different thrust con-ditions corresponding to thrust coefficient (CT ) values of0.00, 0.0013 (low thrust), 0.0028 (moderate thrust), and0.0076 (high thrust). At the highest measured thrustof CT = 0.0083, measurements were made only on thehighly-twisted blades. All the PIV measurements for bothblade sets were made at the rotational speed of 800 rpmcorresponding to a tip speed of about 55 m/s (0.16 Mach).

The particle image velocimetry (PIV) system includeddual Nd:YAG lasers that were operated in phase synchro-nization with the rotor, and an optical arm to transmitthe laser light into the region of interrogation. A digi-tal CCD camera with 11-megapixel resolution was placed

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Rotor blade

Pitch servo motor

Torque sensor

Motor

Thrust sensor

Figure 1: Close up view of the three-bladed rotor system.

normal to the laser light sheet, covering the entire spanof the blade. A hall-effect switch was used to extractthe 1/rev signal from the rotor and was fed into the laserfor synchronization purposes. The laser could be fired atany blade phase angle, enabling PIV measurements to bemade at any required wake age. The two lasers were firedwith a pulse separation time of 2-µs, which correspondedto less than 0.01◦ of blade azimuth.

The flow was seeded with a thermally produced min-eral oil fog comprising particles approximately 0.2 to 0.25microns in diameter; these were small enough to mini-mize particle tracking errors for the wake flows in theseexperiments (Ref. 17). The entire test area was uniformlyseeded before each sequence of measurements.

In the present study, 100 images were acquired at eachrotor azimuth relative to the PIV image plane. All theimages were processed using an interrogation window ofsize 24-by-24 pixels with 50% overlap. A recursive tech-nique called the deformation grid correlation (Ref. 18)was used as the correlation algorithm to process the PIVimages. This is a better method for high-velocity gradi-ent flows, such as those found inside rotor wakes. A de-tailed explanation of the recursive correlation technique,and other details of this correlation procedure are given inRef. 19.

Results

This section describes the performance and flow fieldmeasurements of the highly-twisted and the untwistedblades. The rotor wake measurements are presented inboth time- and phase-averaged form. The time-averagedmeasurements help relate the rotor to an actuator diskmodel, while the phase-averaged measurements help de-termine the vortical wake structure. Tip vortex trajectoriesobtained from the flow field are also presented along with

classic prescribed wake predictions.

Performance MeasurementsThe performance of the highly-twisted blades is comparedwith that of the untwisted blades in Fig. 2, along withinduced torque calculated using a simple blade-elementmomentum theory (BEMT) ( Ref.20, pp. 87–113). Themeasured performance of both the untwisted blades andhighly-twisted blades is identical. This suggests that thechoice of twist is inconsequential at low Reynolds num-bers, at least from a performance perspective. The highly-twisted blades are assumed to perform better than the un-twisted blades because higher twist produces a more uni-form inflow in the rotor disk plane. While this is cer-tainly true at higher thrust coefficients, it is not so at lowerthrust conditions, where most of the current measurementswere performed. The BEMT induced torque calculationshelp understand this behavior. Notice that the untwistedblades show induced torque with the expected CT

3/2√

2trend,

as shown in Fig. 2. The highly-twisted blades, in con-trast, show a large induced torque at zero thrust. Thebenefits of twist are apparent for CT > 0.006, where thehighly-twisted blades yield a lower induced torque com-pared to the untwisted blades. However, the total torquedoes not show a similar benefit until the highest measuredthrust. The flow field measurements shown later alongwith BEMT calculations for rotor inflow explain this keybehavior.

In the present study, the improved performance associ-ated with the twist was never realized because the highly-twisted blades began to stall due to the low tip Reynoldsnumber. This is evident from Fig. 3 where the perfor-mance is shown in terms of figure of merit, i.e., the ra-tio of ideal induced power to the actual power. In this caseonly the measurements made at 800 RPM are shown. Also

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0

0.005

0.01

0.015

0.02

0.025

0 0.05 0.1 0.15

C Q/σ

CT/σ

BEMT induced: highly-twistedBEMT induced: untwistedMeasured total: highly-twistedMeasured total: untwistedCT

3/2/√2 trend

Figure 2: Induced torque calculated with BEMT com-pared with measured total torque

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 0.05 0.1 0.15

Figu

re-o

f-mer

it

CT/σ

BEMT C-81: highly-twistedBEMT C-81: untwistedData: highly-twistedData: untwisted

Figure 3: Figure of merit calculated with BEMT and C-81table look-up for profile drag

shown in Fig. 3 are the BEMT results for induced powerthat are supplemented with a simple C-81 table look-upfor airfoil profile drag. For the highly-twisted blades theairfoil tables at low Reynolds number generated in Ref. 21were used, while for the untwisted blades NACA 0012 air-foil tables were corrected for Reynolds number effect byincreasing the drag coefficient by 0.014, based on the re-sults shown in Ref. 21.

The combined BEMT and C-81 drag look-up approachwas not developed to provide accurate prediction of ro-tor performance, but merely to understand and explain thedifferences in the observed rotor performance. However,as seen in Fig. 3, the predicted trends very closely followthe measurements until blades experience stall. This goodagreement may be partly fortuitous, but also demonstratesthe importance of a simple theory for both prediction andunderstanding.

Another interesting observation from Fig. 2 is that, de-spite yielding high induced torque at zero thrust, the totaltorque required by the highly-twisted blade remains at thesame level as the untwisted blade. This means that the

profile torque must be substantially lower for the highly-twisted blades than the untwisted blades, suggesting thatthe choice of airfoils at individual blade sections does in-deed give significantly lower profile power as comparedto the NACA 0012 airfoils.

Flow Field Measurements

Representative flow field images acquired at 15 degreewakeage for both untwisted and highly-twisted blades areshown in Fig. 4. The overall differences in the wakecharacteristics between the two rotors at identical thrust(CT = 0.0076) conditions are presented. Because both ro-tors have three blades, the adjacent tip vortices are 120 de-grees apart. The tip vortices trailing highly-twisted bladesdiffuse faster than the vortices of untwisted blades, as ex-pected. Another notable difference lies in the orienta-tion of the inboard vortex sheets. For the highly-twistedblades, the sheets are almost parallel to the rotor diskplane. Because the vortex sheets convect at the local ve-locity, the sheet orientation is a reflection of relatively uni-form inflow at these higher thrust conditions. On the otherhand, for the untwisted blades, the outer edge of the wakesheet travels faster than the inner edges suggesting a lin-early increasing inflow. The higher velocity near the tipof the blade is also reflected in the tip vortices for the un-twisted blades, which travel downwards faster than thosefor the highly-twisted blades. Furthermore, the root vor-tices appear distinct in the case of highly-twisted bladesbecause of the associated higher collective pitch at the rootwhen compared with the untwisted blades.

Similar phase-locked measurements were taken at 30degree intervals (100 image pairs per wake age) and, wereaveraged at each phase angle for the phase-averaged re-sults. Flow fields at all different phase angles were aver-aged together to obtain the time-averaged results.

Time-Average vs. BEMT The inflow distribution cal-culated using BEMT is compared with time-averaged in-flow measurements in Fig. 5 at two thrust conditions.The measurements were performed by averaging time-averaged velocities at two planes just above and belowthe rotor disk plane. At CT = 0.0013, the highly-twistedblades show large positive and negative velocities. Theinboard portion produces a large downwash while the out-board portion produces a large upwash. This trend is alsoseen in the BEMT results. At the higher thrust condition(CT = 0.0076), the highly-twisted blades give a somewhatuniform downwash which is also seen in the BEMT pre-dictions. Untwisted blades, on the other hand, exhibit lin-ear inflow distribution at both thrust conditions, and is cor-rectly predicted by BEMT.

The BEMT inflow distribution corresponds to an ac-tuator disk model while the measurements have discreteblades and trailing tip vortex effects, averaged over the ro-

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Highly‐twistedbladesUntwistedblades

Rotor blade Rotor blade

Tipvortices

Tipvortices

Rootvortex

Vortexsheets

Vortexsheets

Vortexsheets

Tipvortices

RootvortexVortex

sheets

Tipvortices

Figure 4: Laser light sheet flow visualization on untwisted and highly-twisted blades showing completely different wakecharacteristics

tor revolution. The measured inflow shows a sharp changein sign around 90%R leading to an upward velocity nearthe blade tip. This is not necessarily the inflow seen bythe blade, but rather it compares the time-averaged inflowfor a finite-bladed to the inflow for an actuator disk (infi-nite bladed rotor). The rotor wake contracts radially and,as a result, there is an upward induced velocity outboardof the tip vortices. This leads to very little downwash oreven a small upwash in the time-averaged velocities. TheBEMT results do not show such upwash because they donot include the discrete blade tip vortices and wake con-traction. However, the BEMT predictions show the samequalitative behavior as the measured data in both inflowdistribution and rotor performance. The ability to predictthis gross inflow distribution is key to the reasonably good

performance predictions given by BEMT.

Time-Averaged Flow Field

Time-averaged flow field measurements are shown inFigs. 6 and 7. The left column shows the flow field ofthe highly-twisted blades while the right column showsthe untwisted blades. Except for the zero thrust case, ve-locities are normalized using the ideal momentum theoryuniform inflow velocity for the given thrust condition (i.e.,√

CT /2).The zero thrust condition shows the largest difference

between the two blades. The untwisted blades produceno local lift and no downwash. However, the highly-twisted blades show a small region of somewhat uniform

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-0.05

0

0.05

0.1 0 0.25 0.5 0.75 1

λ

r/R

BEMT: highly-twistedBEMTL untwistedData: highly-twistedData: untwisted

(a) CT =0.0013

-0.05

0

0.05

0.1 0 0.25 0.5 0.75 1

λ

r/R

BEMT: highly-twistedBEMT: untwistedData: highly-twistedData: untwisted

(b) CT =0.0076

Figure 5: Averaged inflow at the rotor disk plane

Radial distance, r/R Radial distance, r/R

Axi

al d

ista

nce,

z/R

UntwistedbladesHighly‐twistedblades

Figure 6: Time-averaged flowfield at zero thrust

downwash near the blade root and a region of significantupwash near the tip. This, together with the large ge-ometric twist, suggests that the inboard sections of theblade are producing positive lift while the outboard sec-tions are producing negative lift. While the lift contribu-tions of the individual blade sections cancel each otherto give a net zero thrust, their induced drag contributionswould be additive. This explains the large positive in-duced torque predicted by the BEMT analysis, as seenearlier in Fig. 2. At this thrust condition the flow fielddoes not show any semblance of a contracting slipstreamwake boundary below the rotor disk plane. Instead, thereis a contracting slipstream boundary above the rotor nearthe tip. The flow is upward inside this slipstream bound-ary but then turns downwards flowing down through therotor disk at inboard locations. Below the rotor disk there

is non-contracting slipstream seen near 45%R that sepa-rates a region of almost uniform downwash inboard fromquiescent flow outboard.

Figure 7 shows the time-averaged flow fields for thetwo rotors at CT = 0.0013, 0.0028, and 0.0076. AtCT = 0.0013, the untwisted blades show linearly increas-ing downwash along the blade span. A contracting slip-stream is clearly seen below the rotor separating a regionof high downwash from outside quiescent flow. The flowfield for the highly-twisted blades is similar to that at zerothrust but with an increased region of downwash over theinboard part of the blade. The region of upwash near theblade tip suggests that part of the blade may still be pro-ducing negative lift, but the overall thrust is positive be-cause of positive lift on the inboard blade sections. Theslipstream boundary is similar to that at zero thrust but is

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Highthrust(CT=0.0076)

Axi

al d

ista

nce,

z/R

Radial distance, r/R

Axi

al d

ista

nce,

z/R

Moderatethrust(CT=0.0028)

Radial distance, r/R

Axi

al d

ista

nce,

z/R

Lowthrust(CT=0.0013) UntwistedbladesHighly‐twistedblades

Figure 7: Time-averaged flowfield at higher thrust conditions

located further outboard at 50%R.A further increase in thrust (CT = 0.0028) does not

seem to have much effect on the normalized downwashproduced by the untwisted blades. The contour plots lookessentially the same at different thrust conditions, suggest-ing that inflow distribution has the same shape with itsmagnitude increasing with rotor thrust coefficient. How-ever, the flow field continues to change in the case ofhighly-twisted blades. At CT = 0.0028, there is no upwashnear the tip of the blade, suggesting that there is no nega-

tive thrust on any part of the blade. This is also likely be-cause, at this thrust condition, the tip of the highly-twistedblade was at zero degree geometric pitch angle.

At CT = 0.0076, the flow field for the untwisted bladescontinue to show the same trend as before, i.e., linear in-flow distribution with increasing magnitude in downwashvelocity with increasing CT . The highly-twisted bladesshows a more uniform inflow over most of the blade span,except near the blade tips. Also, the slipstream of thehighly twisted blades appear to contract a little faster and

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CT=0.0048

CT=0.0076

CT=0.0083

NodataforCT=0.0083

Highly‐twistedblades Untwistedblades

CT=0.0048

CT=0.0076

Stallonset

Radial distance, r/R

Axi

al d

ista

nce,

z/R

A

xial

dis

tanc

e, z

/R

Axi

al d

ista

nce,

z/R

Radial distance, r/R

Figure 8: Time-averaged flowfield at stall for highly-twisted blade

a little further inboard compared to the untwisted blades.Only the highly-twisted-blades were operated at the

highest thrust of CT = 0.0083 (see Fig. 8). At this thrustcondition, significant flow separation and stall occurrednear the blade root, where the pitch angle is close to 50 de-grees. The associated unsteadiness resulted in a relativelynon-uniform flow field, more so near the root. Despite thisflow separation, the rotor did produce higher thrust, albeitwith a significant power penalty.

Phase-Averaged Flow Field

While the time-averaged flow field was useful to under-stand the overall rotor flow field, phase-averaged mea-surements were used to identify and understand the de-tailed flow features in the rotor wake. In this case, mea-surements were made with the PIV image plane “locked”at a given azimuth angle, ψ, relative to the rotor blade(phase). In Fig. 9, the highly-twisted blades are shownon the left with the untwisted blades on the right withall the measurements corresponding to 30 deg wake age.The images in Fig. 9 are sufficient to explain the flowphysics, therefore measurements made at to other wakeages are not shown. Also, three of the six measuredthrust conditions are shown here; CT = 0.0013, low thrustcondition; CT = 0.0028, moderate thrust condition; andCT = 0.0076, high thrust condition.

Figure 9 shows the flow field vorticity contours of boththe rotors at the three thrust conditions. At least five keydifference between the rotor flow fields are observed atthe low thrust condition. First, the direction in which thetip vortices convect with respect to the rotor disk plane isdifferent. Recall that the highly-twisted blades showed anupwash near the tip at this thrust condition. As a result, thetip vortices trailing from the highly-twisted blades convectupward and contract radially. On the other hand, the tipvortices trailing from the untwisted blades convect axiallydownward and radially inward. The second difference isrotation direction of the tip vortices. The untwisted bladesshow a counter-clockwise rotating tip vortex, while the

highly-twisted blades show a clockwise rotating tip vor-tex. The third difference is the sign of vorticity in thevortex sheet. The untwisted blades have clockwise vortic-ity and highly twisted blades have counter clockwise vor-ticity. The fourth difference is the orientation/inclinationof the vortex sheets with respect to the rotor disk plane.Lastly, there are subtle differences in the flow field nearthe blade root. The presence of clockwise rotating rootvortices is visible for the highly-twisted blades. Root vor-tices are not evident for the untwisted blades, primarilybecause of the very small circulation, especially at lowthrust conditions.

As thrust increases, the flow features such as the rootvortex, vortex sheet and the tip vortices all remain iden-tical (except for the natural increase in their strength)for untwisted blades. However, all these features seemto change with increasing thrust conditions for highly-twisted blades. These very different wake structures forthe two blades reflect the underlying blade bound circula-tion distributions.

The schematic shown in Fig. 10 shows the circulationdistribution that can be expected based on the inflow dis-tribution, shown earlier in Fig. 6 and 7, at these threethrust conditions. In Fig. 10, the left column represents theflow field characteristics of highly-twisted blade, whilethe right column shows the flow characteristics of un-twisted blades. In all cases, the root vortex correspondsto a large positive gradient in bound circulation corre-sponding to clockwise vorticity. The strength of the rootvortices differs between the highly-twisted and untwistedblades. For highly-twisted blades, the bound circulation islarger near the root. Consequently, the root vortex wouldbe strong even if the lift is lower because of the lowerdynamic pressure. The root vortex trailing from the un-twisted blades are much weaker in strength, and not visi-ble at lower thrusts.

For the untwisted blades, the bound circulation linearlyincreases along the blade span leading to an inner wakesheet with clockwise vorticity. For the highly-twistedblades, the bound circulation decreases from the root tothe tip essentially following the blade twist distribution.In this case, the inner wake sheet has counter-clockwisevorticity. The sign of the vortex sheet remains indepen-dent of the thrust condition for both the blades, but dif-ferent between the two blade sets. These observations aredepicted in Figs. 10(a), (b) and (c) and verified throughmeasurements shown in 9.

While the untwisted blades produce tip vortices thatspin in the counter-clockwise direction at all thrust cases,the sign of the tip vortex changes with thrust for highly-twisted blades. At lower thrusts (e.g., CT = 0.0013), re-call that the outboard blade sections experience an upwashand produce negative lift. The corresponding bound cir-culation is also negative, resulting in clockwise vorticity

8

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Radial distance, r/R Radial distance, r/R

Highly‐twistedblades Untwistedblades

Axi

al d

ista

nce,

z/R

A

xial

dis

tanc

e, z

/R

Axi

al d

ista

nce,

z/R

Tip path planeTip path plane

Tip path planeTip path plane

Tip path plane Tip path plane

(c)Highthrust(CT=0.0076)

(b)Moderatethrust(CT=0.0028)

(a)Lowthrust(CT=0.0013)

Figure 9: Phase-averaged flow fields shown as vorticity contours at three different thrust conditions

in the tip vortices, see Figs. 9(a) and 10(a). At a slightlyhigher thrust, the blade tip operates at zero effective an-gle of attack and, in this case, there is no discernible tipvortex. This corresponds to Figs. 9(b) and 10(b). At evenhigher thrusts the blade tip region produces positive liftand, in turn, a positive bound circulation. Again, becausethe lift must vanish at the tip, the circulation must reduceresulting in a counter-clockwise tip vortex ( Figs. 9(c)and 10(c)). Any further increase in thrusts would producea similar wake structure with counter-clockwise vorticityin the tip vortices.

The inner wake sheet orientation shows the local flowvelocity. For the untwisted blades, the inflow is linearly

increasing along the blade span and this is clearly reflectedin a nearly straight vortex sheet, with the outer edge con-vecting down faster than the inner edge. This observa-tion is independent of the thrust condition – see Figs 9(a)to (c). On the other hand, the orientation of the vortexsheets changes with the thrust in the case of highly-twistedblades. At CT = 0.0013, there is upwash near the tip anddownwash near the root (see Fig. 6). Consequently, theoutboard portion of the vortex sheets convects upward likethe tip vortices (see Fig. 9(a)). The inboard edge of thevortex sheet convects downward resulting in sheets thatappear to cross near 60%R. Figure 9(b) shows the flowfields at CT = 0.0028. For the highly-twisted blades, no

9

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Γ

r/R

Γ

r/R

Γ

r/R

Γ

r/R

Γ

r/R

Γ

r/R

Highly‐twistedblades Untwistedblades

(a)Lowthrust

(b)Moderatethrust

(c)Highthrust

Figure 10: Schematic showing blade bound circulationand the resulting wake structure for both the highly-twisted and the untwisted blades at different thrust condi-tions; (a) CT =0.0013, (b) CT =0.0028, and (c) CT =0.0076.

tip vortices are visible and the outer edge of the sheetscontinues to convect slowly upward and the sheets appearto intersect near 80%R. At CT = 0.0076 (Fig. 9(c)), theinboard vortex sheets for the highly-twisted blades are al-most parallel to the rotor disk plane and appear to convectfaster than the tip vortices. This reaffirms the previous ob-servation that inflow is nominally uniform at these highthrust conditions for the highly-twisted blades. The dif-ference in inflow distribution between the two blades isreflected through the axial convection rate of the tip vor-tices trailing from both the blades. The tip vortices trailingfrom the untwisted blades travel downwards faster thanthose for the highly-twisted blades, as expected.

Tip Vortex Trajectory

Another piece of valuable information that can be gath-ered from the flow field is the tip vortex trajectory. Thespatial locations of the tip vortices with respect to theblade tip were identified from the phase-locked, instanta-neous velocity vector maps using local vorticity maximaas the criterion.

Measured tip vortex locations are shown in Fig. 11at three different thrust conditions for both rotors along

with the curve fits that are obtained by slightly modify-ing existing prescribed wake models, such as Landrgrebemodel and Kocurek and Tangler model. The tip vortextrailing behind the untwisted blades travel axially down-ward from the rotor disk plane at all thrust conditions.The highly-twisted blades, however, were not as consis-tent and showed varying behavior at different thrust con-ditions. At CT = 0.0013, the tip vortices from the highly-twisted blades rapidly convect upward. At higher thrusts,when the entire blade may be producing positive thrust,the tip vortex initially convects upwards before beginningto convect downward after the first blade passage.

The well-known Landgrebe prescribed wakemodel (Ref. 2) describes the tip vortex trajectoryparameters in terms of rotor thrust, solidity and lineartwist rate. Another model is by Kocurek and Tan-gler (Ref. 14), where these parameters are described asa function of thrust coefficient, number of blades andlinear twist rate. In both cases, the tip vortex geometryis described as a function of wake azimuth, ψw, in thegeneralized form

zR

=

{k1ψw 0≤ ψw ≤ 2π

Nb

k12π

Nb+ k2

(ψw− 2π

Nb

)ψw ≥ 2π

Nb

(1)

rR

= A+(1−A)exp(−γψw) (2)

A radial contraction ratio, A = 0.78, is assumed for bothmodels based on in a wide range of rotor wake experi-ments. The Landgrebe model gives the other parametersas

k1 = −0.25(

CT

σ+0.001θtw

)k2 = −(1.41+0.0141θtw)

√CT

2(3)

γ = 0.145+27CT

The Kocurek-Tangler model gives slightly different val-ues for these parameters as

k1 = B+C(

CTm

Nbn

)k2 = −

√CT −CT0

(4)

where

B =−0.000729θtw C =−2.30+0.206θtw CT0 = Nbn(−BC

) 1m

m = 1.0−0.25exp(0.040θtw) n = 0.5−0.0172θtw

and the radial contraction rate is given by γ = 4√

CT .The Landgrebe model also includes inboard vortex

sheets described in terms of the displacements of their in-ner and outer edges. The Kocurek-Tangler model does

10

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-0.4

-0.3

-0.2

-0.1

0

0.1

0.2

0.7 0.8 0.9 1

z/R

r/R

(a) CT = 0.0013

0.7 0.8 0.9 1

r/R

Data: highly-twistedData: untwisted

(b) CT = 0.0048

0.7 0.8 0.9 1

r/R

Model: highly-twistedModel: untwisted

(c) CT = 0.0076

Figure 11: Measured tip vortex locations and prescribed wake model

-0.04

-0.02

0

0.02

0.04

0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

k 1

CT

MeasuredLandgrebeKocurek-TanglerFit: k1=-2.3451CT

-0.1

-0.05

0

0.05

0.1

0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

k 2

CT

MeasuredLandgrebeKocurek-TanglerFit: k2=0.9118sqrt(CT)

Figure 12: Axial convection rates for the untwisted blades

not explicitly include the inboard sheets. The observationsmade in the present study are similar to those found in theLandgrebe model in that the outer edge of the vortex sheetis seen to move much faster in the case of the untwistedblades than in the case of the highly-twisted blades.

Figures 12 and 13 show the axial tip vortex convectionrates k1 and k2 estimated from the measured data usingleast-square fits. Landgrebe and Kocurek-Tangler modelsare also shown for comparison. For the untwisted blades,both models produced identical results and showed a rel-

atively good correlation with the measurements. Thehighly-twisted blades are well outside the range of val-ues used in forming these prescribed wake models. Thiscan be understood from the poor predictions of the Land-grebe model, especially at low thrust conditions, when thetip vortices are traveling above the tip path plane. A curvefit is also shown using the same functional form as theKocurek-Tangler model but with the coefficients being ob-tained by a least-square fit. The CT0 parameter given bythe Kocurek-Tangler model is too high. Other than that,

11

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-0.04

-0.02

0

0.02

0.04

0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

k 1

CT

MeasuredLandgrebeKocurek-TanglerFit: k1=-2.825CT+0.0285

-0.1

-0.05

0

0.05

0.1

0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008

k 2

CT

MeasuredLandgrebeKocurek-TanglerFit: k2=sqrt(CT-0.0033)

Figure 13: Axial convection rates for the highly-twisted blades

for the highly-twisted blades the Kocurek-Tangler modelshowed a very good agreement with the measured data.The radial contraction parameter γ also showed a similartrend, though not shown here.

Concluding RemarksThe present work reports performance and flow fieldmeasurements made on a three-bladed rotor with highly-twisted tilt-rotor like blades and untwisted blades. Theexperiments combined with a simple blade element mo-mentum theory (BEMT) were used to understand the ef-fect of twist on rotor performance and wake structure. Thekey observations and conclusions from the present studyare enumerated below.

1. The performance with untwisted blades was as goodas highly-twisted blades, if not marginally better.This is primarily because the experiments were con-ducted at thrust coefficients that were substantiallylower than those typically found in full-scale tilt ro-tor blades. The highly-twisted blades yield improvedperformance only at higher thrust coefficients. How-ever, the model-scale highly twisted rotors limited tolow thrusts because of early on-set of blade stall atlow Reynolds numbers.

2. BEMT calculations showed that at zero thrust thehighly-twisted blades produced significant inducedtorque. However the measured torque at zero thrustwas almost the same for both blades. This suggeststhat the XV-15 airfoils used on the highly-twisted ro-tor produced significantly lower profile drag as com-pared to the NACA 0012 airfoils used in the un-twisted blades.

3. The untwisted blades produced similar flow fields atall thrusts, with a strong counter-clockwise tip vor-

tex and a weaker inner wake sheet with clockwisevorticity. The steep orientation of the wake sheets in-dicated a linearly increasing inflow distribution alongthe blade span. A root vortex with clockwise vortic-ity was also observed at higher thrust conditions. Theslipstream boundary below the rotor disk contractedto approximately 80%R.

4. The highly-twisted blades showed significant varia-tion in wake structure at different thrust conditions.At lower thrust conditions, the observed inflow wasnot uniform. Instead, the inflow was higher near theblade root and decreased along the blade span to-ward the tip. This suggests that the lift and boundcirculation also decreased from root to tip, result-ing in an inner wake sheet with counter-clockwisevorticity. The high upwash near the blade tip sug-gests negative lift. This is confirmed by the observedstrong tip vortices with clockwise vorticity. The tipvortex convected axially upwards while the root vor-tex convected downward. This resulted in very steeporientation of the inner wake sheets. The slipstreamboundary below the rotor located close to mid-span,separating a large and approximately uniform down-wash inboard from essentially quiescent flow out-board.

5. As rotor thrust increased on the highly-twistedblades, the upwash region was seen to decrease un-til it disappeared altogether at a certain moderatethrust condition. No discernible tip vortex was seenin the flow field. The wake structure comprising aroot vortex with clockwise vorticity and inner wakesheet with counter-clockwise vorticity. The slip-stream boundary below the rotor disk contracted toabout 60%R.

6. For the highly-twisted blades, at even higher thrusts,strong tip vortices with counter-clockwise vorticity

12

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were clearly evident, along with somewhat weakerinner wake sheets with counter-clockwise vorticity.The slipstream below the rotor disk contracted to al-most 71%R, and the initial contraction rate was fasteras compared to the untwisted blades. The inner wakesheets were oriented almost horizontally indicating auniform inflow distribution along the blade span. Atsuch high thrust conditions, blade element momen-tum theory suggests that the highly-twisted bladeswould yield significantly lower induced power whencompared to the untwisted blades. However, becauseof blade stall the measured rotor performance for thehighly-twisted blades was no better than that of theuntwisted blades.

AcknowledgementsThe authors gratefully acknowledge the discussions withDrs. Wayne Johnson, Robert Ormiston, Frank Caradonna,and Mark Potsdam that were helpful throughout the work.The support of Mr. Perry Kavros in setting up the experi-ment was greatly appreciated.

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